Spiral conveying device

Through intelligent monitoring equipment and angle adjustment mechanism, the angle between the deflector and the spiral blade is monitored and dynamically adjusted in real time, which solves the problem of inconvenient adjustment of the screw conveyor device when the particle size is uneven, and improves the uniformity and efficiency of feeding.

CN120270726APending Publication Date: 2025-07-08JINAN WANRUI CARBON

Patent Information

Application Number
CN202510549820.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-29
Publication Date
2025-07-08

AI Technical Summary

Technical Problem

When the existing screw conveyor device conveys materials with uneven particle size, the adjustment of the drive rod is not convenient and fast enough, resulting in cumbersome adjustment and reducing working efficiency.

Method used

Intelligent monitoring equipment and angle adjustment mechanism are adopted to monitor the size of material particles in real time through the camera, and the controller drives the angle adjustment of the deflector plate and the spiral blade to achieve dynamic and uniform transportation.

Benefits of technology

Dynamic adjustment according to the size of material particles is achieved, uniformity and efficiency of feeding are improved, and the transfer needs of materials of different particle sizes are adapted.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of material conveying equipment, in particular to a spiral conveying device which comprises a conveying box, intelligent monitoring equipment, a material uniformizing mechanism and an angle adjusting mechanism. A spiral feeding rod is rotationally connected into the conveying box and driven by a driving mechanism installed outside the conveying box to rotate, and a feeding pipe is arranged at the top of the conveying box and close to one end of the driving mechanism. A plurality of groups of cameras in the intelligent monitoring equipment are uniformly distributed at the top end in the conveying box; the angle adjusting mechanism is composed of a driving assembly and a rubber base installed on the driving assembly. Material particles in the conveying box can be monitored in real time through the intelligent monitoring equipment, feeding uniformity dynamic adjustment is conducted on the sizes of the material particles through cooperation of the material uniformizing mechanism and the angle adjusting mechanism, the material uniformizing device can adapt to conveying of materials with different particle sizes, adjustment is convenient and fast, and the feeding efficiency is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of material conveying equipment, and particularly to a screw conveying device. Background Art

[0002] A screw conveyor is a material conveying device widely used in the industrial field. It mainly drives the screw blades to rotate along the central axis through a motor, thereby pushing the material to achieve horizontal, inclined or vertical conveying. Its structure is simple and the operation is convenient, which is suitable for the conveying requirements of various materials.

[0003] Chinese Patent with the authorization announcement number CN222497566U discloses a screw conveying device, which includes a box body. A conveying rotating shaft is arranged in the box body, and a screw blade is movably sleeved outside the conveying rotating shaft; the screw blade includes several sections, and each section is fixed with a connecting block. Multiple connecting grooves for the connecting block to slide are opened on the conveying rotating shaft; an adjusting mechanism for driving the connecting block to move is also arranged in the box body. The screw conveying device of this application can adjust the size of the material transported by the screw conveying device, so as to meet the transportation requirements of different materials.

[0004] However, the above-mentioned disclosed solution has the following deficiencies: When the above screw conveying device conveys materials with uneven particle sizes, the adjustment of the driving rod is not convenient and fast enough. It is necessary to first fix the fixing nut and then adjust the driving rod, which is cumbersome to adjust, wastes time, and is difficult to perform dynamic adjustment, reducing work efficiency. Summary of the Invention

[0005] (I) Object of the Invention

[0006] To solve the technical problems existing in the background art, the present invention provides a screw conveying device that is convenient for dynamically adjusting the feeding uniformity according to the particle size of the material, is convenient and fast to adjust, and improves the feeding efficiency.

[0007] (II) Technical Solution

[0008] To solve the above problems, the present invention provides a spiral conveying device, which includes a conveying box, inside which a spiral feeding rod is rotatably connected. The spiral feeding rod is driven to rotate by a driving mechanism installed outside the conveying box. At one end of the top of the conveying box and close to the driving mechanism, a feeding pipe is provided; an intelligent monitoring device, which is arranged on the conveying box, and multiple groups of cameras in the intelligent monitoring device are evenly distributed at the top end inside the conveying box; a material leveling mechanism, which is arranged inside the conveying box and above the spiral feeding rod, and an angle adjusting mechanism, which is provided with multiple groups. The angle adjusting mechanism is detachably installed on the material leveling mechanism through bolts and corresponds to the deflector. The angle adjusting mechanism is composed of a driving component and a rubber seat installed on the driving component. The rubber seat is driven by the driving component to approach or move away from the deflector for adjustment, and the rubber seat abuts against the deflector; the material leveling mechanism includes a connecting shaft, which is provided with multiple groups, and the multiple groups of connecting shafts are adjustably arranged in the conveying box; a rotating seat, which is rotatably connected to the connecting shaft through a bearing; and a deflector, which is connected to the bottom end of the rotating seat through bolts, and the bottom end of the deflector is arranged close to the spiral blade in the spiral feeding rod.

[0009] Preferably, a connecting pipe is installed at the top of the conveying box, and the output end of the connecting pipe is connected to an external dust suction mechanism.

[0010] Preferably, the conveying box is composed of a box body and a cover body. One end of the cover body is hinged to the box body through a hinge, and the other end of the cover body is detachably connected to the box body through a fastening bolt.

[0011] Preferably, an adjusting mechanism is arranged on the inner wall of the box body in the conveying box. The adjusting mechanism is used to adjust the positions of multiple groups of connecting shafts on the box body. The adjusting mechanism includes two mounting seats. On one of the mounting seats, two first threaded rods are symmetrically threadedly connected, and the first threaded rods are rotatably connected to the inner wall of the box body. On the other mounting seat, two guide rods are symmetrically slidably connected, and the guide rods are installed on the side wall of the box body; a mounting groove, which is arranged on the mounting seat, and multiple sliding seats are slidably connected inside the mounting groove. Two corresponding sliding seats in the two mounting seats are both connected to a connecting shaft. Multiple screw holes are evenly arranged on one of the mounting seats, and the screw holes communicate with the corresponding mounting grooves; and a second threaded rod, which is threadedly connected to the screw hole, and the bottom end of the second threaded rod extends into the mounting groove and is inserted into the jack on the sliding seat.

[0012] Preferably, multiple diversion grooves are formed on the deflector, and the diversion grooves are radially distributed, and the groove depth gradually decreases from the center to the outside.

[0013] Preferably, the driving assembly includes an installation box which is installed on the material leveling mechanism by bolts; a third threaded rod which is rotatably connected to the installation box, and one end of the third threaded rod extends into the installation box and is installed with a set of bevel gears. Another set of bevel gears is rotatably connected to the installation box by a stepping motor, and the two sets of bevel gears are meshed; a moving pipe which is threadedly sleeved on the outer peripheral surface of the third threaded rod, and a sliding plate is installed at the bottom end of the moving pipe; a limiting seat which is installed on the installation box, and the sliding plate slidably penetrates through the limiting seat; and a rubber seat which is installed at the other end of the moving pipe.

[0014] Preferably, an elastic member is arranged in the inner cavity of the moving pipe. The other end of the elastic member is connected with a sliding rod which is slidably connected to the inner cavity of the moving pipe, and the other end of the sliding rod is connected with the rubber seat.

[0015] Compared with the prior art, the above technical solutions of the present invention have the following beneficial technical effects:

[0016] 1. The present invention facilitates adjustment according to the needs of material transportation through the material leveling mechanism, so that an appropriate number of guide plates are installed at appropriate positions to level the materials conveyed by the spiral feeding rod.

[0017] 2. The present invention can monitor the material particles in the conveying box in real time through the intelligent monitoring device, and transmit the monitoring information to the controller. The controller starts each group of angle adjustment mechanisms to adjust the angles of the guide plates in the corresponding material leveling mechanisms, thereby changing the angles between the guide plates and the spiral blades in the adjacent spiral feeding rods, so as to facilitate dynamic adjustment of the feeding uniformity according to the particle size of the material particles, adapt to the conveyance of materials with different particle sizes, and the adjustment is convenient and fast, improving the feeding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic diagram of the overall structure of the present invention;

[0019] Figure 2 is a schematic diagram of the installation manner of the material leveling mechanism and the box body of the present invention;

[0020] Figure 3 is a schematic diagram of the structure of the material leveling mechanism of the present invention;

[0021] Figure 4 is a schematic diagram of the installation manner of the rubber seat and the driving assembly of the present invention;

[0022] Figure 5 is a schematic diagram of the structure of part A of the present invention.

[0023] Reference numerals: 1, box body; 101, cover body; 102, feeding pipe; 103, connecting pipe; 104, guiding groove; 2, intelligent monitoring device; 3, spiral feeding rod; 4, mounting seat; 401, mounting groove; 402, first threaded rod; 403, threaded hole; 404, second threaded rod; 5, sliding seat; 501, connecting shaft; 502, rotating seat; 503, flow guiding plate; 6, mounting box; 601, limiting seat; 602, sliding plate; 603, third threaded rod; 604, bevel gear; 605, moving pipe; 606, sliding rod; 607, elastic member; 608, rubber seat. Detailed implementation mode

[0024] Embodiment 1

[0025] As Figures 1 to 4 shown, a spiral conveying device proposed by the present invention includes a conveying box, an intelligent monitoring device 2, a material leveling mechanism, and an angle adjustment mechanism; a spiral feeding rod 3 is rotatably connected inside the conveying box, and the spiral feeding rod 3 is driven to rotate by a driving mechanism installed outside the conveying box. One end of the top of the conveying box close to the driving mechanism is provided with a feeding pipe 102; the intelligent monitoring device 2 is arranged on the conveying box, and multiple groups of cameras in the intelligent monitoring device 2 are evenly distributed at the top end inside the conveying box; the material leveling mechanism is arranged inside the conveying box and above the spiral feeding rod 3; multiple groups of angle adjustment mechanisms are provided. The angle adjustment mechanism is detachably installed on the material leveling mechanism through bolts and corresponds to the flow guiding plate 503. The angle adjustment mechanism is composed of a driving component and a rubber seat 608 installed on the driving component. The rubber seat 608 is driven by the driving component to approach or move away from the flow guiding plate 503 for adjustment, and the rubber seat 608 abuts against the flow guiding plate 503.

[0026] The material leveling mechanism includes a connecting shaft 501, a rotating seat 502, and a flow guiding plate 503; multiple groups of connecting shafts 501 are adjustably arranged in the conveying box; the rotating seat 502 is rotatably connected to the connecting shaft 501 through a bearing, and two groups of rotating seats 502 are provided; the flow guiding plate 503 is connected to the bottom ends of the two groups of rotating seats 502 through bolts, and the bottom end of the flow guiding plate 503 is arranged close to the spiral blade in the spiral feeding rod 3.

[0027] Furthermore, a connecting pipe 103 is installed at the top of the conveying box, and the output end of the connecting pipe 103 is connected to an external dust suction mechanism for absorbing the dust generated during the conveying inside the conveying box and reducing pollution.

[0028] Further, the conveying box is composed of a box body 1 and a cover body 101. One end of the cover body 101 is hinged to the box body 1 through a hinge, and the other end of the cover body 101 is detachably connected to the box body 1 through a fastening bolt. The intelligent monitoring device 2, the feeding pipe 102 and the connecting pipe 103 are all arranged on the cover body 101. The arrangement of the cover body 101 and the box body 1 facilitates regular maintenance and cleaning of the inside of the conveying box, providing convenience for use.

[0029] Further, a plurality of groups of diversion grooves are formed in the diversion plate 503. The diversion grooves are radially distributed, and the groove depth gradually decreases from the center to the outside. The diversion grooves are used to guide the material conveyance.

[0030] Further, the driving assembly includes an installation box 6, a third threaded rod 603, a moving pipe 605, a limiting seat 601 and a rubber seat 608; the installation box 6 is installed on one of the installation seats 4 in the material leveling mechanism through bolts; the third threaded rod 603 is rotatably connected to the installation box 6, and one end of the third threaded rod 603 extends into the installation box 6 and is installed with a set of bevel gears 604. Another set of bevel gears 604 is rotatably connected to the installation box 6 through a stepping motor drive. The two sets of bevel gears 604 are meshed and connected; the moving pipe 605 is threadedly sleeved on the outer peripheral surface of the third threaded rod 603, and a sliding plate 602 is installed at the bottom end of the moving pipe 605; the limiting seat 601 is installed on the installation box 6, and the sliding plate 602 slidably penetrates through the limiting seat 601; the rubber seat 608 is installed at the other end of the moving pipe 605.

[0031] Furthermore, an elastic member 607 is arranged in the inner cavity of the moving pipe 605. The other end of the elastic member 607 is connected with a sliding rod 606. The sliding rod 606 is slidably connected to the inner cavity of the moving pipe 605, and the other end of the sliding rod 606 is connected with the rubber seat 608. Through the adaptive adjustment of the elastic member 607, it is convenient to reduce the impact force between the diversion plate 503 and the rubber seat 608, and it is convenient for the diversion plate 503 to adapt to the material particles.

[0032] In this embodiment, according to the positions of the spiral blades in the spiral feeding rod 3, multiple groups of connecting shafts 501 are adjusted to appropriate positions relative to the box body 1, such that the bottom end of the deflector plate 503 is located between two adjacent spiral blades in the spiral feeding rod 3, and the deflector plate 503 is arranged close to the spiral blade at the input end. Then, an appropriate number of mounting boxes 6 are installed on the mounting seat 4 through bolts, such that the rubber seats 608 on the mounting boxes 6 correspond to the deflector plate 503. The material is poured into the box body 1 through the feed pipe 102. The spiral feeding rod 3 is driven to rotate by the driving mechanism to convey the material towards the output end of the box body 1. At the same time, each group of cameras in the intelligent monitoring device 2 takes pictures and monitors the material in the box body 1, and the monitoring information is transmitted to the controller. The controller starts the stepping motor to drive the bevel gear 604 to rotate the third threaded rod 603. Under the guiding action of the limit seat 601 and the sliding plate 602, the moving pipe 605 moves away from or close to the third threaded rod 603, thereby driving the rubber seat 608 to abut against the deflector plate 503, causing the deflector plate 503 to rotate along the connecting shaft 501. Thus, the deflector plate 503 rotates away from or close to the spiral blade on the spiral feeding rod 3 for adjustment. The rotation angle range of the deflector plate 503 is set between 0 degrees and 45 degrees. According to the monitoring situation of the cameras in the intelligent monitoring device 2, when the material particles conveyed by the spiral blade on the spiral feeding rod 3 are relatively large, the driving assembly is used to drive the rubber seat 608 to push the deflector plate 503 to rotate upward along the connecting shaft 501, increasing the angle between the deflector plate 503 and the spiral blade, widening the material channel, and facilitating the conveyance of large-particle materials. When the material particles conveyed by the spiral blade on the spiral feeding rod 3 are relatively small, the driving assembly is used to drive the rubber seat 608 away from the deflector plate 503, and the deflector plate 503 rotates downward along the connecting shaft 501 under its own gravity, reducing the angle between the deflector plate 503 and the spiral blade, enhancing the deflector concentration, and facilitating the conveyance of small-particle materials. Thus, dynamic adjustment is achieved, and the conveying uniformity of materials with different particle sizes is improved.

[0033] Embodiment Two

[0034] As Figures 1 to 3 and Figure 5As shown in the figure, a screw conveyor device proposed by the present invention, compared with the first embodiment, the inner wall of the box body 1 in the conveying box is provided with an adjusting mechanism for adjusting the positions of multiple connecting shafts 501 on the box body 1. The adjusting mechanism includes a mounting seat 4, a mounting groove 401 and a second threaded rod 404. There are two sets of mounting seats 4. On one set of mounting seats 4, two sets of first threaded rods 402 are symmetrically threadedly connected. The first threaded rods 402 are rotatably connected to the inner wall of the box body 1. On the other set of mounting seats 4, two sets of guide rods are symmetrically slidably connected. The guide rods are mounted on the side wall of the box body 1. Two nuts are threadedly connected to the outer peripheral surface of the first threaded rod 402. One set of nuts abuts against the top end of the mounting seat 4, and the other set of nuts abuts against the bottom end of the mounting seat 4, which is used to limit and support the mounting seat 4, reduce the load on the first threaded rod 402 and extend the service life. The mounting groove 401 is arranged on the mounting seat 4. Multiple sliding seats 5 are slidably connected inside the mounting groove 401. Two sets of corresponding sliding seats 5 in the two sets of mounting seats 4 are both connected to a set of connecting shafts 501. A plurality of screw holes 403 are uniformly arranged on one set of mounting seats 4. The screw holes 403 communicate with the corresponding mounting grooves 401. The second threaded rod 404 is threadedly connected to the screw holes 403, and the bottom end of the second threaded rod 404 extends into the mounting groove 401 and is inserted into the jack on the sliding seat 5. A C-shaped rubber block abuts against the outer peripheral surface of the second threaded rod 404. The C-shaped rubber block abuts against the top end of the mounting seat 4, which is used to limit the second threaded rod 404 and improve the stability of the second threaded rod 404 to prevent it from rotating without external force adjustment.

[0035] Furthermore, a plurality of support seats are installed on the inner wall of the box body 1 by bolts. The first threaded rod 402 is rotatably connected to the support seat through a bearing. The guide rod is installed on the support seat. A guide strip is installed on the side wall of the mounting seat 4. A guide groove 104 is arranged on the inner wall of the box body 1. The guide strip is slidably connected to the guide groove 104. The top end of the guide groove 104 is open. When the bolts between the support seat and the box body 1 are removed, the mounting seat 4 can be slid upward along the guide groove 104 and taken out, and then the material leveling mechanism can be taken out, which is convenient for disassembly and maintenance.

[0036] In this embodiment, rotate the first threaded rod 402 to make the mounting seat 4 slide upward along the guide groove 104 and the box body 1 to an appropriate position, and rotate the second threaded rod 404 to move it away from the jack on the sliding seat 5. Then, the two groups of sliding seats 5 on the connecting shaft 501 can slide to appropriate positions along their respective corresponding mounting grooves 401. Adjust an appropriate number of connecting shafts 501 between the two groups of mounting seats 4 to the mounting positions according to the needs of material conveying. Thread the second threaded rod 404 into the corresponding threaded hole 403 and insert it into the jack on the sliding seat 5, thereby completing the installation of the connecting shaft 501. Then, connect the deflector 503 to the rotating seat 502 on the corresponding connecting shaft 501. Next, rotate the first threaded rod 402 to make the mounting seat 4 move downward along the box body 1 until the bottom end of the deflector 503 is located between two adjacent spiral blades in the spiral feeding rod 3, and the deflector 503 is arranged close to the spiral blade at the input end. At this time, the adjustment of the material leveling mechanism can be completed.

[0037] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art to which the present invention pertains.

Claims

1. A screw conveyor device, characterized in that, including a conveying box, inside which a spiral feeding rod (3) is rotatably connected. The spiral feeding rod (3) is driven to rotate by a driving mechanism installed outside the conveying box. At one end of the top of the conveying box and close to the driving mechanism, a feeding pipe (102) is provided; an intelligent monitoring device (2), which is arranged on the conveying box. Multiple groups of cameras in the intelligent monitoring device (2) are evenly distributed at the top end inside the conveying box; a material leveling mechanism, which is arranged inside the conveying box and above the spiral feeding rod (3). The material leveling mechanism includes a connecting shaft (501), of which multiple groups are provided. The multiple groups of connecting shafts (501) are adjustably arranged in the conveying box; a rotating seat (502), which is rotatably connected to the connecting shaft (501) through a bearing; and a guiding plate (503), which is connected to the bottom end of the rotating seat (502) by bolts. The bottom end of the guiding plate (503) is arranged close to the spiral blade in the spiral feeding rod (3); and an angle adjustment mechanism, of which multiple groups are provided. The angle adjustment mechanism is detachably installed on the material leveling mechanism by bolts and corresponds to the guiding plate (503). The angle adjustment mechanism is composed of a driving component and a rubber seat (608) installed on the driving component. The rubber seat (608) is driven by the driving component to move closer to or away from the guiding plate (503) for adjustment, and the rubber seat (608) abuts against the guiding plate (503).

2. The spiral conveying device according to claim 1, characterized in that A connecting pipe (103) is installed at the top of the conveying box, and the output end of the connecting pipe (103) is connected to an external dust suction mechanism.

3. A spiral conveying device according to claim 1, characterized in that, The conveying box is composed of a box body (1) and a cover body (101). One end of the cover body (101) is hinged to the box body (1) through a hinge, and the other end of the cover body (101) is detachably connected to the box body (1) through a fastening bolt.

4. The spiral conveying device according to claim 3, characterized in that, An adjusting mechanism is arranged on the inner wall of the box body (1) in the conveying box. The adjusting mechanism is used to adjust the positions of multiple groups of connecting shafts (501) on the box body (1). The adjusting mechanism includes mounting seats (4), of which two groups are provided. On one group of mounting seats (4), two groups of first threaded rods (402) are symmetrically threadedly connected. The first threaded rods (402) are rotatably connected to the inner wall of the box body (1). On the other group of mounting seats (4), two groups of guide rods are symmetrically slidably connected, and the guide rods are installed on the side wall of the box body (1); mounting grooves (401), which are arranged on the mounting seats (4). Multiple groups of sliding seats (5) are slidably connected inside the mounting grooves (401). Two corresponding sliding seats (5) in the two groups of mounting seats (4) are both connected to a group of connecting shafts (501). Multiple groups of threaded holes (403) are evenly arranged on one group of mounting seats (4), and the threaded holes (403) communicate with the corresponding mounting grooves (401); and a second threaded rod (404), which is threadedly connected to the threaded hole (403), and the bottom end of the second threaded rod (404) extends into the mounting groove (401) and is inserted into the jack on the sliding seat (5).

5. A screw conveyor device according to claim 1, characterized in that, Multiple groups of guiding grooves are formed on the guiding plate (503), and the guiding grooves are radially distributed, and the groove depth gradually decreases from the center to the outside.

6. A screw conveyor device according to claim 1, characterized in that, The driving component includes an installation box (6), which is installed on the material leveling mechanism by bolts; The third threaded rod (603) is rotatably connected to the mounting box (6). One end of the third threaded rod (603) extends into the mounting box (6) and is equipped with a set of bevel gears (604). Another set of bevel gears (604) is rotatably connected to the mounting box (6) by a stepper motor drive. The two sets of bevel gears (604) are meshed and connected; The moving pipe (605) is threadedly sleeved on the outer peripheral surface of the third threaded rod (603). A sliding plate (602) is installed at the bottom end of the moving pipe (605); The limiting seat (601) is installed on the mounting box (6). The sliding plate (602) is slidably penetrated through the limiting seat (601); and the rubber seat (608) is installed at the other end of the moving pipe (605).

7. A screw conveyor device according to claim 6, characterized in that, An elastic member (607) is arranged in the inner cavity of the moving pipe (605). The other end of the elastic member (607) is connected to a sliding rod (606). The sliding rod (606) is slidably connected to the inner cavity of the moving pipe (605). The other end of the sliding rod (606) is connected to the rubber seat (608).

Citation Information

Patent Citations

  • Spiral conveying device

    CN222497566U

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