Crushing device for steel casting raw material treatment and using method thereof
By designing disassembly and assembly and vibration mechanisms, the problem that existing devices cannot replace the screen and screens need to be vibrated, which realizes convenient replacement and efficient screening of screens, and improves the efficiency of steel casting raw materials processing.
Patent Information
- Application Number
- CN202510671939.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-23
- Publication Date
- 2025-07-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing crushing device for steel casting raw materials treatment cannot replace screens of different sizes, resulting in only one crushing raw material size after production, which affects the overall processing efficiency. In addition, the screen needs vibration power to speed up screening during use.
A crushing device for the treatment of steel casting raw materials was designed. By setting up a disassembly and assembly mechanism and a vibration mechanism, it is possible to facilitate disassembly and assembly and vibration of the screen, including the coordination of rotating rods, gears, servo motors and springs, so as to realize the rapid replacement and accelerated screening of the screen.
It realizes convenient replacement and efficient screening of screens, improves the processing efficiency of crushing devices, and achieves rapid vibration of screens through the cooperation of servo motors and springs, and accelerates the screening process.
Smart Images

Figure CN120268491A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of crushing equipment, and specifically to a crushing device for steel casting raw material processing and its usage method. Background Art
[0002] The main raw materials of steel are iron ore and coke. Among them, iron ore is the most important raw material, and coke is an important reducing agent in the steel processing process, and a large amount is required. Ore refers to a mineral aggregate from which useful components can be extracted or which itself has certain utilizable properties, and can be divided into metallic minerals and non-metallic minerals. The iron ore used for steelmaking needs to be crushed and beneficiated first.
[0003] Currently, the crushing devices for steel casting raw material processing on the market have been widely used and can quickly crush steel casting raw materials. However, most of the crushing devices for steel casting raw material processing cannot replace the screens of different sizes during use, resulting in only one size of crushed raw material after production, affecting the overall processing efficiency, and the screen needs vibration force to accelerate the screening during use. Summary of the Invention
[0004] (I) Technical Problems to be Solved
[0005] Aiming at the deficiencies of the prior art, the present invention provides a crushing device for steel casting raw material processing and its usage method, which has the advantages of facilitating screening and disassembling and replacing the screen, and solves the problems that most of the crushing devices for steel casting raw material processing cannot replace the screens of different sizes during use, resulting in only one size of crushed raw material after production, affecting the overall processing efficiency, and the screen needs vibration force to accelerate the screening during use.
[0006] (II) Technical Solutions
[0007] To achieve the above purposes of facilitating screening and disassembling and replacing the screen, the present invention provides the following technical solution: A crushing device for steel casting raw material processing, including a support base, a crushing box is fixedly installed on the top of the support base, a crusher extending into its interior is arranged at the rear of the crushing box, movable mechanisms are arranged on the inner walls of the left and right sides of the crushing box, a raw material screen is arranged between the two movable mechanisms, and a disassembly and assembly mechanism extending into its interior is arranged at the front of the raw material screen;
[0008] The disassembly and assembly mechanism includes a rotating rod. A rotating rod extending into its interior is provided on the outer side of the front of the raw material sieve. A bearing connected to the inner wall of the front side of the raw material sieve is fixedly installed on the outer side of the rotating rod. A gear is fixedly installed on the rear side of the rotating rod. Two connecting blocks are provided on the upper and lower inner walls of the raw material sieve. Guide rods connected to the connecting blocks are provided on both the upper and lower sides of the gear. Rack bars are meshed with both the upper and lower sides of the gear. Sliders slidably connected to the guide rods are fixedly installed on the separating surfaces of the two rack bars. Plug rods are fixedly installed on the separating ends of the two rack bars.
[0009] Furthermore, the two movable mechanisms include fixed blocks. Two fixed blocks are provided on each of the left and right inner walls of the crushing box. Fixed rods are fixedly installed inside the four fixed blocks. Moving blocks extending outside the fixed blocks are slidably arranged on the outer sides of the fixed rods. Springs are sleeved on the outer sides of the fixed rods. Mounting strips connected to the moving blocks are provided on the left and right inner walls of the crushing box.
[0010] Furthermore, a vibration mechanism extending into its interior is provided on the rear side of the crushing box. A servo motor is provided on the rear side of the crushing box. A rotating shaft extending into the interior of the crushing box is fixedly installed at the output shaft of the servo motor. A rotating block attached to the bottom of the raw material sieve is fixedly installed on the front side of the rotating shaft.
[0011] Furthermore, a material guiding plate extending outside the bottom of the crushing box is fixedly installed at the bottom of the fixed block. A water tank is fixedly installed at the top left of the support base. A spray box is fixedly installed at the top right of the support base.
[0012] Furthermore, a water pump connected to the water tank is fixedly installed inside the top of the crushing box. A dust collector connected to the spray box is fixedly installed at the top of the crushing box. A feed hopper is fixedly installed at the top of the crushing box.
[0013] Furthermore, a controller is fixedly installed on the front side of the crushing box. A maintenance door is provided on the front side of the crushing box.
[0014] Furthermore, a solenoid valve water inlet pipe is fixedly installed on the left side of the water tank. A conduit extending into the interior of the spray box is fixedly installed at the water outlet end of the water pump. Nozzles are fixedly installed on the conduit.
[0015] Furthermore, a solenoid valve water outlet pipe is fixedly installed on the right side of the spray box. Crushing plates are fixedly installed on both the left and right inner walls of the crushing box.
[0016] A usage method of a crushing device for steel casting raw material processing, including the above-mentioned crushing device for steel casting raw material processing, the operation steps are as follows:
[0017] Step 1: First, pour the steel casting raw materials from the feed hopper into the interior of the crushing box, and then quickly crush them through the crusher and the crushing plate.
[0018] Step 2: Then, the servo motor operates to drive the output shaft to drive the rotating shaft to rotate. The rotation of the rotating shaft drives the rotating block to rotate, so that the rotating block rotates to push the raw material screen.
[0019] Step 3: The up-and-down movement of the raw material screen drives the installation bar to move. The movement of the installation bar drives the moving block to move, so that the moving block moves outside the fixed rod. The movement of the moving block presses against the spring, and the elasticity of the spring is used to make the raw material screen vibrate and accelerate for screening.
[0020] Step 4: At the same time, a large amount of dust will be generated when the steel casting raw materials are crushed. The dust in the crushing box is sucked into the interior of the spray box by the dust collector, and the water pump transports the water in the water tank to the conduit and then sprays it out through the nozzle to spray and reduce the dust in the spray box.
[0021] Step 5: The selected steel casting raw materials can be exported from the interior of the crushing box through the guide plate.
[0022] (III) Beneficial effects
[0023] Compared with the prior art, the present invention provides a crushing device for steel casting raw material processing and its use method, which has the following beneficial effects:
[0024] 1. For the crushing device for steel casting raw material processing and its use method, by setting the insertion rod, when it is necessary to disassemble the raw material screen for replacement, first rotate the rotating rod to rotate it through the bearing. The rotation of the rotating rod drives the gear to rotate, so that the gear rotates to drive the engaged rack to move. The rack moves stably through the slider and the guide rod, so that the two insertion rods move out of the slots inside the installation bar. At this time, the installation bar and the raw material screen are no longer fixed, and then pull the raw material screen to move it away from the installation bar, so as to facilitate the disassembly of the raw material screen for replacement. The same operation can be performed when installing the raw material screen.
[0025] 2. For the crushing device for steel casting raw material processing and its use method, by setting the servo motor and the spring, when the crusher crushes the steel casting raw materials, first operate the servo motor to drive the output shaft to drive the rotating shaft to rotate. The rotation of the rotating shaft drives the rotating block to rotate, so that the rotating block pushes the raw material screen upward. The up-and-down movement of the raw material screen drives the installation bar to move. The movement of the installation bar drives the moving block to move, so that the moving block moves outside the fixed rod. The movement of the moving block presses against the spring, and the elasticity of the spring is used to make the raw material screen vibrate and accelerate, so as to achieve the effect of quickly screening out the steel casting raw materials. Description of the drawings
[0026] Figure 1 It is a schematic structural diagram of the present invention;
[0027] Figure 2 This is a structural sectional view of the present invention;
[0028] Figure 3 This is a schematic diagram of the screen connection of the present invention;
[0029] Figure 4 This is the structure of the present invention Figure 2 Enlarged view at A in;
[0030] Figure 5 This is a sectional view of the disassembly and assembly mechanism of the present invention;
[0031] Figure 6 This is the structure of the present invention Figure 5 Enlarged view at B in;
[0032] Figure 7 This is a schematic diagram of the vibration mechanism of the present invention.
[0033] In the figure: 1, support base; 2, crushing box; 3, crusher; 4, moving mechanism; 401, fixed block; 402, fixed rod; 403, moving block; 404, spring; 405, mounting strip; 5, raw material screen; 6, disassembly and assembly mechanism; 601, rotating rod; 602, bearing; 603, gear; 604, connecting block; 605, guide rod; 606, rack; 607, slider; 608, inserting rod; 7, vibration mechanism; 701, servo motor; 702, rotating shaft; 703, rotating block; 8, material guide plate; 9, water tank; 10, spraying box; 11, water pump; 12, dust collector; 13, feed hopper; 14, controller; 15, maintenance door; 16, solenoid valve water inlet pipe; 17, conduit; 18, nozzle. Detailed implementation manners
[0034] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts belong to the scope of protection of the present invention.
[0035] Please refer to Figure 1-7 , a crushing device for processing iron and steel casting raw materials, including a support base 1, a crushing box 2 fixedly installed on the top of the support base 1, a crusher 3 extending into its interior is arranged at the rear of the crushing box 2, moving mechanisms 4 are arranged on the inner walls of the left and right sides of the crushing box 2, a raw material screen 5 is arranged between the two moving mechanisms 4, and a disassembly and assembly mechanism 6 extending into its interior is arranged on the front side of the raw material screen 5;
[0036] The disassembly and assembly mechanism 6 includes a rotating rod 601. The rotating rod 601 extending into its interior is arranged on the outer side of the front of the raw material screen 5. A bearing 602 connected to the inner wall of the front side of the raw material screen 5 is fixedly installed on the outer part of the rotating rod 601. Rotate the rotating rod 601 to make it rotate through the bearing 602. A gear 603 is fixedly installed on the rear side of the rotating rod 601. The rotation of the rotating rod 601 drives the rotation of the gear 603, so that the rotation of the gear 603 drives the engaged rack 606 to move. Two connecting blocks 604 are arranged on the upper and lower inner walls of the raw material screen 5. Guide rods 605 connected to the connecting blocks 604 are arranged on both the upper and lower sides of the gear 603. Racks 606 are engaged with both the upper and lower sides of the gear 603. The racks 606 move stably through the sliders 607 and the guide rods 605. Sliders 607 slidably connected to the guide rods 605 are fixedly installed on the separating surfaces of the two racks 606. Plug rods 608 are fixedly installed on the separating ends of the two racks 606. The two plug rods 608 move out of the slots inside the mounting strip 405. At this time, the mounting strip 405 and the raw material screen 5 are no longer fixed. Then pull the raw material screen 5 to move it away from the mounting strip 405, so as to facilitate the disassembly of the raw material screen 5 for replacement.
[0037] In the case implementation, the two moving mechanisms 4 include fixed blocks 401. Two fixed blocks 401 are arranged on both the left and right inner walls of the crushing box 2. Fixed rods 402 are fixedly installed inside the four fixed blocks 401. Moving blocks 403 extending to the outside of the fixed blocks 401 are slidably arranged on the outer parts of the fixed rods 402. Springs 404 are sleeved on the outer parts of the fixed rods 402. The moving blocks 403 move to push against the springs 404. The elasticity of the springs 404 is used to accelerate the vibration of the raw material screen 5. Mounting strips 405 connected to the moving blocks 403 are arranged on both the left and right inner walls of the crushing box 2. The up-and-down movement of the material screen 5 drives the movement of the mounting strip 405. The movement of the mounting strip 405 drives the movement of the moving blocks 403, so that the moving blocks 403 move on the outer parts of the fixed rods 402.
[0038] In the case implementation, a vibration mechanism 7 extending into its interior is arranged on the rear side of the crushing box 2. A servo motor 701 is arranged on the rear side of the crushing box 2. The operation of the servo motor 701 drives the rotation of the output shaft to drive the rotation of the rotating shaft 702. The rotation of the rotating shaft 702 drives the rotation of the rotating block 703. The output shaft of the servo motor 701 is fixedly installed with a rotating shaft 702 extending into the crushing box 2. A rotating block 703 attached to the bottom of the raw material screen 5 is fixedly installed on the front side of the rotating shaft 702. The rotating block 703 has the function of pushing the raw material screen 5 upward.
[0039] In the case implementation, a feeding plate 8 extending to the outside of the bottom of the crushing box 2 is fixedly installed at the bottom of the fixed block 401. A water tank 9 is fixedly installed at the top on the left side of the support base 1, and a spray box 10 is fixedly installed at the top on the right side of the support base 1. A water pump 11 connected to the water tank 9 is fixedly installed inside the top of the crushing box 2, and a dust collector 12 connected to the spray box 10 is fixedly installed at the top of the crushing box 2. The dust collector 12 sucks the dust inside the crushing box 2 into the inside of the spray box 10. An electromagnetic valve water inlet pipe 16 is fixedly installed on the left side of the water tank 9. The water outlet end of the water pump 11 is fixedly installed with a conduit 17 extending into the inside of the spray box 10, and a nozzle 18 is fixedly installed on the conduit 17. The water pump 11 transports the water inside the water tank 9 to the conduit 17, and then sprays it out from the nozzle 18 to spray and reduce the dust inside the spray box 10.
[0040] In the case implementation, a controller 14 is fixedly installed on the front side of the crushing box 2. The controller 14 is electrically connected to the electronic components in this patent through wires, so as to facilitate the operation of the controller 14 to control the operation of the electronic components. A maintenance door 15 is arranged on the front side of the crushing box 2. The maintenance door 15 can facilitate the maintenance of the component mechanism inside the crushing box 2 and the replacement of the raw material sieve mesh 5.
[0041] In the case implementation, the crusher 3 includes a driving motor and a crushing shaft. Crushing plates 20 are fixedly installed on the inner walls on the left and right sides of the crushing box 2. Through the cooperation among the driving motor, the crushing shaft and the crushing plates 20, the steel casting raw materials can be effectively and quickly crushed.
[0042] A using method of a crushing device for steel casting raw material processing, including the above-mentioned crushing device for steel casting raw material processing, and the operation steps are as follows:
[0043] Step 1: First, pour the steel casting raw materials into the inside of the crushing box 2 from the feed hopper 13, and then quickly crush them through the crusher 3 and the crushing plates 20;
[0044] Step 2: Then, the servo motor 701 runs to drive the output shaft to drive the rotating shaft 702 to rotate. The rotation of the rotating shaft 702 drives the rotating block 703 to rotate, so that the rotating block 703 rotates to push the raw material sieve mesh 5;
[0045] Step 3: The up and down movement of the raw material sieve mesh 5 drives the installation strip 405 to move. The movement of the installation strip 405 drives the moving block 403 to move, so that the moving block 403 moves on the outside of the fixed rod 402. The movement of the moving block 403 presses against the spring 404, and the elasticity of the spring 404 is used to vibrate and accelerate the raw material sieve mesh 5 for screening;
[0046] Step 4: Meanwhile, a large amount of dust is generated when the steel casting raw materials are broken. The dust inside the crushing box 2 is sucked into the inside of the spray box 10 by the dust collector 12, and the water pump 11 transports the water inside the water tank 9 to the conduit 17 and then sprays it out through the nozzle 18 to spray and reduce the dust inside the spray box 10;
[0047] Step 5: The selected steel casting raw materials can be exported from the inside of the crushing box 2 through the guide plate 8.
[0048] In summary, for the crushing device for steel casting raw material processing and its usage method, by setting the insertion rods 608, when it is necessary to disassemble the raw material screen 5 for replacement, first rotate the rotating rod 601 to make it rotate through the bearing 602. The rotation of the rotating rod 601 drives the gear 603 to rotate, so that the rotation of the gear 603 drives the engaged rack 606 to move. The rack 606 moves stably through the slider 607 and the guide rod 605, so that the two insertion rods 608 move out of the slots inside the installation strip 405. At this time, the installation strip 405 and the raw material screen 5 are no longer fixed. Then pull the raw material screen 5 to move it away from the installation strip 405, so as to facilitate the disassembly of the raw material screen 5 for replacement. The same operation can be carried out when installing the raw material screen 5.
[0049] Moreover, by setting the servo motor 701 and the spring 404, when the crusher 3 crushes the steel casting raw materials, first operate the servo motor 701 to drive the output shaft to drive the rotating shaft 702 to rotate. The rotation of the rotating shaft 702 drives the rotating block 703 to rotate, so that the rotating block 703 pushes the raw material screen 5 upward. The up and down movement of the raw material screen 5 drives the installation strip 405 to move. The movement of the installation strip 405 drives the moving block 403 to move, so that the moving block 403 moves outside the fixed rod 402. The movement of the moving block 403 presses against the spring 404, and the elasticity of the spring 404 is used to make the raw material screen 5 vibrate and accelerate. Thus, the function of quickly screening out the steel casting raw materials is realized.
[0050] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent in such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.
[0051] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A crushing device for processing steel casting raw materials, comprising a support base (1), characterized in that: The top of the support base (1) is fixedly installed with a crushing box (2). A crusher (3) extending into its interior is arranged at the rear side of the crushing box (2). Moving mechanisms (4) are arranged on the inner walls of the left and right sides of the crushing box (2). A raw material screen (5) is arranged between the two moving mechanisms (4). A disassembly and assembly mechanism (6) extending into its interior is arranged at the front side of the raw material screen (5). The disassembly and assembly mechanism (6) includes a rotating rod (601). The rotating rod (601) extending into its interior is arranged at the outer part of the front side of the raw material screen (5). A bearing (602) connected to the inner wall of the front side of the raw material screen (5) is fixedly installed on the outer part of the rotating rod (601). A gear (603) is fixedly installed at the rear side of the rotating rod (601). Two connecting blocks (604) are arranged on the upper and lower inner walls of the raw material screen (5). Guide rods (605) connected to the connecting blocks (604) are arranged on both the upper and lower sides of the gear (603). Rack bars (606) meshing with both the upper and lower sides of the gear (603) are arranged. Sliders (607) slidably connected to the guide rods (605) are fixedly installed on the separating surfaces of the two rack bars (606). Plug rods (608) are fixedly installed at the separating ends of the two rack bars (606).
2. A crushing device for processing raw materials for steel casting according to claim 1, characterized in that: The two moving mechanisms (4) include fixed blocks (401). Two fixed blocks (401) are arranged on the inner walls of the left and right sides of the crushing box (2). Fixed rods (402) are fixedly installed inside the four fixed blocks (401). Moving blocks (403) extending outside the fixed blocks (401) are slidably arranged on the outer parts of the fixed rods (402). Springs (404) are sleeved on the outer parts of the fixed rods (402). Mounting strips (405) connected to the moving blocks (403) are arranged on the inner walls of the left and right sides of the crushing box (2).
3. A crushing device for treating raw materials for steel casting according to claim 1, characterized in that: A vibration mechanism (7) extending into its interior is arranged at the rear side of the crushing box (2). A servo motor (701) is arranged at the rear side of the crushing box (2). A rotating shaft (702) extending into the interior of the crushing box (2) is fixedly installed at the output shaft of the servo motor (701). A rotating block (703) in contact with the bottom of the raw material screen (5) is fixedly installed at the front side of the rotating shaft (702).
4. A crushing device for treating raw materials for steel casting according to claim 2, characterized in that: A material guiding plate (8) extending outside the bottom of the crushing box (2) is fixedly installed at the bottom of the fixed block (401). A water tank (9) is fixedly installed at the top of the left side of the support base (1). A spraying box (10) is fixedly installed at the top of the right side of the support base (1).
5. The crushing device for treating raw materials for steel casting according to claim 4, characterized in that: A water pump (11) connected to the water tank (9) is fixedly installed inside the top of the crushing box (2). A dust collector (12) connected to the spraying box (10) is fixedly installed at the top of the crushing box (2). A feed hopper (13) is fixedly installed at the top of the crushing box (2).
6. A crushing device for treating raw materials for steel casting according to claim 1, characterized in that: A controller (14) is fixedly installed at the front side of the crushing box (2). A maintenance door (15) is arranged at the front side of the crushing box (2).
7. A crushing device for treating raw materials for steel casting according to claim 5, characterized in that: A solenoid valve inlet pipe (16) is fixedly installed on the left side of the water tank (9), and a conduit (17) extending into the interior of the spray box (10) is fixedly installed at the water outlet end of the water pump (11). A spray head (18) is fixedly installed on the conduit (17).
8. A crushing device for processing steel casting raw materials according to claim 5, characterized in that: A solenoid valve outlet pipe (19) is fixedly installed on the right side of the spray box (10), and crushing plates (20) are fixedly installed on both the left and right inner walls of the crushing box (2).
9. A method for using a crushing device for treating raw materials for steel casting, comprising the crushing device for treating raw materials for steel casting according to claims 1-8, characterized in that: The operation steps are as follows: Step 1: First, pour the steel casting raw materials from the feed hopper (13) into the interior of the crushing box (2), and then quickly crush them through the crusher (3) and the crushing plates (20). Step 2: Then, the servo motor (701) runs to drive the output shaft to drive the rotating shaft (702) to rotate. The rotation of the rotating shaft (702) drives the rotating block (703) to rotate, so that the rotating block (703) rotates to push the raw material sieve (5). Step 3: The up and down movement of the raw material sieve (5) drives the installation strip (405) to move. The movement of the installation strip (405) drives the moving block (403) to move, so that the moving block (403) moves outside the fixed rod (402). The movement of the moving block (403) presses against the spring (404), and the elasticity of the spring (404) is used to vibrate and accelerate the raw material sieve (5) for screening. Step 4: At the same time, a large amount of dust is generated when the steel casting raw materials are crushed. The dust in the interior of the crushing box (2) is sucked into the interior of the spray box (10) by the dust collector (12). The water pump (11) transports the water in the water tank (9) to the conduit (17), and then it is sprayed out by the spray head (18) to spray and reduce the dust in the interior of the spray box (10). Step 5: The selected steel casting raw materials can be exported from the interior of the crushing box (2) through the guide plate (8).