An automated high-bay warehouse for intelligent management of parts

The servo motor-controlled horizontal movement and lifting mechanism, combined with real-time detection and adjustment of the support plate position, solves the problems of low parts storage efficiency and uneven equipment wear, and achieves efficient and stable parts management and equipment operation.

CN120270698BActive Publication Date: 2025-09-26联佳科技(苏州)股份有限公司
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Patent Information

Application Number
CN202510720859.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-30
Publication Date
2025-09-26
Estimated Expiration
2045-05-30

AI Technical Summary

Technical Problem

Under traditional warehouse management methods, heavy parts are inconvenient to store, the tilt of the support plate causes uneven wear of the screw, affecting the accuracy and stability of the equipment, and manual inspection is inefficient and cannot monitor wear in real time.

Method used

The horizontal movement and lifting mechanism controlled by a servo motor, combined with the acquisition, processing and execution modules, can detect the tilt and wear of the support plate in real time. The position of the support plate can be adjusted by the electric push rod to optimize the placement of parts and prevent increased wear.

Benefits of technology

It realizes the rapid storage and management of parts, improves storage efficiency, ensures stable operation of equipment, reduces the risk of equipment failure, and optimizes the wear of the support structure.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The present invention discloses an automated stereoscopic warehouse for intelligent management of parts, which relates to the technical field of automated stereoscopic warehouses and includes a fixed block. The present invention improves the convenience of storage management and placement operations for parts by cooperating with a first servo motor and a third servo motor, thereby realizing the function of rapid storage of parts. By real-time detection and analysis of the wear of the screw, abnormal wear of the screw can be discovered in time, and adjustment measures can be taken to avoid equipment failure due to excessive wear, thereby ensuring stable operation of the equipment and improving warehouse storage efficiency. By detecting the wear of the lower end of the second electric push rod after the support plate is restored to horizontal, the wear of the second electric push rod can be discovered in time, thereby ensuring the reliability of its support. By calculating the minimum value of the tilt wear and the support wear, the component placement method is adjusted and the support structure is optimized according to the calculation result, the wear is reduced, and the overall performance and operation efficiency of the equipment are improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of automated high-bay warehouses, and in particular to an automated high-bay warehouse for intelligent management of parts. Background Art

[0002] With the rapid development of the manufacturing industry, the types and quantities of parts have increased dramatically. Traditional warehouse management methods face many challenges. However, the rise of smart management concepts and the continuous maturity of advanced technologies such as the Internet of Things, big data, and automated control have brought opportunities for change in parts warehouse management. Automated warehouses have emerged as the times require. Through highly automated equipment and intelligent management systems, they achieve automation and informatization of processes such as parts storage, retrieval, and transportation.

[0003] Currently, under the manual management mode, it is not convenient to quickly store the parts to be stored. In addition, when manually storing parts, it is inconvenient to lift and place heavy parts, which affects the efficiency of the parts storage operation.

[0004] In traditional automated warehouses, placing parts in a warehouse can easily cause the support plate to tilt. This can cause uneven force on the screws, accelerating wear and affecting the equipment's lifting accuracy and stability. Traditional inspection methods often rely on regular manual inspections, which are not only inefficient and inaccurate, but also fail to obtain real-time wear data, making it difficult to detect potential problems early on and increasing the risk of equipment failure.

[0005] Therefore, the above technical problems need to be solved. Summary of the Invention

[0006] The purpose of the present invention is to solve the shortcomings of the prior art and to propose an automated three-dimensional warehouse for intelligent management of parts.

[0007] In order to achieve the above-mentioned object, the present invention adopts the following technical solution: an automated three-dimensional warehouse for intelligent management of parts, comprising a fixed block and a bottom plate installed on one side of the fixed block, a groove is downwardly opened in the middle of the upper end of the fixed block, a horizontal moving mechanism is installed in the groove, a vertical block is vertically fixed to the upper end of the moving seat in the horizontal moving mechanism, a moving groove is opened on the inner side of one side of the vertical block, a lifting mechanism is vertically installed in the moving groove, and a supporting mechanism is horizontally installed in the moving block of the lifting mechanism;

[0008] The controller of the third servo motor is internally provided with a control component, which includes an acquisition module, a processing module and an execution module;

[0009] The acquisition module detects the length, width and tilt angle data of the support plate, the angle data between the second electric push rod and the vertical direction, the placement data of the parts on the support plate, and transmits the detected data to the processing module;

[0010] a processing module that analyzes the length, width, and inclination angle data of the support plate, determines wear data between the support plate and the second bolt rod, generates a displacement adjustment signal if the wear data is greater than a preset wear threshold, and transmits the displacement adjustment signal to the execution module; then re-determines the wear data between the support plate and the second bolt rod after adjustment, and generates a support adjustment signal if the adjusted wear data is still greater than the preset wear threshold, and transmits the support adjustment signal to the execution module;

[0011] The execution module receives the signal transmitted by the processing module and then performs the operation corresponding to the signal.

[0012] Preferably, the horizontal movement mechanism includes guide rails horizontally installed on both sides of the groove, a first bolt rod is horizontally installed between the guide rails, the first bolt rod is rotatably installed on the inner walls of the groove at both ends opened on the inner side of the fixed block, and a first servo motor is installed on the outside of the fixed block at the other end of the first bolt rod, the output end of the first servo motor passes through the fixed block and is clamped in the middle of one end of the first bolt rod, and a moving seat is movably installed on the first bolt rod and the guide rail.

[0013] Preferably, the lifting mechanism includes guide columns vertically fixed to the inner wall of the vertical block on both sides of the movable groove, a second bolt rod is vertically rotatably installed between the guide columns, a third servo motor is fixedly installed on the outside of the vertical block at the upper end of the second bolt rod, and a movable block is sleeved on the second bolt rod and the guide column.

[0014] Preferably, the supporting mechanism includes a support plate on which a moving block is horizontally movably installed, a cavity structure is opened in the middle of the support plate, and moving rods are slidably installed on both sides of the support plate, the moving rods are horizontally fixed in the cavity of the support plate, and a second servo motor is horizontally installed on one side of the support plate, the output end of the second servo motor passes through the support plate and is fixed to the bolt rod on the inside, and the bolt rod is rotatably installed in the cavity of the support plate.

[0015] Preferably, two telescopic cylinders are horizontally fixed to one end of the support plate, an electric telescopic rod is installed at the other end of the telescopic cylinder, and the telescopic cylinder horizontally passes through the moving block between the guide column and the second bolt rod, and vertical grooves are opened on both sides of the upper end of the vertical block on one side of the moving block.

[0016] Preferably, support columns are equidistantly installed at the lower end of the base plate, and vertical poles are equidistantly installed on both sides of the upper end of the base plate. Connecting plates are equidistantly installed horizontally on the vertical poles, and the vertical poles and the connecting plates are fixed by bolts. Storage plates are equidistantly installed between the upper ends of the connecting plates.

[0017] Preferably, a plurality of evenly distributed slide grooves are provided on the upper surface of the support plate, a position adjustment plate is installed inside the slide groove through a hydraulic push rod, a pressure sensor is installed on the position adjustment plate, an adjustment platform is provided on the outer side of the second bolt rod corresponding to the lower side of the support plate, a threaded sleeve is rotatably connected at the center position of the adjustment platform, an electric push rod 1 is installed on the upper surface of the adjustment platform, and is connected to the support plate through the electric push rod 1, and one side of the adjustment platform is rotatably connected to the electric push rod 2 through a rotating seat, and the other end of the electric push rod 2 is also connected to the bottom surface of the support plate through the rotating seat.

[0018] Preferably, the analysis module performs the following steps to analyze the tilt wear of the support plate:

[0019] S1: If the part is large, directly mark the center of gravity of the part placed on the support plate, and then measure the vertical distance between the marked center of gravity and the second bolt rod. If the volume of the component is small, the upper surface of the support plate is divided into several sub-areas of the same size according to the length and width data of the upper surface of the support plate. The weight data of all components in the sub-area are detected and summed. The center point of the sub-area is used as the center of gravity of the component in the area, and then the vertical distance data between the center of gravity and the second bolt rod is measured. ;

[0020] S2: If the volume of the parts is large, calculate the total weight data of all parts on the support plate and total distance data If the volume of the component is small, calculate the total weight data of the components in all sub-areas on the support plate. and total distance data ; Taking the second bolt rod installation point as the fulcrum, according to the moment balance principle, we can get , derive the support plate inclination angle , is the weight data of the support plate itself, is the support plate length data;

[0021] S3: Total pressure of the support plate on the second bolt rod in the vertical direction It is approximately the vertical component of the total gravity of the support plate and the object, that is, , then the wear between the support plate and the second bolt rod is , is the wear coefficient between the support plate and the second bolt rod, is the sliding distance of the support plate relative to the second bolt rod;

[0022] S4: The calculated wear amount With preset wear threshold For comparison, if , it is determined that the wear between the support plate and the second bolt rod is aggravated, a displacement adjustment signal is generated, and the displacement adjustment signal is transmitted to the execution module.

[0023] Preferably, the analysis module performs the following steps to analyze the support wear amount:

[0024] Q1: What is the downward tilt angle of the support plate after the parts are placed? , the moment when the component tilts the support plate ; Two pairs of support plates provide support force through electric push rods To restore the support plate to level, the torque of the second support of the electric push rod , is the distance between the connection point between the second electric push rod and the support plate and the connection point between the second bolt rod and the platform, is the angle between the second electric linear actuator and the vertical direction;

[0025] Q2: When the platform returns to level, ,but ; The wear between the internal threaded sleeve of the adjustment table and the second bolt rod , is the wear coefficient between the threaded sleeve and the second bolt rod, is the sliding distance of the threaded sleeve relative to the second bolt rod, and the contact stress , is the contact area between the threaded sleeve and the second bolt shank;

[0026] Q3: If , it is determined that no support adjustment is performed; otherwise, a support adjustment signal is generated and transmitted to the execution module;

[0027] Q4: Angle Angle Satisfaction relationship between , establish a simulation model so that the angle Within the set range, gradually increase from the minimum value to the maximum value according to the set amplitude, calculate and record and The total value of and The angle corresponding to the minimum total value The value is recorded as the minimum angle of the electric push rod 2 adjustment.

[0028] Preferably, the operation execution steps of the execution module are as follows:

[0029] N1: After receiving the displacement adjustment signal, the hydraulic push rod connected to the position adjustment plate is controlled to shorten its length, so that the component moves closer to the second bolt rod. While the hydraulic push rod is shortening, the processing module detects the pressure data between the position adjustment plate and the component. When the detected pressure data is greater than the preset pressure threshold, the length change of the hydraulic push rod at the corresponding position is stopped;

[0030] N2: After receiving the support adjustment signal, the electric push rod 1 and the electric push rod 2 on the adjustment table are controlled to adjust the length so that the angle between the electric push rod 2 and the vertical direction reaches the minimum angle.

[0031] Compared with the prior art, the present invention has the following beneficial effects:

[0032] 1. The first servo motor and the third servo motor cooperate with each other to facilitate the supporting operation of the parts, improve the convenience of storage management and placement of parts, and thus realize the function of rapid storage of parts. The vertical pole and the storage plate cooperate with each other to facilitate the placement and storage of heavy parts, thereby improving the efficiency of parts storage management and the work efficiency of parts storage operations, and ultimately solving the problem of low efficiency of parts storage operations;

[0033] 2. Through real-time detection and analysis of screw wear, abnormal screw wear can be discovered in time, and adjustments can be taken to avoid equipment failure due to excessive wear, ensure stable equipment operation, and improve warehouse storage efficiency; after the support plate is restored to the horizontal state, the wear of the lower end of the electric push rod 2 can be detected in time to ensure the reliability of its support; by calculating the minimum value of the tilt wear and support wear, according to the calculation results, the placement of parts can be adjusted, the support structure can be optimized, the wear can be reduced, and the overall performance and operation efficiency of the equipment can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0035] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed by the present invention;

[0036] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the other side proposed by the present invention;

[0037] Figure 3 This is a schematic diagram of the rear-view overall three-dimensional structure proposed by the present invention;

[0038] Figure 4 This is a schematic diagram of the overall three-dimensional structure proposed by the present invention when viewed from above;

[0039] Figure 5 This is a schematic diagram of the overall three-dimensional structure of the transportation mechanism proposed by the present invention;

[0040] Figure 6 This is a schematic diagram of a top-down cross-sectional structure of the transport mechanism proposed in the present invention;

[0041] Figure 7 This is a schematic diagram of the overall three-dimensional structure of the support frame proposed by the present invention;

[0042] Figure 8 This is a schematic diagram of the three-dimensional structure of the support plate proposed in the present invention;

[0043] Figure 9 This is a flow chart of the system proposed in the present invention.

[0044] Serial numbers in the figure: 1. Fixed block; 2. Groove; 3. Guide rail; 4. First servo motor; 5. First bolt rod; 6. Vertical block; 7. Support plate; 8. Moving rod; 9. Second servo motor; 10. Guide column; 11. Second bolt rod; 12. Third servo motor; 13. Vertical rod; 14. Connecting plate; 15. Storage plate; 16. Bottom plate; 17. Electric telescopic rod. DETAILED DESCRIPTION

[0045] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0046] Example: See Figure 1-9, an automated three-dimensional warehouse for intelligent management of parts in the present invention comprises a fixed block 1 and a base plate 16 installed on one side of the fixed block 1, a groove 2 is opened downwardly in the middle of the upper end of the fixed block 1, a horizontal moving mechanism is installed in the groove 2, the upper end of the moving seat in the horizontal moving mechanism is vertically fixed with a vertical block 6, and a moving groove is opened inward on one side of the vertical block 6, a lifting mechanism is installed vertically in the moving groove, and a supporting mechanism is horizontally installed in the moving block in the lifting mechanism, through the fixed block 1 and the base plate 16, it is convenient to install and determine the automated three-dimensional warehouse; the horizontal moving mechanism comprises a guide rail 3 horizontally installed on both sides of the groove 2, a first bolt rod 5 is horizontally installed between the guide rails 3, the first bolt rod 5 is rotatably installed on the inner walls of the two ends of the groove 2 opened on the inner side of the fixed block 1, and a first servo motor 4 is installed on the outside of the fixed block 1 at the other end of the first bolt rod 5, the output end of the first servo motor 4 passes through the fixed block 1 and is clamped in the middle of one end of the first bolt rod 5, the first bolt rod 5 and the guide rail 3 are movably installed with a moving seat, and the first servo motor 4 and the first bolt rod 5 are conveniently adjusted according to the different storage positions of the parts.

[0047] In the present invention, the lifting mechanism includes guide columns 10 vertically fixed on both sides of the moving groove to the inner wall of the upright block 6, and a second bolt rod 11 is vertically rotatably installed between the guide columns 10, and a third servo motor 12 is fixedly installed on the outside of the upright block 6 at the upper end of the second bolt rod 11, and a moving block is sleeved on the second bolt rod 11 and the guide column 10, so that the parts can be stored according to different heights; the supporting mechanism includes a support plate 7 on which the moving block is horizontally moved, a cavity structure is opened in the middle of the support plate 7, and moving rods 8 are slidably installed on both sides of the support plate 7, the moving rod 8 is horizontally fixed in the cavity of the support plate 7, and a second servo motor 9 is horizontally installed on one side of the support plate 7, the output end of the second servo motor 9 passes through the support plate 7 and is fixed to the inner bolt rod, and the bolt rod is rotatably installed in the cavity of the support plate 7, so that the parts can be stored on the bracket through the second servo motor 9 and the moving rod 8.

[0048] In the present invention, two telescopic cylinders are horizontally fixed to one end of the support plate 7, and an electric telescopic rod 17 is installed at the other end of the telescopic cylinder, and the telescopic cylinder horizontally passes through the moving block between the guide column 10 and the second bolt rod 11. Vertical grooves are opened on both sides of the upper end of the vertical block 6 on one side of the moving block, and the electric telescopic rod 17 facilitates the moving block to extend outward; support columns are equidistantly installed on the lower end of the base plate 16, and vertical poles 13 are equidistantly installed on both sides of the upper end of the base plate 16, and connecting plates 14 are equidistantly installed on the vertical poles 13, and the vertical poles 13 and the connecting plates 14 are fixed by bolts, and storage plates 15 are equidistantly installed between the upper ends of the connecting plates 14, and the vertical poles 13 and the connecting plates 14 are conveniently placed on the storage plates 15 through the vertical poles 13 and the connecting plates 14.

[0049] The upper surface of the support plate 7 is provided with a number of evenly distributed slide grooves, and a position adjustment plate is installed inside the slide groove through a hydraulic push rod. The position adjustment plate is installed with a pressure sensor. The position adjustment plate slides in the slide groove under the action of the hydraulic push rod. An adjustment platform is provided below the support plate 7 on the outer side of the second bolt rod 11. A threaded sleeve is rotatably connected to the center position of the adjustment platform. An electric push rod 1 is installed on the upper surface of the adjustment platform, which is connected to the support plate 7 through the electric push rod 1. The spacing between the adjustment platform and the support plate 7 can be adjusted by adjusting the length of the electric push rod 1. When the length of the electric push rod 1 changes, the threaded sleeve rotates to adjust the position of the adjustment platform. One side of the adjustment platform is rotatably connected to the electric push rod 2 through the rotating seat, and the other end of the electric push rod 2 is also connected to the bottom surface of the support plate 7 through the rotating seat.

[0050] The controller of the third servo motor 12 is internally provided with a control component, which includes an acquisition module, a processing module and an execution module;

[0051] If the volume of the component is large, directly mark the center of gravity of the component placed on the support plate 7, and then measure the vertical distance between the marked center of gravity and the second bolt rod 11. If the volume of the component is small, the upper surface of the support plate 7 is divided into several sub-areas of the same size according to the length and width data of the upper surface of the support plate 7. The weight data of all components in the sub-area are detected and summed. The center point of the sub-area is used as the mark center of gravity of the component in the area, and then the vertical distance data between the mark center of gravity and the second bolt rod 11 is measured. ;

[0052] If the volume of the parts is large, calculate the total weight data of all parts on the support plate 7 and total distance data If the volume of the parts is small, calculate the total weight data of the parts in all sub-areas on the support plate 7 and total distance data With the second bolt rod 11 as the fulcrum, according to the moment balance principle , deduce the tilt angle of support plate 7 , is the weight data of the supporting plate 7 itself, The length data of the support plate 7;

[0053] In the vertical direction, the total pressure of the support plate 7 on the second bolt rod 11 It is approximately the vertical component of the total weight of the support plate 7 and the object, that is, , then the wear between the support plate 7 and the second bolt rod 11 , is the wear coefficient between the support plate 7 and the second bolt rod 11, is the sliding distance of the support plate 7 relative to the second bolt rod 11; the calculated wear amount With preset wear threshold For comparison, if , it is determined that the wear between the support plate 7 and the second bolt rod 11 is aggravated, a displacement adjustment signal is generated, and the displacement adjustment signal is transmitted to the execution module.

[0054] After receiving the displacement adjustment signal, the execution module controls the hydraulic push rod connected to the position adjustment plate to shorten its length, so that the component moves to a position close to the second bolt rod 11. The component is restricted by the protruding structure on the support plate 7 and will not be squeezed by the second bolt rod 11. While the hydraulic push rod is shortening its length, the processing module detects the pressure data between the position adjustment plate and the component. When the detected pressure data is greater than a preset pressure threshold, the length change of the hydraulic push rod at the corresponding position is stopped.

[0055] When the pressure data detected by the pressure sensors on all position adjustment plates are greater than the preset pressure threshold, the displacement adjustment operation is stopped; and then the total distance data between the adjusted component and the second bolt rod 11 is recalculated. , with total distance data Recalculate the wear between the support plate 7 and the second bolt rod 11 ,like , then the support wear amount is judged;

[0056] The support plate 7 tilts downward after the parts are placed, and the tilt angle is , the moment when the component tilts the support plate 7 ; Two pairs of support plates 7 provide support force through the electric push rod To restore the support plate 7 to the horizontal level, the torque of the second electric push rod support , is the distance between the connection point between the second electric push rod and the support plate 7 and the connection point between the second bolt rod 11 and the platform, is the angle between the second electric push rod and the vertical direction; when the platform returns to horizontal, ,but ; The wear between the internal threaded sleeve and the second bolt rod 11 , is the wear coefficient between the threaded sleeve and the second bolt rod 11, is the sliding distance of the threaded sleeve relative to the second bolt rod 11, and the contact stress , is the contact area between the threaded sleeve and the second bolt shank 11;

[0057] like , it is determined that no support adjustment is performed; otherwise, a support adjustment signal is generated and transmitted to the execution module; Angle Angle Satisfaction relationship between , the angle between the second electric push rod and the vertical direction Enlargement Reduce, Reduce the angle Increase, so the simulation model is established, the angle Within the set range, gradually increase from the minimum value to the maximum value according to the set amplitude, calculate and record and The total value of and The angle corresponding to the minimum total value The value is recorded as the minimum angle of the electric push rod second adjustment;

[0058] After receiving the support adjustment signal, the execution module controls the electric push rod 1 and the electric push rod 2 on the adjustment table to adjust the length so that the angle between the electric push rod 2 and the vertical direction reaches the minimum angle.

[0059] Working principle: When the present invention is used, first, the parts to be stored are placed on the support plate 7, and then the first servo motor 4 is used to drive the first bolt rod 5 to rotate through the fixed block 1 and the groove 2, so that the movable seat moves horizontally on the guide rail 3, and then the third servo motor 12 is used to drive the second bolt rod 11 to rotate, so that the support plate 7 in the vertical block 6 moves upward, and then the guide column 10 is used to prevent the second bolt rod 11 from being damaged due to excessive weight of the parts, and then the second servo motor 9 is used to drive the bolt rod to rotate, so that the movable rod 8 moves to one side horizontally through the horizontal groove between the storage plates 15, and then the support plate 7 is lowered to place the parts on the warehouse rack, and then the bottom plate 16 and the vertical rod 13 are used to form the outer shell of the warehouse rack, and then the connecting plate 14 and the storage plate 15 are used to form a multi-layer parts storage placement position, and when the parts are large, the electric telescopic rod 17 is used to push the support plate 7 outward to a certain position, so as to facilitate the storage and placement of larger parts.

[0060] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. An automated three-dimensional warehouse for intelligent management of parts, comprising a fixed block (1) and a bottom plate (16) mounted on one side of the fixed block (1), characterized in that: A groove (2) is provided downwardly in the middle of the upper end of the fixed block (1), a horizontal moving mechanism is installed in the groove (2), a vertical block (6) is vertically fixed to the upper end of the moving seat in the horizontal moving mechanism, a moving groove is provided on one side of the vertical block (6) toward the inside, a lifting mechanism is vertically installed in the moving groove, and a supporting mechanism is horizontally installed in the moving block in the lifting mechanism; The upper surface of the support plate (7) is provided with a plurality of evenly distributed slide grooves, a position adjustment plate is installed inside the slide groove through a hydraulic push rod, a pressure sensor is installed on the position adjustment plate, an adjustment platform is provided on the outer side of the second bolt rod (11) corresponding to the lower side of the support plate (7), a threaded sleeve is rotatably connected at the center position of the adjustment platform, an electric push rod 1 is installed on the upper surface of the adjustment platform, and is connected to the support plate (7) through the electric push rod 1, and one side of the adjustment platform is rotatably connected to the electric push rod 2 through a rotating seat, and the other end of the electric push rod 2 is also connected to the bottom surface of the support plate (7) through the rotating seat; A control component is provided inside the controller of the third servo motor (12), and the control component includes an acquisition module, a processing module and an execution module; An acquisition module detects the length and width data and the tilt angle data of the support plate (7), detects the angle data between the second electric push rod and the vertical direction, detects the placement position data of the parts on the support plate (7), and transmits the detected data to the processing module; The processing module analyzes the length and width data and the tilt angle data of the support plate (7), determines the wear data between the support plate (7) and the second bolt rod (11), and generates a displacement adjustment signal if the wear data is greater than a preset wear threshold, and transmits the displacement adjustment signal to the execution module; then, the wear data between the adjusted support plate (7) and the second bolt rod (11) is re-determined, and if the adjusted wear data is still greater than the preset wear threshold, generates a support adjustment signal, and transmits the support adjustment signal to the execution module; The execution module receives the signal transmitted by the processing module and then performs the operation corresponding to the signal; The steps for executing the module are as follows: N1: After receiving the displacement adjustment signal, the hydraulic push rod connected to the position adjustment plate is controlled to shorten its length, so that the component moves to a position close to the second bolt rod (11). While the hydraulic push rod is shortening its length, the processing module detects the pressure data between the position adjustment plate and the component, and stops the length change of the hydraulic push rod at the corresponding position when the detected pressure data is greater than a preset pressure threshold; N2: After receiving the support adjustment signal, the electric push rod 1 and the electric push rod 2 on the adjustment table are controlled to adjust the length so that the angle between the electric push rod 2 and the vertical direction reaches the minimum angle.

2. The automated high-bay warehouse for intelligent parts management according to claim 1, characterized in that: The horizontal movement mechanism comprises guide rails (3) installed horizontally on both sides of the groove (2), a first bolt rod (5) is installed horizontally between the guide rails (3), the first bolt rod (5) is rotatably installed on the inner walls of the groove (2) opened on the inner side of the fixed block (1), and a first servo motor (4) is installed on the outer side of the fixed block (1) at the other end of the first bolt rod (5), the output end of the first servo motor (4) passes through the fixed block (1) and is clamped at the middle of one end of the first bolt rod (5), and a moving seat is movably installed on the first bolt rod (5) and the guide rail (3).

3. The automated high-bay warehouse for intelligent parts management according to claim 2, characterized in that: The lifting mechanism comprises guide columns (10) vertically fixed to the inner wall of the vertical block (6) on both sides of the movable groove, a second bolt rod (11) is vertically rotatably installed between the guide columns (10), a third servo motor (12) is fixedly installed on the outer side of the vertical block (6) at the upper end of the second bolt rod (11), and a movable block is sleeved and installed on the second bolt rod (11) and the guide column (10).

4. The automated high-bay warehouse for intelligent management of parts according to claim 3, characterized in that: The supporting mechanism comprises a support plate (7) on which a moving block is horizontally movably mounted, a cavity structure is provided in the middle of the support plate (7), and moving rods (8) are slidably mounted on both sides of the support plate (7), the moving rods (8) are horizontally fixed in the cavity of the support plate (7), and a second servo motor (9) is horizontally mounted on one side of the support plate (7), an output end of the second servo motor (9) passes through the support plate (7) and is fixed to an inner bolt rod, and the bolt rod is rotatably mounted in the cavity of the support plate (7).

5. The automated high-bay warehouse for intelligent management of parts according to claim 4, characterized in that: One end of the support plate (7) is horizontally fixed with two telescopic cylinders, and the other end of the telescopic cylinder is installed with an electric telescopic rod (17), and the telescopic cylinder horizontally passes through the moving block between the guide column (10) and the second bolt rod (11), and vertical grooves are provided on both sides of the upper end of the vertical block (6) on one side of the moving block.

6. The automated high-bay warehouse for intelligent management of parts according to claim 5, characterized in that: Support columns are equidistantly installed at the lower end of the base plate (16), and vertical poles (13) are equidistantly installed on both sides of the upper end of the base plate (16). Connecting plates (14) are equidistantly installed horizontally on the vertical poles (13), and the vertical poles (13) and the connecting plates (14) are fixed by bolts. Storage plates (15) are equidistantly installed between the upper ends of the connecting plates (14).

7. The automated high-bay warehouse for intelligent parts management according to claim 1, characterized in that: The analysis module performs the following steps to analyze the tilt wear of the support plate (7): S1: If the volume of the component is large, directly mark the center of gravity data of the component placed on the support plate (7), and then measure the vertical distance data between the marked center of gravity and the second bolt rod (11) If the volume of the component is small, the upper surface of the support plate (7) is divided into several sub-areas of the same size according to the length and width data of the upper surface of the support plate (7). The weight data of all components in the sub-area are detected and summed. The center point of the sub-area is used as the marked center of gravity of the component in the area, and then the vertical distance data between the marked center of gravity and the second bolt rod (11) is measured. ; S2: If the volume of the parts is large, calculate the total weight data of all parts on the support plate (7) and total distance data If the volume of the parts is small, calculate the total weight data of the parts in all sub-areas on the support plate (7) and total distance data ; Taking the installation point of the second bolt rod (11) as the fulcrum, according to the moment balance principle, we can get , derive the tilt angle of the support plate (7) , is the weight data of the supporting plate (7), is the length data of the support plate (7); S3: Total pressure of the support plate (7) on the second bolt rod (11) in the vertical direction It is approximately the component of the total weight of the support plate (7) and the object in the vertical direction, that is, , then the wear amount between the support plate (7) and the second bolt rod (11) is , is the wear coefficient between the support plate (7) and the second bolt rod (11), is the sliding distance of the support plate (7) relative to the second bolt rod (11); S4: The calculated wear amount With preset wear threshold For comparison, if , it is determined that the wear between the support plate (7) and the second bolt rod (11) is aggravated, a displacement adjustment signal is generated, and the displacement adjustment signal is transmitted to the execution module.

8. The automated high-bay warehouse for intelligent parts management according to claim 7, characterized in that: The analysis steps for the support wear analysis module are as follows: Q1: The downward tilt angle of the support plate (7) after the parts are placed is , the moment when the component tilts the support plate (7) , The total distance data between the rear component and the second bolt rod (11) is adjusted; the supporting force is provided by two pairs of support plates (7) of the electric push rod To restore the support plate (7) to a horizontal level, the torque of the second support of the electric push rod , is the distance between the connection point between the second electric push rod and the support plate (7) and the connection point between the second bolt rod (11) and the platform, is the angle between the second electric linear actuator and the vertical direction; Q2: When the platform returns to level, ,but ; The wear between the internal threaded sleeve of the adjustment table and the second bolt rod (11) , is the wear coefficient between the threaded sleeve and the second bolt rod (11), is the sliding distance of the threaded sleeve relative to the second bolt rod (11), and the contact stress , is the contact area between the threaded sleeve and the second bolt rod (11); Q3: If , it is determined that no support adjustment is performed; otherwise, a support adjustment signal is generated and transmitted to the execution module; Q4: Angle Angle Satisfaction relationship between , establish a simulation model so that the angle Within the set range, gradually increase from the minimum value to the maximum value according to the set amplitude, calculate and record and The total value of and The angle corresponding to the minimum total value The value is recorded as the minimum angle of the electric push rod 2 adjustment.

Citation Information

Patent Citations

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