Impregnation tank main body with heat preservation structure and heat preservation process
By adopting a double-layer structure of the inner and outer tank body and a double vacuum environment in the glue-immersion tank, combined with the cover and rotating components, the problems of insulation and sealing of the glue-immersion tank are solved, achieving better insulation effect and simple operation.
Patent Information
- Application Number
- CN202510614931.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-07-08
AI Technical Summary
The existing glue-soaked cans lack thermal insulation structure and are easily affected by the external environment, resulting in increased heat consumption, which is not energy-saving and has cumbersome sealing operation.
A glue-impregnated can body with an insulating structure is designed, a double-layer structure of the inner tank body and the outer tank body is adopted, and a double vacuum environment is formed through the suction pipe. The vertical movement and horizontal rotation of the cover plate are achieved by combining the cover mechanism and the rotating component, and the sealing mechanism is used to improve the sealing effect.
Effectively avoid heat loss, improve thermal insulation effect, simplify sealing operation, improve convenience of use and sealing effect.
Smart Images

Figure CN120270671A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a main body of an impregnating tank, and in particular to a main body of an impregnating tank with a heat preservation structure. The present invention also relates to a heat preservation process, and in particular to a heat preservation process for a main body of an impregnating tank with a heat preservation structure, belonging to the technical field of impregnating tanks. Background Art
[0002] An impregnating tank is a device used to immerse a glue solution into materials or workpieces, mainly for sealing, strengthening or manufacturing composite materials. Its working principle usually includes vacuum treatment, pressure control and temperature adjustment to ensure that the glue solution fully penetrates and fills pores or surfaces.
[0003] In the prior art, such as the vacuum impregnating tank and optical fiber ring preparation equipment disclosed in the application number 202320273457.4, in order to solve the problems that the air in the tank is heated slowly and the temperature in the tank area is stratified, and the poor temperature uniformity leads to poor heating effect of the glue raw material, reducing the impregnating efficiency and qualification rate, the heating mechanism is arranged on the outer side wall of the tank body of the vacuum impregnating tank and extends along the axial direction of the tank body, so that in the axial direction of the tank body, the heating mechanism can heat the whole vacuum impregnating tank, improving the heating synchronization in the axial direction, thereby avoiding temperature stratification in the impregnating cavity after heating, effectively improving the temperature uniformity in the axial direction of the impregnating cavity along the tank body, and improving the impregnating qualification rate.
[0004] The prior art similar to the above application still has deficiencies:
[0005] There is a lack of a heat preservation structure on the impregnating tank, which is easily affected by the external environment during use, increasing heat consumption and being energy - inefficient. Moreover, during the sealing process of the tank body, not only an electric telescopic rod is required to control the sealing cover to flip and close, but also a pressing and fixing operation is required, making it inconvenient to use.
[0006] Therefore, a main body of an impregnating tank with a heat preservation structure and a heat preservation process are designed to optimize the above problems. Summary of the Invention
[0007] The main object of the present invention is to provide a dipping tank body with a heat preservation structure. The dipping tank body composed of an inner tank body, an outer tank body, an outer connecting cylinder, an inner connecting cylinder, an inner cover plate, and an outer cover plate can have a double-layer structure after being sealed. Through the air suction pipe, it is communicated between the inside of the dipping tank body and the internal gap. During the process of vacuum pumping, a double-vacuum environment can be formed, effectively avoiding heat loss and having a better heat preservation effect. The capping mechanism composed of a fixed arm, a spline shaft, a shaft hole, a limiting block, a second spring, a bracket, an electric telescopic rod, a sleeve, a vertical guide groove, an arc guide groove, and a guide post between the outer tank body and the outer cover plate is used. During the process of opening the cover plate, through a single electric telescopic rod, not only can the vertical movement of the cover plate be controlled, but also the horizontal rotation of the cover plate can be controlled, so that the tank body can be completely opened for loading and unloading materials, and the control is more convenient and the practicability is higher. Through the uniformly arranged L-shaped positioning grooves on the outer side of the outer connecting cylinder, and then cooperating with the L-shaped hooks on the outer cover, as well as the positioning support rod, bevel gear, bevel gear ring, transmission gear, and rack composed of a rotating assembly, after the cover plate is attached to the top of the connecting cylinder, as the electric telescopic rod continues to move down, the rotation of the connecting cylinder can be controlled, and the L-shaped hook is stuck inside the L-shaped positioning groove to complete the sealing and fixing of the cover plate, which is simple and convenient to use. Through the cavity, one-way air inlet valve, piston, connecting rod, pressing plate, and first spring arranged inside the L-shaped positioning groove, and cooperating with the first hollow sealing ring, second hollow sealing ring, first air guide pipe, spray holes, annular air groove, and second air guide pipe composed of a sealing mechanism, not only can the bottom of the cover plate be cleaned during the closing process of the cover plate, but also the gaps between the connecting cylinder and the tank body and the cover plate can be sealed, improving the sealing effect during use.
[0008] The object of the present invention can be achieved by adopting the following technical solutions:
[0009] A dipping tank body with a heat preservation structure includes an inner tank body. An outer tank body is sleeved outside the inner tank body, and the inner tank body and the outer tank body are fixedly connected. There is a gap between the inner tank body and the outer tank body. The top end of the outer tank body is rotatably installed with an outer connecting cylinder. An inner connecting cylinder is fixed inside the outer connecting cylinder. There is a gap between the inner connecting cylinder and the outer connecting cylinder, and the bottom of the inner connecting cylinder is attached to the top of the inner tank body. The top of the inner connecting cylinder is provided with an inner cover plate. An outer cover plate is arranged outside the inner cover plate. There is a gap between the inner cover plate and the outer cover plate. The bottom end of the inner cover plate is attached to the top of the inner connecting cylinder. The bottom end of the outer cover plate is attached to the top of the outer connecting cylinder. A sealing mechanism that fits with the inner tank body, outer tank body, inner cover plate, and outer cover plate is arranged at the ends of the outer connecting cylinder and the inner connecting cylinder. An air suction pipe is installed on the outer cover plate. The bottom end of the air suction pipe is communicated with the inner bottom of the inner cover plate, and the air suction pipe is also communicated with the gap between the inner cover plate and the outer cover plate. A capping mechanism for controlling the movement of the inner cover plate and the outer cover plate is arranged outside the outer tank body.
[0010] Preferably, through holes communicating with the gaps between the inner cover plate and the outer cover plate are formed on the outer side of the suction pipe. A limiting ring is fixed at the bottom end of the suction pipe, and a partition plate is hinged and installed on the top of the limiting ring.
[0011] Preferably, the capping mechanism includes a fixed arm, a spline shaft, a shaft hole, a limiting block, a second spring, a bracket, an electric telescopic rod, a rack and a steering component. The fixed arm is fixed on the top of the inner cover plate. A spline shaft is vertically slidably arranged at the end of the fixed arm. A shaft hole matching with the spline shaft is formed on the fixed arm. A limiting block is fixed at the top end of the spline shaft. A second spring is arranged between the bottom of the limiting block and the fixed arm. The spline shaft passes through the second spring. A bracket is fixedly installed on the side of the inner tank body. An electric telescopic rod for controlling the vertical lifting of the spline shaft is arranged on the bracket. A rack is arranged between the output end of the electric telescopic rod and the bottom end of the spline shaft. A steering component for controlling the inner cover plate to rotate around the spline shaft is arranged on the bracket.
[0012] Preferably, the steering component includes a sleeve, a vertical guide groove, an arc guide groove and a guide post. The sleeve is fixed on the top of the bracket. The spline shaft passes through the inside of the sleeve. A vertical guide groove is vertically formed on the outer side of the sleeve. An arc guide groove is obliquely arranged at the top end of the vertical guide groove. A guide post is slidably installed inside the vertical guide groove and the arc guide groove. The guide post is fixed at the bottom end on the outer side of the spline shaft. The bottom end of the rack is fixedly connected with the output end of the electric telescopic rod, and the top end of the rack is rotatably connected with the bottom end of the spline shaft.
[0013] Preferably, L-shaped hooks are evenly fixed at the bottom of the outer cover plate. L-shaped positioning grooves matching with the L-shaped hooks are evenly formed on the outer side of the outer connecting cylinder in the circumferential direction. A rotating component for controlling the rotation of the outer connecting cylinder is arranged on the bracket.
[0014] Preferably, there are four groups of L-shaped hooks, and the included angle between adjacent L-shaped hooks is ninety degrees.
[0015] Preferably, the rotating component includes a positioning support rod, a bevel gear, a bevel gear ring and a transmission gear. The positioning support rod is fixed on the inner tank body. A bevel gear is rotatably installed on the positioning support rod. A bevel gear ring is arranged at the bottom end of the outer connecting cylinder. The bevel gear ring meshes with the bevel gear. A transmission gear is installed on the side of the bevel gear through a shaft rod, and the transmission gear meshes with the rack.
[0016] Preferably, the sealing mechanism comprises a cavity, a one-way intake valve, a piston, a connecting rod, a pressing plate, a first spring, a first hollow sealing ring, a second hollow sealing ring, a first air duct and a dust removal assembly. The cavity is formed at the bottom end of the L-shaped positioning groove. A one-way intake valve is provided at the bottom end of the cavity and on the outer side of the outer connecting cylinder. A piston is vertically and slidably arranged inside the cavity. A connecting rod is fixed to the top end of the piston. A pressing plate is fixed to the top end of the connecting rod. The top of the pressing plate is in contact with the inner top of the L-shaped positioning groove. A first spring is provided between the bottom of the pressing plate and the bottom end of the L-shaped positioning groove. First hollow sealing rings are provided at the top and bottom ends of the outer connecting cylinder. Second hollow sealing rings are provided at the top and bottom ends of the inner connecting cylinder. A first air duct is provided between the side of the cavity and the first and second hollow sealing rings. A dust removal assembly is provided at the top of the outer and inner connecting cylinders.
[0017] Preferably, the dust removal assembly comprises spray holes, an annular air groove and a second air duct. The annular air groove is formed at the inner top of the outer and inner connecting cylinders. Spray holes communicating with the inside of the annular air groove are evenly formed in the circumferential direction at the top of the outer and inner connecting cylinders. A second air duct communicating with the inside of the cavity is provided at the bottom of the annular air groove. The opening of the second air duct communicating with the cavity is located above the opening of the first air duct communicating with the cavity.
[0018] The present invention also provides an impregnating tank body heat preservation process with a heat preservation structure, comprising the following steps:
[0019] Step 1: When the outer cover plate is fully opened, it is located on the side of the outer tank body. At this time, the guide post is located at the top end of the arc-shaped guide groove. When closing, start the electric telescopic rod to control the spline shaft to drive the outer cover plate to move downward. At the same time, the guide post slides downward inside the arc-shaped guide groove. The spline shaft will rotate to control the outer cover plate to move toward the top of the outer connecting cylinder. When the guide post enters the inside of the vertical guide groove, the outer cover plate is located directly above the outer connecting cylinder at this time. Continue to control the downward movement of the spline shaft until the bottoms of the outer cover plate and the inner cover plate are in contact with the tops of the outer connecting cylinder and the inner connecting cylinder.
[0020] Step 2: When the outer cover plate moves vertically downward, the L-shaped hook vertically enters the inside of the L-shaped positioning groove. When the bottom end of the L-shaped hook is in contact with the top of the pressing plate and presses the pressing plate down by a distance equal to the thickness of the bottom end of the L-shaped hook, at this time, the bottoms of the outer cover plate and the inner cover plate are in contact with the tops of the outer connecting cylinder and the inner connecting cylinder, but the guide post does not enter the bottom end of the vertical guide groove. At the same time, the rack is engaged with the transmission gear at this time.
[0021] Step 3: When the electric telescopic rod continues to control the spline shaft and the rack to move downward, at this time, the limiting block will squeeze the fixed arm, and the second spring will be compressed, improving the fitting effect between the bottoms of the outer cover plate and the inner cover plate and the tops of the outer connecting cylinder and the inner connecting cylinder. At the same time, the rack will drive the transmission gear to rotate, the transmission gear controls the bevel gear to rotate, and the bevel gear controls the outer connecting cylinder to rotate, rotating the bottom end of the L-shaped hook to the bottom end of the L-shaped positioning groove to complete the fixation of the cover plate;
[0022] Step 4: When the bottom end of the L-shaped hook contacts the pressing plate and controls the pressing plate to move downward, at this time, the connecting rod drives the piston to move downward, injecting the gas inside the cavity into the inside of the annular air groove through the second air duct and discharging it through the spray holes to blow away the dust on the bottom surfaces of the inner cover plate and the outer cover plate. As the piston continues to move, the gas inside the cavity will be transported to the inside of the first hollow sealing ring and the second hollow sealing ring through the first air duct. The first hollow sealing ring and the second hollow sealing ring expand to complete the sealing of the upper and lower end faces of the outer connecting cylinder and the inner connecting cylinder, and the overall sealing of the dipping tank body is completed;
[0023] Step 5: Connect the top end of the suction pipe to the vacuum pump to evacuate the inside of the dipping tank body and the outer gap. After evacuation, the partition plate blocks the bottom end of the suction pipe to separate the inside of the dipping tank body from the vacuum gap. During use, the dipping tank body can be insulated by vacuum isolation.
[0024] The beneficial effects of the present invention are:
[0025] A dipping tank body with a heat preservation structure and a heat preservation process provided by the present invention. The dipping tank body composed of an inner tank body, an outer tank body, an outer connecting cylinder, an inner connecting cylinder, an inner cover plate, and an outer cover plate can have a double-layer structure after sealing. And through the suction pipe, it is communicated with the inside of the dipping tank body and the internal gap. During the evacuation process, a double-vacuum environment can be formed, effectively avoiding heat loss and having a better heat preservation effect;
[0026] The sealing mechanism composed of a fixed arm, a spline shaft, a shaft hole, a limiting block, a second spring, a bracket, an electric telescopic rod, a sleeve, a vertical guide groove, an arc guide groove, and a guide post between the outer tank body and the outer cover plate is used. During the process of opening the cover plate, through a single electric telescopic rod, not only can the vertical movement of the cover plate be controlled, but also the horizontal rotation of the cover plate can be controlled, so that the tank body can be completely opened for loading and unloading materials, and the control is more convenient and the practicability is higher;
[0027] By evenly arranging L-shaped positioning grooves on the outer side of the outer connecting cylinder, and then cooperating with the L-shaped hooks, positioning support rods, bevel gears, bevel gear rings, transmission gears, and racks on the outer cover to form a rotating assembly, after the cover plate is attached to the top of the connecting cylinder, as the electric telescopic rod continues to move downward, the rotation of the connecting cylinder can be controlled to engage the L-shaped hooks inside the L-shaped positioning grooves, completing the sealing and fixing of the cover plate, which is simple and convenient to use;
[0028] By arranging a cavity, a one-way intake valve, a piston, a connecting rod, a pressing plate, and a first spring inside the L-shaped positioning groove and cooperating with a sealing mechanism composed of a first hollow sealing ring, a second hollow sealing ring, a first air duct, a spray hole, an annular air groove, and a second air duct, not only can the bottom of the cover plate be cleaned during the closing process of the cover plate, but also the gaps between the connecting cylinder and the tank body and the cover plate can be sealed, improving the sealing effect during use. Brief Description of the Drawings
[0029] Figure 1 It is a fully opened state diagram of a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention;
[0030] Figure 2 It is a cross-sectional view of the sealing state of a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention;
[0031] Figure 3 It is a cross-sectional view of the semi-opened state of a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention;
[0032] Figure 4 It is a Figure 2 magnified view at A in a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention;
[0033] Figure 5 It is a cross-sectional view of the connecting cylinder of a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention;
[0034] Figure 6 It is a front view of the connecting cylinder of a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention;
[0035] Figure 7 It is a Figure 5 magnified view at B in a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention;
[0036] Figure 8 It is a Figure 5 magnified view at C in a preferred embodiment in a dipping tank body with a heat preservation structure and a heat preservation process according to the present invention.
[0037] In the figure: 1, inner tank body; 2, outer tank body; 3, outer connecting cylinder; 4, inner connecting cylinder; 5, inner cover plate; 6, outer cover plate;
[0038] 7, sealing mechanism; 701, cavity; 702, one-way air inlet valve; 703, piston; 704, connecting rod; 705, pressing plate; 706, first spring; 707, first hollow sealing ring; 708, second hollow sealing ring; 709, first air duct; 710, spray hole; 711, annular air groove; 712, second air duct;
[0039] 8, air suction pipe; 801, through hole; 802, limiting ring; 803, partition plate;
[0040] 9, cover closing mechanism; 901, fixed arm; 902, spline shaft; 903, shaft hole; 904, limiting block; 905, second spring; 906, bracket; 907, electric telescopic rod; 908, sleeve; 909, vertical guide groove; 910, arc guide groove; 911, guide post; 912, L-shaped hook; 913, L-shaped positioning groove; 914, positioning support rod; 915, bevel gear; 916, bevel gear ring; 917, transmission gear; 918, rack. Detailed implementation mode
[0041] To make the technical solutions of the present invention clearer and more definite for those skilled in the art, the present invention will be further described in detail below with reference to the embodiments and the accompanying drawings, but the implementation modes of the present invention are not limited thereto.
[0042] As Figures 1 - 8 shown, this embodiment provides a dipping tank main body with a heat preservation structure, including an inner tank body 1. An outer tank body 2 is sleeved outside the inner tank body 1, and the inner tank body 1 and the outer tank body 2 are fixedly connected. There is a gap between the inner tank body 1 and the outer tank body 2. An outer connecting cylinder 3 is rotatably installed at the top of the outer tank body 2. An inner connecting cylinder 4 is fixed inside the outer connecting cylinder 3. There is a gap between the inner connecting cylinder 4 and the outer connecting cylinder 3, and the bottom of the inner connecting cylinder 4 is attached to the top of the inner tank body 1. An inner cover plate 5 is arranged at the top of the inner connecting cylinder 4. An outer cover plate 6 is arranged outside the inner cover plate 5. There is a gap between the inner cover plate 5 and the outer cover plate 6. The bottom end of the inner cover plate 5 is attached to the top of the inner connecting cylinder 4. The bottom end of the outer cover plate 6 is attached to the top of the outer connecting cylinder 3. A sealing mechanism 7 that fits with the inner tank body 1, the outer tank body 2, the inner cover plate 5, and the outer cover plate 6 is arranged at the ends of the outer connecting cylinder 3 and the inner connecting cylinder 4. An air suction pipe 8 is installed on the outer cover plate 6. The bottom end of the air suction pipe 8 is communicated with the inner bottom of the inner cover plate 5, and the air suction pipe 8 is communicated with the gap between the inner cover plate 5 and the outer cover plate 6. A cover closing mechanism 9 for controlling the movement of the inner cover plate 5 and the outer cover plate 6 is arranged outside the outer tank body 2.
[0043] Overall working principle: When the outer cover plate 6 is fully opened, it is located on the side of the outer tank body 2. Before dipping in glue, the glue solution and the raw materials for dipping are injected into the interior of the inner tank body 1 together. When performing dipping and sealing, the capping mechanism 9 transfers the inner cover plate 5 and the outer cover plate 6 to the top of the inner connecting cylinder 4 and the outer connecting cylinder 3 and fits them thereto. Using the sealing mechanism 7, the connecting gaps at the upper and lower ends of the inner connecting cylinder 4 and the outer connecting cylinder 3 are sealed, and then the inner cover plate 5 and the outer cover plate 6 are fixed to complete the sealed installation of the dipping tank body. After sealing, the top end of the vacuum pump is connected to the suction pipe 8 to evacuate the interior of the dipping tank body and the outer gap, and then the glue is heated through the heating pipe on the side of the inner tank body 1 to accelerate the dipping process.
[0044] In this embodiment, through holes 801 communicating with the gaps between the inner cover plate 5 and the outer cover plate 6 are provided on the outer side of the suction pipe 8. A limiting ring 802 is fixed at the bottom end of the suction pipe 8, and a partition plate 803 is hingedly installed on the top of the limiting ring 802.
[0045] Local working principle: After evacuating the air, the partition plate 803 blocks the bottom end of the suction pipe 8, separating the interior of the dipping tank body from the vacuum gap.
[0046] In this embodiment, the capping mechanism 9 includes a fixed arm 901, a spline shaft 902, a shaft hole 903, a limiting block 904, a second spring 905, a bracket 906, an electric telescopic rod 907, a rack 918 and a steering assembly. The fixed arm 901 is fixed on the top of the inner cover plate 5. The spline shaft 902 is vertically slidably arranged at the end of the fixed arm 901. A shaft hole 903 matching with the spline shaft 902 is provided on the fixed arm 901. A limiting block 904 is fixed at the top end of the spline shaft 902. A second spring 905 is provided between the bottom of the limiting block 904 and the fixed arm 901. The spline shaft 902 passes through the second spring 905. A bracket 906 is fixedly installed on the side of the inner tank body 1. An electric telescopic rod 907 for controlling the vertical lifting of the spline shaft 902 is provided on the bracket 906. A rack 918 is provided between the output end of the electric telescopic rod 907 and the bottom end of the spline shaft 902. A steering assembly for controlling the rotation of the inner cover plate 5 around the spline shaft 902 is provided on the bracket 906.
[0047] Local working principle: When capping, the electric telescopic rod 907 is started to control the rotation assembly to move the outer cover plate 6 to directly above the outer connecting cylinder 3, and then the electric telescopic rod 907 is used to control the spline shaft 902 to drive the outer cover plate 6 to move downward until the outer cover plate 6 fits with the top of the outer connecting cylinder 3.
[0048] In this embodiment, the steering assembly includes a sleeve 908, a vertical guide groove 909, an arc-shaped guide groove 910, and a guide post 911. The sleeve 908 is fixed to the top of the bracket 906. The spline shaft 902 passes through the inside of the sleeve 908. A vertical guide groove 909 is vertically formed on the outer side of the sleeve 908. An arc-shaped guide groove 910 is inclined at the top end of the vertical guide groove 909. A guide post 911 is slidably installed inside the vertical guide groove 909 and the arc-shaped guide groove 910. The guide post 911 is fixed to the bottom end on the outer side of the spline shaft 902. The bottom end of the rack 918 is fixedly connected to the output end of the electric telescopic rod 907. The top end of the rack 918 is rotatably connected to the bottom end of the spline shaft 902.
[0049] Local working principle: When the electric telescopic rod 907 controls the spline shaft 902 to drive the outer cover plate 6 to move downward, the guide post 911 slides downward on the inner top of the arc-shaped guide groove 910, and the spline shaft 902 will rotate to control the outer cover plate 6 to move toward the top of the outer connecting cylinder 3. When the guide post 911 enters the inside of the vertical guide groove 909, at this time, the outer cover plate 6 is located directly above the outer connecting cylinder 3.
[0050] In this embodiment, L-shaped hooks 912 are uniformly fixed to the bottom of the outer cover plate 6. L-shaped positioning grooves 913 that cooperate with the L-shaped hooks 912 are uniformly formed on the outer side of the outer connecting cylinder 3 in the circumferential direction. A rotating assembly for controlling the rotation of the outer connecting cylinder 3 is provided on the bracket 906.
[0051] Local working principle: When the outer cover plate 6 moves vertically downward, the L-shaped hooks 912 vertically enter the inside of the L-shaped positioning grooves 913. When the bottom end of the L-shaped hook 912 fits against the top of the pressing plate 705 and presses the pressing plate 705 down by a distance equal to the thickness of the bottom end of the L-shaped hook 912, at this time, the bottoms of the outer cover plate 6 and the inner cover plate 5 are in contact with the tops of the outer connecting cylinder 3 and the inner connecting cylinder 4. The rotation of the outer connecting cylinder 3 is controlled by the rotating assembly to move the end of the L-shaped hook 912 to the inner end of the L-shaped positioning groove 913, completing the fixation of the cover plate.
[0052] In this embodiment, four groups of L-shaped hooks 912 are provided, and the angle between adjacent L-shaped hooks 912 is ninety degrees.
[0053] Local working principle: By using multiple groups of L-shaped hooks 912, the positioning stability of the cover plate can be ensured.
[0054] In this embodiment, the rotating assembly includes a positioning support rod 914, a bevel gear 915, a bevel gear ring 916, and a transmission gear 917. The positioning support rod 914 is fixed to the inner tank body 1. A bevel gear 915 is rotatably installed on the positioning support rod 914. A bevel gear ring 916 is provided at the bottom end of the outer connecting cylinder 3. The bevel gear ring 916 meshes with the bevel gear 915. A transmission gear 917 is installed on the side of the bevel gear 915 through a shaft rod, and the transmission gear 917 meshes with the rack 918.
[0055] Local working principle: When the bottom end of the L-shaped hook 912 is in contact with the top of the pressing plate 705 and presses the pressing plate 705 down by a distance equal to the thickness of the bottom end of the L-shaped hook 912, at this time, the guide post 911 does not enter the bottom end of the vertical guide groove 909 and can continue to move downward. At the same time, the rack 918 is engaged with the transmission gear 917. When the electric telescopic rod 907 continues to control the spline shaft 902 and the rack 918 to move downward, the limit block 904 will squeeze the fixed arm 901, and the second spring 905 will be compressed, improving the fitting effect between the bottoms of the outer cover 6 and the inner cover 5 and the tops of the outer connecting cylinder 3 and the inner connecting cylinder 4. At the same time, the rack 918 will drive the transmission gear 917 to rotate, and the transmission gear 917 controls the bevel gear 915 to rotate, and the bevel gear 915 controls the outer connecting cylinder 3 to rotate.
[0056] In this embodiment, the sealing mechanism 7 includes a cavity 701, a one-way air inlet valve 702, a piston 703, a connecting rod 704, a pressing plate 705, a first spring 706, a first hollow sealing ring 707, a second hollow sealing ring 708, a first air duct 709 and a dust removal component. The cavity 701 is opened at the bottom end of the L-shaped positioning groove 913. A one-way air inlet valve 702 is provided at the bottom end of the cavity 701 and outside the outer connecting cylinder 3. A piston 703 is vertically slidably arranged inside the cavity 701. A connecting rod 704 is fixed to the top end of the piston 703. A pressing plate 705 is fixed to the top end of the connecting rod 704. The top of the pressing plate 705 is in contact with the inner top of the L-shaped positioning groove 913. A first spring 706 is provided between the bottom of the pressing plate 705 and the bottom end of the L-shaped positioning groove 913. First hollow sealing rings 707 are provided at the top and bottom ends of the outer connecting cylinder 3. Second hollow sealing rings 708 are provided at the top and bottom ends of the inner connecting cylinder 4. A first air duct 709 is provided between the side of the cavity 701 and the first hollow sealing ring 707 and the second hollow sealing ring 708. A dust removal component is provided at the top of the outer connecting cylinder 3 and the inner connecting cylinder 4.
[0057] Local working principle: When the bottom end of the L-shaped hook 912 contacts the pressing plate 705, first use the dust removal component to remove dust from the bottom surfaces of the inner cover 5 and the outer cover 6, and then the L-shaped hook 912 controls the pressing plate 705 to move downward. At this time, the connecting rod 704 drives the piston 703 to move downward, and the gas inside the cavity 701 is transported to the inside of the first hollow sealing ring 707 and the second hollow sealing ring 708 through the first air duct 709. The first hollow sealing ring 707 and the second hollow sealing ring 708 expand, completing the sealing of the upper and lower end faces of the outer connecting cylinder 3 and the inner connecting cylinder 4, and the overall sealing of the dipping tank body is completed.
[0058] In this embodiment, the dust removal assembly includes a spray hole 710, an annular air groove 711, and a second air duct 712. The annular air groove 711 is opened at the inner top of the outer connecting cylinder 3 and the inner connecting cylinder 4. Spray holes 710 communicating with the inside of the annular air groove 711 are uniformly opened along the circumferences at the tops of the outer connecting cylinder 3 and the inner connecting cylinder 4. A second air duct 712 communicating with the inside of the cavity 701 is provided at the bottom of the annular air groove 711. The opening of the second air duct 712 and the cavity 701 is located above the opening of the first air duct 709 and the cavity 701.
[0059] Local working principle: When the connecting rod 704 drives the piston 703 to move downward, the gas inside the cavity 701 is first injected into the inside of the annular air groove 711 through the second air duct 712 and discharged through the spray holes 710 to blow away the dust on the bottom surfaces of the inner cover plate 5 and the outer cover plate 6.
[0060] As Figures 1 - 8 shown, this embodiment provides a dipping tank body heat preservation process with a heat preservation structure as follows:
[0061] Step 1: When the outer cover plate 6 is fully opened, it is located on the side of the outer tank body 2. At this time, the guide post 911 is located at the top of the arc-shaped guide groove 910. When closing, start the electric telescopic rod 907 to control the spline shaft 902 to drive the outer cover plate 6 to move downward. At the same time, the guide post 911 slides downward inside the arc-shaped guide groove 910, and the spline shaft 902 will rotate to control the outer cover plate 6 to move toward the top of the outer connecting cylinder 3. When the guide post 911 enters the inside of the vertical guide groove 909, at this time, the outer cover plate 6 is located directly above the outer connecting cylinder 3. Continue to control the downward movement of the spline shaft 902 until the bottoms of the outer cover plate 6 and the inner cover plate 5 are in contact with the tops of the outer connecting cylinder 3 and the inner connecting cylinder 4;
[0062] Step 2: When the outer cover plate 6 moves vertically downward, the L-shaped hook 912 vertically enters the inside of the L-shaped positioning groove 913. When the bottom end of the L-shaped hook 912 is in contact with the top of the pressure plate 705 and presses the pressure plate 705 downward by a distance equal to the thickness of the bottom end of the L-shaped hook 912, at this time, the bottoms of the outer cover plate 6 and the inner cover plate 5 are in contact with the tops of the outer connecting cylinder 3 and the inner connecting cylinder 4, but the guide post 911 does not enter the bottom end of the vertical guide groove 909. At the same time, at this time, the rack 918 is engaged with the transmission gear 917;
[0063] Step 3: When the electric telescopic rod 907 continues to control the spline shaft 902 and the rack 918 to move downward, at this time, the limit block 904 will squeeze the fixed arm 901, and the second spring 905 will be compressed, improving the fitting effect between the bottoms of the outer cover plate 6 and the inner cover plate 5 and the tops of the outer connecting cylinder 3 and the inner connecting cylinder 4. At the same time, the rack 918 will drive the transmission gear 917 to rotate, the transmission gear 917 will control the bevel gear 915 to rotate, and the bevel gear 915 will control the outer connecting cylinder 3 to rotate, rotating the bottom end of the L-shaped hook 912 to the bottom end of the L-shaped positioning groove 913 to complete the fixation of the cover plate;
[0064] Step 4: When the bottom end of the L-shaped hook 912 contacts the pressure plate 705 and controls the pressure plate 705 to move downward, at this time, the connecting rod 704 drives the piston 703 to move downward, injecting the gas inside the cavity 701 into the inside of the annular air groove 711 through the second air duct 712 and discharging it through the spray holes 710 to blow away the dust on the bottom surfaces of the inner cover plate 5 and the outer cover plate 6. As the piston 703 continues to move, the gas inside the cavity 701 will be conveyed to the inside of the first hollow sealing ring 707 and the second hollow sealing ring 708 through the first air duct 709. The first hollow sealing ring 707 and the second hollow sealing ring 708 expand to complete the sealing of the upper and lower end faces of the outer connecting cylinder 3 and the inner connecting cylinder 4, and the overall sealing of the dipping tank body is completed;
[0065] Step 5: Connect the top end of the suction pipe 8 to a vacuum pump to evacuate the inside of the dipping tank body and the outer gap. After evacuation, the partition plate 803 blocks the bottom end of the suction pipe 8 to isolate the inside of the dipping tank body from the vacuum gap, and during use, the dipping tank body can be insulated by vacuum isolation.
[0066] The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the scope disclosed by the present invention, according to the technical solution and its concept of the present invention, makes equivalent substitutions or changes, all belong to the protection scope of the present invention.
Claims
1. A dipping tank body with a heat preservation structure, comprising an inner tank body (1), characterized in that: An outer tank body (2) is sleeved outside the inner tank body (1), and the inner tank body (1) is fixedly connected to the outer tank body (2). There is a gap between the inner tank body (1) and the outer tank body (2). An outer connection cylinder (3) is rotatably installed at the top end of the outer tank body (2). An inner connection cylinder (4) is fixed inside the outer connection cylinder (3). There is a gap between the inner connection cylinder (4) and the outer connection cylinder (3). And the bottom of the inner connection cylinder (4) is in contact with the top of the inner tank body (1). An inner cover plate (5) is provided at the top of the inner connection cylinder (4). An outer cover plate (6) is provided outside the inner cover plate (5). There is a gap between the inner cover plate (5) and the outer cover plate (6). The bottom end of the inner cover plate (5) is in contact with the top of the inner connection cylinder (4). The bottom end of the outer cover plate (6) is in contact with the top of the outer connection cylinder (3). A sealing mechanism (7) that is in contact with the inner tank body (1), the outer tank body (2), the inner cover plate (5), and the outer cover plate (6) is provided at the end of the outer connection cylinder (3) and the inner connection cylinder (4). An air suction pipe (8) is installed on the outer cover plate (6). The bottom end of the air suction pipe (8) is communicated with the inner bottom of the inner cover plate (5), and the air suction pipe (8) is communicated with the gap between the inner cover plate (5) and the outer cover plate (6). A capping mechanism (9) for controlling the movement of the inner cover plate (5) and the outer cover plate (6) is provided outside the outer tank body (2).
2. The main body of the dipping tank with a heat preservation structure according to claim 1, characterized in that: Through holes (801) that are communicated with the gap between the inner cover plate (5) and the outer cover plate (6) are provided on the outer side of the air suction pipe (8). A limit ring (802) is fixed at the bottom end of the air suction pipe (8). A partition plate (803) is hingedly installed at the top of the limit ring (802).
3. The main body of a dipping tank with a heat preservation structure according to claim 1, characterized in that: The capping mechanism (9) includes a fixed arm (901), a spline shaft (902), a shaft hole (903), a limit block (904), a second spring (905), a bracket (906), an electric telescopic rod (907), a rack (918), and a steering component. The fixed arm (901) is fixed at the top of the inner cover plate (5). A spline shaft (902) is vertically slidably arranged at the end of the fixed arm (901). A shaft hole (903) that cooperates with the spline shaft (902) is provided on the fixed arm (901). A limit block (904) is fixed at the top end of the spline shaft (902). A second spring (905) is provided between the bottom of the limit block (904) and the fixed arm (901). The spline shaft (902) passes through the second spring (905). A bracket (906) is fixedly installed on the side of the inner tank body (1). An electric telescopic rod (907) for controlling the vertical lifting of the spline shaft (902) is provided on the bracket (906). A rack (918) is provided between the output end of the electric telescopic rod (907) and the bottom end of the spline shaft (902). A steering component for controlling the inner cover plate (5) to rotate around the spline shaft (902) is provided on the bracket (906).
4. The main body of a dipping tank with a heat preservation structure according to claim 3, characterized in that: The steering assembly includes a sleeve (908), a vertical guide groove (909), an arc guide groove (910) and a guide post (911). The sleeve (908) is fixed to the top of the bracket (906). The spline shaft (902) passes through the inside of the sleeve (908). A vertical guide groove (909) is vertically formed on the outer side of the sleeve (908). An arc guide groove (910) is inclined at the top end of the vertical guide groove (909). A guide post (911) is slidably installed inside the vertical guide groove (909) and the arc guide groove (910). The guide post (911) is fixed to the bottom end of the outer side of the spline shaft (902). The bottom end of the rack (918) is fixedly connected to the output end of the electric telescopic rod (907). The top end of the rack (918) is rotatably connected to the bottom end of the spline shaft (902).
5. The main body of a dipping tank with a heat preservation structure according to claim 4, characterized in that: L-shaped hooks (912) are uniformly fixed to the bottom of the outer cover plate (6). L-shaped positioning grooves (913) that cooperate with the L-shaped hooks (912) are uniformly formed along the circumferential direction on the outer side of the outer connecting cylinder (3). A rotating assembly for controlling the rotation of the outer connecting cylinder (3) is provided on the bracket (906).
6. The main body of a dipping tank with a heat preservation structure according to claim 5, characterized in that: There are four groups of L-shaped hooks (912), and the included angle between adjacent L-shaped hooks (912) is ninety degrees.
7. The main body of a dipping tank with a heat preservation structure according to claim 6, characterized in that: The rotating assembly includes a positioning support rod (914), a bevel gear (915), a bevel gear ring (916) and a transmission gear (917). The positioning support rod (914) is fixed to the inner tank body (1). A bevel gear (915) is rotatably installed on the positioning support rod (914). A bevel gear ring (916) is provided at the bottom end of the outer connecting cylinder (3). The bevel gear ring (916) meshes with the bevel gear (915). A transmission gear (917) is installed on the side of the bevel gear (915) through a shaft rod, and the transmission gear (917) meshes with the rack (918).
8. The main body of a dipping tank with a heat preservation structure according to claim 7, characterized in that: The sealing mechanism (7) includes a cavity (701), a one-way air inlet valve (702), a piston (703), a connecting rod (704), a pressing plate (705), a first spring (706), a first hollow sealing ring (707), a second hollow sealing ring (708), a first air duct (709) and a dust removal assembly. The cavity (701) is formed at the bottom end of the L-shaped positioning groove (913). A one-way air inlet valve (702) is provided at the bottom end of the cavity (701) and on the outer side of the outer connecting cylinder (3). A piston (703) is vertically slidably arranged inside the cavity (701). A connecting rod (704) is fixed to the top end of the piston (703). A pressing plate (705) is fixed to the top end of the connecting rod (704). The top of the pressing plate (705) fits with the inner top of the L-shaped positioning groove (913). A first spring (706) is provided between the bottom of the pressing plate (705) and the bottom end of the L-shaped positioning groove (913). First hollow sealing rings (707) are provided at the top end and the bottom end of the outer connecting cylinder (3). Second hollow sealing rings (708) are provided at the top end and the bottom end of the inner connecting cylinder (4). A first air duct (709) is provided between the side of the cavity (701) and the first hollow sealing ring (707) and the second hollow sealing ring (708). A dust removal assembly is provided at the top of the outer connecting cylinder (3) and the inner connecting cylinder (4).
9. The main body of the dipping tank with a heat preservation structure according to claim 8, characterized in that: The dust removal assembly includes spray holes (710), an annular air groove (711), and a second air duct (712). The annular air groove (711) is formed in the inner top of the outer connecting cylinder (3) and the inner connecting cylinder (4). Spray holes (710) communicating with the inside of the annular air groove (711) are evenly formed in the circumferential direction of the tops of the outer connecting cylinder (3) and the inner connecting cylinder (4). A second air duct (712) communicating with the inside of the cavity (701) is provided at the bottom of the annular air groove (711). The opening of the second air duct (712) and the cavity (701) is located above the opening of the first air duct (709) and the cavity (701).
10. A heat preservation process for the main body of an impregnating tank with a heat preservation structure, based on the main body of an impregnating tank with a heat preservation structure according to claim 9, characterized in that, It includes the following steps: Step 1: When the outer cover plate (6) is fully opened, it is located on the side of the outer tank body (2). At this time, the guide post (911) is located at the top of the arc-shaped guide groove (910). When closing, start the electric telescopic rod (907) to control the spline shaft (902) to drive the outer cover plate (6) to move downward. At the same time, the guide post (911) slides downward inside the arc-shaped guide groove (910), and the spline shaft (902) will rotate to control the outer cover plate (6) to move toward the top of the outer connecting cylinder (3). When the guide post (911) enters the inside of the vertical guide groove (909), the outer cover plate (6) is located directly above the outer connecting cylinder (3). Continue to control the downward movement of the spline shaft (902) until the bottoms of the outer cover plate (6) and the inner cover plate (5) are in contact with the tops of the outer connecting cylinder (3) and the inner connecting cylinder (4). Step 2: When the outer cover plate (6) moves vertically downward, the L-shaped hook (912) vertically enters the inside of the L-shaped positioning groove (913). When the bottom end of the L-shaped hook (912) is in contact with the top of the pressing plate (705) and presses the pressing plate (705) downward by a distance equal to the thickness of the bottom end of the L-shaped hook (912), at this time, the bottoms of the outer cover plate (6) and the inner cover plate (5) are in contact with the tops of the outer connecting cylinder (3) and the inner connecting cylinder (4), but the guide post (911) does not enter the bottom end of the vertical guide groove (909). At the same time, the rack (918) is engaged with the transmission gear (917). Step 3: When the electric telescopic rod (907) continues to control the spline shaft (902) and the rack (918) to move downward, at this time, the limiting block (904) will squeeze the fixed arm (901), and the second spring (905) is compressed to improve the fitting effect between the bottoms of the outer cover plate (6) and the inner cover plate (5) and the tops of the outer connecting cylinder (3) and the inner connecting cylinder (4). At the same time, the rack (918) will drive the transmission gear (917) to rotate, the transmission gear (917) controls the bevel gear (915) to rotate, and the bevel gear (915) controls the outer connecting cylinder (3) to rotate, rotating the bottom end of the L-shaped hook (912) to the bottom end of the L-shaped positioning groove (913) to complete the fixation of the cover plate. Step 4: When the bottom end of the L-shaped hook (912) contacts the pressure plate (705) and controls the downward movement of the pressure plate (705), at this time, the connecting rod (704) drives the piston (703) to move downward, injecting the gas inside the cavity (701) into the inside of the annular air groove (711) through the second air duct (712) and discharging it through the spray holes (710) to blow away the dust on the bottom surfaces of the inner cover plate (5) and the outer cover plate (6). As the piston (703) continues to move, the gas inside the cavity (701) will be conveyed to the inside of the first hollow sealing ring (707) and the second hollow sealing ring (708) through the first air duct (709). The first hollow sealing ring (707) and the second hollow sealing ring (708) expand to complete the sealing at the upper and lower end faces of the outer connecting cylinder (3) and the inner connecting cylinder (4), and the overall sealing of the dipping tank body is completed. Step 5: Connect the top end of the suction pipe (8) to a vacuum pump to evacuate the inside of the dipping tank body and the gap outside it. After evacuation, the partition plate (803) blocks the bottom end of the suction pipe (8) to isolate the inside of the dipping tank body from the vacuum gap, and during use, the dipping tank body can be vacuum-insulated and heat-insulated.
Citation Information
Patent Citations
Vacuum impregnation tank and optical fiber ring preparation equipment
CN219291905U