Mother liquor barrel for detecting agricultural water and fertilizer integrated equipment

By designing the mixing and heating device of the convex table-shaped mother liquor barrel and submersible pump, the problems of low mixing efficiency and difficulty in cleaning in the integrated water-fertilizer equipment inspection are solved, rapid mixing and precise flow monitoring are achieved, and detection efficiency and automation are improved.

CN120268263APending Publication Date: 2025-07-08BEIJING AGRI MASCH TEST APPRAISAL & PROMOTION STATION +1
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Patent Information

Application Number
CN202510120589.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-25
Publication Date
2025-07-08

AI Technical Summary

Technical Problem

The mother liquor buckets of the existing integrated water and fertilizer equipment testing platform have problems such as the inability to completely drain the residual liquid and impurities, large flow detection error, low mixing efficiency and difficulty in cleaning. Especially in low-temperature environments, the mixing time is too long, which affects the detection efficiency.

Method used

The mother liquor barrel with a lower convex shaped structure is combined with a submersible pump stirring and heating device, and is equipped with a pressure sensor to achieve rapid mixing and dissolution of the mother liquor, and convenient slag discharge through the three-way joint to monitor the quality changes of the mother liquor in real time.

Benefits of technology

The mother liquor mixing and dissolution speed is improved, detection errors are reduced, the cleaning process is simplified, detection efficiency and automation are improved, and mother liquor mixing can be quickly completed in low temperature environments.

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Abstract

The invention relates to the technical field of agricultural water and fertilizer integrated equipment detection, and discloses a mother liquor barrel for agricultural water and fertilizer integrated equipment detection, the mother liquor barrel comprises a liquid mixing barrel main body and a chassis, the bottom of the liquid mixing barrel main body is in a downward convex circular truncated cone shape, and a three-way joint is arranged at the center position of the plane of the bottom end of the circular truncated cone; a weighing base is mounted on the surface of the bottom of the lower convex circular truncated cone shape of the liquid mixing barrel main body, the weighing base is located above the chassis, a liquid mixing device is mounted on one side of the bottom of the liquid mixing barrel main body, and a heating device wraps the outer wall surface of the liquid mixing barrel main body. The bottom of the mother liquor barrel is arranged to be in the downward-convex circular truncated cone shape and provided with the three-way connector, the traditional mode that a motor drives paddle stirring is changed into the mode that a submersible pump is adopted for stirring, a heating device is additionally arranged, a pressure sensor is arranged, the water and fertilizer mixing and dissolving speed and detection efficiency are improved, and the problems that in the prior art, mother liquor mixing efficiency is low, and cost is high are solved. The mother liquor barrel is difficult to clean; and the detection is difficult.
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Description

Technical Field

[0001] The present invention relates to the technical field of agricultural water and fertilizer integration equipment detection, and specifically relates to a mother liquid barrel for detecting agricultural water and fertilizer integration equipment. Background Technique

[0002] At present, the agricultural water and fertilizer integration technology has been popularized and applied. The water and fertilizer integration equipment can accurately configure fertilizers, regulate the concentration of irrigation fertilizer solution and irrigation flow rate, realize the uniform consistency of water and fertilizer integration in time and space, effectively improve the water and fertilizer utilization efficiency, reduce fertilizer waste, and thus alleviate the non-point source pollution problem caused by agricultural production. However, at present, the performance of water and fertilizer integration equipment is uneven, lacking standardized detection methods and automated performance detection platforms. The detection platform can provide stable and standard water source test conditions for the detection and operation of water and fertilizer integration equipment, provide stable and uniform fertilizer mother liquid, and detect and record key data such as pipeline flow rate, pressure, mother liquid flow rate, and fertilizer mixing concentration in real time.

[0003] At present, the fertilizer mother liquid barrel used in the detection platform is a general barrel-shaped container, which has three problems. First, when changing the type of mother liquid, the remaining liquid and impurities cannot be drained completely, affecting the next set of test conditions. Second, it is difficult to detect the flow rate online. The commonly used pipeline flow sensors have large errors, and the mother liquid concentration is high, which is easy to crystallize and deposit at the sensitive elements, affecting the detection. Third, the mother liquid mixing requires manual stirring or motor-driven paddle stirring. Motor-driven paddle stirring will block the fertilizer inlet, restricting the fertilizer addition efficiency. The mixing time in winter low-temperature tests is too long, affecting the test process. The overall automation degree of the water and fertilizer integration equipment detection platform is relatively high, but the mother liquid barrel device is still a short board, and there is an urgent need for a mother liquid barrel device that can drain the remaining materials, accurately monitor the flow rate, and dissolve fertilizers at high speed. Summary of the Invention

[0004] (1) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the present invention provides a mother liquid barrel for detecting agricultural water and fertilizer integration equipment. By setting the bottom as a convex frustum shape and installing a three-way joint, the traditional stirring by a motor-driven paddle is changed to stirring by a submersible pump, adding a heating device, and setting a pressure sensor, which improves the mixing and dissolution speed of water and fertilizer and the detection efficiency, and solves the technical problems of low mother liquid mixing efficiency, difficult cleaning of the mother liquid barrel, and difficult detection in the prior art.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the present invention provides the following technical solution: A mother liquor bucket for detecting agricultural water and fertilizer integration equipment, including a mixing liquid bucket main body and a chassis. The bottom of the mixing liquid bucket main body is a downward convex frustum shape, and a three-way joint is installed at the center position of the bottom plane of the frustum. A weighing base is installed on the surface of the downward convex frustum-shaped bottom of the mixing liquid bucket main body. The weighing base is located above the chassis. A mixing device is installed on one side of the bottom of the mixing liquid bucket main body, and a heating device is wrapped on the outer wall surface of the mixing liquid bucket main body.

[0008] Further, the cylindrical main body of the mixing liquid bucket is made of black hard plastic, and the diameter of the upper barrel mouth of the mixing liquid bucket main body is not less than 80% of the cross-sectional diameter of the cylindrical main body.

[0009] Further, a water inlet is installed on the upper barrel shoulder of the cylindrical main body of the mixing liquid bucket main body. An elbow is provided at the end of the water inlet, and the water inlet direction of the water inlet is perpendicular to the diagonal line of the barrel shoulder, so that the water inlet forms a natural counterclockwise rotation, accelerating the dissolution of fertilizers.

[0010] Further, one side of the three-way joint is connected to the suction port of the device to be tested, and the other side is connected to a valve to the drainage system.

[0011] Further, a liquid level display is installed on one side of the mixing liquid bucket main body for observing the mother liquor level of the mixing liquid bucket main body. A pair of liquid level warning sensors are symmetrically arranged at the upper and lower ends of the liquid level display for alarming when the mother liquor level in the mixing liquid bucket main body is too high or too low.

[0012] Further, the weighing base is circular ring-shaped, and its inner side surface is sloped. The inner surface of the weighing base fits with the surface of the downward convex frustum-shaped bottom of the mixing liquid bucket main body. A round hole is opened at the center of the downward convex frustum-shaped bottom for conveniently collecting undissolved impurities and discharging them from the impurity discharge port. Corresponding to the round hole opened at the bottom of the mixing liquid bucket main body, it is used to install the three-way joint;

[0013] Further, the mixing device includes a placement table installed at the bottom of the mixing liquid bucket main body. The height of the placement table is one-fifth of the height of the mixing liquid bucket main body. A submersible pump is fixedly installed on the placement table. The outlet of the submersible pump is along the oblique cutting direction of the downward convex frustum shape at the bottom of the mixing liquid bucket main body, so that the mother liquor in the mixing liquid bucket main body rotates counterclockwise, accelerating dissolution.

[0014] Further, the heating device includes an electric heating film wrapped on the outer wall of the mixing liquid bucket main body. The electric heating film is located in the area of one-third of the mixing liquid bucket main body for accelerating the dissolution of the mother liquor in a low-temperature environment.

[0015] Furthermore, three or four pressure sensors are evenly distributed between the weighing base and the chassis. The pressure sensors are used to accurately detect the mass change of the mother liquid barrel in real time through bridging, monitor the mass change of the mother liquid in the mother liquid barrel through data in real time, and calculate the mother liquid usage through the difference, so as to monitor the fertilizer absorption amount of the water and fertilizer integrated machine.

[0016] (III) Beneficial Effects

[0017] Compared with the prior art, the present invention provides a mother liquid barrel for detecting agricultural water and fertilizer integration equipment, which has the following beneficial effects:

[0018] 1. The bottom of the mother liquid barrel is a downward convex frustum shape, and the water inlet direction of the water inlet is perpendicular to the diagonal line of the barrel shoulder, so that the water inlet naturally forms a counterclockwise rotation. Then, the outlet of the submersible pump is along the oblique cutting direction of the downward convex frustum shape at the bottom of the main body 1 of the mixing barrel, so that the mother liquid in the main body of the mixing barrel rotates counterclockwise. Through the improvement of the physical structure, the mixing and dissolution of water and fertilizer are accelerated, and the working efficiency is improved.

[0019] 2. The mother liquid barrel is equipped with a heating device, which can accelerate the dissolution of the mother liquid in a low-temperature environment and further improve the working efficiency.

[0020] 3. Three or four pressure sensors are evenly distributed between the weighing base of the mother liquid barrel and the chassis 2. The pressure sensors are used to accurately detect the mass change of the mother liquid barrel in real time through bridging, monitor the mass change of the mother liquid in the mother liquid barrel through data in real time, and calculate the mother liquid usage through the difference, so as to monitor the fertilizer absorption amount of the water and fertilizer integrated machine. This makes the on-line detection of the fertilizer absorption amount of the water and fertilizer integrated machine more convenient, with small detection errors and improved detection efficiency.

[0021] 4. The bottom of the mother liquid barrel is designed as a downward convex frustum shape and is connected through a three-way joint, so that one side can be used for the water and fertilizer integrated machine to suck in fertilizer, and the valve on the other side is connected to the drainage system for discharging waste liquid, which is convenient for collecting undissolved impurities, quickly discharging slag, cleaning and replacing the mother liquid. Description of the Drawings

[0022] Figure 1 It is a plane structure diagram of a mother liquid barrel for detecting agricultural water and fertilizer integration equipment according to the present invention;

[0023] In the figure: 1. Main body of the mixing barrel; 2. Chassis; 3. Three-way joint; 4. Weighing base; 5. Mixing device; 501. Placing table; 502. Submersible pump; 6. Heating device; 601. Electric heating film; 7. Water inlet; 8. Feeding port of the device to be tested; 9. Liquid level display; 10. Liquid level warning sensor; 11. Pressure sensor. Detailed Embodiments

[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figure 1 , a mother liquid barrel for detecting agricultural water and fertilizer integration equipment, including a mixing liquid barrel main body 1 and a chassis 2. The cylindrical main body of the mixing liquid barrel main body 1 is made of black hard plastic. The diameter of the upper barrel mouth of the mixing liquid barrel main body 1 is not less than 80% of the cross-sectional diameter of the cylindrical main body. An inlet 7 is installed on the upper barrel shoulder at the upper end of the cylindrical main body of the mixing liquid barrel main body 1. An elbow is provided at the end of the inlet 7. The water inlet direction of the inlet 7 is perpendicular to the diagonal line of the barrel shoulder, so that the incoming water naturally forms a counterclockwise rotation, accelerating the dissolution of fertilizers. The bottom of the mixing liquid barrel main body 1 is a downward convex frustum shape. A three-way joint 3 is installed at the center position of the flat bottom surface of the frustum. One side of the three-way joint 3 is connected to the suction port 8 of the device to be tested, and the other side is connected to a valve to the drainage system. A weighing base 4 is installed on the surface of the downward convex frustum-shaped bottom of the mixing liquid barrel main body 1. The weighing base 4 is located above the chassis 2. The weighing base 4 is circular ring-shaped, and its inner side surface is in a slope shape. The inner surface of the weighing base 4 fits with the surface of the downward convex frustum-shaped bottom of the mixing liquid barrel main body 1. A circular hole is opened at the center of the downward convex frustum-shaped bottom for conveniently collecting undissolved impurities and discharging them from the impurity discharge port. Corresponding to the circular hole opened at the bottom of the mixing liquid barrel main body 1, it is used for installing the three-way joint 3; A mixing device 5 is installed on one side of the bottom of the mixing liquid barrel main body 1. The mixing device 5 includes a placement table 501 installed on the bottom of the mixing liquid barrel main body 1. The height of the placement table 501 is one-fifth of the height of the mixing liquid barrel main body 1. A submersible pump 502 is fixedly installed on the placement table 501. The outlet of the submersible pump 502 is along the oblique cutting direction of the downward convex frustum shape at the bottom of the mixing liquid barrel main body 1, making the mother liquid in the mixing liquid barrel main body 1 rotate counterclockwise, accelerating dissolution; The outer wall surface of the mixing liquid barrel main body 1 is wrapped with a heating device 6; The heating device 6 includes an electric heating film 601 wrapped on the outer wall of the mixing liquid barrel main body 1. The electric heating film 601 is located in the area of one-third of the mixing liquid barrel main body 1, and is used for accelerating the dissolution of the mother liquid in a low-temperature environment.

[0026] In the above embodiment, a liquid level display 9 is installed on one side of the mixing liquid barrel main body 1 for observing the liquid level of the mother liquid in the mixing liquid barrel main body 1. A pair of liquid level warning sensors 10 are symmetrically arranged at the upper and lower ends of the liquid level display 9 for alarming when the liquid level of the mother liquid in the mixing liquid barrel main body 1 is too high or too low.

[0027] In the above embodiments, three or four pressure sensors 11 are evenly distributed between the weighing base and the chassis 2. The pressure sensors 11 are used to accurately detect the mass change of the mother liquor barrel in real time through bridging, monitor the mass change of the mother liquor in the mother liquor barrel in real time through data, and calculate the mother liquor dosage through the difference, so as to monitor the fertilizer absorption amount of the water and fertilizer integrated machine.

[0028] The working principle of the above embodiments is as follows:

[0029] During use, the staff injects water into the water inlet 7 of the mixing liquid barrel body 1. The incoming water naturally forms a counterclockwise rotation at the bottom of the mixing liquid barrel body 1. At the same time, fertilizers are put into the barrel from the upper barrel opening. After the started submersible pump 502 sucks in water, the water generates a turbine along the barrel wall to mix the water and fertilizer. If the temperature is low, the electrothermal film 601 is used for heating to promote the dissolution of the water and fertilizer. The material suction port 8 of the device to be tested on one side of the three-way joint 3 is connected to the fertilizer suction pipe, and the fertilizer suction pipe is connected to the water and fertilizer integrated machine to suck the dissolved and mixed water and fertilizer in the barrel into the water and fertilizer integrated machine for detection. After the work is completed, through the valve on the other side of the three-way joint 3, the valve is connected to the drainage system to discharge the waste liquid, which is convenient for quickly discharging the slag, cleaning and replacing the mother liquor.

[0030] It should be noted that in this article, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0031] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A mother liquid barrel for detecting agricultural water and fertilizer integration equipment, comprising a mixed liquid barrel main body (1) and a chassis (2), characterized in that: The bottom of the main body (1) of the liquid mixing bucket is a downwardly convex frustum of a cone, and a three-way joint (3) is installed at the center position of the bottom plane of the frustum. A weighing base (4) is installed on the surface of the downwardly convex frustum-shaped bottom of the main body (1) of the liquid mixing bucket. The weighing base (4) is located above the chassis (2). A liquid mixing device (5) is installed on one side of the bottom of the main body (1) of the liquid mixing bucket, and a heating device (6) is wrapped around the outer wall surface of the main body (1) of the liquid mixing bucket.

2. The mother liquid barrel for detecting agricultural water and fertilizer integration equipment according to claim 1, characterized in that: The cylindrical main body of the main body (1) of the liquid mixing bucket is made of black hard plastic, and the diameter of the upper bucket opening of the main body (1) of the liquid mixing bucket is not less than 80% of the cross-sectional diameter of the cylindrical main body.

3. The mother liquid barrel for detecting agricultural water and fertilizer integration equipment according to claim 2, wherein: An inlet (7) is installed on the upper bucket shoulder of the cylindrical main body of the main body (1) of the liquid mixing bucket. An elbow is provided at the end of the inlet (7). The water inlet direction of the inlet (7) is perpendicular to the diagonal line of the bucket shoulder, so that the incoming water naturally forms a counterclockwise rotation, accelerating the dissolution of fertilizers.

4. A mother liquid barrel for detecting agricultural water and fertilizer integration equipment according to claim 1, characterized in that: One side of the three-way joint (3) is connected to the suction port (8) of the device to be tested, and the other side is connected to a valve to the drainage system.

5. The mother liquid barrel for detecting agricultural water and fertilizer integration equipment according to claim 1, characterized in that: A liquid level display (9) is installed on one side of the main body (1) of the liquid mixing bucket for observing the mother liquor level in the main body (1) of the liquid mixing bucket. A pair of liquid level warning sensors (10) are symmetrically arranged at the upper and lower ends of the liquid level display (9) for alarming when the mother liquor level in the main body (1) of the liquid mixing bucket is too high or too low.

6. The mother liquid barrel for detecting agricultural water and fertilizer integration equipment according to claim 1, characterized in that: The weighing base (4) is annular, and its inner side is in a slope shape. The inner surface of the weighing base (4) fits with the surface of the downwardly convex frustum-shaped bottom of the main body (1) of the liquid mixing bucket. A circular hole is provided at the center of the downwardly convex frustum-shaped bottom for conveniently collecting undissolved impurities and discharging them from the impurity discharge port. Corresponding to the circular hole provided at the bottom of the main body (1) of the liquid mixing bucket, it is used to install the three-way joint (3).

7. A mother liquor barrel for detecting agricultural water and fertilizer integration equipment according to claim 1, characterized in that: The liquid mixing device (5) includes a placement table (501) installed at the bottom of the main body (1) of the liquid mixing bucket. The height of the placement table (501) is one-fifth of the height of the main body (1) of the liquid mixing bucket. A submersible pump (502) is fixedly installed on the placement table (501). The outlet of the submersible pump (502) is along the oblique cutting direction of the downwardly convex frustum at the bottom of the main body (1) of the liquid mixing bucket, so that the mother liquor in the main body (1) of the liquid mixing bucket rotates counterclockwise, accelerating dissolution.

8. A mother liquor bucket for detecting agricultural water and fertilizer integration equipment according to claim 1, characterized in that: The heating device (6) includes an electric heating film (601) wrapped around the outer wall of the main body (1) of the liquid mixing bucket. The electric heating film (601) is located in the area of one-third of the main body (1) of the liquid mixing bucket for accelerating the dissolution of the mother liquor in a low-temperature environment.

9. A mother liquid barrel for detecting agricultural water and fertilizer integration equipment according to claim 1, characterized in that: Three or four pressure sensors (11) are evenly distributed between the weighing base (4) and the chassis (2). The pressure sensors (11) are used to accurately detect the mass change of the mother liquor bucket in real time through bridging, monitor the mass change of the mother liquor in the mother liquor bucket in real time through data, and calculate the mother liquor dosage through the difference, so as to monitor the fertilizer absorption amount of the water and fertilizer integrated machine.