High-efficiency outer surface sanding device for ceramic machining
By designing a high-efficiency sand grinding device for ceramic processing, a single motor drives the rotating shaft and disperser to form three-dimensional turbulence, combined with centrifugal separation and vacuum filtration, the problems of high energy consumption and low efficiency in ceramic sand grinding are solved, and efficient and low-cost ceramic grinding and slurry manufacturing are achieved.
Patent Information
- Application Number
- CN202510679026.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-07-08
- Estimated Expiration
- Not applicable · inactive patent
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Figure CN120268512A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ceramic processing, and specifically to a high-efficiency external surface grinding device for ceramic processing. Background Art
[0002] Semiconductor industrial ceramics are widely used in key fields such as wafer carriers, precision mechanical components, and sensor substrates due to their high hardness, high insulation, high temperature resistance, and chemical stability. Surface defects such as microcracks, pores, and uneven roughness are likely to occur during the forming and sintering processes of semiconductor industrial ceramics. Therefore, surface defects need to be eliminated before use. Since the high-efficiency external surface grinding device for ceramic processing can achieve high-precision, high-efficiency, and low-damage surface processing of semiconductor industrial ceramics, it can meet the strict requirements of the semiconductor field for ceramic components.
[0003] In the prior art, before ceramic grinding, a slurry needs to be prepared first, and then the slurry is transported to a grinding container to cooperate with grinding media for grinding. When grinding ceramics, multiple driving devices are required, which increases energy consumption and cost. Moreover, since the preparation of the slurry and the grinding of ceramics are mostly not in the same location, the distance between the processed slurry and the grinding container is relatively far, and the slurry needs to be transported multiple times or over a long distance to enter the grinding container, which further increases the grinding cost of ceramics. In addition, the multiple transports or long-distance transports of the slurry are also likely to increase the overall grinding time of ceramics, thereby reducing the external surface grinding efficiency of ceramics. Summary of the Invention
[0004] The purpose of the present invention is to solve the problems that before ceramic grinding, a slurry needs to be prepared first, and then the slurry is transported to a grinding container to cooperate with grinding media for grinding. When grinding ceramics, multiple driving devices are required, which increases energy consumption and cost. Moreover, since the preparation of the slurry and the grinding of ceramics are mostly not in the same location, the distance between the processed slurry and the grinding container is relatively far, and the slurry needs to be transported multiple times or over a long distance to enter the grinding container, which further increases the grinding cost of ceramics. In addition, the multiple transports or long-distance transports of the slurry are also likely to increase the overall grinding time of ceramics, thereby reducing the grinding efficiency of ceramics. Therefore, a high-efficiency external surface grinding device for ceramic processing is proposed.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] An outer surface high-efficiency sanding device for ceramic processing, comprising a base; the top end of the outer wall of the base is fixedly connected with a motor through a fixing block; a rotating shaft is arranged at the output end of the motor; the top end of the outer wall of the base is fixedly connected with a housing through a support column; a feed pipe is arranged on the outer side wall of the housing; a discharge pipe is arranged at the bottom end of the outer wall of the housing, and electric control valves I are arranged in both the feed pipe and the discharge pipe; a sanding mechanism is arranged at one end of the outer wall of the rotating shaft; a rotating rod is rotatably connected to the bottom end of the inner wall of the housing; a group of stirring plates are fixedly connected to the outer side wall of the rotating rod; the top end of the outer wall of the rotating rod penetrates through the housing; a bevel gear I is fixedly connected to the top end of the outer wall of the rotating rod; a circular rod is rotatably connected to the top end of the outer wall of the base through a connecting plate; a sprocket I is fixedly connected to one end of the outer wall of the circular rod and the outer side wall of the rotating shaft, and a pair of sprockets I are connected by a chain I; a bevel gear II is fixedly connected to the other end of the outer wall of the circular rod, and the bevel gear II meshes with the bevel gear I.
[0007] As a preferred embodiment of the present invention, the sanding mechanism comprises a disperser body; one end of the outer wall of the disperser body is fixedly connected to one end of the outer wall of the rotating shaft; a sanding shell is fixedly connected to the top end of the outer wall of the base through a support plate I, and the sanding shell and the disperser body form a grinding space; a storage tank is fixedly connected to the top end of the outer wall of the base; the storage tank is communicated with the discharge pipe; a quantitative delivery pump is fixedly connected to the top end of the outer wall of the base; a circular pipe I is arranged at the input end of the quantitative delivery pump, and the circular pipe I is communicated with the storage tank; a circular pipe II is arranged at the output end of the quantitative delivery pump, and the circular pipe II is communicated with the sanding shell; a material pipe is arranged at one end of the outer wall of the sanding shell, and the material pipe is communicated with the sanding shell, and an electric control valve II is arranged in the material pipe.
[0008] As a preferred embodiment of the present invention, a centrifugal shell is rotatably connected to the top end of the outer wall of the base through a connecting column; a material taking pipe is arranged at one end of the outer wall of the centrifugal shell; a rotating rod I is fixedly connected to one end of the outer wall of the centrifugal shell; a sprocket II is fixedly connected to one end of the outer wall of the rotating rod I and the outer side wall of the rotating shaft, and a pair of sprockets II are connected by a chain II; a circular plate is hermetically rotatably connected to one end of the outer wall of the centrifugal shell; a pump body I is fixedly connected to the top end of the outer wall of the base; a circular pipe III is arranged at the input end of the pump body I, and the circular pipe III is communicated with the sanding shell; a circular pipe IV is arranged at the output end of the pump body I, and the circular pipe IV is communicated with the circular plate; a pump body II is fixedly connected to the top end of the outer wall of the base through a support plate II; a circular pipe V is arranged at the output end of the pump body II, and the circular pipe V is communicated with the circular plate; electric control valves V are arranged in the circular pipe III, the circular pipe IV and the circular pipe V.
[0009] As a preferred embodiment of the present invention, the top end of the outer wall of the base is fixedly connected with a vacuum filter housing through a group of support plates three; a vacuum device is arranged at the top end of the outer wall of the vacuum filter housing; a blanking pipe is arranged at the bottom end of the outer wall of the vacuum filter housing, and an electric control valve six is arranged in the blanking pipe; the output end of the pump body two is provided with a circular pipe six, and the circular pipe six is communicated with the vacuum filter housing; a filter plate is arranged in the vacuum filter housing.
[0010] As a preferred embodiment of the present invention, a rotating rod nine is rotatably connected to the top end of the outer wall of the vacuum filter housing; the bottom end of the outer wall of the rotating rod nine extends into the vacuum filter housing; a group of rotating plates are fixedly connected to the outer side wall of one end of the rotating rod nine located in the vacuum filter housing; sprockets three are fixedly connected to the outer wall top end of the rotating rod nine and the outer side wall of the rotating rod, and a pair of sprockets three are connected through a chain three.
[0011] As a preferred embodiment of the present invention, the housing includes an upper shell and a bottom plate; the bottom end of the outer wall of the upper shell is rotatably connected to the top end of the outer wall of the bottom plate; an annular bevel gear rack one is fixedly connected to the outer side wall of the upper shell; a rotating rod eight is rotatably connected to one side of the outer wall of the connecting plate; gears three are fixedly connected to the outer side walls of the rotating rod eight and the circular rod, and a pair of gears three are meshed with each other; a bevel gear four is fixedly connected to one end of the outer wall of the rotating rod eight, and the bevel gear four is meshed with the annular bevel gear rack.
[0012] As a preferred embodiment of the present invention, a square through groove is formed in one side of the outer wall of the stirring plate; a rotating rod seven is rotatably connected to one side of the inner wall of the square through groove; bevel gears five are fixedly connected to one end of the outer walls of a group of rotating rod sevens; a bevel gear six is fixedly connected to the top end of the outer wall of the bottom plate through a group of connecting rods; the inner side wall of the bevel gear six is in contact with the outer side wall of the rotating rod; a group of bevel gears five are all meshed with the bevel gear six; a group of auxiliary plates are fixedly connected to the outer side walls of a group of rotating rod sevens; a sealing shell is fixedly connected to the outer side wall of the rotating rod, and the sealing shell and the bevel gear six form a sealed space; a group of bevel gears five are all rotatably connected to the sealing shell in a sealed manner.
[0013] As a preferred embodiment of the present invention, the sanding shell includes a fixing plate and an annular shell; one end of the outer wall of the annular shell is rotatably connected to one end of the outer wall of the fixing plate in a sealed manner; a pair of auxiliary columns are fixedly connected to the top end of the outer wall of the base; the pair of auxiliary columns are rotatably connected to the annular shell; a round rod one is rotatably connected to one side of the outer wall of the fixed block; sprockets six are fixedly connected to the outer side walls of the round rod one and the rotating shaft, and a pair of sprockets six are connected through a chain six; an annular rack seven is fixedly connected to the outer side wall of the annular shell; a gear seven is fixedly connected to the outer side wall of the round rod one; the gear seven is meshed with the annular rack seven.
[0014] As a preferred embodiment of the present invention, a plurality of soft rods are fixedly connected to the outer side wall of the first round rod; one ends of the outer walls of the plurality of soft rods are fixedly connected with vibration balls; the plurality of vibration balls are all matched with the sanding shell; the vibration balls are located between a pair of auxiliary columns.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0016] 1. By opening the first electric control valve at the discharge pipe, the slurry enters the storage tank through the discharge pipe, and then through the metering delivery pump, the slurry enters the sanding shell through the first round pipe and the second round pipe. Then, ceramics and the like are put into the sanding shell from the material pipe. At this time, the rotation of the rotating shaft drives the disperser body to rotate. The disperser rotates, pushing the grinding medium and the ceramic slurry to form a three-dimensional turbulent flow in the grinding space. Moreover, the stirring teeth on the disperser body throw the grinding medium and the slurry towards the cavity wall, generating high-frequency collision and shear force, so that the ceramic particles are refined, and the grinding of the ceramics is completed. Since the grinding of the ceramics and the manufacture of the slurry are both completed by a single motor, the energy consumption and the use of the driving device are reduced, and the cost is lowered.
[0017] 2. The rotation of the stirring plate drives the seventh rotating rod to rotate, and the seventh rotating rod drives the fifth bevel gear to rotate. Since each group of the fifth bevel gears meshes with the sixth bevel gear, and the sixth bevel gear is in a static state while the fifth bevel gear is in a moving state, when the fifth bevel gear rotates, it rotates itself through the sixth bevel gear, and the self-rotation of the fifth bevel gear drives the seventh rotating rod to rotate, thereby driving a plurality of auxiliary plates to rotate, so that the auxiliary plates cooperate with the rotation of the stirring plate and the upper shell, and under the action of various forces, the mixing of each raw material is more thorough, and the manufacturing efficiency of the slurry is further improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] For the convenience of those skilled in the art to understand, the present invention will be further described below with reference to the accompanying drawings.
[0019] Figure 1 is the main structure diagram of the present invention;
[0020] Figure 2 is the partial structure diagram of the main body of the present invention;
[0021] Figure 3 is the exploded structure diagram of the upper shell and the bottom plate of the present invention;
[0022] Figure 4 is the exploded structure diagram of the sealing shell and the rotating shaft of the present invention;
[0023] Figure 5 is the structure diagram of the disperser body, the sanding shell, the metering delivery pump and the first round rod of the present invention;
[0024] Figure 6 is the structure diagram of the centrifugal shell, the circular plate, the first pump body, the motor and the second chain of the present invention;
[0025] Figure 7 Structural diagram of the vacuum filtration shell, pump body II, rotating rod and vacuum device of the present invention;
[0026] Figure 8 Exploded structural diagram of the vacuum filtration shell and filter plate of the present invention;
[0027] Figure 9 Structural diagram of the fixing plate, annular shell, round rod I, sprocket VI and vibrating ball of the present invention;
[0028] In the figure: 1, base; 2, fixing block; 3, motor; 4, rotating shaft; 5, housing; 6, feed pipe; 7, discharge pipe; 8, rotating rod; 9, stirring plate; 10, bevel gear I; 11, connecting plate; 12, circular rod; 13, sprocket I; 14, chain I; 15, bevel gear II; 16, disperser body; 17, sanding shell; 18, storage tank; 19, metering pump; 20, round pipe I; 21, round pipe II; 22, material pipe; 23, centrifugal shell; 24, material taking pipe; 25, rotating rod I; 26, sprocket II; 27, chain II; 28, circular plate; 29, pump body I; 30, round pipe III; 31, round pipe IV; 32, pump body II; 33, round pipe V; 34, vacuum filtration shell; 35, vacuum device; 36, blanking pipe; 37, round pipe VI; 38, filter plate; 39, rotating rod IX; 40, rotating plate; 41, sprocket III; 42, chain III; 501, upper shell; 502, bottom plate; 43, annular bevel gear rack I; 44, rotating rod VIII; 45, gear III; 46, bevel gear IV; 47, square through groove; 48, rotating rod VII; 49, bevel gear V; 50, bevel gear VI; 51, auxiliary plate; 52, sealing shell; 171, fixing plate; 172, annular shell; 53, auxiliary column; 54, round rod I; 55, sprocket VI; 56, chain VI; 57, annular rack VII; 58, gear VII; 59, soft rod; 60, vibrating ball. Detailed implementation manners
[0029] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.
[0030] Embodiment 1:
[0031] Please refer to Figures 1-8As shown in the figure, a high-efficiency external surface sanding device for ceramic processing includes a base 1; the top end of the outer wall of the base 1 is fixedly connected with a motor 3 through a fixing block 2; the output end of the motor 3 is provided with a rotating shaft 4; the top end of the outer wall of the base 1 is fixedly connected with a housing 5 through a support column; a feed pipe 6 is arranged on the outer side wall of the housing 5; a discharge pipe 7 is arranged at the bottom end of the outer wall of the housing 5, and electric control valves I are arranged in both the feed pipe 6 and the discharge pipe 7; a sanding mechanism is arranged at one end of the outer wall of the rotating shaft 4; the bottom end of the inner wall of the housing 5 is rotatably connected with a rotating rod 8; a group of stirring plates 9 are fixedly connected to the outer side wall of the rotating rod 8; the top end of the outer wall of the rotating rod 8 penetrates through the housing 5; a bevel gear I 10 is fixedly connected to the top end of the outer wall of the rotating rod 8; the top end of the outer wall of the base 1 is rotatably connected with a circular rod 12 through a connecting plate 11; a sprocket I 13 is fixedly connected to one end of the outer wall of the circular rod 12 and the outer side wall of the rotating shaft 4, and a pair of sprockets I 13 are connected by a chain I 14; a bevel gear II 15 is fixedly connected to the other end of the outer wall of the circular rod 12, and the bevel gear II 15 meshes with the bevel gear I 10. By putting various raw materials into the housing 5 from the feed pipe 6 in proportion, and then driving the rotating shaft 4 to rotate through the motor 3, the rotating shaft 4 drives the circular rod 12 to rotate through the sprocket I 13 and the chain I 14, the circular rod 12 drives the bevel gear II 15 to rotate, the bevel gear II 15 drives the bevel gear I 10 and the rotating rod 8 to rotate, the rotating rod 8 drives the stirring plates 9 to rotate, so that various raw materials are mixed into a slurry, and then the grinding mechanism is driven to operate through the rotating shaft 4, so that the ceramic and the slurry are sanded. Since the manufacture of the slurry and the sanding of the ceramic are both carried out together, the time required for ceramic sanding is reduced, the efficiency of ceramic sanding is improved, the number of times of slurry transportation is also reduced, thus reducing the cost, and further improving the overall efficiency of ceramic sanding.
[0032] The sanding mechanism includes a disperser body 16; one end of the outer wall of the disperser body 16 is fixedly connected to one end of the outer wall of the rotating shaft 4; the top end of the outer wall of the base 1 is fixedly connected with a sanding shell 17 through a first support plate, and the sanding shell 17 and the disperser body 16 form a grinding space; the top end of the outer wall of the base 1 is fixedly connected with a storage tank 18; the storage tank 18 is communicated with a discharge pipe 7; the top end of the outer wall of the base 1 is fixedly connected with a metering delivery pump 19; a first round pipe 20 is arranged at the input end of the metering delivery pump 19, and the first round pipe 20 is communicated with the storage tank 18; a second round pipe 21 is arranged at the output end of the metering delivery pump 19, and the second round pipe 21 is communicated with the sanding shell 17; a material pipe 22 is arranged at one end of the outer wall of the sanding shell 17, and the material pipe 22 is communicated with the sanding shell 17. An electric control valve II is arranged in the material pipe 22. After the slurry is mixed well, by opening the electric control valve I at the discharge pipe 7, the slurry enters the storage tank 18 through the discharge pipe 7, and then through the metering delivery pump 19, the slurry enters the sanding shell 17 through the first round pipe 20 and the second round pipe 21. Then, ceramics and the like are put into the sanding shell 17 from the material pipe 22. At this time, the rotation of the rotating shaft 4 drives the disperser body 16 to rotate. The disperser rotates, pushing the grinding medium and the ceramic slurry to form a three-dimensional turbulent flow in the grinding space. And the stirring teeth on the disperser body 16 throw the grinding medium and the slurry towards the cavity wall, generating high-frequency collision and shear force, making the ceramic particles refined and completing the grinding of the ceramics. Since the grinding of the ceramics and the manufacture of the slurry are both completed by a single motor 3, the energy consumption and the use of the driving device are reduced, and the cost is lowered.
[0033] The housing 5 includes an upper housing 501 and a bottom plate 502; the bottom end of the outer wall of the upper housing 501 is rotatably connected to the top end of the outer wall of the bottom plate 502; an annular bevel gear rack I 43 is fixedly connected to the outer side wall of the upper housing 501; one side of the outer wall of the connecting plate 11 is rotatably connected to an eighth rotating rod 44; third gears 45 are fixedly connected to the outer side walls of the eighth rotating rod 44 and the circular rod 12, and a pair of third gears 45 mesh with each other; a bevel gear IV 46 is fixedly connected to one end of the outer wall of the eighth rotating rod 44, and the bevel gear IV 46 meshes with the annular bevel gear rack. Since the housing 5 includes the upper housing 501 and the bottom plate 502, when the stirring plate 9 stirs each raw material to mix it into a slurry, the rotation of the circular rod 12 drives the eighth rotating rod 44 to rotate through a pair of third gears 45, making the eighth rotating rod 44 drive the bevel gear IV 46 to rotate, making the bevel gear IV 46 drive the annular bevel gear rack and the upper housing 501 to rotate, and the rotation direction of the upper housing 501 is opposite to that of the stirring plate 9, so that two opposite rotational forces are transmitted to each raw material, making the mixing efficiency and effect of each raw material better, and thus accelerating the manufacturing efficiency of the slurry.
[0034] At the top of the outer wall of the base 1, a centrifugal shell 23 is rotatably connected through a connecting column; at one end of the outer wall of the centrifugal shell 23, a material taking pipe 24 is provided; at one end of the outer wall of the centrifugal shell 23, a first rotating rod 25 is fixedly connected; at one end of the outer wall of the first rotating rod 25 and on the outer side wall of the rotating shaft 4, second sprockets 26 are fixedly connected, and a pair of second sprockets 26 are connected through a second chain 27; at one end of the outer wall of the centrifugal shell 23, a circular plate 28 is hermetically and rotatably connected; at the top of the outer wall of the base 1, a first pump 29 is fixedly connected; at the input end of the first pump 29, a third circular pipe 30 is provided, and the third circular pipe 30 is communicated with the sanding shell 17; at the output end of the first pump 29, a fourth circular pipe 31 is provided, and the fourth circular pipe 31 is communicated with the circular plate 28; at the top of the outer wall of the base 1, a second pump 32 is fixedly connected through a second support plate; at the output end of the second pump 32, a fifth circular pipe 33 is provided, and the fifth circular pipe 33 is communicated with the circular plate 28; electric control valves five are provided in the third circular pipe 30, the fourth circular pipe 31 and the fifth circular pipe 33. When the ceramic is ground well, by opening the electric control valves five at the third circular pipe 30 and the fourth circular pipe 31, the slurry and the ceramic etc. all enter the centrifugal shell 23 through the first pump 29, the third circular pipe 30 and the fourth circular pipe 31. Because at one end of the outer wall of the first rotating rod 25 and on the outer side wall of the rotating shaft 4, second sprockets 26 are fixedly connected, and a pair of second sprockets 26 are connected through a second chain 27, the rotation of the rotating shaft 4 drives the first rotating rod 25 to rotate through the second sprockets 26 and the second chain 27, and the first rotating rod 25 drives the centrifugal shell 23 to rotate. Because the centrifugal force received by the ceramic with a larger mass is greater than that of the slurry with a smaller mass, the ceramic and the slurry are separated under the action of centrifugal force. At this time, the second pump 32 applies a certain pressure to the slurry, pushing the slurry to move towards the fifth circular pipe 33, so that the slurry is removed from the separation shell through the fifth circular pipe 33. Then the centrifugal shell 23 stops rotating, and the ceramic is taken out from the material taking pipe 24 to complete the separation of the ceramic and the slurry.
[0035] At the top of the outer wall of the base 1, a vacuum filtration shell 34 is fixedly connected through a group of third support plates; at the top of the outer wall of the vacuum filtration shell 34, a vacuum device 35 is provided; at the bottom of the outer wall of the vacuum filtration shell 34, a blanking pipe 36 is provided, and an electric control valve six is provided in the blanking pipe 36; at the output end of the second pump 32, a sixth circular pipe 37 is provided, and the sixth circular pipe 37 is communicated with the vacuum filtration shell 34; a filter plate 38 is arranged in the vacuum filtration shell 34. When the slurry is removed from the separation shell through the second pump 32 and the fifth circular pipe 33, the slurry enters the vacuum filtration shell 34 through the sixth circular pipe 37. The vacuum device 35 evacuates the air, creating a vacuum environment in the vacuum filtration shell 34, removing the air bubbles from the slurry, and then removing impurities through the filter plate 38, enabling the slurry to be recycled, thereby reducing the waste of the slurry and further reducing the overall processing cost of the ceramic.
[0036] One side of the outer wall of the stirring plate 9 is provided with a square through groove 47; one side of the inner wall of the square through groove 47 is rotatably connected with a seventh rotating rod 48; one end of the outer wall of a group of seventh rotating rods 48 is fixedly connected with a fifth bevel gear 49; the top end of the outer wall of the bottom plate 502 is fixedly connected with a sixth bevel gear 50 through a group of connecting rods; the inner side wall of the sixth bevel gear 50 is in contact with the outer side wall of the rotating rod 8; a group of fifth bevel gears 49 are all meshed with the sixth bevel gear 50; a group of auxiliary plates 51 are fixedly connected to the outer side walls of a group of seventh rotating rods 48; a sealing shell 52 is fixedly connected to the outer side wall of the rotating rod 8, and the sealing shell 52 and the sixth bevel gear 50 form a sealed space; a group of fifth bevel gears 49 are all in sealed rotation connection with the sealing shell 52. When the stirring plate 9 rotates, the stirring plate 9 drives the seventh rotating rod 48 to rotate, the seventh rotating rod 48 drives the fifth bevel gear 49 to rotate. Because a group of fifth bevel gears 49 are all meshed with the sixth bevel gear 50, and the sixth bevel gear 50 is in a stationary state while the fifth bevel gear 49 is in a moving state, when the fifth bevel gear 49 rotates, it rotates by itself through the sixth bevel gear 50, and the self-rotation of the fifth bevel gear 49 drives the seventh rotating rod 48 to rotate, thereby driving a group of auxiliary plates 51 to rotate, so that the auxiliary plates 51 cooperate with the rotation of the stirring plate 9 and the upper shell 501, so that each raw material is mixed more thoroughly under the action of various forces, and the manufacturing efficiency of the slurry is further improved.
[0037] The top end of the outer wall of the vacuum filtration shell 34 is rotatably connected with a ninth rotating rod 39; the bottom end of the outer wall of the ninth rotating rod 39 extends into the vacuum filtration shell 34; a group of rotating plates 40 are fixedly connected to the outer side wall of one end of the ninth rotating rod 39 located in the vacuum filtration shell 34; sprocket wheels three 41 are fixedly connected to the outer wall top end of the ninth rotating rod 39 and the outer side wall of the rotating rod 8, and a pair of sprocket wheels three 41 are connected by a chain three 42. When the rotating rod 8 rotates, due to sprocket wheels three 41 being fixedly connected to the outer wall top end of the ninth rotating rod 39 and the outer side wall of the rotating rod 8, and a pair of sprocket wheels three 41 being connected by a chain three 42, the rotating rod 8 drives the ninth rotating rod 39 to rotate through the sprocket wheels three 41 and the chain three 42, so that the ninth rotating rod 39 drives a group of rotating plates 40 to rotate, stirring the slurry on the filter plate 38, thereby preventing the slurry from accumulating and blocking the filter plate 38, and further improving the filtration efficiency and effect of the slurry.
[0038] Example 2:
[0039] Please refer to Figure 5 and Figure 9As shown in the figure, the sanding shell 17 includes a fixing plate 171 and an annular shell 172; one end of the outer wall of the annular shell 172 is sealed and rotatably connected to one end of the outer wall of the fixing plate 171; a pair of auxiliary columns 53 are fixedly connected to the top end of the outer wall of the base 1; the pair of auxiliary columns 53 are rotatably connected to the annular shell 172; one side of the outer wall of the fixing block 2 is rotatably connected to a first round bar 54; sprockets six 55 are fixedly connected to the outer side walls of the first round bar 54 and the rotating shaft 4, and the pair of sprockets six 55 are connected by a chain six 56; an annular rack seven 57 is fixedly connected to the outer side wall of the annular shell 172; a gear seven 58 is fixedly connected to the outer side wall of the first round bar 54; the gear seven 58 meshes with the annular rack seven 57. Since the sanding shell 17 includes the fixing plate 171 and the annular shell 172, when the disperser body 16 rotates, the rotating shaft 4 drives the first round bar 54 to rotate through the sprocket six 55 and the chain six 56, the first round bar 54 drives the gear seven 58 to rotate, the gear seven 58 drives the annular rack seven 57 and the annular shell 172 to rotate, and the rotating directions of the annular shell 172 and the disperser body 16 are opposite, so that the ceramic can be sanded more efficiently under the action of the annular shell 172 and the disperser body 16, thereby making the sanding efficiency of the ceramic more efficient and rapid.
[0040] Multiple soft rods 59 are fixedly connected to the outer side wall of the first round bar 54; one end of the outer wall of each group of soft rods 59 is fixedly connected to a vibration ball 60; each group of vibration balls 60 is matched with the sanding shell 17; the vibration balls 60 are located between the pair of auxiliary columns 53. When the first round bar 54 rotates, the rotation of the first round bar 54 drives each group of soft rods 59 to rotate, so that the soft rods 59 drive the vibration balls 60 to rotate, and the vibration balls 60 strike on the annular shell 172, causing the annular shell 172 to vibrate, and the vibration further promotes the sanding of the ceramic. And because the annular shell 172 is in a rotating state, the annular shell 172 can be evenly stressed, thereby further improving the grinding efficiency and effect of the ceramic.
[0041] When the present invention is in use, each raw material is put into the housing 5 from the feed pipe 6 according to a ratio, and then the motor 3 drives the rotating shaft 4 to rotate, so that the rotating shaft 4 drives the circular rod 12 to rotate through the sprocket one 13 and the chain one 14, the circular rod 12 drives the bevel gear two 15 to rotate, the bevel gear two 15 drives the bevel gear one 10 and the rotating rod 8 to rotate, and the rotating rod 8 drives the stirring plate 9 to rotate, so that each raw material is mixed into a slurry.
[0042] Since the housing 5 includes an upper housing 501 and a bottom plate 502, when the stirring plate 9 stirs each raw material to mix it into a slurry, the rotation of the circular rod 12 drives the rotating rod eight 44 to rotate through a pair of gears three 45, the rotating rod eight 44 drives the bevel gear four 46 to rotate, the bevel gear four 46 drives the annular bevel rack and the upper housing 501 to rotate, and the rotating direction of the upper housing 501 is opposite to that of the stirring plate 9, so that two opposite rotating forces are transmitted to each raw material, making the mixing efficiency and effect of each raw material better, thereby accelerating the manufacturing efficiency of the slurry.
[0043] When the stirring plate 9 rotates, the stirring plate 9 drives the seventh rotating rod 48 to rotate, and the seventh rotating rod 48 drives the fifth bevel gear 49 to rotate. Since a group of fifth bevel gears 49 are all meshed with the sixth bevel gear 50, and the sixth bevel gear 50 is in a stationary state while the fifth bevel gear 49 is in a moving state, when the fifth bevel gear 49 rotates, it rotates itself through the sixth bevel gear 50. The self-rotation of the fifth bevel gear 49 drives the seventh rotating rod 48 to rotate, thereby driving multiple groups of auxiliary plates 51 to rotate. The auxiliary plates 51 cooperate with the rotation of the stirring plate 9 and the upper shell 501, so that various raw materials are mixed more thoroughly under the action of multiple forces, and the manufacturing efficiency of the slurry is further improved.
[0044] When the slurry is mixed well, by opening the first electronic control valve at the discharge pipe 7, the slurry enters the storage tank 18 through the discharge pipe 7, and then through the metering pump 19, the slurry enters the sand grinding shell 17 through the first round pipe 20 and the second round pipe 21. Then, ceramics and the like are put into the sand grinding shell 17 from the material pipe 22. At this time, the rotation of the rotating shaft 4 drives the disperser body 16 to rotate. The disperser rotates, promoting the formation of three-dimensional turbulence of the grinding medium and the ceramic slurry in the grinding space. Moreover, the stirring teeth on the disperser body 16 throw the grinding medium and the slurry towards the cavity wall, generating high-frequency collisions and shear forces, making the ceramic particles finer and completing the grinding of the ceramics. Since the grinding of the ceramics and the manufacturing of the slurry are both completed by the single motor 3, the energy consumption and the use of the driving device are reduced, and the cost is lowered.
[0045] Since the sand grinding shell 17 includes a fixed plate 171 and an annular shell 172, when the disperser body 16 rotates, the rotating shaft 4 drives the first round rod 54 to rotate through the sixth sprocket 55 and the sixth chain 56. The first round rod 54 drives the seventh gear 58 to rotate, and the seventh gear 58 drives the seventh annular rack 57 and the annular shell 172 to rotate. Moreover, the rotating directions of the annular shell 172 and the disperser body 16 are opposite, so that the ceramics can be sanded more efficiently under the action of the annular shell 172 and the disperser body 16, and thus the sanding efficiency of the ceramics is higher and faster.
[0046] When the first round rod 54 rotates, the rotation of the first round rod 54 drives multiple groups of soft rods 59 to rotate. The soft rods 59 drive the vibrating balls 60 to rotate, and the vibrating balls 60 strike on the annular shell 172, causing the annular shell 172 to vibrate. The vibration further promotes the sanding of the ceramics. Moreover, since the annular shell 172 is in a rotating state, the annular shell 172 can be evenly stressed, so that the grinding efficiency and effect of the ceramics are further improved.
[0047] After the ceramic is ground, by opening the electromagnetic control valve five at the round tube three 30 and the round tube four 31, the slurry and the ceramic etc. all enter the centrifugal shell 23 through the pump body one 29, the round tube three 30 and the round tube four 31. Since one end of the outer wall of the rotating rod one 25 and the outer side wall of the rotating shaft 4 are both fixedly connected with a sprocket two 26, and a pair of sprockets two 26 are connected by a chain two 27, the rotation of the rotating shaft 4 drives the rotating rod one 25 to rotate through the sprocket two 26 and the chain two 27, so that the rotating rod one 25 drives the centrifugal shell 23 to rotate. Since the centrifugal force received by the ceramic with a larger mass is greater than that of the slurry with a smaller mass, the ceramic and the slurry are separated under the action of centrifugal force. At this time, the pump body two 32 applies a certain pressure to the slurry, pushing the slurry to move towards the round tube five 33, so that the slurry is removed from the separation shell through the round tube five 33. Then the centrifugal shell 23 stops rotating, and the ceramic is taken out from the material taking pipe 24 to complete the separation of the ceramic and the slurry.
[0048] When the slurry is removed from the separation shell through the pump body two 32 and the round tube five 33, the slurry enters the vacuum filtration shell 34 through the round tube six 37. The vacuum device 35 evacuates, creating a vacuum environment in the vacuum filtration shell 34, removing the air bubbles from the slurry, and then removing impurities through the filter plate 38, enabling the slurry to be recycled, thereby reducing the waste of the slurry and further reducing the overall processing cost of the ceramic. When it is necessary to take out the slurry, open the electromagnetic control valve six at the blanking pipe 36, and then, according to the situation of the slurry, decide whether to add a part of the material to mix with the slurry or put the slurry into the storage tank 18.
[0049] When the rotating rod 8 rotates, since the top end of the outer wall of the rotating rod nine 39 and the outer side wall of the rotating rod 8 are both fixedly connected with a sprocket three 41, and a pair of sprockets three 41 are connected by a chain three 42, the rotating rod 8 drives the rotating rod nine 39 to rotate through the sprocket three 41 and the chain three 42, so that the rotating rod nine 39 drives a group of rotating plates 40 to rotate, stirring the slurry on the filter plate 38, thereby preventing the slurry from accumulating and blocking the filter plate 38, and further improving the filtration efficiency and effect of the slurry.
[0050] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the present invention to only the specific embodiments. Obviously, according to the content of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present invention, so that those skilled in the art in the relevant technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An outer surface high-efficiency sanding device for ceramic processing, comprising a base (1); the top end of the outer wall of the base (1) is fixedly connected with a motor (3) through a fixing block (2); a rotating shaft (4) is provided at the output end of the motor (3); the top end of the outer wall of the base (1) is fixedly connected with a housing (5) through a support column; a feed pipe (6) is arranged on the outer side wall of the housing (5); a discharge pipe (7) is arranged at the bottom end of the outer wall of the housing (5), and electric control valves I are arranged in both the feed pipe (6) and the discharge pipe (7); it is characterized in that, One end of the outer wall of the rotating shaft (4) is provided with a sanding mechanism; the bottom end of the inner wall of the housing (5) is rotatably connected to a rotating rod (8); a group of stirring plates (9) are fixedly connected to the outer side wall of the rotating rod (8); the top end of the outer wall of the rotating rod (8) penetrates through the housing (5); a first bevel gear (10) is fixedly connected to the top end of the outer wall of the rotating rod (8); the top end of the outer wall of the base (1) is rotatably connected to a circular rod (12) through a connecting plate (11); a first sprocket (13) is fixedly connected to one end of the outer wall of the circular rod (12) and the outer side wall of the rotating shaft (4), and a second bevel gear (15) is fixedly connected to the other end of the outer wall of the circular rod (12).
2. The high-efficiency external surface sanding device for ceramic processing according to claim 1, characterized in that, The sanding mechanism includes a disperser body (16); one end of the outer wall of the disperser body (16) is fixedly connected to one end of the outer wall of the rotating shaft (4); the top end of the outer wall of the base (1) is fixedly connected to a sanding shell (17) through a first support plate, and the sanding shell (17) and the disperser body (16) form a grinding space; the top end of the outer wall of the base (1) is fixedly connected to a storage tank (18); the storage tank (18) is communicated with a discharge pipe (7); the top end of the outer wall of the base (1) is fixedly connected to a metering delivery pump (19); a first round pipe (20) is provided at the input end of the metering delivery pump (19), and the first round pipe (20) is communicated with the storage tank (18); a second round pipe (21) is provided at the output end of the metering delivery pump (19), and the second round pipe (21) is communicated with the sanding shell (17); a material pipe (22) is provided at one end of the outer wall of the sanding shell (17), and the material pipe (22) is communicated with the sanding shell (17), and an electric control valve two is provided in the material pipe (22); a pair of first sprockets (13) are connected by a first chain (14); the second bevel gear (15) meshes with the first bevel gear (10).
3. The high-efficiency external surface sanding device for ceramic processing according to claim 2, wherein The top end of the outer wall of the base (1) is rotatably connected to a centrifugal shell (23) through a connecting column; a material taking pipe (24) is provided at one end of the outer wall of the centrifugal shell (23); a first rotating rod (25) is fixedly connected to one end of the outer wall of the centrifugal shell (23); a second sprocket (26) is fixedly connected to one end of the outer wall of the first rotating rod (25) and the outer side wall of the rotating shaft (4), and a pair of second sprockets (26) are connected by a second chain (27); a circular plate (28) is rotatably and sealingly connected to one end of the outer wall of the centrifugal shell (23); a first pump body (29) is fixedly connected to the top end of the outer wall of the base (1); a third round pipe (30) is provided at the input end of the first pump body (29), and the third round pipe (30) is communicated with the sanding shell (17); a fourth round pipe (31) is provided at the output end of the first pump body (29), and the fourth round pipe (31) is communicated with the circular plate (28); a second pump body (32) is fixedly connected to the top end of the outer wall of the base (1) through a second support plate; a fifth round pipe (33) is provided at the output end of the second pump body (32), and the fifth round pipe (33) is communicated with the circular plate (28); electric control valves five are provided in the third round pipe (30), the fourth round pipe (31) and the fifth round pipe (33).
4. A high-efficiency external surface sanding device for ceramic processing according to claim 3, characterized in that, The top end of the outer wall of the base (1) is fixedly connected with a vacuum filter housing (34) through a group of support plates III; a vacuum device (35) is arranged at the top end of the outer wall of the vacuum filter housing (34); a blanking pipe (36) is arranged at the bottom end of the outer wall of the vacuum filter housing (34), and an electric control valve VI is arranged in the blanking pipe (36); the output end of the pump body II (32) is provided with a round pipe VI (37), and the round pipe VI (37) is communicated with the vacuum filter housing (34); a filter plate (38) is arranged in the vacuum filter housing (34).
5. The high-efficiency external surface sanding device for ceramic processing according to claim 4, characterized in that, A rotating rod IX (39) is rotatably connected to the top end of the outer wall of the vacuum filter housing (34); the bottom end of the outer wall of the rotating rod IX (39) extends into the vacuum filter housing (34); a group of rotating plates (40) are fixedly connected to the outer side wall of one end of the rotating rod IX (39) located in the vacuum filter housing (34); sprockets III (41) are fixedly connected to the outer wall of the top end of the rotating rod IX (39) and the outer wall of the rotating rod (8), and a pair of sprockets III (41) are connected through a chain III (42).
6. The high-efficiency external surface sanding device for ceramic processing according to claim 1, wherein, The housing (5) includes an upper housing (501) and a bottom plate (502); the bottom end of the outer wall of the upper housing (501) is rotatably connected to the top end of the outer wall of the bottom plate (502); an annular bevel gear rack I (43) is fixedly connected to the outer side wall of the upper housing (501); a rotating rod VIII (44) is rotatably connected to one side of the outer wall of the connecting plate (11); gears III (45) are fixedly connected to the outer walls of the rotating rod VIII (44) and the circular rod (12), and a pair of gears III (45) are meshed with each other; a bevel gear IV (46) is fixedly connected to one end of the outer wall of the rotating rod VIII (44), and the bevel gear IV (46) is meshed with the annular bevel gear rack.
7. The high-efficiency external surface sanding device for ceramic processing according to claim 6, characterized in that, A square through groove (47) is formed in one side of the outer wall of the stirring plate (9); a rotating rod VII (48) is rotatably connected to one side of the inner wall of the square through groove (47); bevel gears V (49) are fixedly connected to one ends of the outer walls of a group of rotating rods VII (48); a bevel gear VI (50) is fixedly connected to the top end of the outer wall of the bottom plate (502) through a group of connecting rods; the inner side wall of the bevel gear VI (50) is in contact with the outer wall of the rotating rod (8); a group of bevel gears V (49) are all meshed with the bevel gear VI (50); a group of auxiliary plates (51) are fixedly connected to the outer walls of a group of rotating rods VII (48); a sealing shell (52) is fixedly connected to the outer wall of the rotating rod (8), and the sealing shell (52) and the bevel gear VI (50) form a sealed space; a group of bevel gears V (49) are all rotatably connected to the sealing shell (52) in a sealed manner.
8. A high-efficiency external surface sanding device for ceramic processing according to claim 2, characterized in that, The abrasive shell (17) includes a fixing plate (171) and an annular shell (172); one end of the outer wall of the annular shell (172) is sealingly and rotatably connected to one end of the outer wall of the fixing plate (171); a pair of auxiliary columns (53) are fixedly connected to the top end of the outer wall of the base (1); the pair of auxiliary columns (53) are rotatably connected to the annular shell (172); a first round rod (54) is rotatably connected to one side of the outer wall of the fixed block (2); sprocket wheels six (55) are fixedly connected to the outer side walls of the first round rod (54) and the rotating shaft (4), and the pair of sprocket wheels six (55) are connected by a chain six (56); an annular rack seven (57) is fixedly connected to the outer side wall of the annular shell (172); a gear seven (58) is fixedly connected to the outer side wall of the first round rod (54); the gear seven (58) meshes with the annular rack seven (57).
9. The high-efficiency abrasive device for the outer surface of ceramic processing according to claim 8, characterized in that Multiple groups of soft rods (59) are fixedly connected to the outer side wall of the first round rod (54); one ends of the outer walls of the multiple groups of soft rods (59) are all fixedly connected with vibration balls (60); the multiple groups of vibration balls (60) are all matched with the abrasive shell (17); the vibration balls (60) are located between the pair of auxiliary columns (53).