Communication system and method of fracturing complete equipment
By setting up a switching mechanism of wired and wireless communication modes in the complete fracturing equipment, the problems of network storm and network conflicts are solved, stable and reliable communication of the complete fracturing equipment is achieved, and operating efficiency is improved.
Patent Information
- Application Number
- CN202510386325.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-07-08
AI Technical Summary
Fracturing complete sets of equipment are prone to network storms and network conflicts during communication networking, which affects normal communication of operations, especially when wired and wireless communications exist at the same time.
A switching mechanism for wired and wireless communication modes is set up between the instrument device and the working device, and the control module switches the communication mode according to the operating conditions to ensure the stability and reliability of communication.
It effectively avoids network storms and network conflicts, ensures stable and reliable communication of complete fracturing equipment operations, and improves operating efficiency and effectiveness.
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Figure CN120282044A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of communication for oil and gas extraction equipment, and particularly to a communication system and method for a complete set of fracturing equipment. Background Art
[0002] The fracturing operation in oil and gas fields is a complex systematic project. The entire system includes fracturing equipment, sand mixing equipment, instrument equipment, mixing and blending equipment, chemical addition equipment, etc. During the entire operation process, the control and monitoring core is at the instrument equipment end. The command and supervision personnel conduct real-time command and supervision of the entire fracturing operation through the instrument equipment. The operation data and equipment status of all equipment are transmitted and monitored through an industrial Ethernet formed on-site.
[0003] Currently, the mainstream communication methods between complete sets of fracturing equipment all adopt industrial communication cables, that is, wired communication, and the communication method of a ring redundant network. In this way, when only one break point appears in the network, the equipment can still ensure the stability of communication. However, when two or more break points occur, the equipment from the break point to the equipment far from the control center cannot communicate with the control center normally.
[0004] Currently, some operation sites also try to use wireless transmission methods alone for control. Wireless transmission can reduce the workload of laying lines and can also reduce the impact of cable damage on operations. However, the current wireless control method has a slightly poor signal stability. If the wireless network and the wired network are connected together at the same time, it will cause a network storm, directly affecting network paralysis.
[0005] During the fracturing operation, there will be a situation where the fracturing equipment is flexibly grouped for operation. There will be a situation where multiple different brands and configurations of fracturing equipment groups cooperate for operation at the well site. If the network is not handled well, there will be situations such as network conflicts or storms, directly affecting the use of the entire set of fracturing trucks. Summary of the Invention
[0006] This application aims to at least solve the technical problems in the prior art, such as network storms and network conflicts during the communication networking of complete sets of fracturing equipment, which affect the normal communication of fracturing operations.
[0007] To solve the above technical problems, this application provides a communication system for a complete set of fracturing equipment, including instrument equipment and operation equipment. The instrument equipment has a control module. The instrument equipment is connected to at least a part of the operation equipment among the operation equipment through a wired network, and the instrument equipment is connected to at least another part of the operation equipment among the operation equipment through a wireless network.
[0008] The control module is used to switch the communication mode between the instrument device and the operation device according to the operation condition of the fracturing complete equipment, wherein the communication mode includes a wired communication mode and a wireless communication mode.
[0009] In some embodiments, the operation device includes a plurality of fracturing devices. A main switch for wired communication is provided on the instrument device, and a wired interface is provided on each fracturing device. The main switch and the wired interfaces of the fracturing devices are connected end to end in sequence to form a ring redundant network.
[0010] In some embodiments, a first wireless module is provided on the instrument device, and a second wireless module for wireless communication with the first wireless module is provided on each operation device.
[0011] In some embodiments, the wireless communication mode is the default communication mode between the instrument device and the operation device. The control module includes:
[0012] A detection unit for detecting the wireless communication strength of the wireless network;
[0013] A switching unit for switching the communication mode between the instrument device and the operation device according to the wireless communication strength of the wireless network. If the wireless communication strength is less than a first preset strength threshold, the switching unit switches the communication mode between the instrument device and the operation device to the wired communication mode.
[0014] In some embodiments, the wireless communication mode is the default communication mode between the instrument device and the operation device. The control module includes:
[0015] A detection unit for detecting the packet loss number of the wireless network;
[0016] A switching unit for switching the communication mode between the instrument device and the operation device according to the packet loss number of the wireless network. If the packet loss number of the wireless network is greater than a first number threshold, the switching unit switches the communication mode between the instrument device and the operation device to the wired communication mode.
[0017] In some embodiments, the detection unit is further used to detect the packet loss number of the wired network;
[0018] The switching unit is further used to switch the communication mode between the instrument device and the operation device to the wireless communication mode when the packet loss number of the wired network is greater than a second number threshold and the wireless communication strength of the wireless network is greater than a second preset strength threshold.
[0019] In some embodiments, the detection unit is further configured to detect a wired disconnection fault between the instrument device and the operation device;
[0020] The control module is further configured to control the operation device to perform normal operation when the number of breakpoints of the wired disconnection fault is less than a preset breakpoint number threshold.
[0021] In some embodiments, the operation device further includes at least one of a sand mixing device, a mixing and blending device, and a chemical addition device. The instrument device is serially connected in sequence with at least one of the sand mixing device, the mixing and blending device, and the chemical addition device through a wired network, and / or
[0022] The instrument device is respectively connected to at least one of the sand mixing device, the mixing and blending device, and the chemical addition device through a wireless network.
[0023] In some embodiments, the instrument device further has a PLC and an HMI.
[0024] On the other hand, an embodiment of the present application provides a communication method for a fracturing complete set of equipment, which is applied to a communication system of the fracturing complete set of equipment. The communication system includes an instrument device and an operation device. The instrument device has a control module. The instrument device is connected to at least a part of the operation devices through a wired network, and the instrument device is connected to at least another part of the operation devices through a wireless network. The method includes:
[0025] The control module switches the communication mode between the instrument device and the operation device according to the operation condition of the fracturing complete set of equipment, wherein the communication mode includes a wired communication mode and a wireless communication mode.
[0026] The communication system of the fracturing complete set of equipment provided by the embodiment of the present application sets a control module on the instrument device of the fracturing complete set of equipment. The control module is connected to at least a part of the operation devices through a wired network, and the instrument device is connected to at least another part of the operation devices through a wireless network. The control module is used to switch the communication mode between the instrument device and the operation device according to the operation condition of the fracturing complete set of equipment, wherein the communication mode includes a wired communication mode and a wireless communication mode. It can expand the communication mode to a reliable mutual standby mode of wired and wireless communication on the basis of the existing pure wired communication mode, and can avoid situations such as network storms and network conflicts when wired communication and wireless communication exist at the same time, ensuring stable and reliable communication during the operation of the fracturing complete set of equipment, and improving the operation efficiency and effect of the fracturing complete set of equipment. Description of the Drawings
[0027] To more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the accompanying drawings required for the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only some embodiments recorded in the present application. For those of ordinary skill in the art, without creative efforts, other accompanying drawings can also be obtained based on these drawings.
[0028] Figure 1 It is the architecture diagram of the communication system of the fracturing complete equipment in the embodiment of the present application;
[0029] Figure 2 It is the schematic diagram of the communication connection of the instrument equipment in the communication system of the fracturing complete equipment in the embodiment of the present application. Detailed implementation manners
[0030] Reference is made herein to the various aspects and features of the present application with reference to the accompanying drawings.
[0031] It should be understood that various modifications can be made to the embodiments applied herein. Therefore, the above specification should not be regarded as a limitation, but only as an example of the embodiments. Those skilled in the art will think of other modifications within the scope and spirit of the present application.
[0032] The accompanying drawings included in the specification and forming a part of the specification illustrate the embodiments of the present application, and together with the general description of the present application given above and the detailed description of the embodiments given below are used to explain the principles of the present application.
[0033] These and other features of the present application will become apparent by the following description of the preferred forms of the embodiments given as non-limiting examples with reference to the accompanying drawings.
[0034] It should also be understood that although the present application has been described with reference to some specific examples, those skilled in the art can surely implement many other equivalent forms of the present application, which have the features as described in the claims and thus are all within the protection scope defined thereby.
[0035] When combined with the accompanying drawings, in view of the following detailed description, the above and other aspects, features and advantages of the present application will become more apparent.
[0036] Specific embodiments of the present application will be described hereinafter with reference to the accompanying drawings; however, it should be understood that the embodiments claimed are merely examples of the present application and can be implemented in various ways. Well-known and / or repetitive functions and structures are not described in detail to avoid obscuring the present application with unnecessary or redundant details. Therefore, the specific structural and functional details claimed herein are not intended to be limiting, but rather are merely a basis and representative basis for the claims to teach those skilled in the art to use the present application in substantially any suitable detailed structure in a variety of ways.
[0037] This specification may use the phrase "in one embodiment", "in another embodiment", "in yet another embodiment", or "in other embodiments", each of which may refer to one or more of the same or different embodiments according to the present application.
[0038] Embodiment 1
[0039] Figure 1 and Figure 2 shows a schematic diagram of the communication system of the fracturing complete equipment according to the embodiment of the present application ( Figure 1 the solid arrows in the figure are wired connections, and the dashed arrows are wireless connections). As Figure 1 and Figure 2 shown, a communication system of a fracturing complete equipment provided by an embodiment of the present application includes an instrument device 10 and operation devices. The instrument device 10 has a control module. The instrument device 10 is connected to at least a part of the operation devices among the operation devices through a wired network, and the instrument device 10 is connected to at least another part of the operation devices among the operation devices through a wireless network.
[0040] The control module is configured to switch the communication mode between the instrument device 10 and the operation devices according to the operation condition of the fracturing complete equipment, wherein the communication mode includes a wired communication mode and a wireless communication mode.
[0041] Among them, the operation equipment includes a fracturing device 20, a sand mixing device 30, a mixing and blending device, a chemical addition device, etc. The instrument device 10 is the control and monitoring core of the fracturing trailer, and is communicatively connected to each operation device. Control instructions are sent to the fracturing device 20, the sand mixing device 30, etc. through communication means, and the operation-related data of the operation devices are monitored and controlled. A main communication terminal (i.e., a main switch) of a wired network can be installed on the instrument device 10. The wired network adopts a ring redundant network to enhance the redundancy performance of the network. Corresponding wired interfaces are installed on the operation devices. The wired network can be an Ethernet. A wireless access point (Access Point, AP terminal) for wireless communication is installed on the instrument device 10. The number of wireless access points can be one or more, which can be determined according to the quantity and location of on-site fracturing and sand mixing devices, etc. Wireless communication clients (Client terminals) are added to operation devices such as the fracturing device 20 and the sand mixing device 30. The wireless network can be Bluetooth, WiFi, ZigBee, 4G, 5G, etc.
[0042] Each operation device can be connected to the instrument device 10 through both a wired network and a wireless network, that is, the communication system adopts a wired and wireless dual-backup function. The control module can perform intelligent analysis and judgment on the network situation of the environment where the operation device is located, and switch between the wired communication mode and the wireless communication mode as needed to ensure reliable, continuous, and stable communication between the operation device and the instrument device 10. The switching of the communication mode by the control module is instantaneous (the time is extremely short, about 10 ms), which is hardly noticeable by users and can provide a good communication experience.
[0043] If other brands or models of operation devices are temporarily added to the operation team, the wired and wireless communication functions can be quickly added, or only the original wired or wireless network functions can be used to quickly access the current network, improving the operation efficiency and having no impact on the networking and application of the existing network at all.
[0044] The wireless access point and the client communicate using a three-layer switching mechanism. Combined with the wired communication between the instrument device 10 and the operation device, it can optimize the communication transmission mechanism between the control-end instrument device 10 (control end, or PC end) and the operation device (device end, or PLC end), realize the scanning visibility and online monitoring of the control end to the device end, and realize the multiplexing of the wired and wireless communication functions. At the same time, by modifying the client ARP processing mechanism mode, the information processing of the client can be reduced, the memory occupancy of the client can be reduced, the communication rate can be increased, the packet loss rate can be reduced, and the communication stability can be ensured. That is, through relevant functional designs, a three-layer switching mechanism is set up in this application, and communication is carried out using a shared channel to realize the multiplexing of the wired and wireless communication functions.
[0045] This application fully combines the advantages of wired and wireless communication methods, enabling both to function simultaneously (where one is by default in a communication standby state, i.e., the wired and wireless communication modes are backup modes for each other), achieving reasonable compatibility between the two, and effectively ensuring stable and reliable communication. For example, the control module is set in the instrument device 10. When there are two or more breaks in the wired network of the operating equipment, the breaks can communicate with the control center (instrument device 10) via the wireless network in a timely manner, ensuring normal communication between the equipment far from the control center and the control center. At the same time, such a communication network architecture also greatly increases the convenience and stability of on-site network construction, solves problems such as network storms caused by the coexistence of the two networks, and also solves the problem of excessive switching time between the two different network modes.
[0046] In specific implementation, this application can also ensure reliable communication by using only the wired connection method according to the on-site operating environment, etc. (for example, when the network layout at the operating site is convenient), or can communicate using only the wireless communication mode (for example, when the transmission distance is short and the signal stability is good).
[0047] In addition to parameters such as the number of operating equipment and the layout position, the operating conditions of the fracturing complete equipment also include the current communication status between the operating equipment and the instrument device 10 (such as whether there are new operating equipment joining the communication and whether the communication network is stable). That is, in the embodiments of this application, the control module can switch to the corresponding communication mode according to the operating conditions of the fracturing complete equipment before the fracturing complete equipment operates, or can also be automatically switched to the corresponding network communication mode in real time according to the operating conditions of the fracturing complete equipment during the operation of the fracturing complete equipment. In specific implementation, the operator of the instrument device 10 can also switch to the corresponding network communication mode manually.
[0048] It can be understood that in the above embodiments, each operating equipment is connected to the instrument device 10 via the wired network and the wireless network respectively, and can switch the required communication mode in a timely manner according to needs, ensuring communication reliability. In a specific embodiment, some operating equipment can be connected to the instrument device 10 only via the wired network, and some operating equipment is connected to the instrument device 10 only via the wireless communication method. That is, using any one of the connection methods for the operating equipment to connect to the instrument device 10 does not affect the communication between the operating equipment and the instrument device 10, making the networking of the fracturing complete equipment more flexible, and can also avoid situations such as network conflicts or storms, ensuring the normal operation of the fracturing complete equipment. For example, as Figure 1 shown, the sand mixing equipment 30 is connected to the instrument device 10 only via the wireless network, while the fracturing equipment 20 is connected to the instrument device 10 via both the wired network and the wireless network.
[0049] The communication system of the fracturing complete set of equipment provided by the embodiments of the present application sets a control module on the instrument equipment 10 of the fracturing complete set of equipment. The control module is connected to at least a part of the operation equipment in the operation equipment through a wired network, and the instrument equipment 10 is connected to at least another part of the operation equipment in the operation equipment through a wireless network. The control module is used to switch the communication mode between the instrument equipment and the operation equipment according to the operation conditions of the fracturing complete set of equipment. Among them, the communication mode includes a wired communication mode and a wireless communication mode. On the basis of the existing pure wired communication mode, the communication mode can be extended to a reliable mutual standby mode of wired and wireless communication, which can avoid situations such as network storms and network conflicts when wired communication and wireless communication exist at the same time, ensure stable and reliable communication during the operation of the fracturing complete set of equipment, and improve the operation efficiency and effect of the fracturing complete set of equipment.
[0050] In some embodiments, the operation equipment includes a plurality of fracturing equipment 20. A main switch for wired communication is provided on the instrument equipment 10, and a wired interface is provided on each fracturing equipment 20. The main switch is connected to the wired interfaces of each fracturing equipment 20 in sequence from beginning to end to form a ring redundant network.
[0051] The fracturing equipment 20 can be flexibly grouped. For example, as Figure 1 shown, in this embodiment, 8 fracturing equipment 20 are set and divided into two groups. The fracturing equipment 20 in the first group of fracturing equipment correspond one by one to the fracturing equipment 30 in the second group of fracturing equipment.
[0052] The main switch on the instrument equipment 10 is connected to the wired interface of the first fracturing equipment (Fracturing 1) in the first group of fracturing equipment. The first fracturing equipment, the second fracturing equipment (Fracturing 2), the third fracturing equipment (Fracturing 3), and the fourth fracturing equipment (Fracturing 4) in the first group of fracturing equipment are connected in sequence through wired interfaces. The fourth fracturing equipment (Fracturing 4) is connected to the eighth fracturing equipment (Fracturing 8) in the second group of fracturing equipment through a wired interface. The eighth fracturing equipment (Fracturing 8), the seventh fracturing equipment (Fracturing 7), the sixth fracturing equipment (Fracturing 6), and the fifth fracturing equipment (Fracturing 5) in the second group of fracturing equipment are connected in sequence. The fifth fracturing equipment (Fracturing 5) is connected to the main switch on the instrument equipment 10 through a wired interface. The main switch, the first group of fracturing equipment (connected in sequence within the group), and the second group of fracturing equipment are connected end to end in sequence to form a ring redundant network. The ring redundant network can ensure that the signal sent on one equipment 20 can be seen by all other equipment on the ring, and send an alarm message in time when the communication is interrupted, ensuring communication reliability.
[0053] In the above embodiment, a ring redundant network is constructed according to the grouping situation of the fracturing equipment 20. In specific implementation, as Figure 2As shown, each fracturing device 20 may not be grouped, and the main switch is connected end to end with each fracturing device 20 to form a ring redundant network.
[0054] In some embodiments, as Figure 1 shown, a first wireless module is provided on the instrument device 10, and a second wireless module for wireless communication with the first wireless module is provided on each of the operation devices. The first wireless module is the wireless access point, and the second wireless module is the client. Each operation device communicates with the instrument device 10 wirelessly, which is convenient and flexible.
[0055] As can be seen from the above, on the premise that the coexistence of wired communication and wireless communication will not cause network storms, based on the existing hardware redundancy (wired redundant network), the present application adds a redundant function of wireless communication to achieve multiple redundancies, effectively improving the reliability and stability of the communication network. In some embodiments, the wireless communication mode is the default communication mode between the instrument device 10 and the operation device, and the control module includes:
[0056] a detection unit for detecting the wireless communication strength of the wireless network;
[0057] a switching unit for switching the communication mode between the instrument device 10 and the operation device according to the wireless communication strength of the wireless network. Wherein, if the wireless communication strength is less than a first preset strength threshold, the switching unit switches the communication mode between the instrument device and the operation device to the wired communication mode.
[0058] When the operation device is operating, it defaults to transmit data and communicate with the instrument device 10 through the wireless network. The detection unit can detect the wireless communication strength of the wireless network in real time and send it to the switching unit; after obtaining the wireless communication strength detected by the detection unit, the switching unit determines whether to switch the communication mode according to the wireless communication strength. When the wireless communication strength is less than the first preset strength threshold, it is determined that the wireless network between the instrument device 10 and the operation device is not smooth, which may cause communication interruption, etc. At this time, the switching unit instantaneously switches the communication mode to the wired communication mode, so that the operation device communicates with the instrument device 10 through the wired network to ensure the reliability of communication; when the wireless communication strength is greater than or equal to the first preset strength threshold, it is determined that the wireless network between the instrument device 10 and the operation device is smooth. At this time, the switching unit does not need to switch the communication mode.
[0059] In specific implementation, the detection unit can detect the wireless communication strength of the first wireless communication module and / or the second wireless communication module to detect the wireless communication strength of the wireless network. When the wireless communication strength of any wireless communication module is detected to be less than the above first preset strength threshold, the switching unit can determine that it is necessary to switch to the wired communication mode.
[0060] In some embodiments, the wireless communication mode is the default communication mode between the instrument device and the operation device, and the control module includes:
[0061] A detection unit, which is used to detect the packet loss quantity of the wireless network;
[0062] A switching unit, which is used to switch the communication mode between the instrument device and the operation device according to the packet loss quantity of the wireless network. Among them, if the packet loss quantity of the wireless network is greater than the first quantity threshold, the switching unit switches the communication mode between the instrument device and the operation device to the wired communication mode.
[0063] In this embodiment, it is still default that the operation device communicates with the instrument device 10 through the wireless network. The switching unit judges whether it is necessary to switch the communication mode according to the packet loss quantity during wireless communication. When the packet loss quantity of the wireless network is greater than the first quantity threshold, it is determined that the wireless communication is unreliable. At this time, the switching unit instantaneously switches the communication mode to the wired communication mode, so that the operation device communicates with the instrument device 10 through the wired network to ensure the reliability of communication; when the packet loss quantity of the wireless network is less than or equal to the first quantity threshold, it is judged that the wireless network communication between the instrument device 10 and the operation device is reliable. At this time, the switching unit does not need to switch the communication mode.
[0064] In some embodiments, the detection unit is further used to detect the packet loss quantity of the wired network;
[0065] The switching unit is further used to switch the communication mode between the instrument device and the operation device when the packet loss quantity of the wired network is greater than the second quantity threshold and the wireless communication strength of the wireless network is greater than the second preset strength threshold.
[0066] The switching between the wired communication mode and the wireless communication mode can be two-way. That is, when there are too many packet losses in the wired communication mode and the wireless signal strength is higher than the second preset strength threshold, the switching unit switches the communication mode to the wireless communication mode, so that the data flow is transmitted wirelessly, fully ensuring the reliability of device communication.
[0067] It should be noted that the control module can be an independent controller arranged on the instrument device 10, or can be a part of the main switch and / or wireless access point, that is, the main switch on the instrument device 10 is connected to the first wireless communication module, and the main switch or the first wireless communication module (or the main switch and the first wireless communication module) realizes the switching of the communication mode.
[0068] In some embodiments, the detection unit is further configured to detect a wired disconnection fault between the instrument device 10 and the working device;
[0069] The control module is further configured to control the working device to perform normal operations when the number of breakpoints of the wired disconnection fault is less than a preset breakpoint number threshold.
[0070] Since in this embodiment, the main switch of the instrument device 10 is connected to each working device through a ring redundant network, when the network encounters a fault, the main switch can quickly (for example, within 300 milliseconds) restore communication. To avoid any shutdown of the working device (for example, frequent shutdowns may damage the device), in this embodiment, the detection unit is used to detect the wired disconnection fault between the instrument device 10 and the working device. When the number of wired breakpoints of the wired disconnection fault does not exceed 2, the working device is controlled to still work normally, and it is timely detected whether the above-mentioned wired breakpoints will affect the normal operation of the working device. When the wired breakpoints affect the normal operation of the working device, the working device is then controlled to stop operating.
[0071] In some embodiments, the instrument device 10 is sequentially connected in series with at least one of the sand mixing device 30, the mixing and blending device, and the chemical addition device through a wired network, and / or
[0072] The instrument device 10 is respectively connected to at least one of the sand mixing device 30, the mixing and blending device, and the chemical addition device through a wireless network.
[0073] There is usually one sand mixing device 30, mixing and blending device, and chemical addition device, etc. Therefore, the above-mentioned sand mixing device 30, mixing and blending device, and chemical addition device can be sequentially connected in series through a wired network to reduce the number of wired network deployments. The sand mixing device 30, mixing and blending device, and chemical addition device can be sequentially connected in series in order, or can be connected end to end to form a ring redundant network.
[0074] The sand mixing device 30, mixing and blending device, and chemical addition device can also be respectively connected to the first wireless communication module on the instrument device 10 through a second wireless communication module provided thereon to realize wireless communication.
[0075] In some embodiments, such as Figure 2As shown, the instrument device 10 also has a PLC (Programmable Logic Controller) and an HMI (touch screen), which can realize the local control of the operation device and fully ensure the communication efficiency of the local control.
[0076] Embodiment 2
[0077] An embodiment of the present application provides a communication method for a fracturing complete set of equipment, which is applied to a communication system of the fracturing complete set of equipment. The communication system includes an instrument device 10 and an operation device. The instrument device 10 has a control module. The instrument device 10 is connected to at least a part of the operation devices in the operation device through a wired network, and the instrument device 10 is connected to at least another part of the operation devices in the operation device through a wireless network. The method includes:
[0078] The control module switches the communication mode between the instrument device and the operation device according to the operation situation of the fracturing complete set of equipment, wherein the communication mode includes a wired communication mode and a wireless communication mode.
[0079] In some embodiments, the wireless communication mode is the default communication mode between the instrument device and the operation device. The control module switches the communication mode between the instrument device and the operation device according to the operation situation of the fracturing complete set of equipment, including:
[0080] Detect the wireless communication strength of the wireless network;
[0081] Switch the communication mode between the instrument device and the operation device according to the wireless communication strength of the wireless network. If the wireless communication strength is less than the first preset strength threshold, the switching unit switches the communication mode between the instrument device and the operation device to the wired communication mode.
[0082] In some embodiments, the wireless communication mode is the default communication mode between the instrument device and the operation device. The control module switches the communication mode between the instrument device and the operation device according to the operation situation of the fracturing complete set of equipment, including:
[0083] Detect the number of packet losses of the wireless network;
[0084] Switch the communication mode between the instrument device and the operation device according to the number of packet losses of the wireless network. If the number of packet losses of the wireless network is greater than the first quantity threshold, the switching unit switches the communication mode between the instrument device and the operation device to the wired communication mode.
[0085] In some embodiments, the method further includes:
[0086] Detect the packet loss quantity of the wired network;
[0087] If the packet loss quantity of the wired network is greater than the second quantity threshold, and the wireless communication strength of the wireless network is greater than the second preset strength threshold, switch the communication mode between the meter device and the operation device to the wireless communication mode.
[0088] In some embodiments, the method further includes:
[0089] Detect the wired disconnection fault between the meter device and the operation device;
[0090] If the number of breakpoints of the wired disconnection fault is less than the preset breakpoint quantity threshold, control the operation device to perform normal operation.
[0091] The communication method of the fracturing complete equipment provided by the embodiments of the present application corresponds to the communication system of the fracturing complete equipment in the above embodiments. Any optional item in the embodiments of the communication system of the fracturing complete equipment is also applicable to the embodiments of the communication method of the fracturing complete equipment, and will not be elaborated here.
[0092] Embodiment III
[0093] The embodiments of the present application further provide an electronic device, which at least includes a memory and a processor. A computer program is stored on the memory, and when the processor executes the computer program on the memory, the above-mentioned communication method of the fracturing complete equipment is implemented.
[0094] In some embodiments, the processor for executing the computer program may be a processing device including more than one general-purpose processing device, such as a microprocessor, a central processing unit (CPU), a graphics processing unit (GPU), etc. More specifically, the processor may be a complex instruction set computing (CISC) microprocessor, a reduced instruction set computing (RISC) microprocessor, a very long instruction word (VLIW) microprocessor, a processor running other instruction sets, or a processor running a combination of instruction sets. The processor may also be more than one dedicated processing device, such as an application specific integrated circuit (ASIC), a field programmable gate array (FPGA), a digital signal processor (DSP), a system on chip (SoC), etc.
[0095] The memory can be a read-only memory (ROM), a random access memory (RAM), a phase change random access memory (PRAM), a static random access memory (SRAM), a dynamic random access memory (DRAM), an electrically erasable programmable read-only memory (EEPROM), other types of random access memory (RAM), a flash drive or other forms of flash memory, a cache, a register, a static memory, a compact disc read-only memory (CD-ROM), a digital versatile disc (DVD) or other optical memory, a cassette tape or other magnetic storage device, or any other possible non-transitory medium used to store information or instructions that can be accessed by a computer device, etc.
[0096] The electronic devices of the embodiments of the present application may include, but are not limited to, fixed terminal devices such as servers, desktop computers, digital TVs, etc., and mobile terminal devices such as in-vehicle devices (e.g., head-up display devices), handheld devices (e.g., mobile phones, tablet computers, etc.), wearable devices (e.g., smart watches, smart bracelets, etc.).
[0097] Embodiment 4
[0098] The embodiments of the present application also provide a computer-readable storage medium storing a computer program, and when the computer program is executed by a processor, the communication method of the above fracturing complete equipment is implemented.
[0099] The computer-readable storage medium of the embodiments of the present application may adopt any combination of one or more computer-readable media. The computer-readable medium can be a computer-readable signal medium or a computer-readable storage medium. The computer-readable storage medium can be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination of the above. In the embodiments of the present application, the computer-readable storage medium can be any tangible medium that contains or stores a program, and this program can be used by or in combination with an instruction execution system, apparatus, or device, for example, it can be the above-mentioned memory.
[0100] The computer programs of the embodiments of the present application can be organized into one or more computer-executable components or modules. The various aspects of the present application can be implemented with any number and combination of such components or modules. For example, the various aspects of the present application are not limited to the specific computer-executable instructions or specific components or modules shown in the drawings and described herein. Other embodiments may include different computer-executable instructions or components with more or less functions than those shown and described herein.
[0101] Although the subject matter has been described in language specific to structural features and / or methodological logical acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. On the contrary, the specific features and acts described above are merely example forms of implementing the claims.
Claims
1. A communication system for a complete set of fracturing equipment, characterized in that, It includes instrument equipment and operating equipment. The instrument equipment has a control module. At least a part of the operating equipment is connected to the instrument equipment through a wired network, and at least another part of the operating equipment is connected to the instrument equipment through a wireless network. The control module is used to switch the communication mode between the instrument equipment and the operating equipment according to the operating conditions of the fracturing complete equipment. Among them, the communication mode includes a wired communication mode and a wireless communication mode.
2. The communication system of the fracturing complete equipment according to claim 1, characterized in that The operating equipment includes a plurality of fracturing equipment. A main switch for wired communication is provided on the instrument equipment, and a wired interface is provided on each fracturing equipment. The main switch and the wired interfaces of each fracturing equipment are connected end to end in sequence to form a ring redundant network.
3. The communication system of the fracturing complete set of equipment according to claim 1, characterized in that, A first wireless module is provided on the instrument equipment, and a second wireless module for wireless communication with the first wireless module is provided on each operating equipment.
4. The communication system of the fracturing complete set of equipment according to claim 1, characterized in that, The wireless communication mode is the default communication mode between the instrument equipment and the operating equipment. The control module includes: A detection unit, which is used to detect the wireless communication strength of the wireless network. A switching unit, which is used to switch the communication mode between the instrument equipment and the operating equipment according to the wireless communication strength of the wireless network. Among them, if the wireless communication strength is less than the first preset strength threshold, the switching unit switches the communication mode between the instrument equipment and the operating equipment to the wired communication mode.
5. The communication system of the fracturing complete equipment according to claim 1, characterized in that, The wireless communication mode is the default communication mode between the instrument equipment and the operating equipment. The control module includes: A detection unit, which is used to detect the packet loss quantity of the wireless network. A switching unit, which is used to switch the communication mode between the instrument equipment and the operating equipment according to the packet loss quantity of the wireless network. Among them, if the packet loss quantity of the wireless network is greater than the first quantity threshold, the switching unit switches the communication mode between the instrument equipment and the operating equipment to the wired communication mode.
6. The communication system of the fracturing complete equipment according to claim 4, characterized in that, The detection unit is also used to detect the packet loss quantity of the wired network. The switching unit is also used to switch the communication mode between the instrument equipment and the operating equipment to the wireless communication mode when the packet loss quantity of the wired network is greater than the second quantity threshold and the wireless communication strength of the wireless network is greater than the second preset strength threshold.
7. The communication system of the fracturing complete equipment according to claim 4 or 5, characterized in that The detection unit is also used to detect the wired disconnection fault between the instrument equipment and the operating equipment. The control module is also used to control the operating equipment to operate normally when the number of breakpoints of the wired disconnection fault is less than the preset breakpoint quantity threshold.
8. The communication system of the fracturing complete equipment according to claim 2, characterized in that, The operating equipment also includes at least one of a sand mixing device, a mixing and blending device, and a chemical addition device. The instrument equipment is connected in series with at least one of the sand mixing device, the mixing and blending device, and the chemical addition device through a wired network, and / or The instrument equipment is respectively connected to at least one of the sand mixing device, the mixing and blending device, and the chemical addition device through a wireless network.
9. The communication system of the fracturing complete equipment according to claim 1, characterized in that, The instrument equipment also has a PLC and an HMI.
10. A communication method for a complete set of fracturing equipment, characterized in that, A communication system applied to a complete set of fracturing equipment, the communication system includes instrumentation equipment and operation equipment, the instrumentation equipment has a control module, at least a part of the operation equipment in the instrumentation equipment is connected to the operation equipment through a wired network, at least another part of the operation equipment in the instrumentation equipment is connected to the operation equipment through a wireless network, the method includes: The control module switches the communication mode between the instrumentation equipment and the operation equipment according to the operation condition of the complete set of fracturing equipment, wherein the communication mode includes a wired communication mode and a wireless communication mode.