Aluminum-plastic blister packaging machine
Through an integrated frame and an aluminum-plastic blister packaging machine driven by an independent power source, the problems of low processing accuracy and easy breakage of the synchronization belt in the prior art are solved, and a high-precision and convenient packaging process is achieved.
Patent Information
- Application Number
- CN202510772755.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-11
- Publication Date
- 2025-07-08
AI Technical Summary
The existing aluminum-plastic blister packaging machine frame adopts a split structure, with low processing accuracy, and it is difficult to ensure that the centers of each station are in the same straight line. The synchronous belt is prone to break and cannot be adjusted separately, resulting in inconvenient use.
The integrated frame structure is adopted, and the welding and fixed connection is made by welding of the substrate, the first frame, the second frame and the third frame to ensure that each device is in the same straight line and is driven by an independent power source to achieve independent control.
It improves processing accuracy and convenience of use, avoids the problem of synchronous belt breakage, and realizes independent adjustment and high-precision control of each device.
Smart Images

Figure CN120270623A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging equipment, in particular to an aluminum-plastic blister packaging machine. Background Art
[0002] At present, the existing aluminum-plastic blister packaging machine frame adopts a split structure, the processing accuracy is low, and the centers of various stations cannot be guaranteed to be in the same straight line during the overall installation. In addition, each station in the existing aluminum-plastic blister packaging machine adopts a synchronous belt to transmit power to each workstation. The synchronous belt is easily broken under stress and needs to be replaced frequently. At the same time, multiple stations use the same transmission speed and cannot be adjusted individually. The processing accuracy is not high and the overall use is inconvenient. Summary of the invention
[0003] In view of the above-mentioned defects or deficiencies in the prior art, the present invention provides an aluminum-plastic blister packaging machine.
[0004] To achieve the above object, an aluminum-plastic blister packaging machine of the present invention comprises: A frame, and a heating device, a forming device, a medicine filling device, a heat sealing device and a punching device sequentially arranged on the frame along a conveying direction; The frame comprises a base plate, a first frame, a second frame and a third frame, wherein the first frame, the second frame and the third frame are sequentially installed on the base plate along the conveying direction and are fixedly connected to the base plate, and the first frame, the second frame and the third frame are fixedly connected and have the same width; The heating device and the forming device are installed on the side wall of the first frame, the medicine filling device is installed on the side wall of the second frame, and the heat sealing device and the punching device are installed on the side wall of the third frame, and are located behind the frame, and the heating device, the forming device, the medicine filling device, the heat sealing device and the punching device are in the same straight line; The heating device, the forming device, the medicine filling device, the heat sealing device and the punching device are driven by independent power sources.
[0005] Preferably, the molding device comprises a first fixing seat, a first driving member, a molding assembly and a molding guide shaft; The first fixing seat is installed on the first frame side wall, the forming guide shaft is vertically installed on the top plane of the first fixing seat, the forming assembly is horizontally arranged on the top of the first fixing seat, and the forming assembly is slidably connected to the forming guide shaft; The first driving member includes a first motor and a first eccentric shaft, the first eccentric shaft is arranged in the first fixing seat, the first motor is arranged in the first frame, the first eccentric shaft is respectively connected to the first motor and the forming assembly by transmission, and the first motor is used to control the movement of the first eccentric shaft to make the forming assembly move back and forth vertically; The forming assembly is used for blister processing of the packaging substrate.
[0006] Preferably, the forming assembly includes a forming bottom plate, a forming plate, a forming upper plate, a blowing plate and a forming cylinder; The forming bottom plate is slidably connected to the forming guide shaft. The forming plate is detachably installed on the top plane of the forming bottom plate. The top plane of the forming plate is used for placing the packaging substrate. The forming upper plate is installed at the top of the forming guide shaft. The blowing plate is installed on the bottom plane of the forming upper plate. The forming cylinder is installed on the top plane of the forming upper plate; The first motor is drivingly connected to the forming bottom plate to control the forming plate to approach and move away from the blowing plate. The forming cylinder is drivingly connected to the blowing plate to control the blowing plate to form blisters on the packaging substrate.
[0007] Preferably, the heat sealing device includes a second fixed seat, a second driving member, a heat sealing assembly and a heat sealing guide shaft; The second fixed seat is installed on the side wall of the third frame. The heat sealing guide shaft is vertically arranged on the top of the second fixed seat. The heat sealing assembly is horizontally arranged on the top of the second fixed seat, and the heat sealing assembly is slidably connected to the heat sealing guide shaft; The second driving member includes a second motor and a second eccentric shaft. The second eccentric shaft is arranged inside the second fixed seat. The second motor is arranged inside the third frame. The second eccentric shaft is respectively drivingly connected to the heat sealing assembly and the second motor. The second motor is used to control the movement of the second eccentric shaft to make the heat sealing assembly move vertically back and forth; The heat sealing assembly is used for sealing the blisters on the packaging substrate.
[0008] Preferably, the heat sealing assembly includes a heat sealing bottom plate, a first reticulated plate, a second reticulated plate, a heating plate, a heat sealing upper plate and a heat sealing cylinder; The heat sealing bottom plate is slidably connected to the heat sealing guide shaft. The first reticulated plate is detachably arranged on the top plane of the heat sealing bottom plate. The top plane of the first reticulated plate is used for placing the packaging substrate. The heat sealing upper plate is installed at the top of the heat sealing guide shaft. The heat sealing cylinder is installed on the top plane of the heat sealing upper plate. The heating plate is arranged at the bottom of the heat sealing upper plate. The second reticulated plate is installed at the bottom of the heating plate. The heating plate is slidably connected to the heat sealing guide shaft; The second motor is drivingly connected to the heat sealing bottom plate to control the heat sealing bottom plate to move in a direction close to and away from the heating plate. The heat sealing cylinder is drivingly connected to the heating plate to control the heating plate to seal the blisters on the packaging substrate.
[0009] Preferably, the punching device comprises a third fixing seat, a third driving member, a punching assembly and a punching guide shaft; The third fixing seat is installed on the side wall of the third frame, the punching guide shaft is vertically arranged on the top of the third fixing seat, the punching assembly is horizontally arranged on the top of the third fixing seat, and the punching assembly is slidably connected to the punching guide shaft; The third driving member includes a third motor and a third eccentric shaft, the third eccentric shaft is arranged in the third fixing seat, the third motor is arranged in the third frame, the third eccentric shaft is respectively connected to the third motor and the punching assembly, and the third motor is used to control the movement of the third eccentric shaft to make the punching assembly move vertically; The punching assembly is used for punching a packaging substrate.
[0010] Preferably, the punching assembly comprises a punching bottom plate, a concave die, a convex die, a punching upper plate and a punching suction plate cylinder; The punching bottom plate is slidably connected to the punching guide shaft, the concave die is arranged on the top plane of the punching bottom plate, the top plane of the concave die is used to place the packaging substrate, the punching upper plate is installed on the top of the punching guide shaft, the punching suction plate cylinder is arranged on the top plane of the punching upper plate, and the convex die is arranged on the bottom plane of the punching upper plate; The punching bottom plate is connected to the third motor so that the die moves toward and away from the punch, and the die contacts the punch so that the packaging substrate is punched. The punching suction plate cylinder is used to absorb the punched packaging substrate to the next process.
[0011] Preferably, the medicine filling device comprises a conveying platform, a manipulator and a medicine placing platform; One end of the conveying platform is connected to the forming device, and the other end is connected to the heat sealing device. The manipulator and the drug placement platform are arranged on the top of the second frame. The manipulator is used to fill the drugs on the drug placement platform into the blisters of the packaging substrate.
[0012] Preferably, a detection device is provided on the conveying platform, the detection device is provided close to the heat sealing device, the detection device comprises a detection cylinder, a detection head and a sensor, the detection head is drivingly connected to the detection cylinder, and the sensor is provided at the top or bottom of the detection head; The detection cylinder is used to control the vertical reciprocating movement of the detection head, the detection head is used to extend into the blister of the packaging substrate, and the sensor is used to detect the pressure on the detection head or the distance moved by the detection head to detect whether the blister is formed.
[0013] Preferably, a waste collection device is provided on the top of the punching device, and the waste collection device is used to recycle the unformed packaging substrate detected by the detection device.
[0014] Based on this, the beneficial effects of the present invention are as follows: 1. Through the solution of the present invention, the frame includes a base, a first frame, a second frame and a third frame, which are fixedly connected to each other by welding. The integral structure ensures accuracy and installation dimensions, ensuring that when the heating device, the forming device, the drug filling device, the heat sealing device and the punching device are respectively installed on the frame, they are in the same straight line without secondary adjustment; 2. Through the solution of the present invention, the heating device, the forming device, the drug filling device, the heat sealing device and the punching device are respectively driven by independent power sources, so that each device can be independently adjusted, the transmission is reliable and easy to use, and the control accuracy is higher. Description of the Drawings
[0015] By reading the detailed description of the non-limiting embodiments with reference to the following drawings, other features, objects and advantages of the present application will become more obvious: Figure 1 Schematic structural diagram of an aluminum-plastic blister packaging machine showing an embodiment of the present invention; Figure 2 Schematic structural diagram of a frame showing an embodiment of the present invention; Figure 3 Schematic structural diagram of a forming device showing an embodiment of the present invention; Figure 4 Schematic structural diagram of a heat sealing device showing an embodiment of the present invention; Figure 5 Schematic structural diagram of a punching device showing an embodiment of the present invention; Description of the reference numerals: 10 - frame, 101 - substrate, 102 - first frame, 103 - second frame, 104 - third frame; 20 - heating device, 201 - heating upper plate, 202 - heating lower plate; 30 - forming device, 301 - first fixed seat, 302 - first driving member, 3021 - first motor, 3022 - first eccentric shaft, 3023 - first reducer, 3024 - first coupling, 303 - forming assembly, 3031 - forming bottom plate, 3032 - forming plate, 3033 - forming upper plate, 3034 - blowing plate, 3035 - forming cylinder, 304 - forming guide shaft, 305 - first locking cylinder, 306 - disc spring; 40 - drug filling device, 401 - conveying platform, 402 - manipulator, 403 - drug placement platform; 50 - Heat sealing device, 501 - Second fixed seat, 502 - Second driving member, 5021 - Second motor, 5022 - Second eccentric shaft, 5023 - Second reducer, 5024 - Second coupling, 503 - Heat sealing assembly, 5031 - Heat sealing bottom plate, 5032 - First corrugated plate, 5033 - Second corrugated plate, 5034 - Heating plate, 5035 - Heat sealing upper plate, 5036 - Heat sealing cylinder, 504 - Heat sealing guide shaft, 505 - Second locking cylinder, 506 - Heat sealing adjusting handwheel; 60 - Punching device, 601 - Third fixed seat, 602 - Third driving member, 6021 - Third motor, 6022 - Third eccentric shaft, 6023 - Third reducer, 6024 - Third coupling, 603 - Punching assembly, 6031 - Punching bottom plate, 6032 - Female die, 6033 - Male die, 6034 - Punching upper plate, 6035 - Punching suction plate cylinder, 604 - Punching guide shaft, 605 - Punching adjusting handwheel; 70 - Detection device, 80 - Waste collection device, 901 - First feeding device, 902 - Second feeding device. Detailed implementation manners
[0016] To make the objectives, technical solutions and advantages of the embodiments of this application clearer, the following will clearly and completely describe the technical solutions in the embodiments of this application with reference to the accompanying drawings in the embodiments of this application. Apparently, the described embodiments are some but not all of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application.
[0017] The terms used in the embodiments of this application are only for the purpose of describing specific embodiments and are not intended to limit this application. The singular forms "a", "the" and "said" used in the embodiments of this application are also intended to include the plural forms unless the context clearly indicates otherwise.
[0018] It should be understood that although the terms first, second, third, etc. may be used in the embodiments of this application to describe related structures, these related structures should not be limited to these terms. These terms are only used to distinguish the related structures from each other.
[0019] Depending on the context, the word "if" as used herein may be interpreted as "when" or "while". Similarly, depending on the context, the phrase "if determined" may be interpreted as "when determined" or "when detecting (the stated condition or event)".
[0020] It should be noted that the orientation terms such as "upper", "lower", "left", and "right" described in the embodiments of the present application are described from the angles shown in the drawings and should not be construed as limitations on the embodiments of the present application. In addition, in the context, it should also be understood that when it is mentioned that an element is formed "on" or "under" another element, it can not only be directly formed "on" or "under" another element, but also be indirectly formed "on" or "under" another element through an intermediate element.
[0021] Figure 1 Schematic structural diagram of an aluminum-plastic blister packaging machine showing an embodiment of the present invention Figure 2 Schematic structural diagram of a frame showing an embodiment of the present invention, as Figure 1 、 2 shown, an aluminum-plastic blister packaging machine of the present invention includes: A frame 10, and a heating device 20, a forming device 30, a drug filling device 40, a heat sealing device 50, and a punching device 60 sequentially arranged on the frame 10 along the conveying direction; The frame 10 includes a base plate 101 and a first frame 102, a second frame 103, and a third frame 104 fixedly connected in sequence along the conveying direction. The first frame 102, the second frame 103, and the third frame 104 are installed on the base plate 101 and fixedly connected to the base plate 101. The sizes of the first frame 102, the second frame 103, and the third frame 104 in the width direction are the same; The heating device 20 and the forming device 30 are installed on the side wall of the first frame 102, the drug filling device 40 is installed on the side wall of the second frame 103, and the heat sealing device 50 and the punching device 60 are installed on the side wall of the third frame 104. After being installed on the frame 10, the heating device 20, the forming device 30, the drug filling device 40, the heat sealing device 50, and the punching device 60 are in the same straight line; The heating device 20, the forming device 30, the drug filling device 40, the heat sealing device 50, and the punching device 60 are driven by independent power sources.
[0022] Specifically, the base plate 101, the first frame 102, the second frame 103, and the third frame 104 are all welded by cold-formed square tubes. After the first frame 102, the second frame 103, and the third frame 104 are welded, slats are welded on the installation surfaces of their side walls. After the slats are welded, they are integrally processed by a machining center to make the thicknesses of the slats on each frame maintain the same plane. After each frame is welded, it is installed with the base plate. During installation, the dimensions are strictly ensured to meet the design and installation requirements.
[0023] Through the above arrangement, when the heating device 20, the forming device 30, the drug filling device 40, the heat sealing device 50 and the punching device 60 are installed on the frame 10, the devices are in the same straight line, no secondary adjustment is required, and the whole is easy to use.
[0024] At the same time, each device is driven by an independent power source, which can realize independent control, improve the control accuracy of each device, and solve the problems of inconvenient adjustment caused by the use of synchronous belt transmission in the prior art, and the synchronous belt is easy to break and needs frequent replacement.
[0025] Furthermore, if Figure 1 As shown, the heating device 20 includes a heating cylinder (not shown in the figure), a heating upper plate 201 and a heating lower plate 202. The heating cylinder can control the heating upper plate 201 and the heating lower plate 202 to move toward each other, and can control the heating upper plate 201 and the heating lower plate 202 to move toward the forming device 30, and can heat and soften the packaging substrate such as PVC, and convey it to the forming device 30 for subsequent operations. When the conveying is completed, the heating cylinder is driven in reverse to separate and reset the heating upper plate 201 and the heating lower plate 202.
[0026] The heating temperature of the heating device 20 is determined according to the thickness of the material and is generally set to 130-140°C.
[0027] Further, Figure 3 A schematic diagram schematically shows the structure of a molding device according to an embodiment of the present invention, as shown in FIG. Figure 3 As shown: The molding device 30 includes a first fixing seat 301, a first driving member 302, a molding assembly 303 and a molding guide shaft 304; The first fixing seat 301 is installed on the side wall of the first frame 102, the forming guide shaft 304 is vertically installed on the top plane of the first fixing seat 301, the forming assembly 303 is horizontally arranged on the top of the first fixing seat 301, and the forming assembly 303 is slidably connected with the forming guide shaft 304; The first driving member 302 includes a first motor 3021 and a first eccentric shaft 3022. The first eccentric shaft 3022 is disposed in the first fixing seat 301. The first motor 3021 is disposed in the first frame 102. The first eccentric shaft 3022 is respectively connected to the first motor 3021 and the forming assembly 303. The first motor 3021 is used to control the movement of the first eccentric shaft 3022 to make the forming assembly 303 move back and forth vertically. The forming assembly 303 is used to perform blister processing on the packaging substrate.
[0028] Specifically, the first fixed seat 301 is installed on the side wall of the first frame 102, and a through hole (not marked in the figure) is opened on the surface where the first fixed seat 301 contacts the first frame 102. The through hole is used to connect the first motor 3021 with the first eccentric shaft 3022. A first reducer 3023 and a first coupling 3024 are arranged between the first motor 3021 and the first eccentric shaft 3022. The first coupling 3024 is connected to the first eccentric shaft 3022, the first reducer 3023 is connected to the first motor 3021, and the first coupling 3024 is connected to the first reducer 3023. When the first motor 3021 is started, the first eccentric shaft 3022 rotates through the deceleration of the first reducer 3023 and the transmission connection of the first coupling 3024. Due to the eccentric setting of the first eccentric shaft 3022, the molding assembly 303 connected to one end thereof makes vertical reciprocating movement with the rotation movement of the first eccentric shaft 3022.
[0029] Furthermore, the molding assembly 303 includes a molding bottom plate 3031, a molding plate 3032, a molding upper plate 3033, a blowing plate 3034 and a molding cylinder 3035; The molding bottom plate 3031 is slidably connected to the molding guide shaft 304, the molding plate 3032 is detachably mounted on the top plane of the molding bottom plate 3031, the top plane of the molding plate 3032 is used to place the packaging substrate, the molding upper plate 3033 is mounted on the top of the molding guide shaft 304, the blowing plate 3034 is mounted on the bottom plane of the molding upper plate 3033, and the molding cylinder 3035 is mounted on the top plane of the molding upper plate 3033; The first motor 3021 is connected to the forming bottom plate 3031 to control the forming plate 3032 to move closer to and away from the blowing plate 3034. The forming cylinder 3035 is connected to the blowing plate 3034 to control the blowing plate 3034 to form blisters on the packaging substrate.
[0030] Specifically, the bottom of the molding guide shaft 304 is fixed to the top plane of the first fixed seat 301 and is respectively arranged near the four corners. When the molding assembly 303 is installed, the molding guide shaft 304 passes through the molding base plate 3031, so that the molding base plate 3031 is slidingly connected to the molding guide shaft 304, and the bottom of the molding base plate 3031 is fixedly connected to one end of the first eccentric shaft 3022. When the first eccentric shaft 3022 rotates, the molding base plate 3031 makes vertical reciprocating movements along the molding guide shaft 304.
[0031] On the top plane of the forming bottom plate 3031, a forming plate 3032 is detachably installed. The two can be installed in a drawer - type manner, that is, one of the slide rails or sliders is set on the top plane of the forming bottom plate 3031, and the other is set on the bottom plane of the forming plate 3032. When the two are installed, the slider is correspondingly placed on the slide rail, and the installation of the forming plate 3032 can be achieved by pushing and pulling. In this way, when replacing the forming plate 3032 and the mold on it, disassembly and assembly can be realized without the assistance of tools, which is convenient to use.
[0032] At the same time, a penetrating first locking cylinder 305 can be installed on the forming bottom plate 3031. After the forming plate 3032 is installed on the forming bottom plate 3031, by controlling the first locking cylinder 305 to move upward to abut against the bottom of the forming plate 3032, the fixation of the two is realized. When disassembly is required, by controlling the first locking cylinder 305 to move downward away from the forming plate 3032, the two are loosened.
[0033] The top of the forming guide shaft 304 is installed with a forming upper plate 3033. On the bottom plane of the forming upper plate 3033, a blowing plate 3034 is installed. On the top plane of the forming upper plate 3033, a forming cylinder 3035 is installed. The blowing plate 3034 is configured with a compressed air pipeline system (not shown in the figure) to provide a gas source for blow - molding. The forming pressure is about 0.6 Mpa. The blowing plate 3034 is internally provided with a pre - forming device (not shown in the figure) driven by the forming cylinder 3035. The pre - forming device includes a pre - forming die head, which corresponds one - to - one with the bubble shape on the forming plate 3032. When the forming plate 3032 moves upward to be pressed tightly against the blowing plate 3034, the pre - forming device is activated to pre - stretch the softened pvc on the forming plate 3032, and then blow air through the blowing plate 3034 to form a blister on the packaging substrate.
[0034] Moreover, a circulating cooling water system is provided in both the forming upper plate 3033 and the forming plate 3032, which can enable the pvc to be quickly cooled and shaped after forming, making the blister straight and uniform without rebound and deformation.
[0035] In addition, disc springs 306 are also provided on the forming upper plate 3033. The disc springs 306 are located at the four corners of the forming upper plate 3033. When the forming plate 3032 moves upward to touch the blowing plate 3034, the disc springs 306 can buffer the collision between the two, improving the service life of the equipment.
[0036] Furthermore, as Figure 1 shown, the drug filling device 40 includes a conveying platform 401, a manipulator 402, and a drug placement platform 403; One end of the conveying platform 401 is connected to the molding device 30, and the other end is connected to the heat sealing device 50. The robot 402 and the drug placement platform 403 are arranged on the top of the second frame 103. The robot 402 is used to load the drugs on the drug placement platform 403 into the blisters of the packaging substrate.
[0037] Specifically, a first feeding device 901 is arranged between the forming device 30 and the conveying platform 401, and a second feeding device 902 is arranged between the heat sealing device 50 and the punching device 60. The first feeding device 901 and the second feeding device 902 can assist in the conveying of the packaging substrate and correct the posture of the packaging substrate to avoid curling and skewness at the end of the packaging substrate, which affects subsequent processing. At the same time, it can alleviate the pressure of the conveyor at the entrance of the whole machine, so that the conveying of the packaging substrate is smoother.
[0038] When the packaging substrate is being transported, the transport platform 401 is used to support the packaging substrate to ensure its horizontal transport so that subsequent processing is regular; the manipulator 402 has a suction cup at the bottom, and the manipulator 402 rotates to the top of the medicine placement platform 403 to absorb the medicine, and then rotates and moves to the transport platform 401 to place the medicine into the corresponding blister to complete the medicine filling; the medicine placement platform 403 is used to place the medicine, which is convenient for the manipulator 402 to grab, and the medicine placement platform 403 can be set as a conveyor belt, which can realize the supply of medicines through conveyor belt transportation, improve the automation of the equipment, and avoid manual replenishment.
[0039] Furthermore, if Figure 1 As shown, a detection device 70 is also provided on the conveying platform 401. The detection device 70 is arranged close to the heat sealing device 50. The detection device 70 includes a detection cylinder (not shown in the figure), a detection head (not shown in the figure) and a sensor (not shown in the figure). The detection head is transmission-connected to the detection cylinder. The sensor can be arranged at the bottom or the top of the detection head. The detection cylinder is used to control the vertical reciprocating movement of the detection head.
[0040] Specifically, when the packaging substrate is conveyed to the bottom of the detection device 70 along the conveying platform 401, the detection head is driven by the detection cylinder to move downward and probe into the blister. If the blister is not fully formed, the detection head will be obstructed in the process of probing into the blister and cannot completely fall to the bottom of the blister. At this time, the sensor senses the abnormality and sends a signal. This group of packaging substrates will not be punched out, but collected as waste to prevent poorly formed packaging substrates from affecting the operation of the entire machine.
[0041] The sensor may be a pressure sensor. When multiple detection heads are inserted into multiple blisters at the same time, if it is detected that the pressure on a certain detection head is different, or it is detected that the pressure on a certain detection head is different from the preset pressure, it is regarded as an abnormality of the packaging substrate; At the same time, the sensor can also be a displacement detector, such as infrared. When the detection head moves downward, the displacement gradually increases. When multiple detection heads simultaneously probe into multiple blisters, if the displacement of a certain detection head is different, or the displacement size of a certain detection head is different from the preset value, it is regarded as an abnormality of the packaging substrate.
[0042] Further, Figure 4 A schematic diagram schematically shows the structure of a heat sealing device according to an embodiment of the present invention, as shown in FIG. Figure 4 As shown: The heat sealing device 50 includes a second fixing seat 501, a second driving member 502, a heat sealing assembly 503 and a heat sealing guide shaft 504; The second fixing seat 501 is installed on the side wall of the third frame 104, the heat sealing guide shaft 504 is vertically arranged on the top of the second fixing seat 501, the heat sealing assembly 503 is horizontally arranged on the top of the second fixing seat 501, and the heat sealing assembly 503 is slidably connected with the heat sealing guide shaft 504; The second driving member 502 includes a second motor 5021 and a second eccentric shaft 5022. The second eccentric shaft 5022 is disposed in the second fixing seat 501. The second motor 5021 is disposed in the third frame 104. The second eccentric shaft 5022 is respectively connected to the heat sealing assembly 503 and the second motor 5021. The second motor 5021 is used to control the movement of the second eccentric shaft 5022 to make the heat sealing assembly 503 move back and forth vertically. The heat sealing component 503 is used to seal the blisters on the packaging substrate.
[0043] Specifically, the second fixed seat 501 is installed on the side wall of the third frame 104, and a through hole is also opened on the surface where the second fixed seat 501 contacts the third frame 104, and the through hole is used for connecting the second motor 5021 and the second eccentric shaft 5022. A second reducer 5023 and a second coupling 5024 are arranged between the second motor 5021 and the second eccentric shaft 5022. The second reducer 5023 is connected to the second motor, the second coupling 5024 is connected to the second eccentric shaft 5022, and the second reducer 5023 is connected to the second coupling 5024.
[0044] When the second motor 5021 is started, the second reducer 5023 decelerates the transmission connection with the second coupling 5024, so that the second eccentric shaft 5022 rotates. Due to the eccentric setting of the second eccentric shaft 5022, the heat sealing component 503 connected to one end thereof moves vertically back and forth with the rotation movement of the second eccentric shaft 5022.
[0045] Furthermore, the heat sealing assembly 503 includes a heat sealing bottom plate 5031, a first patterned plate 5032, a second patterned plate 5033, a heating plate 5034, a heat sealing upper plate 5035 and a heat sealing cylinder 5036; The heat-sealing bottom plate 5031 is slidably connected to the heat-sealing guide shaft 504. The first corrugated plate 5032 is detachably arranged on the top plane of the heat-sealing bottom plate 5031. The top plane of the first corrugated plate 5032 is used to place the packaging substrate. The heat-sealing upper plate 5035 is installed at the top of the heat-sealing guide shaft 504. The heat-sealing cylinder 5036 is installed on the top plane of the heat-sealing upper plate 5035. The heating plate 5034 is arranged at the bottom of the heat-sealing upper plate 5035. The second corrugated plate 5033 is installed at the bottom of the heating plate 5034. The heating plate 5034 is slidably connected to the heat-sealing guide shaft 504; The second motor 5021 is drivingly connected to the heat-sealing bottom plate 5031 to control the heat-sealing bottom plate 5031 to move in the directions close to and away from the heating plate 5034. The heat-sealing cylinder 5036 is drivingly connected to the heating plate 5034 to control the heating plate 5034 to seal the blisters on the packaging substrate.
[0046] Specifically, the bottom of the heat-sealing guide shaft 504 is fixed to the top plane of the second fixing seat 501 and is respectively arranged near the four corners. When installing the heat-sealing assembly 503, the heat-sealing guide shaft 504 penetrates through the heat-sealing bottom plate 5031, so that the heat-sealing bottom plate 5031 is slidably connected to the heat-sealing guide shaft 504. The bottom of the heat-sealing bottom plate 5031 is fixedly connected to one end of the second eccentric shaft 5022. When the second eccentric shaft 5022 rotates, the heat-sealing bottom plate 5031 makes a vertical reciprocating movement along the heat-sealing guide shaft 504.
[0047] The first corrugated plate 5032 is detachably arranged on the top plane of the heat-sealing bottom plate 5031. The two can be installed in a drawer type, that is, one of the slide rails or sliders is arranged on the top plane of the heat-sealing bottom plate 5031, and the other is arranged on the bottom plane of the first corrugated plate 5032. When the two are installed, the slider is correspondingly placed on the slide rail, and the installation of the first corrugated plate 5032 can be realized by pushing and pulling. In this way, when replacing the first corrugated plate 5032, no tool is required for disassembly and assembly, and the installation is more convenient.
[0048] Similarly, a second locking cylinder 505 is installed on the heat-sealing bottom plate 5031, and the first corrugated plate 5032 and the heat-sealing bottom plate 5031 are fixed by the second locking cylinder 505.
[0049] Further, a heat-sealing upper plate 5035 is installed on the top of the heat-sealing guide shaft 504. A heat-sealing cylinder 5036 is installed on the top of the heat-sealing upper plate 5035, and a heating plate 5034 is installed on the bottom. A second corrugated plate 5033 is installed on the bottom of the heating plate 5034. The heating plate 5034 is in transmission connection with the heat-sealing cylinder 5036. When performing heat-sealing operation, the heat-sealing cylinder 5036 controls the heating plate 5034 to move down a certain distance. Then, the second motor 5021 controls the heat-sealing bottom plate 5031 and the first corrugated plate 5032 thereon to move upward to fit with the second corrugated plate 5033. The heat-sealing of the blister is completed by heating with the heating plate 5034. Then, the heat-sealing bottom plate 5031 is controlled to move down to complete a heat-sealing cycle, and the sealed packaging substrate is conveyed to the downstream station.
[0050] In addition, a heat-sealing adjusting handwheel 506 is provided on the second fixing seat 501. The left and right positions of the second fixing seat 501 along the conveying direction can be adjusted through the heat-sealing adjusting handwheel 506, so that the center of the second fixing seat 501 is always aligned with the center of the packaging substrate to be heat-sealed, ensuring uniform heat-sealing of the four sides of the packaging substrate during sealing.
[0051] Further, Figure 5 Schematically showing the structural diagram of a punching device according to an embodiment of the present invention, as Figure 5 shown: The punching device 60 includes a third fixing seat 601, a third driving member 602, a punching assembly 603, and a punching guide shaft 604; The third fixing seat 601 is installed on the side wall of the third frame 104. The punching guide shaft 604 is vertically arranged on the top of the third fixing seat 601. The punching assembly 603 is horizontally arranged on the top of the third fixing seat 601, and the punching assembly 603 is slidably connected with the punching guide shaft 604; The third driving member 602 includes a third motor 6021 and a third eccentric shaft 6022. The third eccentric shaft 6022 is arranged in the third fixing seat 601. The third motor 6021 is arranged in the third frame 104. The third eccentric shaft 6022 is respectively in transmission connection with the third motor 6021 and the punching assembly 603. The third motor 6021 is used to control the movement of the third eccentric shaft 6022 to make the punching assembly 603 move vertically; The punching assembly 603 is used to punch the packaging substrate.
[0052] Specifically, the third fixed seat 601 is installed on the side wall of the third frame 104, and a through hole is also opened on the surface where the third fixed seat 601 contacts the third frame 104, which is used for connecting the third motor 6021 and the third eccentric shaft 6022. At the same time, a third reducer 6023 and a third coupling 6024 are arranged between the third motor 6021 and the third eccentric shaft 6022. The third reducer 6023 is connected to the third motor 6021, the third coupling 6024 is connected to the third eccentric shaft 6022, and the third reducer 6023 is connected to the third coupling 6024.
[0053] When the third motor 6021 is started, the third reducer 6023 decelerates the transmission connection with the third coupling 6024, so that the third eccentric shaft 6022 rotates. At the same time, due to the eccentric setting of the third eccentric shaft 6022, the punching assembly 603 connected to one end thereof rotates with the third eccentric shaft 6022 to make vertical reciprocating motion.
[0054] Furthermore, the punching assembly 603 includes a punching bottom plate 6031, a concave die 6032, a convex die 6033, a punching upper plate 6034 and a punching suction plate cylinder 6035; The punching bottom plate 6031 is slidably connected to the punching guide shaft 604, the concave die 6032 is arranged on the top plane of the punching bottom plate 6031, the top plane of the concave die 6032 is used to place the packaging substrate, the punching upper plate 6034 is installed on the top of the punching guide shaft 604, the punching suction plate cylinder 6035 is arranged on the top plane of the punching upper plate 6034, and the convex die 6033 is arranged on the bottom plane of the punching upper plate 6034; The punching bottom plate 6031 is connected to the third motor 6021 to move the die 6032 toward and away from the punch 6033. When the die 6032 contacts the punch 6033, the packaging substrate is punched. The punching suction plate cylinder 6035 is used to absorb the punched packaging substrate to the next process.
[0055] Specifically, the bottom of the punching guide shaft 604 is fixed to the top plane of the third fixed seat 601 and is respectively arranged near the four corners. When the punching assembly 603 is installed, the punching guide shaft 604 passes through the punching bottom plate 6031, so that the punching bottom plate 6031 is slidingly connected to the punching guide shaft 604, and the bottom of the punching bottom plate 6031 is fixedly connected to one end of the third eccentric shaft 6022. When the third eccentric shaft 6022 rotates, the punching bottom plate 6031 and the die 6032 thereon make vertical reciprocating movements along the punching guide shaft 604.
[0056] At the top of the punching guide shaft 604, a punching upper plate 6034 is installed. At the bottom of the punching upper plate 6034, a punch 6033 is provided. When the die 6032 moves upward, the punching of the packaging substrate is completed by the contact between the punch 6033 and the die 6032. After the packaging substrate is punched, the punching suction plate cylinder 6035 sucks the packaging substrate and places it on the outlet conveyor belt to complete the output.
[0057] Furthermore, a punching adjustment handwheel 605 is also provided on the third fixed seat 601. Through the punching adjustment handwheel 605, the left and right positions of the third fixed seat 601 along the conveying direction can be adjusted to align its center with the center of the packaging substrate.
[0058] Furthermore, slide rails are provided on the bottom and side surfaces of the second fixed seat 501 and the third fixed seat 601, enabling the front and back position adjustment of the heat sealing device 50 and the punching device 60 along the conveying direction, which is convenient for installation.
[0059] Furthermore, as Figure 1 shown, a waste collection device 80 is provided on the top of the punching device 60. The waste collection device 80 is used to recycle the packaging substrates with unformed blisters detected by the detection device 70. At the same time, the waste collection device 80 is also used to recycle the waste after the punching of the packaging substrate.
[0060] The waste collection device 80 includes a waste feeding mechanism (not shown in the figure) and a waste cutter (not shown in the figure). When the detection device 70 detects a packaging substrate with an unformed blister, it sends a signal to the total control system. The total control system controls the heat sealing device 50 and the punching device 60 not to perform heat sealing and punching treatments, so that the packaging substrate is directly sucked by the punching suction plate cylinder 6035 and moved upward to the waste collection device 80. The waste is clamped by the two rotating rollers of the waste feeding mechanism and sent to the waste cutter through the conveyor belt. The waste cutter cuts and shreds the waste and sends it out of the equipment.
[0061] In summary, for the aluminum-plastic blister packaging machine provided by the present invention, its frame 10 adopts an integral structure with high processing accuracy, which can ensure that the center lines of the belt running of each workstation are on the same straight line. Each workstation is modularly designed and driven by an independent power source, making the adjustment of each device more convenient and the control more accurate.
[0062] The above description is only the preferred embodiment of the present application. Those skilled in the art should understand that the disclosed scope in the present application is not limited to the technical solutions formed by the specific combination of the above technical features. It should also cover other technical solutions formed by any combination of the above technical features or their equivalent features without departing from the above disclosed concept. For example, the technical solutions formed by the mutual replacement of the above features with the (but not limited to) technical features with similar functions disclosed in the present application.
Claims
1. An aluminum-plastic blister packaging machine, characterized in that, include: A frame, a heating device, a forming device, a medicine filling device, a heat sealing device and a punching device, wherein the heating device, the forming device, the medicine filling device, the heat sealing device and the punching device are sequentially arranged on the frame along a conveying direction; The frame comprises a base plate, a first frame, a second frame and a third frame, wherein the first frame, the second frame and the third frame are sequentially installed on the base plate along the conveying direction and are fixedly connected to the base plate, and the first frame, the second frame and the third frame are fixedly connected and have the same width; The heating device and the forming device are installed on the side wall of the first frame, the medicine filling device is installed on the side wall of the second frame, and the heat sealing device and the punching device are installed on the side wall of the third frame, and are located behind the frame, and the heating device, the forming device, the medicine filling device, the heat sealing device and the punching device are in the same straight line; The heating device, the forming device, the medicine filling device, the heat sealing device and the punching device are driven by independent power sources.
2. The aluminum-plastic blister packaging machine according to claim 1, wherein The molding device comprises a first fixing seat, a first driving member, a molding assembly and a molding guide shaft; The first fixing seat is installed on the first frame side wall, the forming guide shaft is vertically installed on the top plane of the first fixing seat, the forming assembly is horizontally arranged on the top of the first fixing seat, and the forming assembly is slidably connected to the forming guide shaft; The first driving member includes a first motor and a first eccentric shaft, the first eccentric shaft is arranged in the first fixing seat, the first motor is arranged in the first frame, the first eccentric shaft is respectively connected to the first motor and the forming assembly by transmission, and the first motor is used to control the movement of the first eccentric shaft to make the forming assembly move back and forth vertically; The forming assembly is used for blister processing of packaging substrates.
3. The aluminum-plastic blister packaging machine according to claim 2, characterized in that, The molding assembly includes a molding bottom plate, a molding plate, a molding upper plate, a blowing plate and a molding cylinder; The molding bottom plate is slidably connected to the molding guide shaft, the molding plate is detachably mounted on the top plane of the molding bottom plate, the top plane of the molding plate is used to place the packaging substrate, the molding upper plate is mounted on the top of the molding guide shaft, the blowing plate is mounted on the bottom plane of the molding upper plate, and the molding cylinder is mounted on the top plane of the molding upper plate; The first motor is connected to the forming bottom plate to control the forming plate to approach and move away from the blowing plate, and the forming cylinder is connected to the blowing plate to control the blowing plate to form blisters on the packaging substrate.
4. The aluminum-plastic blister packaging machine according to claim 1, characterized in that, The heat sealing device comprises a second fixing seat, a second driving member, a heat sealing assembly and a heat sealing guide shaft; The second fixing seat is installed on the side wall of the third frame, the heat sealing guide shaft is vertically arranged on the top of the second fixing seat, the heat sealing component is horizontally arranged on the top of the second fixing seat, and the heat sealing component is slidably connected with the heat sealing guide shaft; The second driving member includes a second motor and a second eccentric shaft. The second eccentric shaft is disposed within the second fixed seat, and the second motor is disposed within the third frame. The second eccentric shaft is respectively in transmission connection with the heat-sealing assembly and the second motor. The second motor is configured to control the movement of the second eccentric shaft so as to cause the heat-sealing assembly to move vertically in a reciprocating manner. The heat-sealing assembly is configured to seal the blisters on the packaging substrate.
5. The aluminum-plastic blister packaging machine according to claim 4, characterized in that, The heat-sealing assembly includes a heat-sealing bottom plate, a first embossed plate, a second embossed plate, a heating plate, a heat-sealing top plate, and a heat-sealing cylinder. The heat-sealing bottom plate is slidably connected to the heat-sealing guide shaft. The first embossed plate is detachably disposed on the top plane of the heat-sealing bottom plate. The top plane of the first embossed plate is for placing the packaging substrate. The heat-sealing top plate is mounted on the top of the heat-sealing guide shaft. The heat-sealing cylinder is mounted on the top plane of the heat-sealing top plate. The heating plate is disposed at the bottom of the heat-sealing top plate. The second embossed plate is mounted at the bottom of the heating plate. The heating plate is slidably connected to the heat-sealing guide shaft. The second motor is in transmission connection with the heat-sealing bottom plate to control the heat-sealing bottom plate to move in directions approaching and departing from the heating plate. The heat-sealing cylinder is in transmission connection with the heating plate to control the heating plate to seal the blisters on the packaging substrate.
6. The aluminum-plastic blister packaging machine according to claim 1, characterized in that The punching device includes a third fixed seat, a third driving member, a punching assembly, and a punching guide shaft. The third fixed seat is mounted on the side wall of the third frame. The punching guide shaft is vertically disposed on the top of the third fixed seat. The punching assembly is horizontally disposed on the top of the third fixed seat, and the punching assembly is slidably connected to the punching guide shaft. The third driving member includes a third motor and a third eccentric shaft. The third eccentric shaft is disposed within the third fixed seat, and the third motor is disposed within the third frame. The third eccentric shaft is respectively in transmission connection with the third motor and the punching assembly. The third motor is configured to control the movement of the third eccentric shaft so as to cause the punching assembly to move vertically. The punching assembly is configured to punch the packaging substrate.
7. The aluminum-plastic blister packaging machine according to claim 6, characterized in that, The punching assembly includes a punching bottom plate, a female die, a male die, a punching top plate, and a punching suction plate cylinder. The punching bottom plate is slidably connected to the punching guide shaft. The female die is disposed on the top plane of the punching bottom plate. The top plane of the female die is for placing the packaging substrate. The punching top plate is mounted on the top of the punching guide shaft. The punching suction plate cylinder is disposed on the top plane of the punching top plate. The male die is disposed on the bottom plane of the punching top plate. The punching bottom plate is in transmission connection with the third motor to cause the female die to move in directions approaching and departing from the male die. The female die contacts the male die so that the packaging substrate is punched. The punching suction plate cylinder is used to suck the punched packaging substrate to the next process.
8. The aluminum-plastic blister packaging machine according to claim 1, characterized in that, The drug filling device includes a conveying platform, a manipulator, and a drug placement platform. One end of the conveying platform is connected to the forming device, and the other end is connected to the heat-sealing device. The manipulator and the drug placement platform are disposed on the top of the second frame. The manipulator is configured to load the drugs on the drug placement platform into the blisters of the packaging substrate.
9. The aluminum-plastic blister packaging machine according to claim 8, characterized in that, A detection device is arranged on the conveying platform, and the detection device is arranged close to the heat sealing device. The detection device comprises a detection cylinder, a detection head and a sensor. The detection head is in transmission connection with the detection cylinder, and the sensor is arranged at the top or bottom of the detection head; The detection cylinder is used for controlling the vertical reciprocating movement of the detection head. The detection head is used for extending into the blister of the packaging substrate. The sensor is used for detecting the pressure received by the detection head or detecting the moving distance of the detection head so as to detect whether the blister is formed.
10. The aluminum-plastic blister packaging machine according to claim 9, characterized in that, A waste collection device is arranged on the top of the punching device, and the waste collection device is used for recycling the packaging substrate with unformed blisters detected by the detection device.
Citation Information
Patent Citations
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