Tunnel water cleaning device and control method thereof
By designing a tunnel water cleaning device composed of a rotating shaft and a roller, and utilizing a flexible water absorption unit and a water collecting bucket structure, efficient cleaning of water in the tunnel is achieved, solving the problems of low cleaning efficiency and easy damage of equipment in the existing technology, reducing labor costs, and improving construction progress.
Patent Information
- Application Number
- CN202510769327.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2045-06-10
AI Technical Summary
In the existing technology, the cleaning efficiency of accumulated water after blasting excavation in the tunnel is low and it is easy to damage the equipment. The cost of manual cleaning is high and it is difficult to meet the construction schedule requirements.
A tunnel water cleaning device is designed, which includes a rotating shaft, a roller, a first water absorption component and a second water absorption component. Through a flexible water absorption unit and a water collecting bucket structure, efficient water absorption of puddles of different depths and shapes can be achieved. Combined with an air pump and a drive mechanism, automatic control is achieved.
It significantly improves the efficiency of clearing accumulated water in the tunnel, reduces the damage of gravel to equipment, reduces labor costs, and speeds up construction progress.
Smart Images

Figure CN120273776B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tunnel drainage, and in particular to a tunnel water cleaning device and a control method thereof. Background Art
[0002] Tunnel excavation is a crucial step in many engineering fields, including water conservancy, hydropower, transportation, and mining. During blasting and excavation, water may seep into certain areas, forming puddles within the tunnel. These accumulated water are difficult to drain through the tunnel's drainage system. Therefore, before pouring the base slab, the accumulated water and gravel must be thoroughly removed to prevent problems such as loose concrete bonds and reduced strength.
[0003] Chinese patent CN221503355U discloses a tunnel construction drainage device, comprising a mobile vehicle, a filter assembly, and several vibrating mechanisms. The mobile vehicle is equipped with a water tank, which is connected to a water suction pipe via a water suction pump. The water suction pipe is a flexible hose and is connected to a water suction head, which is used to contact water in the external environment to absorb water. The filter assembly includes several filter balls, and the water suction end of the water suction head is provided with a plurality of water suction holes. The water suction holes correspond one to one with the filter balls, and the outer walls of the filter balls are tightly connected to the hole walls of the corresponding water suction holes, so that the water suction holes are connected to the external environment through the filter balls. The vibrating mechanism is located within the filter balls to vibrate the filter balls. However, the environment inside the tunnel after blasting excavation is complex, and the scattered gravel varies in size. Using a water suction pump to clean the accumulated water may cause the gravel with smaller particle diameters to be sucked into the water suction pipe, causing damage to the internal structure. If the pores of the filter balls are too dense, it is difficult to ensure the efficiency of the accumulated water cleaning.
[0004] Therefore, manual cleaning methods are still widely used in the industry, such as workers manually sorting gravel and using rags or sponges to absorb accumulated water. This method is not only inefficient but also difficult to guarantee cleaning results due to factors such as the harsh environment inside the tunnel. Furthermore, the high labor costs seriously affect construction progress. Summary of the Invention
[0005] The main purpose of the present invention is to provide a tunnel water cleaning device and a control method thereof to solve the technical problems in the prior art that mechanical water removal is easily damaged when used to clean water in a tunnel after blasting excavation, and manual water removal is inefficient.
[0006] To achieve the above-mentioned object, the present invention provides a tunnel water cleaning device, comprising a mobile vehicle body, a rotating shaft, a roller, a first water absorbing component and a second water absorbing component;
[0007] The rotating shaft is rotatably connected to the main body of the mobile vehicle, and the roller is provided with an opening for the second water absorbing component to pass through;
[0008] The first water absorbing assembly is connected to the outer wall of the roller; the number of the second water absorbing assemblies is multiple, and the multiple second water absorbing assemblies are arranged in sequence along the length direction of the rotating shaft, and each second water absorbing assembly includes a first driving mechanism, a transmission assembly and a water absorbing unit, the first driving mechanism includes a fixed end and a telescopic end arranged oppositely, the fixed end is connected to the rotating shaft and moves synchronously with the rotating shaft, the transmission assembly is connected to the telescopic end, and the water absorbing unit is connected to the transmission assembly and moves synchronously with the transmission assembly;
[0009] Among them, when the water absorption unit is located on the outside of the first water absorption component, it is used to absorb the accumulated water in the puddle; when the transmission component and the roller are connected to each other, the transmission component drives the roller to rotate around the rotating shaft, and the water absorption unit and the first water absorption component together form an annular water absorption structure.
[0010] Furthermore, it also includes a first drain pipe and a water collecting hopper for collecting the accumulated water absorbed by the second water absorbing assembly, and the water collecting hopper is fixed to the inner wall of the roller;
[0011] When the water absorption unit is located inside the opening, the water absorption unit moves along the rotating shaft to above the water collecting hopper, and the first driving mechanism drives the water absorption unit to move toward the inner wall of the roller to squeeze the accumulated water absorbed by the water absorption unit into the water collecting hopper;
[0012] The bottom of the water collecting hopper is also provided with a drainage hole, which is connected to the first drainage pipe. The length of the first drainage pipe is smaller than the radius of the roller. The mouth of the water collecting hopper is provided with an openable and closable sealing cover.
[0013] Furthermore, it also includes an air pump, the interior of the rotating shaft is hollow to form an air chamber, the air pump is connected to the air chamber, a connecting hole is provided between the air chamber and the first driving mechanism, and a valve is provided in the connecting hole.
[0014] Furthermore, the first driving mechanism is a telescopic cylinder, which includes an outer cylinder, an inner cylinder, a compression spring and a telescopic rod. The inner cylinder is slidably connected to the outer cylinder, the top of the outer cylinder is connected to the air chamber, and a limiting structure is provided between the outer cylinder and the inner cylinder. The compression spring and the telescopic rod are connected in the inner cylinder, one end of the telescopic rod is connected to the compression spring, and the other end of the telescopic rod extends out of the inner cylinder and is connected to the transmission assembly.
[0015] Furthermore, it also includes a lifting arm, the mobile vehicle body is rotatably connected to the lifting arm, and the roller is connected to the lifting arm; the mobile vehicle body is provided with a water tank, and a dewatering bucket is provided above the water tank for accommodating the roller, and the dewatering bucket includes two cross-arranged extrusion plates, and a water inlet is provided between the two extrusion plates to communicate with the water tank. When the roller is located inside the dewatering bucket, the roller abuts against the extrusion plate.
[0016] Furthermore, the lifting arm includes a connecting arm, a gear set, a rack and a cylinder. The two ends of the connecting arm are respectively rotatably connected to the roller and the mobile vehicle body. The gear set is fixedly connected to the connecting arm at one end of the mobile vehicle body. The cylinder is fixed on one side of the mobile vehicle body, and the extended end of the cylinder points to the side of the roller. The rack is fixed on the extended end of the cylinder, and the rack and the gear set are engaged.
[0017] The present invention also provides a control method for a tunnel water cleaning device, which is applied to the tunnel water cleaning device as described above, and comprises the following steps:
[0018] S1. Obtaining current water accumulation information on the tunnel surface, and determining whether there is a puddle on the tunnel surface that meets preset conditions based on the current water accumulation information;
[0019] S2. When a puddle that meets preset conditions exists on the tunnel floor, controlling the roller to move to directly above the puddle, and then controlling the roller to rotate so that the opening corresponds to the puddle;
[0020] S3, controlling the first driving mechanism to move in a direction away from the rotating shaft according to the current water accumulation information to drive the second water absorbing assembly to extend out of the opening; after a preset time period, controlling the first driving mechanism to move in a direction close to the rotating shaft to retract the second water absorbing assembly to the inner side of the opening;
[0021] S4. Obtaining the water content of each of the water absorption units, determining the maximum water content of all the water absorption units, and judging whether the maximum water content reaches a preset water content;
[0022] S5. When the maximum value does not reach the preset water content, it is determined that the accumulated water in the puddle has been completely sucked out, and the process returns to step S1;
[0023] S6. When the maximum value reaches a preset water content, the second water absorption component is controlled to remove water, and then the process returns to step S3.
[0024] Furthermore, the step S3 specifically includes the following steps:
[0025] S31, obtaining the width of the puddle, and determining whether the width of the puddle is greater than the width of one water absorption unit;
[0026] S32, when the width of the water puddle is greater than the width of one water absorption unit, controlling the roller to move to directly above the water puddle, and then rotating the roller so that the opening corresponds to the water puddle;
[0027] S33. Control a corresponding number of the first driving mechanisms to move in a direction away from the rotating shaft according to the current water accumulation information and the width of the puddle, so as to drive the second water absorption component to extend out of the opening. After a preset time is reached, control the first driving mechanism to return to retract the second water absorption component; wherein, in the second water absorption component extending out of the opening, the sum of the widths of the water absorption units matches the width of the puddle.
[0028] Further preferably, the step S33 of controlling a corresponding number of the first driving mechanisms according to the width of the puddle to move in a direction away from the rotating shaft to drive the second water absorbing assembly to extend out of the opening specifically includes the following steps:
[0029] When the width of the water puddle is greater than n times the width of the one water absorption unit, and the width of the water puddle is less than n+1 times the width of the one water absorption unit, n first driving mechanisms are controlled to move in a direction away from the rotating shaft to drive the second water absorption assembly to extend out of the opening; wherein n is a positive integer, n≥1.
[0030] Furthermore, controlling the second water absorbing component to remove water in step S5 specifically includes the following steps:
[0031] S51, controlling all first drive mechanisms to move in a direction close to the rotating shaft to move the second water absorbing assembly into the roller, controlling the rotating shaft to rotate in a direction opposite to the opening of the water collecting hopper until the water absorbing unit is located above the opening of the water collecting hopper, and opening the sealing cover;
[0032] S52: Control the first driving mechanism to move in a direction away from the rotating shaft to squeeze the water absorption unit so that the accumulated water in the water absorption unit flows into the water collecting hopper;
[0033] S53, controlling the first driving mechanism to move toward the direction of the rotating shaft, and controlling the rotating shaft to reverse, so that the second water absorbing assembly corresponds to the opening and the water collecting hopper is closed;
[0034] S54: Control the first driving mechanism to move in a direction away from the rotating shaft, so that the second water absorbing assembly returns to the opening.
[0035] Compared with the prior art, the present invention has the following beneficial effects:
[0036] The present invention uses a first water absorption component and a water absorption unit to absorb the accumulated water in the tunnel. Since the first water absorption component and the water absorption unit are flexible, the influence of the gravel retained in the tunnel on the water removal performance can be significantly reduced; the second water absorption component is set in the present application, when facing a puddle in the tunnel, the second water absorption component can extend into the puddle, and the second water absorption component specifically absorbs the accumulated water in the puddle; a plurality of second water absorption components are distributed axially on the roller, which can adapt to puddles of different depths and shapes, so that the second water absorption component can touch the bottom as much as possible to remove water, thereby improving the water removal performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying any creative work.
[0038] Figure 1 is a three-dimensional schematic diagram of the overall structure of an embodiment of the present invention;
[0039] Figure 2 is a three-dimensional schematic diagram of the other side of the overall structure in one embodiment of the present invention;
[0040] Figure 3 is a schematic cross-sectional view of the internal structure of a roller in one embodiment of the present invention;
[0041] Figure 4 is a side cross-sectional schematic diagram of the internal structure of a roller in one embodiment of the present invention;
[0042] Figure 5 2 is a flow chart of a control method for a puddle dewatering mode according to an embodiment of the present invention.
[0043] The purpose, features and advantages of the present invention will be further described with reference to the accompanying drawings and in conjunction with the embodiments.
[0044] Description of Figure Numbers:
[0045] 1. Mobile vehicle body; 2. Silt pump; 3. Silt tank; 4. Silt pipe; 5. Connecting arm; 6. Roller; 7. Cylinder; 8. Fixed gear; 9. Rack; 10. First water suction component; 11. Water removal bucket; 12. Rotating shaft; 13. Water suction unit; 14. Outer cylinder; 15. Inner cylinder; 16. Compression spring; 17. Telescopic rod; 18. Air pump; 19. Water collection bucket; 20. Drive motor; 21. Transmission gear. DETAILED DESCRIPTION
[0046] It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0047] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0048] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship and movement status of the various components under a certain specific posture (as described in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0049] In addition, the descriptions of "first", "second", etc. in the present invention are for descriptive purposes only and should not be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that they can be implemented by ordinary technicians in this field. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0050] See also Figures 1 to 4, this embodiment provides a tunnel water cleaning device, including a mobile vehicle body 1 and a lifting arm, the mobile vehicle body 1 is rotatably connected to the lifting arm, and also includes a rotating shaft 12, a roller 6, a first water absorption component 10 and a second water absorption component; the roller 6 is connected to the lifting arm, and the roller 6 is separated from the rotating shaft 12; the mobile vehicle body 1 is provided with a water tank, and a water removal bucket 11 for accommodating the roller 6 is provided above the water tank, and the water removal bucket 11 includes two cross-arranged extrusion plates, and a water inlet is provided between the two extrusion plates and connected to the water tank, and when the roller 6 is located inside the water removal bucket 11, the roller 6 abuts against the extrusion plates; wherein, the rotating shaft 12 is rotatably connected to the mobile vehicle body 1, and the roller 6 is provided with an opening for the second water absorption component to pass through; the first water absorption component 10 is connected to the outer wall of the roller 6; the second There are multiple water absorption components, and multiple second water absorption components are arranged in sequence along the length direction of the rotating shaft 12. Each second water absorption component includes a first driving mechanism, a transmission component and a water absorption unit 13. The first driving mechanism is a telescopic cylinder, including a fixed end and a telescopic end arranged relatively, the fixed end is connected to the rotating shaft 12 and moves synchronously with the rotating shaft 12, the transmission component is connected to the telescopic end, and the water absorption unit 13 is connected to the transmission component and moves synchronously with the transmission component; wherein, when the water absorption unit 13 is located on the outside of the first water absorption component 10, it is used to absorb accumulated water in the puddle; when the transmission component and the roller 6 are connected to each other, the transmission component pushes the roller 6 to rotate around the rotating shaft 12, and the water absorption unit 13 and the first water absorption component 10 together form an annular water absorption structure.
[0051] Specifically, the rotating shaft 12 in this embodiment is connected to the drive motor 20 and rotates under the drive of the drive motor 20. The transmission component is preferably a transmission plate, and the thickness of the transmission plate is greater than the thickness of the roller 6, so that the rotation of the roller 6 is more stable. The material of the first water absorption component 10 and the water absorption unit 13 is preferably sponge.
[0052] In this embodiment, the first water absorption component 10 and the water absorption unit 13 absorb the accumulated water in the tunnel. Since the first water absorption component 10 and the water absorption unit 13 are flexible, the influence of the gravel retained in the tunnel on the water removal performance can be significantly reduced; the second water absorption component is set up, when facing a puddle in the tunnel, the second water absorption component can extend into the puddle, and the second water absorption component specifically absorbs the accumulated water in the puddle; the roller 6 has several second water absorption components distributed axially, which can adapt to puddles of different depths and shapes, so that the second water absorption component can touch the bottom as much as possible to remove water, thereby improving the water removal performance.
[0053] This embodiment further includes a water collecting hopper 19 and a first drain pipe for collecting the accumulated water in the second water absorbing assembly, wherein the water collecting hopper 19 is fixed to the inner wall of the roller 6; wherein, when the water absorbing unit 13 is located on the inner side of the opening, the water absorbing unit 13 follows the rotating shaft 12 to move to the top of the water collecting hopper 19, and the first driving mechanism drives the water absorbing unit 13 to move toward the inner wall of the roller 6 to squeeze out the accumulated water absorbed by the water absorbing unit 13 and flow it into the water collecting hopper 19; the bottom of the water collecting hopper 19 is also provided with a drainage hole, which is connected to the first drain pipe, the length of the first drain pipe is less than the radius of the roller 6, and the mouth of the water collecting hopper 19 is provided with an openable and closable sealing cover. There are many types of openable and closable structures of sealing covers in the prior art, and this embodiment is the simplest one, which uses a motor to start the hinge rotation of the sealing cover to achieve opening and closing.
[0054] More specifically, both ends of the water collecting hopper 19 are connected to the two side walls of the roller 6, and the angle between the water collecting hopper 19 and the telescopic cylinder is greater than or equal to 240° to 310°. In this embodiment, the angle between the water collecting hopper 19 and the telescopic cylinder is 270°. After the accumulated water absorbed in the water absorption unit 13 reaches the preset water content, the telescopic cylinder retracts the water absorption unit 13 into the inside of the roller 6, and the rotating shaft 12 rotates clockwise to drive the second water absorption component to rotate until the water absorption unit 13 is located above the water collecting bucket 19. The sealing cover of the water collecting bucket 19 is opened, and the telescopic cylinder extends to squeeze the water absorption unit 13 on the inner wall of the roller 6. The internal accumulated water flows into the water collecting bucket 19 along the inner wall of the roller 6. The water collecting bucket 19 is used to temporarily collect the accumulated water. After the water in the water collecting bucket 19 is full, the first drain pipe is opened to let the accumulated water leak out from the drain hole of the water collecting bucket 19 to complete the drainage, thereby avoiding the heavier roller 6 requiring the lifting arm to frequently lift the roller 6 for dewatering, which causes increased energy consumption and component fatigue deformation.
[0055] Furthermore, it also includes an air pump 18. The interior of the rotating shaft 12 is hollow to form an air chamber. The air pump 18 is connected to the air chamber. A connecting hole is provided between the air chamber and the first driving mechanism, and a valve is provided in the connecting hole. The various telescopic cylinders are connected through the air chamber inside the rotating shaft 12, so that the function of synchronously controlling all water absorption units 13 with one button can be realized. The connection between the air chamber and the telescopic cylinder can also be blocked by a valve to realize the function of independently controlling a single or multiple second water absorption components. The rotating shaft 12 in this embodiment passes through the inside of both sides of the roller 6, and the rotating shaft 12 is connected to the lifting arm. The lifting arm is connected to the roller 6 to support the roller 6. The driving motor 20 and the air pump 18 are respectively fixed on the lifting arms on both sides.
[0056] In this embodiment, as a further preferred embodiment, the telescopic cylinder includes an outer cylinder 14, an inner cylinder 15, a compression spring 16, and a telescopic rod 17. The inner cylinder 15 is slidably connected to the outer cylinder 14. The top of the outer cylinder 14 is connected to the air chamber. A limiting structure is provided between the outer cylinder 14 and the inner cylinder 15. The compression spring 16 and the telescopic rod 17 are connected to the inner cylinder 15. One end of the telescopic rod 17 is connected to the compression spring 16, and the other end of the telescopic rod 17 extends out of the inner cylinder 15 and is connected to the transmission assembly. The compression spring 16 in the inner cylinder 15 not only provides a buffer but also limits the return position of the telescopic rod 17. When the telescopic rod 17 pushes the water absorption unit 13 into the puddle and touches the bottom, the elastic contact of the compression spring 16 can cause the transmission assembly to tilt at a certain angle, thereby adapting to more complex puddles and further improving the water removal performance.
[0057] In one embodiment, the squeezing plate in the dewatering hopper 11 is curved, with a gradually increasing curvature from the entry end of the roller 6. The curvature of the squeezing plate gradually increases. After the roller 6 enters the dewatering hopper 11, as the roller 6 moves downward, the squeezing plate gradually squeezes the first water absorbing assembly 10 and the water absorbing unit 13 until the roller 6 reaches the bottom of the dewatering hopper 11, where the squeezing force reaches its maximum. The roller 6 then rotates to continuously change the squeezing area, and the accumulated water is continuously discharged into the water tank, thereby completing the dewatering work of the entire roller.
[0058] In one embodiment, the lifting arm includes a connecting arm 5, a gear set, a rack 9 and a cylinder 7. The two ends of the connecting arm 5 are respectively rotatably connected to the roller 6 and the mobile vehicle body 1. The gear set is fixedly connected to the connecting arm 5 at one end of the mobile vehicle body 1. The cylinder 7 is fixed on one side of the mobile vehicle body 1, and the extended end of the cylinder 7 points to the side of the roller 6. The rack 9 is fixed on the extended end of the cylinder 7, and the rack 9 is engaged with the gear set.
[0059] In this embodiment, the gear train consists of a fixed gear 8 and a transmission gear 21. The transmission gear 21 is a stepped gear. The pinion of the transmission gear 21 meshes with the rack 9, while the larger gear of the transmission gear 21 meshes with the fixed gear 8. In this embodiment, the retraction of the cylinder 7 drives the rack 9 backward, which, through the transmission gear 21, drives the connecting arm 5 to lift the roller 6. The roller 6 rotates around the fixed gear 8 and enters the dewatering bucket 11. The meshing of the rack 9 and the gear train drives the connecting arm 5, resulting in a reliable and stable connection, greater load capacity, and reduced fatigue damage.
[0060] In another embodiment, the lifting of the connecting arm 5 may also be achieved by direct motor drive or motor drive gear set.
[0061] In one embodiment, the mobile vehicle further includes a sludge pump 2, a sludge suction port, a sludge pipe 4, and a sludge tank 3. The sludge pipe 4 connects the sludge suction port, the sludge pump 2, and the sludge tank 3 in sequence. The sludge suction port is located at the rear of the mobile vehicle body 1 and faces downward. In this embodiment, the sludge pump 2 and the sludge tank 3 are fixed to the top of the mobile vehicle body 1 for easy cleaning and maintenance. After the first water suction assembly 10 and the water suction unit 13 remove the accumulated water, the mobile vehicle body 1 moves forward, and the sludge suction port at the rear removes the sludge and gravel together, further improving cleaning efficiency.
[0062] In the above embodiment, a sensor for detecting water content and a central processing unit are preferably further included. The sensor is installed in the first water absorption assembly 10 and the water absorption unit 13, respectively, and is connected to the central processing unit. The sensor detects the water content of the first water absorption assembly 10 and the water absorption unit 13, and the central processing unit determines the water removal mode and timing based on the water content, thereby improving the automation level of this embodiment.
[0063] In this embodiment, the sensor can be a capacitive sensor. The principle is that the dielectric constant of accumulated water is much higher than that of air. The capacitance value of the first water absorption component 10 and the water absorption unit 13 will change significantly after absorbing water. The water removal mode and water removal timing are judged by comparing the capacitance value with the preset threshold.
[0064] like Figure 5 As shown, this embodiment also provides a control method for a tunnel water cleaning device, which is applied to the puddle water removal mode of the tunnel water cleaning device as described above, and includes the following steps:
[0065] S1. Obtain current water accumulation information on the tunnel ground, and determine whether there is a puddle on the tunnel ground that meets preset conditions based on the current water accumulation information; the current water accumulation information includes depth, and the preset condition is whether the depth is greater than the thickness of the first water absorption component 10. When the depth is greater than the thickness of the first water absorption component 10, it is determined that a puddle exists, and the mode is switched to puddle dewatering mode.
[0066] In one embodiment, the mobile vehicle 1 is further provided with an image collector connected to a central processing unit. The image collector captures real-time images of water accumulation on the tunnel floor ahead of the mobile vehicle 1's path. The central processing unit determines the depth of water accumulation on the tunnel floor by comparing the grayscale value of the water accumulation image with a preset grayscale value. The specific determination process is conventional and will not be elaborated on here.
[0067] S2. When a puddle that meets preset conditions exists on the tunnel floor, the roller 6 is controlled to move to directly above the puddle, and then the roller 6 is controlled to rotate so that the opening corresponds to the puddle. Specifically, if the opening does not correspond to the puddle after the roller 6 moves to directly above the puddle, the roller 6 is rotated idle until the opening corresponds to the puddle.
[0068] S3. According to the current water accumulation information, the first driving mechanism is controlled to move in a direction away from the rotating shaft 12 to drive the second water absorbing component to extend out of the opening. After a preset time is reached, the first driving mechanism is controlled to move in a direction close to the rotating shaft 12 to retract the second water absorbing component to the inner side of the opening; specifically, the movement stroke of the first driving mechanism is controlled according to the depth, so as to achieve precise control of the second water absorbing component.
[0069] S4. Obtain the water content of each of the water absorption units 13, determine the maximum water content of all the water absorption units 13, and judge whether the maximum water content reaches a preset water content.
[0070] S5. When the maximum value does not reach the preset water content, it is determined that the accumulated water in the puddle has been completely sucked out, and the process returns to step S1, and the mobile vehicle body 1 continues to move forward.
[0071] S6. When the maximum value reaches a preset water content, the second water absorption component is controlled to remove water, and then the process returns to step S3.
[0072] Furthermore, the step S3 specifically includes the following steps:
[0073] S31 , obtaining the width of the puddle; and determining whether the width of the puddle is greater than the width of one water absorption unit 13 .
[0074] S32. When the width of the water puddle is greater than the width of one water absorbing unit 13, the roller 6 is controlled to move to directly above the water puddle, and then the roller 6 is rotated so that the opening corresponds to the water puddle.
[0075] S33. According to the current water accumulation information and the width of the puddle, a corresponding number of the first driving mechanisms are controlled to move in a direction away from the rotating shaft 12 to drive the second water absorbing assembly to extend out of the opening. After a preset time is reached, the first driving mechanism is controlled to return to retract the second water absorbing assembly; wherein, in the second water absorbing assembly extending out of the opening, the sum of the widths of the water absorbing units 13 matches the width of the puddle.
[0076] Further preferably, in step S33, a corresponding number of the first driving mechanisms are controlled to move in a direction away from the rotating shaft 12 according to the width of the puddle, so as to drive the second water absorbing assembly to extend out of the opening, specifically:
[0077] When the width of the water puddle is greater than n times the width of the single water absorbing unit 13 and less than n+1 times the width of the single water absorbing unit 13, n first driving mechanisms are controlled to move away from the rotating shaft 12 to drive the second water absorbing assembly to extend out of the opening; where n is a positive integer, n ≥ 1. For example, when the width of the water puddle is 2.5 times the width of the water absorbing unit 13, two first driving mechanisms are controlled to move away from the rotating shaft 12 to drive the second water absorbing assembly to extend out of the opening.
[0078] Furthermore, controlling the second water absorbing component to remove water in step S6 specifically includes the following steps:
[0079] S61. Control all first drive mechanisms to move in the direction close to the rotating shaft 12 to move the second water absorption component to the inside of the roller 6, control the rotating shaft 12 to rotate in the opposite direction of the bucket mouth of the water collecting bucket 19 until the water absorption unit 13 is located above the bucket mouth of the water collecting bucket 19, and open the sealing cover.
[0080] S62 , controlling the first driving mechanism to move in a direction away from the rotating shaft 12 , squeezing the water absorption unit 13 , so that the accumulated water in the water absorption unit 13 flows into the water collecting bucket 19 .
[0081] S63 , controlling the first driving mechanism to move toward the direction close to the rotating shaft 12 , and controlling the rotating shaft 12 to reverse, so that the second water absorbing assembly corresponds to the opening, and the water collecting bucket 19 is closed.
[0082] S64: Control the first driving mechanism to move in a direction away from the rotating shaft 12 to return the second water absorbing assembly to the opening.
[0083] In another embodiment, a control method for a tunnel water cleaning device is provided, which is applied to the tunnel water cleaning device as described above, and includes the following steps:
[0084] S1. Obtain current water accumulation information on the tunnel ground, and determine whether there is a puddle on the tunnel ground that meets preset conditions based on the current water accumulation information.
[0085] S2a. If it is determined that there is no puddle, the roller 6 is controlled to contact the ground and roll forward, and the first water absorbing assembly 10 and the water absorbing unit 13 absorb the water on the ground together.
[0086] S3a. Obtain the water content of the first water absorption component 10 and the water absorption unit 13, compare the water content of the first water absorption component 10 with the preset water content, and the water content of the water absorption unit 13 with the preset water content, to see whether one of them reaches the preset water content. If not, continue to scroll forward.
[0087] S4a. If yes, enter the roller dewatering mode, control the lifting arm to rotate, lift the roller 6, move the roller 6 into the dewatering bucket 11, control the roller 6 to rotate and squeeze the first water absorbing assembly 10 and the water absorbing unit 13 to discharge the accumulated water into the water tank.
[0088] S5a, control the lifting arm to put the roller 6 back to the ground, control the mobile vehicle body 1 to continue moving forward, and return to S1.
[0089] Alternatively, if it is determined that a puddle exists, the process proceeds to step S2.
[0090] The above are only preferred embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention description and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A tunnel water cleaning device, comprising a mobile vehicle body, characterized in that: It also includes a rotating shaft, a roller, a first water absorbing component and a second water absorbing component; The rotating shaft is rotatably connected to the main body of the mobile vehicle, and the roller is provided with an opening for the second water absorbing component to pass through; The first water absorbing assembly is connected to the outer wall of the roller; the number of the second water absorbing assemblies is multiple, and the multiple second water absorbing assemblies are arranged in sequence along the length direction of the rotating shaft, and each second water absorbing assembly includes a first driving mechanism, a transmission assembly and a water absorbing unit, the first driving mechanism includes a fixed end and a telescopic end arranged oppositely, the fixed end is connected to the rotating shaft and moves synchronously with the rotating shaft, the transmission assembly is connected to the telescopic end, and the water absorbing unit is connected to the transmission assembly and moves synchronously with the transmission assembly; Wherein, when the water absorption unit is located outside the first water absorption component, it is used to absorb the accumulated water in the puddle; when the transmission component and the roller are connected to each other, the transmission component drives the roller to rotate around the rotating shaft, and the water absorption unit and the first water absorption component together form an annular water absorption structure; It also includes a first drain pipe and a water collecting hopper for collecting the accumulated water absorbed by the second water absorbing assembly, and the water collecting hopper is fixed to the inner wall of the roller; When the water absorption unit is located inside the opening, the water absorption unit moves along the rotating shaft to above the water collecting hopper, and the first driving mechanism drives the water absorption unit to move toward the inner wall of the roller to squeeze the accumulated water absorbed by the water absorption unit into the water collecting hopper; The bottom of the water collecting hopper is also provided with a drainage hole, which is connected to the first drainage pipe. The length of the first drainage pipe is smaller than the radius of the roller. The mouth of the water collecting hopper is provided with an openable and closable sealing cover.
2. The tunnel water cleaning device according to claim 1, characterized in that: It also includes an air pump. The interior of the rotating shaft is hollow to form an air chamber. The air pump is connected to the air chamber. A connecting hole is provided between the air chamber and the first driving mechanism. A valve is provided in the connecting hole.
3. The tunnel water cleaning device according to claim 2, characterized in that: The first driving mechanism is a telescopic cylinder, which includes an outer cylinder, an inner cylinder, a compression spring and a telescopic rod. The inner cylinder is slidably connected to the outer cylinder, and the top of the outer cylinder is connected to the air chamber. A limiting structure is provided between the outer cylinder and the inner cylinder. The compression spring and the telescopic rod are connected in the inner cylinder, one end of the telescopic rod is connected to the compression spring, and the other end of the telescopic rod extends out of the inner cylinder and is connected to the transmission assembly.
4. The tunnel water cleaning device according to claim 1, characterized in that: It also includes a lifting arm, the mobile vehicle body is rotatably connected to the lifting arm, and the roller is connected to the lifting arm; the mobile vehicle body is provided with a water tank, and a dewatering bucket is provided above the water tank to accommodate the roller, and the dewatering bucket includes two cross-arranged extrusion plates, and a water inlet is provided between the two extrusion plates to communicate with the water tank. When the roller is located inside the dewatering bucket, the roller abuts against the extrusion plate.
5. The tunnel water cleaning device according to claim 4, characterized in that: The lifting arm includes a connecting arm, a gear set, a rack and a cylinder. The two ends of the connecting arm are respectively rotatably connected to the roller and the mobile vehicle body. The gear set is fixedly connected to one end of the connecting arm located on the mobile vehicle body. The cylinder is fixed on one side of the mobile vehicle body, and the extended end of the cylinder points to the side of the roller. The rack is fixed on the extended end of the cylinder, and the rack and the gear set are engaged.
6. A control method for a tunnel water cleaning device, applied to the tunnel water cleaning device according to any one of claims 1 to 5, characterized in that: The steps include: S1. Obtaining current water accumulation information on the tunnel surface, and determining whether there is a puddle on the tunnel surface that meets preset conditions based on the current water accumulation information; S2. When a puddle that meets preset conditions exists on the tunnel floor, controlling the roller to move to directly above the puddle, and then controlling the roller to rotate so that the opening corresponds to the puddle; S3, controlling the first driving mechanism to move in a direction away from the rotating shaft according to the current water accumulation information to drive the second water absorbing assembly to extend out of the opening; after a preset time period, controlling the first driving mechanism to move in a direction close to the rotating shaft to retract the second water absorbing assembly to the inner side of the opening; S4. Obtaining the water content of each of the water absorption units, determining the maximum water content of all the water absorption units, and judging whether the maximum water content reaches a preset water content; S5. When the maximum value does not reach the preset water content, it is determined that the accumulated water in the puddle has been completely sucked out, and the process returns to step S1; S6. When the maximum value reaches a preset water content, the second water absorption component is controlled to remove water, and then the process returns to step S3.
7. The control method according to claim 6, characterized in that: The step S3 specifically includes the following steps: S31, obtaining the width of the puddle, and determining whether the width of the puddle is greater than the width of one water absorption unit; S32, when the width of the water puddle is greater than the width of one water absorption unit, controlling the roller to move to directly above the water puddle, and then rotating the roller so that the opening corresponds to the water puddle; S33. Control a corresponding number of the first driving mechanisms to move in a direction away from the rotating shaft according to the current water accumulation information and the width of the puddle, so as to drive the second water absorption component to extend out of the opening. After a preset time is reached, control the first driving mechanism to return to retract the second water absorption component; wherein, in the second water absorption component extending out of the opening, the sum of the widths of the water absorption units matches the width of the puddle.
8. The control method according to claim 7, characterized in that: The step S33 of controlling a corresponding number of the first driving mechanisms according to the width of the puddle to move in a direction away from the rotating shaft to drive the second water absorbing assembly to extend out of the opening specifically includes the following steps: When the width of the water puddle is greater than n times the width of the one water absorption unit, and the width of the water puddle is less than n+1 times the width of the one water absorption unit, n first driving mechanisms are controlled to move in a direction away from the rotating shaft to drive the second water absorption assembly to extend out of the opening; wherein n is a positive integer, n≥1.
9. The control method according to claim 6, characterized in that: Controlling the second water absorbing component to remove water in step S6 specifically includes the following steps: S61, controlling all first drive mechanisms to move in a direction close to the rotating shaft to move the second water absorbing assembly into the roller, controlling the rotating shaft to rotate in a direction opposite to the opening of the water collecting hopper until the water absorbing unit is located above the opening of the water collecting hopper, and opening the sealing cover; S62: Control the first driving mechanism to move in a direction away from the rotating shaft to squeeze the water absorption unit so that the accumulated water in the water absorption unit flows into the water collecting hopper; S63, controlling the first driving mechanism to move toward the direction of the rotating shaft, and controlling the rotating shaft to reverse, so that the second water absorbing assembly corresponds to the opening and the water collecting hopper is closed; S64: Control the first driving mechanism to move in a direction away from the rotating shaft, so that the second water absorbing assembly returns to the opening.
Citation Information
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