Tempered glass bending forming processing device
Through the improved bending forming processing device, components such as hydraulic cylinders, motors and flexible heat-resistant belts are used to solve the problem of adhesion and disassembly of finished glass products, the efficiency and quality of glass bending processing are improved, and the risk of damage is reduced.
Patent Information
- Application Number
- CN202510610455.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-05-13
AI Technical Summary
In the prior art, the finished glass product after bending is easily adhered to the elastic steel plate, which is difficult to disassemble, affects work efficiency, and easily causes damage or cracking of the finished glass product.
The tempered glass bending and forming processing device including a bending mechanism and a disassembly mechanism is adopted to achieve bending and disassembly of glass using components such as hydraulic cylinders, motors and flexible heat-resistant belts, and combine cooling devices to improve processing efficiency and quality.
It improves the efficiency and quality of glass bending processing, reduces the risk of damage to finished glass products during disassembly, and enhances the adaptability and working efficiency of the device.
Smart Images

Figure CN120271215A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of glass processing, and in particular to a device for bending and forming tempered glass. Background Art
[0002] Glass is an amorphous inorganic non-metallic material, generally made mainly from a variety of inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash, etc.), with a small amount of auxiliary raw materials added. It is widely used in buildings for wind and light insulation and belongs to a mixture. There are also colored glasses that are colored by mixing certain metal oxides or salts, and tempered glasses obtained by physical or chemical methods. Sometimes some transparent plastics (such as polymethyl methacrylate) are also called plexiglass.
[0003] After retrieval, the patent with the application number CN202311018605.9 discloses a "circular tempered glass bending and forming processing device", including a support and accommodation mechanism, an upper and lower sheet mechanism, a cooling box, a bending steel mechanism, a turntable and a shape controller; the support and accommodation mechanism includes a housing, and the cooling box, the turntable and the shape controller are respectively arranged above and below the interior of the housing.
[0004] However, during the use of the above device, the formed glass product after bending is likely to adhere to the elastic steel plate 53. When the staff disassemble it, it is difficult to disassemble, which affects the work efficiency, and when disassembling the entire formed glass product after bending, it is easy to cause damage or cracking of the glass product. Summary of the Invention
[0005] The purpose of the present invention is to solve the problem that the formed glass product after bending in the prior art is likely to adhere to the elastic steel plate 53. When the staff disassemble it, it is difficult to disassemble, which affects the work efficiency, and when disassembling the entire formed glass product after bending, it is easy to cause damage or cracking of the glass product, and to propose a device for bending and forming tempered glass.
[0006] To achieve the above purpose, the present invention adopts the following technical scheme: A device for bending and forming tempered glass includes a bottom plate, and a bracket is fixedly installed at the upper end of the bottom plate; There is also a bending mechanism for bending the heated and softened glass. The bending mechanism includes a screw rod one rotatably installed on the lower side of the bracket. A motor one is provided at the right end of the screw rod one, and the motor one is fixedly installed on the bracket. A hydraulic cylinder one is slidably installed at the lower end of the bracket, and the hydraulic cylinder one is threadedly installed on the screw rod one. A lifting frame is fixedly installed at the lower end of the hydraulic cylinder one. A flexible heat-resistant belt is slidably installed on the lower side of the lifting frame, and bending molds with different degrees of curvature are fixedly installed on the left and right sides of the upper end of the bottom plate corresponding to the flexible heat-resistant belt. Heat-conducting steel sheets are fixedly installed on the upper ends of the molds; There is also a disassembly mechanism for disassembling the glass after bending forming. The disassembly mechanism includes cooling devices fixedly installed on the left and right sides of the upper end of the bottom plate. A circulation pump is built in the cooling device. A circulation pipe is provided corresponding to the circulation pump at the rear end of the cooling device, and the circulation pipes respectively bend and extend into the interior of the mold.
[0007] Preferably, a push plate is fixedly installed at the right end of the flexible heat-resistant belt. The upper end of the push plate is slidably installed on the lifting frame. A second screw rod is threadedly installed on the push plate, and the second screw rod is rotatably installed on the lifting frame. A second motor is provided at the right end of the second screw rod, and the second motor is fixedly installed on the lifting frame.
[0008] Preferably, a cleaning strip is abutted and attached to the left side of the upper end of the flexible heat-resistant belt. A support plate is fixedly installed at the upper end of the cleaning strip, a first guide rod is fixedly installed at the upper end of the support plate, the upper end of the first guide rod penetrates and is slidably installed on the lifting frame, and a first spring is sleeved on the outer side of the first guide rod.
[0009] Preferably, a nozzle groove is formed at the right end of the cleaning strip. A connecting pipe is fixedly connected to the right end of the cleaning strip, an air bag is fixedly connected to the right end of the connecting pipe, and a pressing plate is fixedly installed at the right end of the air bag.
[0010] Preferably, the left end of the air bag is fixedly installed on the support plate, the lower end of the pressing plate is slidably installed on the support plate, a second spring is fixedly installed between the left end of the pressing plate and the support plate, and a top plate is fixedly installed on the front end of the push plate corresponding to the pressing plate.
[0011] Preferably, a pressure roller is provided on the left side of the lifting frame. The front and rear ends of the pressure roller are rotatably installed with connecting plates. A telescopic rod is fixedly installed at the upper end of the connecting plate, a second hydraulic cylinder is fixedly installed at the upper end of the telescopic rod, the right end of the second hydraulic cylinder is fixedly installed on the lifting frame, and a third spring is sleeved on the outer side of the telescopic rod.
[0012] Preferably, protection plates are abutted and attached to both the left and right ends of the pressure roller. Guide rods are fixedly installed at the mutually remote ends of the protection plates. One ends of the guide rods penetrate and are slidably installed on the connecting plates, and fourth springs are sleeved on the outer sides of the guide rods.
[0013] Preferably, a disassembly plate penetrates and is slidably installed through the middle parts of the mold and the heat-conducting steel sheet. Thrust rods penetrate and are slidably installed on the left and right sides of the disassembly plate on the mold and the heat-conducting steel sheet.
[0014] Preferably, a first rack is fixedly installed at the mutually close ends of the thrust rods. A gear shaft is meshed with the mutually close ends of the first racks, and the gear shaft is rotatably installed on the interior of the mold.
[0015] Preferably, second racks are provided on the upper sides of the gear shafts. A movable plate is fixedly installed at the upper end of each second rack. The movable plates are respectively fixedly installed on the disassembly plate. A third screw rod is threadedly installed on the outer side of the movable plate, and the lower end of the third screw rod is rotatably installed on the bottom plate.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. In the present invention, first start the built-in heaters of one side of the mold and the heat-conducting steel sheet, transfer the heated and softened glass onto the preheated mold and heat-conducting steel sheet on one side by the robotic arm, then start Motor 1 to drive Screw 1 to rotate, Screw 1 drives Hydraulic Cylinder 1 to slide left and right, Hydraulic Cylinder 1 drives the lifting frame and the flexible heat-resistant belt to move as a whole, then start Hydraulic Cylinder 1 to drive the lifting frame and the flexible heat-resistant belt to descend, and stop when the left side of the flexible heat-resistant belt is located on the right side of the mold and the heat-conducting steel sheet. Start Motor 2 to drive Screw 2 to rotate, Screw 2 drives the push plate to slide leftward, pushing the flexible heat-resistant belt to slide leftward on the lifting frame. The flexible heat-resistant belt gradually disengages from the lifting frame and is manually guided to cover the softened glass on the mold and the heat-conducting steel sheet. Start Hydraulic Cylinder 2 to push the telescopic rod and the pressure roller to reciprocate left and right. The set pressure roller facilitates the reciprocating rolling of the upper end of the flexible heat-resistant belt. The set telescopic rod and Spring 3 facilitate the adaptive telescopic adjustment according to the bending angle of the mold. After the pressure roller reciprocates and presses multiple times, the softened glass located between the flexible heat-resistant belt, the mold and the upper end of the heat-conducting steel sheet can be bent and shaped. The set built-in heater facilitates the preheating of one side of the mold and the heat-conducting steel sheet, effectively preventing the softened glass that has not been pressed and shaped by the pressure roller on one side of the mold and the heat-conducting steel sheet from cooling and hardening, thereby improving the bending and processing quality of the softened glass. When the softened glass on one side of the mold and the heat-conducting steel sheet is bent and shaped, then start the cooling device to circulate and pump the coolant through its built-in circulating pump and circulating pipe, which facilitates the rapid cooling of the bent and shaped mold and heat-conducting steel sheet on one side, accelerating the forming efficiency of the softened glass. After the softened glass on one side of the mold and the heat-conducting steel sheet is pressed, bent and shaped, the staff can simultaneously place the softened glass to be bent on the other side of the mold and the heat-conducting steel sheet. At the same time, drive the flexible heat-resistant belt to move to the upper side of the other side of the mold and the heat-conducting steel sheet and reset it through Motor 1, Hydraulic Cylinder 1 and Motor 2, and repeat the above operation process to press, bend and shape the softened glass on the other side. By operating alternately in this way, the efficiency of glass bending and processing can be greatly improved, thereby improving the work efficiency.
[0017] 2. In the present invention, the bending angles of the molds on both sides are different, which facilitates the simultaneous processing of two glass products with different bending degrees according to actual needs, and has a wide adaptability.
[0018] 3. In the present invention, when the screw rod three rotates to drive the movable plate and the disassembly plate to slide downwards, the upper end of the disassembly plate will gradually descend from the middle of the mold, so that the middle part of the lower end of the glass product after bending and cooling forming will be separated from the disassembly plate. As the screw rod three continues to rotate, the movable plate will continue to descend, and at the same time, it will also drive the rack two to descend. The rack two will engage with the gear shaft, driving the gear shaft to rotate. The gear shaft drives the rack one and the ejector rod to rise, so that the upper end of the ejector rod is ejected from the mold, facilitating the ejection and detachment of the glass product after bending and cooling forming, improving the disassembly efficiency of the glass product after bending and cooling forming, being conducive to the staff to place the softened glass to be bent on the mold again, and accelerating the efficiency of glass bending and processing forming.
[0019] 4. In the present invention, the disassembly plate first separates from the glass product after bending forming, and then the glass product is completely ejected and disassembled by the ejector rod. Compared with the existing method of directly removing the entire glass product from the mold, it will reduce the situations of cracking or breakage and difficult disassembly when the glass product is disassembled, improving the quality and efficiency of glass bending processing.
[0020] 5. In the present invention, when the push plate pushes the flexible heat-resistant belt to slide leftward on the lifting frame, the upper surface of the flexible heat-resistant belt will be continuously scraped by the cleaning strip. The cleaning strip is under the pressure of the spring one and will closely adhere to the upper surface of the flexible heat-resistant belt. The arranged cleaning strip is convenient for uniformly cleaning the glass debris or impurities remaining on the upper end of the flexible heat-resistant belt, avoiding the situation that when the upper end of the flexible heat-resistant belt is squeezed by the pressure roller later, the upper surface is uneven due to the glass debris or impurities remaining on the upper end of the flexible heat-resistant belt, thus affecting the uniform force application of the pressure roller on the upper end of the flexible heat-resistant belt and then affecting the quality of glass processing and forming, ensuring the quality of glass bending and forming processing.
[0021] 6. In the present invention, when the push plate gradually pushes the flexible heat-resistant belt to slide leftward on the lifting frame, the top plate will gradually approach and squeeze the pressing plate. The pressing plate slides on the support plate, compressing the airbag and the spring two, so that the gas in the airbag is ejected through the connecting pipe and the nozzle groove. The ejected gas is convenient for blowing off the glass debris and impurities scraped and concentrated on the right side of the upper end of the flexible heat-resistant belt by the cleaning strip, reducing the situation of more glass debris and impurities remaining on the flexible heat-resistant belt.
[0022] 7. In the present invention, when the pressure roller uniformly presses and rolls on the upper end of the flexible heat-resistant belt, under the action of friction, it will rotate on the connecting plate. The arranged protection plates on both sides are attached to the two side surfaces of the pressure roller under the action of the spring four. The arranged protection plates are convenient for preventing glass debris from splashing and falling near the pressure roller during the pressing work, causing the surface of the flexible heat-resistant belt to be uneven, and can also scrape off the softened glass fragments splashed and adhered to the surface of the pressure roller, avoiding the situation that the surface of the pressure roller is uneven after long-term work, thus improving the quality of glass bending processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a schematic perspective view of the overall front side structure of the present invention; Figure 2 For the present invention Figure 1 is a schematic perspective view of the sectional structure; Figure 3 For the present invention Figure 1 is a partially enlarged schematic view of the connection part of the first hydraulic cylinder, the lifting frame and the flexible heat-resistant belt in the present invention; Figure 4 For the present invention Figure 2 is a partially enlarged schematic view of the connection part between the mold and the stripping plate in the present invention; Figure 5 For the present invention Figure 3 is a schematic view of the structure at position A in the present invention; Figure 6 For the present invention Figure 4 is a schematic view of the structure at position B in the present invention; Figure 7 For the present invention Figure 2 is a schematic view of the structure at position C in the present invention; In the figure: 1, bottom plate; 2, support; Bending mechanism: 3, first screw; 4, first motor; 5, first hydraulic cylinder; 6, lifting frame; 7, flexible heat-resistant belt; 8, mold; 9, heat-conducting steel sheet; 11, push plate; 12, second screw; 13, second motor; 14, cleaning strip; 141, support plate; 15, first guide rod; 16, first spring; 17, nozzle groove; 18, connecting pipe; 19, airbag; 20, second spring; 21, pressing plate; 22, top plate; 23, pressing roller; 24, connecting plate; 25, telescopic rod; 26, second hydraulic cylinder; 27, third spring; 28, protection plate; 29, second guide rod; 30, fourth spring; Disassembly mechanism: 31, cooling device; 32, circulation pipe; 33, stripping plate; 34, ejector rod; 35, first rack; 36, gear shaft; 37, second rack; 38, movable plate; 39, third screw. DETAILED DESCRIPTION OF THE INVENTION
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
[0025] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0026] Referring to Figures 1-7 , a bending and forming processing device for tempered glass, comprising a bottom plate 1, and a bracket 2 is fixedly installed at the upper end of the bottom plate 1; a bending mechanism for bending the heated and softened glass is also provided, and the bending mechanism includes a first screw rod 3 rotatably installed on the lower side of the bracket 2, a first motor 4 is provided at the right end of the first screw rod 3, the first motor 4 is fixedly installed on the bracket 2, a first hydraulic cylinder 5 is slidably installed at the lower end of the bracket 2, the first hydraulic cylinder 5 is threadedly installed on the first screw rod 3, a lifting frame 6 is fixedly installed at the lower end of the first hydraulic cylinder 5, a flexible heat-resistant belt 7 is slidably installed on the lower side of the lifting frame 6, and molds 8 with different bending degrees are fixedly installed on the left and right sides of the upper end of the bottom plate 1 corresponding to the flexible heat-resistant belt 7, heat-conducting steel sheets 9 are fixedly installed at the upper ends of the molds 8, a push plate 11 is fixedly installed at the right end of the flexible heat-resistant belt 7, the upper end of the push plate 11 is slidably installed on the lifting frame 6, a second screw rod 12 is threadedly installed on the push plate 11, the second screw rod 12 is rotatably installed on the lifting frame 6, a second motor 13 is provided at the right end of the second screw rod 12, the second motor 13 is fixedly installed on the lifting frame 6, a cleaning strip 14 is abutted and attached to the left side of the upper end of the flexible heat-resistant belt 7, a support plate 141 is fixedly installed at the upper end of the cleaning strip 14, a first guide rod 15 is fixedly installed at the upper end of the support plate 141, the upper end of the first guide rod 15 penetrates and is slidably installed on the lifting frame 6, and a first spring 16 is sleeved on the outer side of the first guide rod 15. A nozzle groove 17 is opened at the right end of the cleaning strip 14, a connecting pipe 18 is fixedly communicated with the right end of the cleaning strip 14, an air bag 19 is fixedly communicated with the right end of the connecting pipe 18, a pressing plate 21 is fixedly installed at the right end of the air bag 19, the left end of the air bag 19 is fixedly installed on the support plate 141, the lower end of the pressing plate 21 is slidably installed on the support plate 141, and a second spring 20 is fixedly installed between the left end of the pressing plate 21 and the support plate 141. A top plate 22 is fixedly installed on the front end of the push plate 11 corresponding to the pressing plate 21. A pressing roller 23 is provided on the left side of the lifting frame 6, the front and rear ends of the pressing roller 23 are rotatably installed with connecting plates 24, a telescopic rod 25 is fixedly installed at the upper end of the connecting plate 24, a second hydraulic cylinder 26 is fixedly installed at the upper end of the telescopic rod 25, the right end of the second hydraulic cylinder 26 is fixedly installed on the lifting frame 6, and a third spring 27 is sleeved on the outer side of the telescopic rod 25. Protective plates 28 are abutted and attached to both the left and right ends of the pressing roller 23, guide rods 29 are fixedly installed at the mutually remote ends of the protective plates 28, one ends of the guide rods 29 penetrate and are slidably installed on the connecting plates 24, and fourth springs 30 are sleeved on the outer sides of the guide rods 29; During operation, first start the built-in heaters of the mold 8 and the heat-conducting steel sheet 9 on one side. Transfer the heated and softened glass onto the preheated mold 8 and heat-conducting steel sheet 9 on one side by means of a robotic arm. Then start the first motor 4 to drive the first screw 3 to rotate. The first screw 3 drives the first hydraulic cylinder 5 to slide left and right. The first hydraulic cylinder 5 drives the lifting frame 6 and the flexible heat-resistant belt 7 to move as a whole. Then start the first hydraulic cylinder 5 to drive the lifting frame 6 and the flexible heat-resistant belt 7 to descend. Stop when the left side of the flexible heat-resistant belt 7 is located on the right side of the mold 8 and the heat-conducting steel sheet 9. Start the second motor 13 to drive the second screw 12 to rotate. The second screw 12 drives the push plate 11 to slide leftward, pushing the flexible heat-resistant belt 7 to slide leftward on the lifting frame 6. The flexible heat-resistant belt 7 gradually disengages from the lifting frame 6 and is manually guided to cover the softened glass on the mold 8 and the heat-conducting steel sheet 9. Start the second hydraulic cylinder 26 to push the telescopic rod 25 and the pressure roller 23 to reciprocate left and right. The arranged pressure roller 23 facilitates the reciprocating rolling of the upper end of the flexible heat-resistant belt 7. The arranged telescopic rod 25 and the third spring 27 facilitate the adaptive telescopic adjustment according to the bending angle of the mold 8. After the pressure roller 23 reciprocates and presses multiple times, the softened glass located between the upper ends of the flexible heat-resistant belt 7, the mold 8, and the heat-conducting steel sheet 9 can be bent and shaped. The arranged built-in heaters facilitate the preheating of the mold 8 and the heat-conducting steel sheet 9 on one side, effectively preventing the softened glass that has not been pressed and formed by the pressure roller 23 on the mold 8 and the heat-conducting steel sheet 9 on one side from cooling and hardening, thereby improving the bending and processing quality of the softened glass. When the softened glass on the mold 8 and the heat-conducting steel sheet 9 on one side is bent and formed, start the cooling device 31 to circulate and pump the coolant through its built-in circulating pump and circulating pipe 32, facilitating the rapid cooling of the bent and formed mold 8 and heat-conducting steel sheet 9 on one side, and accelerating the forming efficiency of the softened glass. After the softened glass on the mold 8 and the heat-conducting steel sheet 9 on one side is pressed, bent, and formed, the staff can simultaneously place the softened glass to be bent on the mold 8 and the heat-conducting steel sheet 9 on the other side. At the same time, drive the flexible heat-resistant belt 7 to move above the mold 8 and the heat-conducting steel sheet 9 on the other side and reset the flexible heat-resistant belt 7 through the first motor 4, the first hydraulic cylinder 5, and the second motor 13. Repeat the above operation process to press, bend, and form the softened glass on the other side. By operating alternately in this way, the bending and processing efficiency of the glass can be greatly improved, thereby improving the work efficiency. Moreover, the bending angles of the molds 8 on both sides are different, facilitating the simultaneous processing of two glass products with different bending degrees according to actual needs, and having a wide adaptability. When the push plate 11 pushes the flexible heat-resistant belt 7 to slide leftward on the lifting frame 6, the upper surface of the flexible heat-resistant belt 7 will be continuously scraped by the cleaning strip 14. The cleaning strip 14 is under the pressure of the first spring 16 and will closely adhere to the upper surface of the flexible heat-resistant belt 7. The arranged cleaning strip 14 facilitates the uniform cleaning of the glass debris or impurities remaining on the upper end of the flexible heat-resistant belt 7, avoiding the situation where the upper surface is uneven due to the glass debris or impurities remaining on the upper end of the flexible heat-resistant belt 7 when the upper end of the flexible heat-resistant belt 7 is squeezed by the pressure roller 23 later.This affects the uniform force of the pressure roller 23 and applies pressure to the upper end of the flexible heat-resistant belt 7, thereby affecting the quality of glass processing and molding, ensuring the quality of glass bending and molding. At the same time, when the push plate 11 pushes the flexible heat-resistant belt 7 to gradually slide to the left on the lifting frame 6, the top plate 22 will gradually approach and squeeze the pressure plate 21. The pressure plate 21 slides on the support plate 141, compressing the airbag 19 and the spring 20, so that the gas in the airbag 19 is ejected through the connecting pipe 18 and the nozzle groove 17. The ejected gas makes it easy to scrape the glass debris and impurities concentrated on the right side of the upper end of the flexible heat-resistant belt 7 by the cleaning strip 14 and blow them off, reducing the flexible heat-resistant belt 7. In the case where there are a lot of glass fragments and impurities left on the belt 7, when the pressure roller 23 uniformly presses and rolls the upper end of the flexible heat-resistant belt 7, it will rotate on the connecting plate 24 under the action of friction, and the protective plates 28 on both sides are attached to the surfaces of the two sides of the pressure roller 23 under the action of the spring 430. The protective plates 28 are convenient to prevent the glass fragments from splashing and falling near the pressure roller 23 during the pressing work, causing the surface of the flexible heat-resistant belt 7 to be uneven, and can also scrape off the softened glass fragments splashed and adhered to the surface of the pressure roller 23, avoiding the uneven surface of the pressure roller 23 due to long-term work, thereby improving the quality of glass bending processing.
[0027] As an embodiment of the present invention, a disassembly mechanism for disassembling the glass after bending and forming is also provided, the disassembly mechanism includes a cooling device 31 fixedly installed on the left and right sides of the upper end of the bottom plate 1, the cooling device 31 is equipped with a circulation pump, and a circulation pipe 32 is provided at the rear end of the cooling device 31 corresponding to the circulation pump, and the circulation pipe 32 is bent and extended to the inside of the mold 8 respectively, and a disassembly plate 33 is slidably installed through the middle of the mold 8 and the heat-conducting steel sheet 9, and a push rod 34 is slidably installed through the mold 8 and the heat-conducting steel sheet 9 at the left and right sides of the disassembly plate 33, and the push rods 34 are slidably installed at the ends of the push rods 34 close to each other, and the ends of the racks 1 35 close to each other are meshed with gear shafts 36, and the gear shaft 36 is rotatably installed inside the mold 8, and the upper sides of the gear shafts 36 are provided with racks 2 37, and the upper ends of the racks 2 37 are fixedly installed with movable plates 38, and the upper ends of the movable plates 38 are respectively fixedly installed on the disassembly plates 33, and the outer sides of the movable plates 38 are threadedly installed with screws 39, and the lower ends of the screws 39 are rotatably installed on the bottom plate 1; During operation, rotating the third screw 39 drives the movable plate 38 and the demolding plate 33 to slide downwards. The upper end of the demolding plate 33 gradually descends from the middle of the mold 8, causing the middle part of the lower end of the glass product after bending and cooling to separate from the demolding plate 33. As the third screw 39 continues to rotate, the movable plate 38 will continue to descend, and at the same time, it will also drive the second rack 37 to descend. The second rack 37 will engage with the gear shaft 36, driving the gear shaft 36 to rotate. The gear shaft 36 drives the first rack 35 and the ejector rod 34 to rise, so that the upper end of the ejector rod 34 is ejected from the mold 8, facilitating the ejection and separation of the glass product after bending and cooling, improving the disassembly efficiency of the glass product after bending and cooling, being conducive to the staff placing the softened glass to be bent on the mold 8 again, accelerating the efficiency of glass bending and processing, and the demolding plate 33 first separates from the glass product after bending and forming, and then the glass product is completely ejected and disassembled by the ejector rod 34. Compared with the existing method of directly removing the entire glass product from the mold 8, it will reduce the situation of cracking or damage and difficult disassembly when the glass product is disassembled, improving the quality and efficiency of glass bending processing.
[0028] Working principle: When the present invention is in use, first start the built-in heaters of the mold 8 and the heat-conducting steel sheet 9 on one side, transfer the heated and softened glass onto the preheated mold 8 and heat-conducting steel sheet 9 on one side by means of a robotic arm, then start the first motor 4 to drive the first screw 3 to rotate. The first screw 3 drives the first hydraulic cylinder 5 to slide left and right. The first hydraulic cylinder 5 drives the lifting frame 6 and the flexible heat-resistant belt 7 to move as a whole. Then start the first hydraulic cylinder 5 to drive the lifting frame 6 and the flexible heat-resistant belt 7 to descend. After the left side of the flexible heat-resistant belt 7 is located at the right side of the mold 8 and the heat-conducting steel sheet 9, stop. Start the second motor 13 to drive the second screw 12 to rotate. The second screw 12 drives the push plate 11 to slide leftward, pushing the flexible heat-resistant belt 7 to slide leftward on the lifting frame 6. The flexible heat-resistant belt 7 gradually disengages from the lifting frame 6 and is manually guided to cover the softened glass on the mold 8 and the heat-conducting steel sheet 9. Start the second hydraulic cylinder 26 to push the telescopic rod 25 and the pressure roller 23 to reciprocate left and right. The provided pressure roller 23 is convenient for reciprocally rolling the upper end of the flexible heat-resistant belt 7. The provided telescopic rod 25 and the third spring 27 are convenient for adaptive telescopic adjustment according to the bending angle of the mold 8. After the pressure roller 23 reciprocally presses multiple times, the softened glass located between the upper ends of the flexible heat-resistant belt 7, the mold 8 and the heat-conducting steel sheet 9 can be bent and shaped. The provided built-in heaters are convenient for preheating the mold 8 and the heat-conducting steel sheet 9 on one side, effectively preventing the softened glass that has not been pressed and formed by the pressure roller 23 on the mold 8 and the heat-conducting steel sheet 9 on one side from cooling and hardening, thereby improving the bending processing and forming quality of the softened glass. When the softened glass on the mold 8 and the heat-conducting steel sheet 9 on one side is bent and formed, then start the cooling device 31 to circulate and pump the coolant through the built-in circulating pump and the circulating pipe 32, which is convenient for quickly cooling the bent and formed mold 8 and heat-conducting steel sheet 9 on one side, accelerating the forming efficiency of the softened glass. After the softened glass on the mold 8 and the heat-conducting steel sheet 9 on one side is pressed, bent and formed, the staff can simultaneously place the softened glass to be bent on the mold 8 and the heat-conducting steel sheet 9 on the other side. At the same time, drive the flexible heat-resistant belt 7 to move to the upper side of the mold 8 and the heat-conducting steel sheet 9 on the other side and reset the flexible heat-resistant belt 7 through the first motor 4, the first hydraulic cylinder 5 and the second motor 13. Repeat the above operation process to press, bend and form the softened glass on the other side. By operating alternately in this way, the bending processing and forming efficiency of the glass can be greatly improved, thereby improving the work efficiency. Moreover, the bending angles of the molds 8 on both sides are different, which is convenient for simultaneously processing two glass products with different bending degrees according to actual needs, and has a wide adaptability. Rotate the third screw 39 to drive the movable plate 38 and the disassembling plate 33 to slide downward. The upper end of the disassembling plate 33 will gradually descend from the middle of the mold 8, so that the middle part of the lower end of the bent, cooled and formed glass product will be separated from the disassembling plate 33. As the third screw 39 continues to rotate, the movable plate 38 will continue to descend, and at the same time will also drive the second rack 37 to descend. The second rack 37 will engage with the gear shaft 36, driving the gear shaft 36 to rotate. The gear shaft 36 drives the first rack 35 and the ejector rod 34 to rise, so that the upper end of the ejector rod 34 ejects from the mold 8.It is convenient to eject and separate the glass product after bending and cooling forming, improving the disassembly efficiency of the glass product after bending and cooling forming. It is beneficial for the staff to place the softened glass to be bent on the mold 8 again, accelerating the efficiency of glass bending processing and forming. Moreover, the disassembly plate 33 first separates from the glass product after bending and forming, and then the ejector rod 34 completely ejects and disassembles the glass product. Compared with the existing method of directly removing the entire glass product from the mold 8, it can reduce the situations of cracking or breakage and difficult disassembly when disassembling the glass product, improving the quality and efficiency of glass bending processing. When the push plate 11 pushes the flexible heat-resistant belt 7 to slide leftward on the lifting frame 6, the upper surface of the flexible heat-resistant belt 7 will be continuously scraped by the cleaning strip 14. The cleaning strip 14 is under the pressure of the first spring 16 and will closely adhere to the upper surface of the flexible heat-resistant belt 7. The arranged cleaning strip 14 is convenient for uniformly cleaning the glass debris or impurities remaining on the upper end of the flexible heat-resistant belt 7, avoiding the situation that when the upper end of the flexible heat-resistant belt 7 is squeezed by the pressure roller 23 later, the uneven upper surface caused by the glass debris or impurities remaining on the upper end of the flexible heat-resistant belt 7 affects the uniform force application of the pressure roller 23 to press the upper end of the flexible heat-resistant belt 7, thus affecting the quality of glass processing and forming, and ensuring the quality of glass bending and forming processing. At the same time, when the push plate 11 pushes the flexible heat-resistant belt 7 to gradually slide leftward on the lifting frame 6, the top plate 22 will gradually approach and squeeze the pressing plate 21. The pressing plate 21 slides on the support plate 141, compressing the airbag 19 and the second spring 20, so that the gas in the airbag 19 is ejected through the connecting pipe 18 and the nozzle groove 17. The ejected gas is convenient for blowing off the glass debris and impurities scraped and concentrated on the right side of the upper end of the flexible heat-resistant belt 7 by the cleaning strip 14, reducing the situation of more glass debris and impurities remaining on the flexible heat-resistant belt 7. When the pressure roller 23 uniformly presses and rolls the upper end of the flexible heat-resistant belt 7, it will rotate on the connecting plate 24 under the action of friction. The arranged protection plates 28 on both sides are attached to both side surfaces of the pressure roller 23 under the action of the fourth spring 30. The arranged protection plates 28 are convenient for preventing glass debris from splashing and falling near the pressure roller 23 during the pressing work, causing unevenness on the surface of the flexible heat-resistant belt 7, and can also scrape off the softened glass fragments splashed and adhered to the surface of the pressure roller 23, avoiding the situation of unevenness on the surface of the pressure roller 23 during long-term work, thereby improving the quality of glass bending processing.
[0029] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and inventive concept of the present invention, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A bending and forming processing device for tempered glass, comprising a bottom plate (1), characterized in that, A bracket (2) is fixedly installed at the upper end of the bottom plate (1); A bending mechanism for bending the heated and softened glass is also provided. The bending mechanism includes a first screw rod (3) rotatably installed on the lower side of the bracket (2). A first motor (4) is provided at the right end of the first screw rod (3), and the first motor (4) is fixedly installed on the bracket (2). A first hydraulic cylinder (5) is slidably installed at the lower end of the bracket (2), and the first hydraulic cylinder (5) is threadedly installed on the first screw rod (3). A lifting frame (6) is fixedly installed at the lower end of the first hydraulic cylinder (5). A flexible heat-resistant belt (7) is slidably installed on the lower side of the lifting frame (6). Molds (8) with different bending degrees are fixedly installed on the left and right sides of the upper end of the bottom plate (1) corresponding to the flexible heat-resistant belt (7). Heat-conducting steel sheets (9) are fixedly installed at the upper ends of the molds (8); A disassembly mechanism for disassembling the glass after bending and forming is also provided. The disassembly mechanism includes cooling devices (31) fixedly installed on the left and right sides of the upper end of the bottom plate (1). A circulation pump is built in the cooling devices (31). A circulation pipe (32) is provided at the rear end of the cooling devices (31) corresponding to the circulation pump, and the circulation pipe (32) is bent and extends into the interiors of the molds (8) respectively.
2. The bending and forming processing device for tempered glass according to claim 1, wherein, A push plate (11) is fixedly installed at the right end of the flexible heat-resistant belt (7). The upper end of the push plate (11) is slidably installed on the lifting frame (6). A second screw rod (12) is threadedly installed on the push plate (11), and the second screw rod (12) is rotatably installed on the lifting frame (6). A second motor (13) is provided at the right end of the second screw rod (12), and the second motor (13) is fixedly installed on the lifting frame (6).
3. A bending and forming processing device for tempered glass according to claim 1, characterized in that, A cleaning strip (14) is abutted and attached to the left side of the upper end of the flexible heat-resistant belt (7). A support plate (141) is fixedly installed at the upper end of the cleaning strip (14). A first guide rod (15) is fixedly installed at the upper end of the support plate (141), and the upper end of the first guide rod (15) is slidably installed through the lifting frame (6). A first spring (16) is sleeved on the outer side of the first guide rod (15).
4. A device for bending and forming tempered glass according to claim 3, characterized in that, A nozzle groove (17) is formed at the right end of the cleaning strip (14). A connecting pipe (18) is fixedly communicated with the right end of the cleaning strip (14). An airbag (19) is fixedly communicated with the right end of the connecting pipe (18). A pressing plate (21) is fixedly installed at the right end of the airbag (19).
5. A bending and forming processing device for tempered glass according to claim 4, characterized in that, The left end of the airbag (19) is fixedly installed on the support plate (141). The lower end of the pressing plate (21) is slidably installed on the support plate (141). A second spring (20) is fixedly installed between the left end of the pressing plate (21) and the support plate (141). A top plate (22) is fixedly installed on the front end of the push plate (11) corresponding to the pressing plate (21).
6. The bending and forming processing device for tempered glass according to claim 1, characterized in that, A pressure roller (23) is provided on the left side of the lifting frame (6). Connecting plates (24) are rotatably installed at the front and rear ends of the pressure roller (23). A telescopic rod (25) is fixedly installed at the upper end of the connecting plate (24), and a second hydraulic cylinder (26) is fixedly installed at the upper end of the telescopic rod (25). The right end of the second hydraulic cylinder (26) is fixedly installed on the lifting frame (6). A third spring (27) is sleeved on the outer side of the telescopic rod (25).
7. A bending and forming processing device for tempered glass according to claim 6, characterized in that, Both left and right ends of the pressure roller (23) are abutted and fitted with protection plates (28). Guide rods II (29) are fixedly installed at the ends of the protection plates (28) away from each other. One end of each guide rod II (29) is slidably installed through the connecting plate (24), and a fourth spring (30) is sleeved on the outer side of each guide rod II (29).
8. A device for bending and forming tempered glass according to claim 1, characterized in that, A removal plate (33) is slidably installed through the middle parts of the mold (8) and the heat-conducting steel sheet (9). Ejector rods (34) are slidably installed through the left and right sides of the removal plate (33) on the mold (8) and the heat-conducting steel sheet (9).
9. The bending and forming processing device for tempered glass according to claim 8, wherein, A first rack (35) is fixedly installed at the ends of the ejector rods (34) close to each other. A gear shaft (36) is meshed with the ends of the first rack (35) close to each other. The gear shaft (36) is rotatably installed inside the mold (8).
10. A tempered glass bending and forming processing device according to claim 9, characterized in that, A second rack (37) is provided above the gear shaft (36). A movable plate (38) is fixedly installed at the upper ends of the second rack (37). The upper ends of the movable plates (38) are respectively fixedly installed on the removal plate (33). A third screw (39) is threadedly installed on the outer side of the movable plate (38). The lower end of the third screw (39) is rotatably installed on the bottom plate (1).
Citation Information
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