Adhesive removing device for adhesive silicon material
By designing a glue-tight silicone material removal device, using transmission parts to transport and heat the silicone material, combined with high pressure hot water rinsing, the problems of high labor intensity and high cost caused by manual scrubbing are solved, and efficient colloid removal is achieved.
Patent Information
- Application Number
- CN202510573702.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2025-07-08
AI Technical Summary
In the prior art, the colloid separation process of edge-skin silicon material relies on manual scrubbing, which is labor-intensive, time-consuming and labor-intensive.
A glue-free silicon material removal device is designed, which uses a transmission to transport silicon material and heats the end of the silicon material through a spray pipe to soften the colloid. The rinsing head assembly is subsequently rinsed obliquely with high-pressure hot water to remove the silicon material.
It reduces the intensity and cost of labor, improves the efficiency of glue removal, and achieves time-saving and labor-saving colloid removal.
Smart Images

Figure CN120268701A_ABST
Abstract
Description
Technical Field:
[0001] The present invention relates to the technical field of edge silicon material recycling and processing equipment, and particularly to an adhesive removing device for adhesive silicon materials. Background Art:
[0002] Monocrystalline silicon is the core basic material for photovoltaic crystalline silicon batteries and semiconductor devices. In the current production process, after the monocrystalline silicon rod is grown and formed by the Czochralski method, it needs to be segmented and cut according to the process size requirements of the downstream slicing process. However, during the cutting process according to the process length size, there will be short-section materials with small remaining sizes, and the monomer length thereof cannot meet the clamping and positioning requirements of the squaring machine; in order to ensure the continuous reuse of the short-section materials and the clamping and positioning process requirements, it is usually necessary to axially splice multiple short-section materials with an adhesive to form a process-available length, and then perform squaring and slicing.
[0003] However, there is an adhesive colloid at the splicing joint of the edge silicon material after the spliced material is squared. It is necessary to cut and separate the colloid joint of the adhered edge silicon material, and then wash off the colloid to facilitate the recycling of the edge silicon material; the current separation and treatment method is to use a wire cutting machine to drive the diamond wire thereon to align with the colloid joint for cutting and separation, and then manually scrub and remove the colloid on the end face of the edge silicon material after cutting. Before scrubbing and removing, the adhesive silicon material is soaked in hot water, which is more conducive to subsequent scrubbing and removing the colloid from the silicon material; however, currently, the silicon materials are manually scrubbed one by one in sequence, with high labor intensity, time-consuming and laborious, and high labor costs. Summary of the Invention:
[0004] The purpose of the present invention is to provide an adhesive removing device for adhesive silicon materials that saves time and effort and is conducive to reducing labor costs.
[0005] The present invention is implemented by the following technical solutions: An adhesive removing device for adhesive silicon materials, which includes a machine shell, a silicon material support seat, a driving shaft, a driven shaft, a transmission member, a spray pipe and a flushing head assembly; the driving shaft and the driven shaft are respectively rotatably provided at both ends of the lower part of the machine shell, and the driving shaft is in transmission connection with the driven shaft through the transmission member; a plurality of the silicon material support seats are fixedly spaced on the chain of the transmission member; a feed port and a discharge port are respectively opened at both ends of the machine shell above the transmission member, the spray pipe is installed in the machine shell, and the flushing head assembly is provided at the side wall of the machine shell.
[0006] Further, the transmission member includes four sprockets and two chains; the sprockets are respectively sleeved and fixed at both ends of the driving shaft and both ends of the driven shaft, and the two sprockets on the same-side ends of the driving shaft and the driven shaft are in transmission connection through one of the chains.
[0007] Further, the silicon material support seat includes a connecting beam, a connecting piece, and a U-shaped tray; the connecting beam is fixedly arranged parallel to the driving shaft between the two chains, and two ends of the U-shaped tray are detachably connected to two ends of the connecting beam through the connecting pieces respectively.
[0008] Further, a plurality of hollow rubber cushion blocks are fixed on the inner bottom surface of the U-shaped tray, and guard plates are respectively fixed on two inner side walls of the U-shaped tray through screws.
[0009] Further, two spray water collection tanks are arranged along the conveying direction between two sides of the machine housing between the conveying section and the return section of the chain; water outlet ports corresponding to bottoms of the two spray water collection tanks are formed in side walls of the machine housing, each water outlet port is correspondingly connected with a return water tank, and each return water tank is connected with a hot water tank through a pump.
[0010] Further, the flushing head assembly includes a hollow shaft, a distribution head and flushing nozzles arranged in the machine housing; one end of the distribution head is communicated with the hollow shaft, the other end of the distribution head is connected with a plurality of the flushing nozzles, and the flushing nozzles are arranged in a downward inclined manner.
[0011] Further, a through groove corresponding to the flushing head assembly is formed in a side wall of the machine housing, the top end of the hollow shaft penetrates through the through groove and is connected with a driving mechanism; the driving mechanism includes a rotary driving motor arranged outside the machine housing and a speed reducer in transmission connection with the rotary driving motor, the top end of the hollow shaft hermetically penetrates through the speed reducer and is connected with a rotary joint, and the rotary joint is communicated with a water inlet hose.
[0012] Further, the driving mechanism further includes a traveling driving motor; a guide rail arranged along the conveying direction of the transmission part is arranged outside the machine housing, a base is reciprocally movable on the guide rail, a connecting plate is fixed on the base, and the traveling driving motor, the rotary driving motor and the speed reducer are fixed on the connecting plate; a rack parallel to the guide rail is fixed on an outer wall of the machine housing, and a gear meshed with the rack for transmission is sleeved and fixed on an output shaft of the traveling driving motor.
[0013] Further, it further includes a silicon material limiting assembly, and a plurality of the silicon material limiting assemblies arranged along the conveying direction are connected in the machine housing above the transmission part; the silicon material limiting assembly includes a limiting base body and rollers rotatably connected to the bottom of the limiting base body.
[0014] Further, air cylinders with telescopic rods facing downwards are respectively fixed on the machine housing above the feeding port and the discharging port of the machine housing, a shielding cover movably placed corresponding to the feeding port and the discharging port is fixed on a telescopic end of the air cylinder, and a shielding soft curtain is fixed on the bottom of the shielding cover.
[0015] Advantages of the present invention: The edge skin silicon materials with colloids are placed one by one on the silicon material support seats at the feeding station, and are sent into the machine housing by the transmission parts. During the conveying process, the spray pipes in the front section area inside the machine housing spray the heated spray water onto the edge skin silicon materials inside the machine housing. Under the action of high-temperature hot water and steam, during the conveying process of the edge skin silicon materials, the colloid at one end gradually softens; in the rear section area of the machine housing, during the rotation of the flushing head assembly, the colloid at one end of the edge skin silicon materials is obliquely flushed off by high-pressure hot water, achieving the purpose of the colloid separating from the edge skin silicon materials. Compared with the traditional manual degumming, the manual labor intensity and labor cost are greatly reduced, and the degumming efficiency is improved. Description of the drawings:
[0016] Figure 1 It is a structural schematic diagram of the present invention.
[0017] Figure 2 is Figure 1 A-A cross-sectional view of
[0018] Figure 3 is Figure 1 B-B cross-sectional view of
[0019] The markings of each component in the drawings are as follows: machine housing 1, feed inlet 1.1, discharge outlet 1.2, water outlet 1.3, through groove 1.4, driving shaft 2, driven shaft 3, transmission parts 4, sprocket 4.1, chain 4.2, conveying section 4.21, return section 4.22, silicon material support seat 5, connecting beam 5.1, connecting piece 5.2, U-shaped tray 5.3, rubber cushion block 5.4, guard plate 5.5, spray pipe 6, flushing head assembly 7, hollow shaft 7.1, distribution head 7.2, flushing nozzle 7.3, spray water collecting tank 8, return water tank 9, hot water tank 10, driving mechanism 11, rotary driving motor 11.1, reducer 11.2, rotary joint 11.3, water inlet hose 11.4, walking driving motor 11.5, guide rail 11.6, base 11.7, connecting plate 11.8, rack 11.9, gear 11.10, silicon material limiting assembly 12, limiting base body 12.1, roller 12.2, cylinder 13, shielding cover 14, shielding soft curtain 15, proximity switch 16, sensing piece 17, edge skin silicon material 18. Specific embodiments:
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0021] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "front", "rear", "top", "bottom", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0022] As Figures 1 to 3 shown, this embodiment provides a glue-removing device for glue-coated silicon material, which includes a machine shell 1, a silicon material support seat 5, a driving shaft 2, a driven shaft 3, a transmission member 4, a spray pipe 6, and a flushing head assembly 7; the two ends of the lower part of the machine shell 1 are respectively rotatably provided with the driving shaft 2 and the driven shaft 3, and the driving shaft 2 is in transmission connection with a motor, and the power is provided by the motor, which is the prior art and not shown in the figure; the driving shaft 2 is in transmission connection with the driven shaft 3 through the transmission member 4; in this embodiment, the transmission member 4 includes four sprockets 4.1 and two chains 4.2; sprockets 4.1 are sleeved and fixed on the two ends of the driving shaft 2 and the two ends of the driven shaft 3 respectively, and the two sprockets 4.1 on the same-side ends of the driving shaft 2 and the driven shaft 3 are in transmission connection through a chain 4.2, and a support plate for supporting the corresponding chain 4.2 is fixed on the inner wall of the machine shell 1.
[0023] A number of silicon material support seats 5 are fixedly arranged on the transmission member 4 at intervals; the silicon material support seat 5 includes a connecting beam 5.1, a connecting member 5.2, and a U-shaped tray 5.3; the connecting beam 5.1 is fixedly arranged parallel to the driving shaft 2 between the two chains 4.2, and the two ends of the U-shaped tray 5.3 are respectively detachably connected to the two ends of the connecting beam 5.1 through the connecting member 5.2 by screws; a number of hollow rubber pads 5.4 are fixed on the inner bottom surface of the U-shaped tray 5.3, and the edge silicon material 18 is placed on the rubber pads 5.4 of the U-shaped tray 5.3. Plastic guard plates 5.5 are respectively fixed on the inner walls on both sides of the U-shaped tray 5.3 by screws to play a protective role on both sides of the edge silicon material 18, so as to avoid damage caused by the direct contact between the edge silicon material 18 and the metal U-shaped tray 5.3 due to vibration during transportation; each U-shaped tray 5.3 is inclined downward toward the flushing head side to facilitate the outflow of the sprayed water, and a limit stop is fixed at the lower end where the U-shaped tray 5.3 is inclined downward to play a limiting role on the edge silicon material 18.
[0024] At both ends of the machine housing 1 above the transmission part 4, a feed inlet 1.1 and a discharge outlet 1.2 are respectively provided. Movable shielding covers 14 are respectively connected to the feed inlet 1.1 and the discharge outlet 1.2; on the machine housing 1 above the feed inlet 1.1 and the discharge outlet 1.2 of the machine housing 1, air cylinders 13 with telescopic rods facing down are respectively fixed. The telescopic ends of the air cylinders 13 are fixed with shielding covers 14. The upper part of the shielding cover 14 moves along the outer wall of the machine housing 1 in a fitting manner. A shielding soft curtain 15 is fixed to the bottom of the shielding cover 14 to ensure that its bottom end is in soft contact with the machine housing 1, achieving an effective shielding effect; the transmission part 4 moves intermittently. A proximity switch 16 is installed at a position corresponding to the loading station at the feed inlet 1.1 of the machine housing 1. One end of the connecting beam 5.1 corresponding to each U-shaped tray 5.3 is fixed with an induction piece 17. When each U-shaped tray 5.3 moves to the loading station, the induction piece 17 triggers the proximity switch 16, and the signal is fed back to the controller. The controller controls the drive motor of the main shaft 2 to stop, facilitating the placement of the edge skin silicon material 18 with a colloid at one end at the loading station; at the same time, the air cylinder 13 is controlled to act, driving the shielding cover 14 to move downward to shield the corresponding feed inlet 1.1 and discharge outlet 1.2, reducing the heat dissipation in the machine housing 1 and the splashing of the spray water; while loading, it is necessary to remove the rinsed edge skin silicon material 18 at the unloading station at the discharge outlet 1.2. After loading, the air cylinder 13 contracts, driving the shielding cover 14 to move upward to open the feed inlet 1.1 and the discharge outlet 1.2. At the same time, the drive motor of the main shaft 2 starts to run, stops after moving one more station, and repeats the intermittent operation in this way.
[0025] The front section area between the feed inlet 1.1 and the discharge outlet 1.2 is a preheating area. The purpose is to spray hot water, and use the hot water and high-temperature steam to soften the colloid at one end of the edge skin silicon material 18, facilitating its easier rinsing off subsequently; therefore, spray pipes 6 are provided above the feed inlet 1.1 in the machine housing 1 and on the side wall of the machine housing 1 in the front section area facing the end of the edge skin silicon material 18 with a colloid, for spraying hot water into the machine housing 1.
[0026] Two spray water collecting grooves 8 are arranged between the conveying section 4.21 and the return section 4.22 of the chain 4.2 on both sides of the casing 1 along the conveying direction; the side wall of the casing 1 is provided with water outlets 1.3 corresponding to the bottoms of the two spray water collecting grooves 8, and each water outlet 1.3 is respectively connected to a return water tank 9, and each return water tank 9 is connected to a hot water tank 10 through a pump. A filter is installed at the discharge port of the return water tank 9 to filter the debris in the spray water collected in the return water tank 9 and then transport it to the hot water tank through the pump. 10, and then after being electrically heated in the hot water tank 10, it is sent back to the casing 1 by the high-pressure water pump (the setting of the high-pressure water pump is conventional technology, not shown in the drawings); the outlet pipe of one of the hot water tanks 10 is connected with each spray pipe 6 (the connection relationship is conventional technology, not shown in the drawings), and the spray pipe 6 in the front area of the casing 1 sprays the heated spray water onto the edge skin silicon material 18 in the casing 1. Under the action of high-temperature hot water and steam, the colloid at one end of the edge skin silicon material 18 gradually softens during the transportation process.
[0027] In the rear section area of the casing 1, a flushing head assembly 7 is provided on the side wall of the casing 1 facing the end of the silicone material 18 with colloid on the upper edge of the silicone material support seat 5. The flushing head assembly 7 includes a hollow shaft 7.1, a distribution head 7.2 and a flushing nozzle 7.3 placed in the casing 1; one end of the distribution head 7.2 is connected to the hollow shaft 7.1, and the other end of the distribution head 7.2 is connected to a plurality of flushing nozzles 7.3, and the flushing nozzles 7.3 are arranged downwardly inclined; a flushing head assembly 7 is provided on the side wall of the casing 1 to face the flushing head assembly 7. The top end of the hollow shaft 7.1 passes through the through slot 1.4 and is connected to the driving mechanism 11. The driving mechanism 11 includes a rotary driving motor 11.1 arranged outside the casing 1, and a reducer 11.2 drivingly connected to the rotary driving motor 11.1. The top end of the hollow shaft 7.1 seals and passes through the reducer 11.2, and is connected to a rotary joint 11.3. The rotary joint 11.3 is fixed to the outer wall of the reducer 11.2. This is the prior art, and the specific structure will not be repeated here.
[0028] Among them, the hollow shaft 7.1 is engaged with the output gear 11.10 inside the speed reducer 11.2, which is equivalent to the output shaft of the speed reducer 11.2. Driven by the rotary drive motor 11.1, after being decelerated by the speed reducer 11.2, the hollow shaft 7.1 is driven to rotate, and then drives the distribution head 7.2 and the flushing nozzle 7.3 to rotate synchronously. The distribution head 7.2 is a hollow housing, and the sprayed water inside it is distributed to each flushing nozzle 7.3; the rotary joint 11.3 is connected to an inlet water hose 11.4, and the inlet water hose 11.4 is connected to the outlet pipe of another hot water tank 10. By setting the rotary joint 11.3, it is ensured that the inlet water hose 11.4 will not be driven to rotate during the process of the rotary drive motor 11.1 driving the hollow shaft 7.1 to rotate; the hot water is supplied from the other hot water tank 10 to the flushing head assembly 7 through a high-pressure water pump via the inlet water hose 11.4. Thus, during the rotation of the flushing head assembly 7, the colloid at one end of the edge skin silicon material 18 is obliquely washed off by high-pressure hot water, achieving the purpose of separating the colloid from the edge skin silicon material 18. Compared with the traditional manual degumming, the manual labor intensity and labor cost are greatly reduced, and the degumming efficiency is improved.
[0029] The drive mechanism 11 further includes a traveling drive motor 11.5; a guide rail 11.6 arranged along the conveying direction of the transmission member 4 is fixed on the outer wall of another hot water tank 10 outside the machine shell 1. A base 11.7 is reciprocally moved on the guide rail 11.6, and a slider moving along the guide rail 11.6 is fixed on the base 11.7; a connecting plate 11.8 is fixed on the base 11.7, and the traveling drive motor 11.5, the rotary drive motor 11.1 and the speed reducer 11.2 are fixed on the connecting plate 11.8; a rack 11.9 parallel to the guide rail 11.6 is fixed on the outer wall of the machine shell 1, and a gear 11.10 meshing and driving with the rack 11.9 is sleeved and fixed on the output shaft of the traveling drive motor 11.5; under the drive of the traveling drive motor 11.5 and the meshing drive of the gear 11.10 and the rack 11.9, the connecting plate 11.8 drives the traveling drive motor 11.5, the rotary drive motor 11.1, the speed reducer 11.2 and the flushing head assembly 7 to reciprocally move synchronously along the guide rail 11.6, so that the flushing head assembly 7 flushes and degums the end of the passing edge skin silicon material 18 during the moving process; baffles that fit and move along the outer wall of the machine shell 1 are fixed on both sides of the hollow shaft 7.1, and the baffles are movably blocked at the through groove 1.4; during the reciprocating movement of the hollow shaft 7.1, the through groove 1.4 is effectively blocked by the baffles on both sides, avoiding the splashing of the sprayed water inside the machine shell 1 and reducing the heat dissipation; a spray pipe 6 is also arranged at the discharge port 1.2 inside the machine shell 1, and the purpose is to wash the debris on the degummed edge skin silicon material 18 again; in addition, a spray pipe 6 is also installed at the edge of the sprayed water collection tank 8, which is used to quickly wash away the colloid separated from the edge skin silicon material 18 and falling into the sprayed water collection tank 8.
[0030] It further includes a silicon material limiting component 12. Inside the casing 1 above the transmission part 4, two rows of silicon material limiting components 12 arranged along the conveying direction are connected. There are two in each row, and the two rows of silicon material limiting components 12 are arranged staggeredly, ensuring that the edge silicon material 18 on each silicon material support seat 5 is always in contact with the corresponding silicon material limiting component 12 during the conveying process inside the casing 1, maintaining reliable limitation on the edge silicon material 18; the silicon material limiting component 12 includes a limiting base body 12.1 and a roller 12.2 rotatably connected to the bottom of the limiting base body 12.1, and the roller 12.2 is in rolling contact with the edge silicon material 18 on the silicon material support seat 5.
[0031] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
Claims
1. Glue - carrying silicon material debonding device, characterized in that, It includes a casing, a silicon material support seat, a driving shaft, a driven shaft, a transmission member, a spray pipe and a flushing head assembly; The driving shaft and the driven shaft are respectively rotatably provided at both ends of the lower part of the casing, and the driving shaft is in transmission connection with the driven shaft through the transmission member; a plurality of the silicon material support seats are fixedly spaced on the chain of the transmission member; Feeding ports and discharging ports are respectively arranged at both ends of the casing above the transmission member, the spray pipe is installed in the casing, and the flushing head assembly is arranged at the side wall of the casing.
2. The glue-tape silicon material debonding device according to claim 1, wherein The transmission member includes four sprockets and two chains; the sprockets are respectively sleeved and fixed at both ends of the driving shaft and both ends of the driven shaft, and the two sprockets on the same-side ends of the driving shaft and the driven shaft are in transmission connection through one of the chains.
3. The debonding device for adhesive silicon material according to claim 1, wherein, The silicon material support seat includes a connecting beam, a connecting piece and a U-shaped tray; the connecting beam is fixedly parallel to the driving shaft between the two chains, and both ends of the U-shaped tray are detachably connected to both ends of the connecting beam through the connecting pieces.
4. The degumming device for gummed silicon material according to claim 3, wherein, A plurality of hollow rubber cushion blocks are fixed on the inner bottom surface of the U-shaped tray, and guard plates are respectively fixed on both inner side walls of the U-shaped tray through screws.
5. The glue-coated silicon material debonding device according to claim 1, wherein Two spray water collecting grooves are arranged along the conveying direction between both sides of the casing between the conveying section and the return section of the chain; water outlets corresponding to the bottoms of the two spray water collecting grooves are arranged on the side wall of the casing, and each water outlet is respectively connected to a return water tank, and each return water tank is connected to a hot water tank through a pump.
6. The adhesive silicon material removing device according to claim 1, characterized in that, The flushing head assembly includes a hollow shaft, a distribution head and flushing nozzles arranged in the casing; one end of the distribution head is communicated with the hollow shaft, and a plurality of the flushing nozzles are connected to the other end of the distribution head, and the flushing nozzles are arranged obliquely downward.
7. The adhesive tape silicon material debonding device according to claim 6, wherein A through groove corresponding to the flushing head assembly is arranged on the side wall of the casing, and the top end of the hollow shaft passes through the through groove and is connected to a driving mechanism; the driving mechanism includes a rotary driving motor arranged outside the casing and a speed reducer in transmission connection with the rotary driving motor, the top end of the hollow shaft hermetically passes through the speed reducer and is connected to a rotary joint, and the rotary joint is communicated with a water inlet hose.
8. The glue-coated silicon material degumming device according to claim 7, wherein The driving mechanism further includes a traveling driving motor; a guide rail is arranged outside the casing along the conveying direction of the transmission member, a base is reciprocally movable on the guide rail, a connecting plate is fixed on the base, and the traveling driving motor, the rotary driving motor and the speed reducer are fixed on the connecting plate; a rack parallel to the guide rail is fixed on the outer wall of the casing, and a gear meshing and driving with the rack is sleeved and fixed on the output shaft of the traveling driving motor.
9. The glue-coated silicon material debonding device according to any one of claims 1 to 8, characterized in that, It further includes a silicon material limiting assembly, and a plurality of the silicon material limiting assemblies arranged along the conveying direction are connected in the casing above the transmission member; the silicon material limiting assembly includes a limiting base body and rollers rotatably connected to the bottom of the limiting base body.
10. The glue-tape silicon material degumming device according to claim 1, characterized in that, Above the feeding port and the discharging port of the casing, cylinders with telescopic rods arranged downward are respectively fixed on the casing. The telescopic ends of the cylinders are fixed with shielding covers movably placed on the corresponding feeding port and discharging port. A shielding soft curtain is fixed at the bottom of the shielding cover.
Citation Information
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