Portable clean self-guiding BTA deep hole drilling equipment
Through portable clean self-guided BTA deep hole drilling equipment, modular structure, electromagnetic suction cup fixation and high-pressure and low-temperature gas cooling, the problems of weak tool rigidity, cutting fluid pollution and chip removal in deep hole drilling are solved, and efficient, accurate and environmentally friendly deep hole processing is achieved, suitable for multi-scene and high-precision needs.
Patent Information
- Application Number
- CN202510469706.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-15
- Publication Date
- 2025-07-08
AI Technical Summary
The existing deep hole drilling process has problems such as weak tool rigidity, cutting fluid pollutes the environment, and difficulty in chip removal. Traditional BTA drilling machine tools are bulky and costly.
A portable clean self-guided BTA deep hole drilling equipment is designed, adopting a modular structure, electromagnetic suction cup fixation, integrated control system, combining high-pressure and low-temperature gas cooling and eddy current pipe chip removal, a malfunction BTA drill bit and helical gear transmission system to achieve self-guided and efficient chip removal.
It realizes the portability and flexibility of the equipment, reduces transportation and installation costs, reduces environmental pollution, improves processing accuracy and efficiency, meets high-precision and multi-scene needs, and reduces safety risks and production costs.
Smart Images

Figure CN120269043A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of deep hole drilling, and in particular to a portable self-guided BTA deep hole drilling equipment with cleaning function. Background Art
[0002] Under the background of the booming development of scientific and technological innovation and manufacturing in China, the importance of precision deep hole processing technology has become increasingly prominent in multiple fields. Whether it is in major strategic fields such as weapons, aerospace, and energy equipment, or in civilian fields such as medical devices, hydraulic cylinders, mold cooling holes, engine cooling oil holes, automobile crankshaft lubricating oil holes, and fuel injectors, the demand for deep hole processing shows a sharp upward trend.
[0003] However, there are many difficulties in deep hole drilling, which seriously restrict its development and application. First of all, the depth-diameter ratio of the processed hole is usually greater than five, which makes the tool holder cantilever of the deep hole processing tool too large and the tool rigidity extremely weak. During the processing, the hole is extremely prone to deviation, and it is difficult to ensure the processing accuracy. Secondly, when deep hole drilling, the tool is in a semi-closed state inside the deep hole, and it is very difficult for the cutting fluid to reach the cutting area smoothly, resulting in difficult tool heat dissipation and accelerated wear speed. This not only increases the tool cost, but also affects the processing efficiency and quality. Moreover, the chips generated by deep hole drilling are difficult to discharge from the chip flute of the tool. The friction between the chips and the hole wall is intensified, and the chip flute will be blocked, which will further increase the drilling torque and reduce the processing efficiency and quality.
[0004] Existing deep hole processing technologies have their own advantages and disadvantages. The gun drill has weak rigidity due to the existence of the V-shaped chip flute on the tool holder, and it cannot adopt large feed processing, so the drilling efficiency is relatively low. The ejector drill uses a double-tube chip removal for the tool rod, and the tool and tool rod structures are complex. The tool strength and chip removal cross-section are reduced, and chip jamming is more likely to occur during small hole processing. Although the DF system improves the chip removal efficiency by adding a negative pressure chip extractor, its versatility for the hole diameter processing range is relatively poor. Although the BTA drill has become the mainstream deep hole processing technology at present, it uses a single-layer round tube as the tool rod, which has good rigidity and a large chip removal cross-section. The high-pressure cutting fluid reaches the cutting area through the circular gap between the hole wall and the drill rod to take away the chips. Moreover, the tool uses a composite processing of tooth cutting and guide strip ironing, achieving the balance of the drilling tangential force and radial force, and ensuring the self-centering and self-guidance of the tool.
[0005] However, the BTA deep hole drilling equipment has obvious deficiencies. It belongs to a special machine tool. Affected by the requirements of deep hole processing, the bed body is huge and expensive, increasing the procurement cost and use cost of enterprises. Moreover, during the drilling process, an oily cutting fluid containing sulfur and phosphorus extreme pressure additives needs to be used, which seriously pollutes the processing environment and endangers the physical health of operating workers.
[0006] Therefore, it is necessary to provide a portable self-guided BTA deep hole drilling equipment with cleaning function to solve the above technical problems. Summary of the Invention
[0007] The present invention provides a portable self-guided BTA deep hole drilling equipment, which solves the problems of the traditional BTA drilling machine being bulky and inconvenient, lacking flexibility, and causing environmental pollution due to the extensive use of cutting fluid.
[0008] To solve the above technical problems, a portable self-guided BTA deep hole drilling equipment provided by the present invention includes:
[0009] A workbench base, a left support plate, a right support plate, a feed motor, a main shaft screw, a sliding table, a motor support frame, a main shaft motor, a drill pipe, a gas energy storage tank, a first sealing ring, a vortex tube, a second sealing ring, a staggered tooth BTA drill bit, a first helical gear, a second helical gear, a chip removal pipe, an electromagnetic chuck, a cold air inlet, an exhaust pipe, an intake pipe, and a housing;
[0010] The left support plate and the right support plate are respectively connected to both ends of the workbench base. The feed motor is installed on one side of the left support plate. The main shaft screw is connected to one end of the feed motor. The sliding table is arranged on the surface of the main shaft screw. The motor support frame is installed on the surface of the sliding table. The main shaft motor is installed on the surface of the motor support frame. A drill pipe clamp is arranged at one end of the motor support frame. The drill pipe is arranged at one end of the drill pipe clamp. The chip removal pipe is connected to one end of the drill pipe clamp;
[0011] The first helical gear and the second helical gear are respectively arranged on one side of the chip removal pipe and the main shaft motor;
[0012] The gas energy storage tank is installed on the top of the right support plate. The first sealing ring and the second sealing ring are respectively arranged at both ends of the gas energy storage tank;
[0013] The electromagnetic chuck is arranged at one end of the gas energy storage tank. The cold air inlet is arranged on the top of the gas energy storage tank. The exhaust pipe is connected to the top end of the cold air inlet. The intake pipe is connected to one side of the cold air inlet. The vortex tube is connected to one end of the exhaust pipe;
[0014] The staggered tooth BTA drill bit is arranged on one side of the gas energy storage tank.
[0015] Preferably, a bearing end cover is arranged on one side of the right support plate.
[0016] Preferably, a control panel is installed on the surface of the housing.
[0017] Preferably, a gear protection cover is arranged on the surfaces of the first helical gear and the second helical gear.
[0018] Preferably, a first handle and a second handle are respectively connected to both sides of the top of the housing.
[0019] Preferably, a protection component is arranged between the outer shell and the control panel. The protection component includes two fixing plates, two sliding grooves, two sliders, two U-shaped connecting rods and a communicating protective cover. The two fixing plates are symmetrically connected to the surface of the housing and are located above and below the control panel. The two sliding grooves are formed on the surfaces of the two fixing plates. The two sliders are slidably connected to the interiors of the two sliding grooves. The two U-shaped connecting rods are respectively connected to the surfaces of the two sliders.
[0020] Preferably, the communicating protective cover is connected between the two U-shaped connecting rods, and a fixing handle is connected to one side of the surface of the communicating protective cover.
[0021] Compared with the related art, a portable cleaning self-guiding BTA deep hole drilling equipment provided by the present invention has the following beneficial effects:
[0022] The present invention provides a portable cleaning self-guiding BTA deep hole drilling equipment, which is portable and flexible and suitable for multiple scenarios: adopting a modular structure, and can be directly adsorbed on the surface of the workpiece by means of an electromagnetic chuck, omitting complex clamping processes; the integrated control system realizes one-key parameter setting, with convenient operation, and can be widely applied to on-site maintenance, small-batch customized production and special processing scenarios with limited space, such as nuclear power and aviation component processing, reducing transportation and installation costs;
[0023] Environmentally friendly and ensuring processing quality: Abandoning the oily cutting fluid containing sulfur and phosphorus additives, using high-pressure low-temperature gas to cool and discharge chips, separating compressed air by a vortex tube, cooling the cutting area with cold air flow, and taking away chips and heat with hot air flow, avoiding the problem of waste liquid treatment, conforming to the concept of green manufacturing, and the low-temperature gas inhibits the thermal expansion of the cutting area, reducing workpiece thermal deformation and thermal cracks, and improving processing quality;
[0024] Efficient chip removal and stable processing process: Combining a high-pressure cold gas supply device with the BTA internal chip removal mechanism, the high-pressure low-temperature gas directly acts on the root of the cutting area from the vortex tube, quickly pushing the chips into the chip removal channel of the drill pipe, and efficiently discharging them by using the large-section chip removal space, avoiding chip blockage, accelerating the chip removal speed, and the multi-tooth dislocation distribution and chip breaking platform structure of the staggered tooth BTA drill bit optimize the chip shape, reduce the drilling torque, and improve the processing efficiency and quality;
[0025] Precise guidance to meet high-precision requirements: The staggered tooth BTA drill bit adopts a composite processing of tooth cutting and guide bar ironing, balancing the tangential force and radial force, realizing self-centering and self-guidance, avoiding hole deviation problems, and the helical gear transmission system cooperates with the high-precision main shaft lead screw to enhance the cutting stability, suitable for deep hole processing with a large length-diameter ratio, improving the hole wall finish, reducing dimensional deviation and workpiece deformation, meeting the high-precision requirements of fields such as aerospace and nuclear power;
[0026] Intelligent operation, reducing the usage threshold: The integrated control system is equipped with a PLC control module and a touch screen interface, supporting one-key parameter setting, simplifying the operation process. Non-professionals can quickly get started, reducing training costs and time, enhancing the equipment's applicability and production efficiency, and being suitable for enterprises of different scales and diverse processing requirements;
[0027] Strong adaptability, covering a variety of processing requirements: It can accurately control parameters such as feed speed and rotational speed according to material characteristics and processing depth, applicable to deep hole machining of complex materials such as high-strength alloys and titanium alloys, as well as conventional materials such as carbon steel and stainless steel. With its portability, it can quickly respond to processing requirements in scenarios such as on-site maintenance and customized small-batch production, enhancing production efficiency and flexibility;
[0028] Cost reduction and efficiency increase, optimizing the cost structure: The convenience enables the equipment to be quickly put into production, reducing downtime; Precision and high efficiency enhance production efficiency. The eddy current tube chip removal device does not require cutting fluid, reducing the procurement, storage, and treatment costs of cutting fluid, and optimizing the production cost structure;
[0029] Safe and reliable, reducing operation risks: Reducing the use of cutting fluid, avoiding safety accidents such as slips and fires caused by cutting fluid leakage or volatilization. The advanced control system and monitoring functions can real-time monitor the equipment operation status, promptly detect potential problems, and reduce safety hazards caused by human operation errors and equipment failures. Description of the Drawings
[0030] Figure 1 It is a schematic structural diagram of the first embodiment of a portable clean self-guided BTA deep hole drilling equipment provided by the present invention;
[0031] Figure 2 For Figure 1 It is a schematic diagram of the drilling working principle of the BTA deep hole drilling equipment shown;
[0032] Figure 3 For Figure 1 It is a schematic internal structure diagram of the BTA deep hole drilling equipment shown;
[0033] Figure 4 It is an external view schematic diagram of the BTA deep hole drilling equipment;
[0034] Figure 5 It is a schematic diagram of the working principle of the eddy current tube device;
[0035] Figure 6 It is a schematic structural diagram of the second embodiment of a portable clean self-guided BTA deep hole drilling equipment provided by the present invention.
[0036] Reference numerals in the figure: 1, feed motor; 2, left support plate; 3, slide; 4, main spindle screw; 5, workbench base; 6, right support plate; 7, bearing end cover; 8, chip removal pipe; 9, first helical gear; 10, second helical gear; 11, main spindle motor; 12, motor support frame; 13, drill pipe; 14, first sealing ring; 15, gas energy storage tank; 16, vortex tube; 17, second sealing ring; 18, staggered tooth BTA drill bit; 19, gear protection cover; 20, drill pipe fixture; 21, intake pipe; 22, exhaust pipe; 23, cold air outlet; 24, electromagnetic chuck; 25, first handle; 26, control panel; 27, housing; 28, second handle; 29, fixed handle;
[0037] 30. Protection assembly; 301, fixing plate; 302, chute; 303, slider; 304, U-shaped connecting rod; 305, connecting protective cover. Specific implementation mode
[0038] The present invention will be further described below in conjunction with the accompanying drawings and the implementation mode.
[0039] First embodiment
[0040] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , wherein, Figure 1 is a schematic structural diagram of the first embodiment of a portable self-guided BTA deep hole drilling equipment provided by the present invention; Figure 2 is Figure 1 a schematic diagram of the drilling working principle of the BTA deep hole drilling equipment shown; Figure 3 is Figure 1 a schematic diagram of the internal structure of the BTA deep hole drilling equipment shown; Figure 4 is an external view schematic diagram of the BTA deep hole drilling equipment;
[0041] Figure 5 is a schematic diagram of the working principle of the vortex tube device. A portable self-guided BTA deep hole drilling equipment includes:
[0042] Workbench base 5, left support plate 2, right support plate 6, feed motor 1, main spindle screw 4, slide 3, motor support frame 12, main spindle motor 11, drill pipe 13, gas energy storage tank 15, first sealing ring 14, vortex tube 16, second sealing ring 17, staggered tooth BTA drill bit 18, first helical gear 9, second helical gear 10, chip removal pipe 8, electromagnetic chuck 24, cold air outlet 23, exhaust pipe 22, intake pipe 21 and housing 27;
[0043] The left support plate 2 and the right support plate 6 are respectively connected to both ends of the workbench base 5. The feeding motor 1 is installed on one side of the left support plate 2. The main shaft lead screw 4 is connected to one end of the feeding motor 1. The sliding table 3 is arranged on the surface of the main shaft lead screw 4. The motor support frame 12 is installed on the surface of the sliding table 2. The main shaft motor 11 is installed on the surface of the motor support frame 12. One end of the motor support frame 12 is provided with a drill pipe clamp 20. The drill pipe 13 is arranged at one end of the drill pipe clamp 20. The chip removal pipe 8 is connected to one end of the drill pipe clamp 20;
[0044] The first helical gear 9 and the second helical gear 10 are respectively arranged on one side of the chip removal pipe 8 and the main shaft motor 11;
[0045] The gas energy storage tank 15 is installed on the top of the right support plate 6. The first sealing ring 14 and the second sealing ring 17 are respectively arranged at both ends of the gas energy storage tank 15;
[0046] The electromagnetic chuck 24 is arranged at one end of the gas energy storage tank 15. The cold air inlet 23 is arranged on the top of the gas energy storage tank 15. The exhaust pipe 22 is connected to the top end of the cold air inlet 23. The air inlet pipe 21 is connected to one side of the cold air inlet 23. The vortex tube 16 is connected to one end of the exhaust pipe 22;
[0047] The staggered tooth BTA drill bit 18 is arranged on one side of the gas energy storage tank 15.
[0048] One side of the right support plate 6 is provided with a bearing end cover 7.
[0049] The control panel 26 is installed on the surface of the housing 27.
[0050] The gear protection cover 19 is arranged on the surfaces of the first helical gear 9 and the second helical gear 10.
[0051] Both sides of the top of the housing 27 are connected with a first handle 25 and a second handle 28.
[0052] The workbench base 5 is the supporting foundation of the entire drilling platform. The slide 3 moves forward and backward accurately on the guide rail of the base. The slide 3 is matched with the spindle screw 4 and is driven by the feed motor 1 on the right side of the spindle screw 4. The top of the slide 3 is connected to the motor support frame 12 through the hexagon socket bolts. The top of the motor support frame 12 is connected to the spindle motor 11 through the hexagon socket bolts. The first bevel gear 9 and the drill rod clamp 20 are respectively fixed at the left and right ends of the motor support frame. The second bevel gear 10 is fixed on the left side of the spindle motor 11 through a key connection. The first bevel gear 9 and the second bevel gear 10 drive the drill rod clamp 20 to rotate through gear transmission. The right end of the drill rod clamp 20 is clamped with a drill rod 13, and the drill rod 13 passes through the gas energy storage box 15 to connect the staggered tooth BTA drill bit 18.
[0053] The high-pressure cold air supply device includes a vortex tube 16, a gas energy storage box 15, an air inlet pipe 21 and an exhaust pipe 22. The first sealing ring 14 and the second sealing ring 17 are fixed to the through holes on the left and right sides of the gas energy storage box 15. The cold air outlet 23 of the vortex tube 16 is fixed at the interface on the top of the gas energy storage box 15. The air inlet pipe 21 is connected to an external air pump, and the exhaust pipe 22 is connected to a hose to discharge high-temperature gas.
[0054] The workpiece clamping device mainly consists of an electromagnetic chuck 24, which is fixed on the gas energy storage box 15. The electromagnetic chuck 24 and the gas energy storage box 15 are fixed on the platform of the right support plate 6 by hexagon socket bolts.
[0055] The workbench base 5 is the core supporting part of the entire equipment, providing a stable foundation for the drilling platform. The design of the base takes into account both the sturdiness of the structure and the lightness of the platform, making it suitable for portable operation. The slide 2 is installed on the base through precise guide rails, which can achieve precise forward and backward movement, ensuring stability and high precision during the drilling process. The slide 3 cooperates with the spindle screw 4 to form the main feed system of the platform. The drive of the spindle screw 4 is provided by the feed motor 1, which is installed on the left side of the spindle screw 4. The efficient operation of the feed system is achieved through precise control.
[0056] In order to ensure the structural stability of the drilling equipment and the high efficiency of power transmission, the top of the slide 6 is connected to the motor support frame 12 by a hexagon socket bolt, and the top of the motor support frame 12 is connected to the spindle motor 11 by a hexagon socket bolt. The spindle motor 11 has the advantages of high efficiency, stability and low noise, and can provide reliable power support. The left and right ends of the motor support frame 12 are respectively fixed with a first bevel gear 9 and a drill rod clamp 20. Through the connection of these components, the power of the motor can be effectively transmitted to the drill rod clamp 20, so that it rotates under the action of gear transmission. The left side of the spindle motor 11 is fixed with a second bevel gear 10 by a key connection. The two bevel gears jointly drive the drill rod clamp 20 through a gear transmission system to ensure the precise rotation of the drill rod clamp.
[0057] The right end of the drill pipe clamp 20 firmly holds the drill pipe 13. The drill pipe 13 passes through the gas energy storage tank 15 and is finally connected to the staggered-tooth BTA drill bit 18. The staggered-tooth BTA drill bit is connected to the drill pipe through a rectangular thread, significantly improving the replacement efficiency. Compared with the single-tooth BTA drill bit, the staggered-tooth BTA drill bit adopts a design with multiple cutting teeth staggered in distribution, effectively controlling the width of the chip during cutting and achieving a good chip-breaking effect. At the same time, the rake face of each cutting tooth is also equipped with a chip-breaking platform structure, which assists in chip breaking by increasing the bending deformation of the chip. This design not only optimizes the chip-breaking and chip-control capabilities but also greatly improves the chip evacuation efficiency of BTA deep-hole drilling, providing higher stability and machining quality for deep-hole machining.
[0058]
[0058] To effectively remove the chips during drilling and keep the equipment clean, the high-pressure cold air supply device plays a key role as an important part of the equipment. The vortex tube 16 and the gas energy storage tank 15 together constitute this device. The through holes on the left and right sides of the gas energy storage tank 15 are respectively fixed with the first sealing ring 14 and the second sealing ring 17 to ensure the airtightness of the air flow and the efficiency of the chip evacuation process. The cold air outlet 23 of the vortex tube 16 is fixed at the interface on the top of the gas energy storage tank 15. The high-pressure cold air flow can effectively reduce the temperature in the drilling area, reduce the thermal expansion phenomenon caused by high temperature, and at the same time use the high-pressure gas to discharge the chips. The inlet pipe 21 is connected to an external air pump to provide the required compressed gas, and the exhaust pipe 22 is connected to a hose to discharge the high-temperature gas, ensuring the effective control of the temperature in the drilling area and the smooth discharge of the chips.
[0059]
[0059] In terms of workpiece fixation, the equipment uses an electromagnetic chuck 24 as the main clamping device. The electromagnetic chuck 24 is fixed to the right support plate 6 of the platform through internal hexagonal bolts and the gas energy storage tank 15, and can adjust the suction force as needed to achieve rapid and firm adsorption of the workpiece. Considering the different shapes of the workpieces to be machined, the workpiece clamping device of the present invention can also install common fixtures such as three-jaw chucks and bench vises on the electromagnetic chuck 24. The electromagnetic chuck 24 can adjust the suction force according to the size and shape of the workpiece to ensure the stability of the workpiece during drilling and avoid affecting the drilling accuracy due to workpiece loosening.
[0060] As Figure 5As shown in the figure, the high-pressure cold air supply device is composed of a vortex tube and a gas energy storage tank. The vortex tube is a simple and efficient energy separation device, mainly composed of a nozzle, a vortex chamber, a separation orifice plate, and pipelines at both the cold and hot ends. Its working principle is that the gas compressed and cooled to room temperature enters the nozzle, expands and accelerates to the speed of sound in the nozzle, and then injects into the vortex chamber from the tangential direction to form a free vortex. The rotational angular velocity of the free vortex is greater closer to the center. Due to different angular velocities, friction is generated between the layers of the free vortex. The air flow angular velocity in the central part is the largest, and the friction result is that energy is transferred to the outer air flow with a lower angular velocity. The air flow in the central layer loses energy, has low kinetic energy, reduced speed, and reduced temperature, and is led out from one end through the orifice plate in the center of the vortex tube to obtain the cold air flow required for refrigeration. While the air flow in the outer part obtains momentum and increases in kinetic energy, and at the same time, it also frictions with the turbine tube wall, converting part of the kinetic energy into heat energy, which is led out from the other end of the vortex tube through a control valve to form a hot air flow.
[0061] In practical applications, the cold and hot distribution of the air flow can be optimized by adjusting the fluid ratio in the pipeline, so as to achieve the best refrigeration or heating effect. The high-pressure gas first expands and accelerates through the nozzle, enters the vortex chamber and rotates at an extremely high speed. The rotational speed can reach 1.0×10 6 RPM. When the high-speed air flow rotates along the pipe wall, it frictions with the pipe wall, resulting in a rapid increase in the gas temperature. This part of the hot air flow is discharged from the hot end of the vortex tube, and its temperature is higher than that of the original compressed gas. At the same time, part of the gas flows back along the pipeline center line to form a return air flow. This part of the air flow has a reverse effect on the vortex of the outer air flow and continuously conducts heat exchange, causing the air flow temperature to gradually decrease, and finally forming a cold air flow, which is discharged from the cold end of the vortex tube. This process is called the "vortex effect".
[0062] Compared with the related technologies, a portable cleaning self-guided BTA deep hole drilling equipment provided by the present invention has the following beneficial effects:
[0063] The present invention provides a portable cleaning self-guided BTA deep hole drilling equipment, which is portable and flexible and suitable for multiple scenarios: adopting a modular structure, and can be directly adsorbed on the surface of the workpiece by means of an electromagnetic chuck, omitting the complex clamping process; the integrated control system realizes one-key parameter setting, with convenient operation, and can be widely used in on-site maintenance, small-batch customized production, and special processing scenarios with limited space, such as nuclear power and aviation component processing, reducing the transportation and installation costs;
[0064] Green and environmental protection, ensuring the processing quality: abandoning the oily cutting fluid containing sulfur and phosphorus additives, adopting high-pressure low-temperature gas to cool and discharge chips, using a vortex tube to separate compressed air, the cold air flow cools the cutting area, and the hot air flow takes away the chips and heat, avoiding the problem of waste liquid treatment, conforming to the concept of green manufacturing. The low-temperature gas inhibits the thermal expansion in the cutting area, reduces the thermal deformation and thermal cracks of the workpiece, and improves the processing quality;
[0065] Efficient chip removal and stable machining process: Combining a high-pressure cold air supply device with the BTA internal chip removal mechanism, high-pressure and low-temperature gas directly acts on the root of the cutting area from the vortex tube, quickly pushing the chips into the chip removal channel of the drill pipe. It is efficiently discharged using the large cross-section chip removal space, avoiding chip blockage, accelerating the chip removal speed. The staggered-tooth BTA drill bit's multi-tooth staggered distribution and chip breaker structure optimize the chip shape, reduce the drilling torque, and improve the machining efficiency and quality;
[0066] Precise guidance to meet high-precision requirements: The staggered-tooth BTA drill bit uses a combined machining of tooth cutting and guide strip ironing to balance the tangential force and radial force, achieving self-centering and self-guidance, avoiding hole deviation problems. The helical gear transmission system cooperates with the high-precision spindle lead screw to enhance the cutting stability, suitable for deep hole machining with a large length-diameter ratio, improving the hole wall finish, reducing dimensional deviation and workpiece deformation, meeting the high-precision requirements in fields such as aerospace and nuclear power;
[0067] Intelligent operation to lower the usage threshold: The integrated control system is equipped with a PLC control module and a touch screen interface, supporting one-key parameter setting, simplifying the operation process. Non-professional personnel can also quickly get started, reducing the training cost and time, enhancing the equipment applicability and production efficiency, suitable for enterprises of different scales and diverse machining requirements;
[0068] Strong adaptability to cover various machining requirements: It can accurately control parameters such as feed speed and rotational speed according to material characteristics and machining depth, suitable for deep hole machining of complex materials such as high-strength alloys and titanium alloys, as well as conventional materials such as carbon steel and stainless steel. With its portability, it can quickly respond to machining requirements in scenarios such as on-site maintenance and customized small-batch production, enhancing the production efficiency and flexibility;
[0069] Cost reduction and efficiency improvement, optimizing the cost structure: The convenience enables the equipment to quickly be put into production, reducing the downtime; The precision and efficiency enhance the production efficiency. The vortex tube chip removal device does not require cutting fluid, reducing the procurement, storage, and treatment costs of cutting fluid, optimizing the production cost structure;
[0070] Safe and reliable, reducing operation risks: Reducing the use of cutting fluid, avoiding safety accidents such as slips and fires caused by cutting fluid leakage or volatilization. The advanced control system and monitoring functions can real-time monitor the equipment operation status, promptly discover potential problems, and reduce the safety hazards caused by human operation errors and equipment failures.
[0071] Second Embodiment
[0072] Please refer to in combination Figure 6, based on a portable cleaning self-guided BTA deep hole drilling equipment provided by the first embodiment of the present application, another portable cleaning self-guided BTA deep hole drilling equipment is proposed in the second embodiment of the present application. The second embodiment is only a preferred manner of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0073] Specifically, the difference of a portable cleaning self-guided BTA deep hole drilling equipment provided by the second embodiment of the present application is that, for a portable cleaning self-guided BTA deep hole drilling equipment, a protective component 30 is arranged between the housing 27 and the control panel 26. The protective component 30 includes two fixing plates 301, two sliding grooves 302, two sliders 303, two U-shaped connecting rods 304 and a connecting protective cover 305. The two fixing plates 301 are symmetrically connected to the surface of the housing 27 and are located above and below the control panel 26. The two sliding grooves 302 are opened on the surfaces of the two fixing plates 301. The two sliders 303 are slidably connected to the interiors of the two sliding grooves 302. The two U-shaped connecting rods 304 are respectively connected to the surfaces of the two sliders 303.
[0074] Magnetic attraction blocks are connected to the opposite sides of the sliding groove 302 and the slider 303, which can play a fixing role when the connecting protective cover 305 is sleeved on the surface of the control panel 26.
[0075] The connecting protective cover 305 is connected between the two U-shaped connecting rods 304, and a fixing handle 29 is connected to one side of the surface of the connecting protective cover 305.
[0076] The working principle of a portable cleaning self-guided BTA deep hole drilling equipment provided by the present invention is as follows:
[0077] When in use, when the control panel 26 on the surface of the housing 27 is protected, the connecting protective cover 305 is pushed to move towards one side of the control panel 26 through the fixing handle 29. When the connecting protective cover 305 moves, the two sliders 303 are driven by the two U-shaped connecting rods 304 on the surface to move respectively inside the two sliding grooves 302 until the connecting protective cover 305 moves to the surface of the control panel 26 for protection.
[0078] Compared with the related technology, a portable cleaning self-guided BTA deep hole drilling equipment provided by the present invention has the following beneficial effects:
[0079] The present invention provides a portable self-guided BTA deep hole drilling equipment. Between the outer shell 27 and the control panel 26, two fixing plates 301, two sliding grooves 302, two sliders 303, two U-shaped connecting rods 304 and a connecting protective cover 305 are provided, which can protect the exposed control panel 26 and prevent accidental touch when not in operation.
[0080] The above are only embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be similarly included in the patent protection scope of the present invention.
Claims
1. A portable self-guided BTA deep hole drilling equipment, characterized in that Including: Workbench base, left support plate, right support plate, feed motor, main shaft screw rod, sliding table, motor support frame, main shaft motor, drill pipe, gas energy storage tank, first sealing ring, vortex tube, second sealing ring, staggered tooth BTA drill bit, first helical gear, second helical gear, chip removal pipe, electromagnetic chuck, cold air inlet, exhaust pipe, intake pipe and housing; The left support plate and the right support plate are respectively connected to both ends of the workbench base. The feed motor is installed on one side of the left support plate. The main shaft screw rod is connected to one end of the feed motor. The sliding table is arranged on the surface of the main shaft screw rod. The motor support frame is installed on the surface of the sliding table. The main shaft motor is installed on the surface of the motor support frame. One end of the motor support frame is provided with a drill pipe clamp. The drill pipe is arranged at one end of the drill pipe clamp. The chip removal pipe is connected to one end of the drill pipe clamp; The first helical gear and the second helical gear are respectively arranged on one side of the chip removal pipe and the main shaft motor; The gas energy storage tank is installed on the top of the right support plate. The first sealing ring and the second sealing ring are respectively arranged at both ends of the gas energy storage tank; The electromagnetic chuck is arranged at one end of the gas energy storage tank. The cold air inlet is arranged on the top of the gas energy storage tank. The exhaust pipe is connected to the top end of the cold air inlet. The intake pipe is connected to one side of the cold air inlet. The vortex tube is connected to one end of the exhaust pipe; The staggered tooth BTA drill bit is arranged on one side of the gas energy storage tank.
2. The portable self-guided BTA deep hole drilling equipment according to claim 1, characterized in that, One side of the right support plate is provided with a bearing end cover.
3. The portable self-guided BTA deep hole drilling equipment according to claim 1, wherein, A control panel is installed on the surface of the housing.
4. The portable self-guided BTA deep hole drilling equipment according to claim 1, characterized in that, Gear protection covers are arranged on the surfaces of the first helical gear and the second helical gear.
5. The portable self-guided BTA deep hole drilling equipment according to claim 1, characterized in that First handles and second handles are respectively connected to both sides of the top of the housing.
6. The portable self-guided BTA deep hole drilling equipment according to claim 1, characterized in that A protection component is arranged between the housing and the control panel. The protection component includes two fixing plates, two chutes, two sliders, two U-shaped connecting rods and a connecting protective cover. The two fixing plates are symmetrically connected to the surface of the housing and are located above and below the control panel. The two chutes are opened on the surfaces of the two fixing plates. The two sliders are slidably connected to the interiors of the two chutes. The two U-shaped connecting rods are respectively connected to the surfaces of the two sliders.
7. The portable self-guided BTA deep hole drilling equipment according to claim 6, characterized in that, The connecting protective cover is connected between the two U-shaped connecting rods. A fixing handle is connected to one side of the surface of the connecting protective cover.