Equipment for assembling fuses at high speed

Abstract

The invention discloses a high-speed fuse assembling device which comprises a device machine table and a device external frame arranged at the upper end of the device machine table, and the end face of the device machine table is sequentially provided with a first feeding mechanism, a first pushing mechanism, a second pushing mechanism and a second feeding mechanism from left to right. A first material taking assembly and a second material taking assembly are arranged at the upper end of the first material pushing mechanism and the upper end of the second material pushing mechanism, and a wire harness assembling box is arranged between the first material pushing mechanism and the second material pushing mechanism and located at the front end of the equipment machine table. The automatic assembling machine has the beneficial effects that materials are judged and classified through visual automatic grabbing marks, the error probability is reduced, automatic precision assembling is achieved (double stations are simultaneously arranged) through visual guidance of equipment, the efficiency and the product yield are greatly improved, rapid switching is achieved by replacing a vibration disc and a clamp, and the production efficiency is greatly improved. The visual template is rapidly matched according to different formulas, the production efficiency is improved, the assembly quality is guaranteed, the assembly yield is improved, and the skill requirement for operators is lowered.

Description

Technical Field

[0001] The present invention relates to the technical field of new energy vehicle wiring harness box assembly, and specifically relates to a device for high-speed assembling fuses. Background Art

[0002] The traditional fuse assembly process is completed manually using assembly jigs. This assembly method has problems such as low efficiency, poor assembly quality / yield, the comprehensive quality of the product cannot be guaranteed, there are certain skill requirements for operators, etc., which do not meet the requirements of today's industrial automated production. Moreover, the labor intensity of manual long-term work is relatively large, and the error rate is relatively high. Summary of the Invention

[0003] The purpose of the present invention is to provide a device for high-speed assembling fuses to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the present invention provides the following technical solution: A device for high-speed assembling fuses, including an equipment machine table and an external equipment frame arranged on its upper end. The end face of the equipment machine table is successively provided with a first feeding mechanism, a first pushing mechanism, a second pushing mechanism, and a second feeding mechanism from left to right. A first material taking component and a second material taking component are arranged above the first pushing mechanism and the second pushing mechanism. A wiring harness assembly box is arranged between the first pushing mechanism and the second pushing mechanism and at the front end of the equipment machine table. The wiring harness assembly box has a positioning table, and a positioning jig is arranged on its upper end. A shaping air cylinder is arranged on one side of the positioning jig.

[0005] The first feeding mechanism and the second feeding mechanism are respectively composed of at least two first vibrating trays and second vibrating trays, and a first flow channel and a second flow channel are respectively arranged at one ends of the first vibrating trays and the second vibrating trays.

[0006] The first pushing mechanism and the second pushing mechanism include a conveying frame and a material box placed on its end face. First driving motors are respectively arranged on both sides of the conveying frame, and material buffer flow channel mechanisms are respectively arranged at one ends of the two conveying frames in a mirror image manner.

[0007] The first material taking component and the second material taking component are arranged symmetrically in a mirror image. It includes two first three-axis robotic arms and two second three-axis robotic arms. Second driving motors are arranged at the Z axes of the first three-axis robotic arms and the second three-axis robotic arms, and rotating frames connected thereto are arranged at their driving ends. A grasping mechanism is arranged at the lower end of the rotating frame. At least four first surplus material buffer boxes and second surplus material buffer boxes are symmetrically arranged around the first material taking component and the second material taking component.

[0008] Further optimized, the first flow channel and the second flow channel are respectively connected corresponding to the material buffer flow channel mechanism.

[0009] Further optimized, the material buffer channel mechanism includes a support base, on the upper end of which there is a buffer channel box. On the top of the buffer channel box, there are a plurality of gantry frames, and on one side of the plurality of gantry frames, a plurality of mounting plates are equidistantly arranged, and on one side of each of the plurality of mounting plates, there is a blowing pipe.

[0010] Further optimized, the end face of the buffer channel box is provided with a cover plate, and on the top of the cover plate, there are waist-shaped holes corresponding to the plurality of blowing pipes.

[0011] Further optimized, on both sides of the rear end of the conveying frame, there are symmetrically arranged discharge stoppers, and on both sides of the end face of the conveying frame, a plurality of material sensors are symmetrically arranged.

[0012] Further optimized, the first material taking assembly and the second material taking assembly are respectively connected to a fixed frame arranged on the end face of the equipment machine table. On the top of the fixed frame, there is a mounting plate, and on the mounting plate located above the wire harness assembly box, there is a re-inspection mechanism.

[0013] Further optimized, on one side of the rotating frame, there is a detection mechanism, which is composed of a detection camera and a camera light source.

[0014] Further optimized, at least two telescopic cylinders are symmetrically arranged at the lower end of the rotating frame, and at the telescopic ends thereof, there are two clamping jaws connected thereto.

[0015] Further optimized, the first servo motor arranged at the upper end of the first three-axis robotic arm is connected to the bottom surface of the mounting plate, and the second servo motor arranged on one side of the second three-axis robotic arm is connected to the support column of the fixed frame.

[0016] Further optimized, the re-inspection mechanism includes a mounting vertical plate. On one side of the mounting vertical plate, there is a linear slide rail, and on the linear slide rail, a re-inspection camera and a re-inspection camera light source are movably connected.

[0017] Beneficial effects

[0018] The equipment for high-speed assembling fuses provided by the present invention judges and classifies materials by automatically grasping and marking through vision, reduces the error probability, realizes automatic precision assembling (simultaneously at two stations) through vision guidance by the equipment, greatly improves the efficiency and the yield of products, realizes quick switching by replacing the vibrating disk and the fixture, quickly matches the vision template according to different formulas, improves the production efficiency, ensures the assembling quality, improves the assembling yield, and reduces the skill requirements for operators. Description of the drawings

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2Schematic diagram of removing the external frame structure of the overall structure of the present invention;

[0021] Figure 3 Schematic diagram of the loading mechanism of the present invention;

[0022] Figure 4 Schematic diagram of the material taking component of the present invention;

[0023] Figure 5 Schematic diagram of the material pushing mechanism of the present invention;

[0024] Figure 6 Another perspective schematic diagram of the material taking component of the present invention;

[0025] Figure 7 Bottom view schematic diagram of the material taking component of the present invention Detailed implementation manners

[0026] The following are specific embodiments of the present invention and in combination with the accompanying drawings, the technical solutions of the present invention are further described, but the present invention is not limited to these embodiments.

[0027] Embodiment

[0028] As Figures 1-7 shown, a device for high-speed assembling fuses includes a device machine table 2 and an external frame 1 of the device arranged at its upper end. On the end face of the device machine table 2, a first loading mechanism 3, a first material pushing mechanism 7, a second material pushing mechanism 8 and a second loading mechanism 4 are successively arranged from left to right. At the upper ends of the first material pushing mechanism 7 and the second material pushing mechanism 8, a first material taking component 5 and a second material taking component 6 are arranged. Between the first material pushing mechanism 7 and the second material pushing mechanism 8 and at the front end of the device machine table 2, a wire harness assembling box 30 is arranged. There is a positioning table 29 on the wire harness assembling box 30, and a positioning fixture 32 is arranged at its upper end. A shaping cylinder 31 is arranged on one side of the positioning fixture 32;

[0029] The first loading mechanism 3 and the second loading mechanism 4 are respectively composed of at least two first vibrating trays 10 and second vibrating trays 11, and a first flow channel 12 and a second flow channel 13 are respectively arranged at one ends of the first vibrating trays 10 and the second vibrating trays 11;

[0030] The first material pushing mechanism 7 and the second material pushing mechanism 8 include a conveying frame 19 and a material box 22 placed on its end face. First driving motors 23 are respectively arranged on both sides of the conveying frame 19, and material buffer flow channel mechanisms 20 are respectively arranged at one ends of the two conveying frames 19 in a mirror image manner;

[0031] The first material picking assembly 5 and the second material picking assembly 6 are arranged in mirror symmetry, and they include two first three-axis robotic arms 33 and two second three-axis robotic arms 36. Second drive motors are provided at the Z-axis of the first three-axis robotic arm 33 and the second three-axis robotic arm 36, and rotating frames 37 connected thereto are provided at their drive ends. A grasping mechanism is provided at the lower end of the rotating frame 37. At least four first surplus material buffer boxes 17 and second surplus material buffer boxes 18 are symmetrically arranged around the first material picking assembly 5 and the second material picking assembly 6.

[0032] In this embodiment, the first flow channel 12 and the second flow channel 13 are both correspondingly connected to the material buffer flow channel mechanism 20, and the materials in the two flow channels are buffered into the material buffer flow channel through the flow channels.

[0033] The material buffer flow channel mechanism 20 includes a support base 21, a buffer flow channel box is provided at its upper end, a plurality of gantry frames 26 are provided at the top of the buffer flow channel box, and a plurality of mounting plates 27 are equidistantly provided on one side of the plurality of gantry frames 26. A blowing air pipe 28 is provided on one side of each of the plurality of mounting plates 27, and the blowing air pipe 28 blows the material to the corresponding material picking position, and the material is taken out through the material picking mechanism.

[0034] A cover plate is provided on the end face of the buffer flow channel box, and waist-shaped holes corresponding to the plurality of blowing air pipes 28 are opened at the top of the cover plate.

[0035] Discharge stoppers 25 are symmetrically provided on both sides of the rear end of the conveying frame 19, and a plurality of material sensors 24 are symmetrically provided on both sides of the end face of the conveying frame 19.

[0036] The first material picking assembly 5 and the second material picking assembly 6 are respectively connected to the fixed frame 14 provided on the end face of the equipment machine table 2. An installation plate 15 is provided at the top of the fixed frame 14, and a re-inspection mechanism 16 is provided above the wire harness assembly box 30 on the installation plate 15.

[0037] A detection mechanism 35 is provided on one side of the rotating frame 37, and the detection mechanism 35 is composed of a detection camera and a camera light source.

[0038] At least two telescopic cylinders 34 are symmetrically provided at the lower end of the rotating frame 37, and two clamping jaws 38 connected thereto are provided at their telescopic ends.

[0039] The first servo motor 39 provided at the upper end of the first three-axis robotic arm 33 is connected to the bottom surface of the installation plate 15, and the second servo motor 40 provided on one side of the second three-axis robotic arm 36 is connected to the support column of the fixed frame 14.

[0040] The re-inspection mechanism 16 includes an installation vertical plate, a linear slide rail is provided on one side of the installation vertical plate, and a re-inspection camera and a re-inspection camera light source are movably connected on the linear slide rail.

[0041] A variety of different materials (fuse links, fuses, etc.) are vibrated by a vibrating bowl into a runner, flow through the runner to a material buffer runner mechanism, and are blown to corresponding positions by a blowing air pipe provided at the upper end of the mechanism. Then, a detection mechanism detects their directions, positions, and numbers. After the detection is completed, the materials are removed by four picking grippers and moved to a wire harness assembly box for material installation. Similarly, the four picking grippers perform camera detection on the materials placed in the material box at the end of the conveyor rack. After the detection is completed, if there are NG products, they are placed in two surplus material buffer boxes, and the OK products are moved to the wire harness assembly box for material installation. The wire harness assembly box is placed on a positioning jig and is rectified by a shaping cylinder. After the materials in the wire harness assembly box are assembled, and after passing the re-inspection by the re-inspection mechanism, they are manually removed to complete the assembly operation.

[0042] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An apparatus for high-speed assembling fuses, characterized in that: It includes an equipment machine platform (2) and an external equipment frame (1) arranged at its upper end. On the end face of the equipment machine platform (2), a first feeding mechanism (3), a first pushing mechanism (7), a second pushing mechanism (8), and a second feeding mechanism (4) are successively arranged from left to right. At the upper ends of the first pushing mechanism (7) and the second pushing mechanism (8), a first material taking component (5) and a second material taking component (6) are provided. Between the first pushing mechanism (7) and the second pushing mechanism (8) and at the front end of the equipment machine platform (2), there is a wire harness assembly box (30). The wire harness assembly box (30) has a positioning table (29), and a positioning fixture (32) is arranged at its upper end. A shaping air cylinder (31) is arranged on one side of the positioning fixture (32). The first feeding mechanism (3) and the second feeding mechanism (4) are respectively composed of at least two first vibrating discs (10) and second vibrating discs (11), and a first flow channel (12) and a second flow channel (13) are respectively arranged at one ends of the first vibrating discs (10) and the second vibrating discs (11). The first pushing mechanism (7) and the second pushing mechanism (8) include a conveying frame (19) and a material box (22) placed on its end face. First driving motors (23) are respectively arranged on both sides of the conveying frame (19). At one ends of the two conveying frames (19), material buffer flow channel mechanisms (20) are respectively arranged in a mirror image manner. The first material taking component (5) and the second material taking component (6) are arranged in a mirror symmetry manner. It includes two first three-axis robotic arms (33) and two second three-axis robotic arms (36). Second driving motors are arranged at the Z axes of the first three-axis robotic arms (33) and the second three-axis robotic arms (36), and rotating frames (37) connected to their driving ends are arranged at their driving ends. A grasping mechanism is arranged at the lower end of the rotating frame (37). At least four first surplus material buffer boxes (17) and second surplus material buffer boxes (18) are symmetrically arranged around the first material taking component (5) and the second material taking component (6).

2. The device for high-speed assembling fuses according to claim 1, characterized in that: The first flow channel (12) and the second flow channel (13) are respectively connected to the material buffer flow channel mechanism (20) correspondingly.

3. The device for high-speed assembling fuses according to claim 2, characterized in that: The material buffer flow channel mechanism (20) includes a support base (21), and a buffer flow channel box is arranged at its upper end. A plurality of gantry frames (26) are arranged at the top of the buffer flow channel box, and a plurality of mounting plates (27) are equidistantly arranged on one side of the plurality of gantry frames (26). Air blowing pipes (28) are arranged on one side of the plurality of mounting plates (27).

4. The device for high-speed assembling fuses according to claim 3, wherein: A cover plate is arranged on the end face of the buffer flow channel box, and waist-shaped holes corresponding to the plurality of air blowing pipes (28) are opened at the top of the cover plate.

5. The device for high-speed assembling fuses according to claim 1, characterized in that: Discharge stoppers (25) are symmetrically arranged on both sides at the rear end of the conveying frame (19), and a plurality of material sensors (24) are symmetrically arranged on both sides of the end face of the conveying frame (19).

6. The device for high-speed assembling fuses according to claim 1, characterized in that: The first material taking component (5) and the second material taking component (6) are respectively connected to a fixed frame (14) arranged on the end face of the equipment machine platform (2). An installation plate (15) is arranged at the top of the fixed frame (14), and a re-inspection mechanism (16) is arranged at the installation plate (15) above the wire harness assembly box (30).

7. The device for high-speed assembling fuses according to claim 1, characterized in that: On one side of the rotating frame (37), there is a detection mechanism (35), which is composed of a detection camera and a camera light source.

8. The device for high-speed assembling fuses according to claim 1, wherein: At least two telescopic cylinders (34) are symmetrically arranged at the lower end of the rotating frame (37), and two clamping jaws (38) connected thereto are provided at their telescopic ends.

9. The device for high-speed assembling fuses according to claim 6, characterized in that: The first servo motor (39) provided at the upper end of the first three-axis robotic arm (33) is connected to the bottom surface of the mounting plate (15), and the second servo motor (40) provided on one side of the second three-axis robotic arm (36) is connected to the support column of the fixed frame (14).

10. The device for high-speed assembling fuses according to claim 1, characterized in that: The re-inspection mechanism (16) includes a vertically installed plate. On one side of the vertically installed plate, there is a linear slide rail, and a re-inspection camera and a re-inspection camera light source are movably connected to the linear slide rail.

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