Reed stamping die for harmonica production

By designing a reed stamping mold for harmonica production, the simultaneous stamping and sequence arrangement of multi-scale reeds is achieved, which solves the problems of low efficiency and low yield in traditional harmonica production, and improves production efficiency and yield.

CN120286559AActive Publication Date: 2025-07-11JIANGSU SWAN MUSICAL INSTR CO LTD
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Patent Information

Application Number
CN202510474454.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-07-11
Estimated Expiration
2045-04-16

AI Technical Summary

Technical Problem

In the production process of traditional harmonica, metal strips of different thicknesses need to be prefabricated according to different scales, and errors are prone to occur when installing the reeds, resulting in low production efficiency and low yield.

Method used

A reed stamping mold for harmonica production is designed, including a stamping mechanism, a mold assembly and a material conveying mechanism. By setting up a avoidance groove and a driving assembly, the simultaneous stamping and sequence arrangement of multi-scale reeds is achieved, combining a moving mold and a guide system to ensure that the reed falls accurately on the material bearing component.

Benefits of technology

The simultaneous stamping of multi-scale reeds is realized to ensure that the reeds are arranged in order, reduce installation errors, and improve production efficiency and yield.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a reed stamping die for harmonica production, and belongs to the technical field of stamping equipment.The reed stamping die for harmonica production comprises a stamping mechanism, a die assembly, a conveying mechanism, a bearing component and a driving assembly.The conveying mechanism is fixedly arranged on the ground, the stamping mechanism is fixedly arranged on one side of the conveying mechanism, and the die assembly is fixedly arranged on the other side of the conveying mechanism; the die assembly is arranged above the material conveying mechanism, the material bearing component is fixedly arranged on the material conveying mechanism, the stamping mechanism can drive the die assembly, and the stamping mechanism can drive the material conveying mechanism through the driving assembly. Reeds with multiple scales can be manufactured in one-time stamping, the reeds can be arranged in order according to the scale sequence after being produced, sequence errors generated when the reeds are fixedly installed in the follow-up process are effectively eradicated, and the production efficiency is effectively improved.
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Description

Technical Field

[0001] The present invention belongs to the technical field of stamping equipment, and particularly relates to a reed stamping die for harmonica production. Background Art

[0002] A harmonica is a wind instrument that produces sound by the vibration of reeds. Its core component is the reed, which is usually made by stamping copper strips or stainless steel strips. The thickness and length of the materials used for reeds of different scales are different.

[0003] Therefore, in the traditional harmonica production process, metal strips of different thicknesses need to be prefabricated according to different scales. Then, during the reed processing, reeds of one scale are stamped in the same batch, and then the reeds of one scale are collected uniformly. After that, the die is replaced to stamp the reeds of another scale, or multiple stamping devices are used to produce reeds of different scales. Then, the operator fixes the reeds of different scales on the reed board. After debugging, other accessories are assembled to make a harmonica. This production method has low efficiency. The operator needs to correctly fix the reeds of different scales at different positions on the reed board. Once the position order of one reed is incorrect, the harmonica will be a failure and become a waste product. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the above-mentioned disadvantages of the prior art and provide a reed stamping die for harmonica production. The present invention can produce reeds of multiple scales in one stamping, and the reeds can be neatly arranged in the order of scales after being produced, effectively preventing the order error from occurring during the subsequent fixing and installation of the reeds, effectively improving the production efficiency, reducing the error probability, and increasing the qualified rate.

[0005] The technical solution adopted to solve the above technical problem is: a reed stamping die for harmonica production, including a stamping mechanism, a die assembly, and a feeding mechanism. The feeding mechanism is fixedly arranged on the ground. The stamping mechanism is fixedly arranged on one side of the feeding mechanism. The die assembly is arranged above the feeding mechanism. A material receiving component is fixedly arranged at the top of the feeding mechanism. The stamping mechanism can drive the die assembly to stamp the material to be processed. A driving component is rotatably connected to one side of the feeding mechanism. The stamping mechanism can drive the feeding mechanism through the driving component. The material to be processed after being stamped by the die assembly can fall onto the material receiving component on the feeding mechanism.

[0006] Through the above technical solution, an avoidance groove allowing metal strips of each scale to pass through is provided on the die assembly. The prefabricated metal strips of different scales are conveyed onto the die assembly by a feeding device. The stamping mechanism drives the die assembly to stamp the metal strips of different scales. The reeds of different scales formed after stamping fall onto the material receiving part. The material receiving part is provided with receiving grooves for reeds of different scales corresponding to the die assembly, so that the reeds of different scales falling onto the material receiving part are arranged in sequence, and operators will not make installation mistakes in the subsequent process of installing and fixing the reeds, effectively improving the efficiency while reducing installation mistakes and increasing the yield rate. While the stamping mechanism drives the die assembly to stamp, the driving component drives the material conveying mechanism to move, so that the material conveying mechanism drives the material receiving part to move, realizing that each time stamping is performed, the material receiving part without loaded reeds moves under the die assembly, that is, each material receiving part only bears a set of reeds, which is convenient for the subsequent operation of the operator.

[0007] Further, the die assembly includes a fixed die, a backing plate, a movable die, a buffer spring and a processing frame. The processing frame is fixedly arranged on the ground. The fixed die is fixedly connected to the processing frame. The backing plate is slidably connected above the fixed die. The movable die is slidably connected above the backing plate. A stamping head is slidably connected to the stamping mechanism. The bottom of the stamping head is fixedly connected to the top of the movable die.

[0008] Through the above technical solution, since the processing frame is fixedly arranged on the ground, the fixed die is fixedly connected to the processing frame, the backing plate is slidably connected above the fixed die, the movable die is slidably connected above the backing plate, a stamping head is slidably connected to the stamping mechanism, and the bottom of the stamping head is fixedly connected to the top of the movable die, the lifting of the stamping mechanism can drive the lifting of the movable die, so as to stamp the metal strip to be processed.

[0009] Further, a guiding column is fixedly connected to the top of the fixed die. The guiding column penetrates through the backing plate and the movable die. The backing plate is slidably connected to the guiding column. The movable die is slidably connected to the guiding column. A limiting block is fixedly connected to the top of the guiding column. A guiding rod is fixedly connected to the top of the backing plate. The guiding rod penetrates through the movable die. The movable die is slidably connected to the guiding rod. A buffer spring is sleeved on the guiding rod. The bottom of the buffer spring is fixedly connected to the top of the backing plate. The top of the buffer spring is fixedly connected to the bottom of the movable die. A limiting plate is fixedly connected to the top of the guiding rod.

[0010] Through the above technical solution, since the guide posts are fixedly connected to the top of the fixed mold, the guide posts penetrate through the backing plate and the movable mold, the backing plate is slidably connected to the guide posts, the movable mold is slidably connected to the guide posts, the top of the guide posts is fixedly connected with limit blocks, the top of the backing plate is fixedly connected with guide rods, the guide rods penetrate through the movable mold, the movable mold is slidably connected to the guide rods, buffer springs are sleeved on the guide rods, the bottom of the buffer springs is fixedly connected with the top of the backing plate, the top of the buffer springs is fixedly connected with the bottom of the movable mold, and the top of the guide rods is fixedly connected with limit plates, when the movable mold descends, it can drive the backing plate to descend, and the descent of the backing plate can press the metal strip to be processed, and then the movable mold continues to descend to punch the metal strip to be processed.

[0011] Further, a cutter is fixedly connected to the bottom of the movable mold, and the cutter can penetrate through the backing plate and the fixed mold.

[0012] Through the above technical solution, since a cutter is fixedly connected to the bottom of the movable mold and the cutter can penetrate through the backing plate and the fixed mold, the lifting of the movable mold can drive the lifting of the cutter, and when the cutter descends and cooperates with the fixed mold, the metal strip to be processed can be punched into a reed piece. There are multiple cutters, and there are multiple corresponding type grooves on the fixed mold, so that multiple reed pieces of different scales can be formed in one punching; And since the cutter can penetrate through the backing plate and the fixed mold, the cutter can press out the punched reed piece from the bottom of the fixed mold to realize the discharging of the reed piece.

[0013] Further, the material conveying mechanism includes a feeding belt, a rack and driven rollers. The rack is fixedly connected to the ground, multiple driven rollers are rotatably connected to the rack, and the feeding belt is sleeved on the multiple driven rollers.

[0014] Through the above technical solution, since the rack is fixedly connected to the ground, multiple driven rollers are rotatably connected to the rack, and the feeding belt is sleeved on the multiple driven rollers, the rotation of the driven rollers can drive the feeding belt.

[0015] Further, positioning plates are fixedly connected to the feeding belt. The positioning plates are arranged on the feeding belt at equal intervals. Multiple second ventilation grooves are arranged on the feeding belt at equal intervals. Multiple positioning grooves are arranged at the bottom of the material receiving component. Multiple first ventilation grooves are arranged at the bottom of the material receiving component. The positioning plates can be clamped in the positioning grooves, and the second ventilation grooves can coincide with the first ventilation grooves.

[0016] Through the above technical solution, since positioning plates are fixedly connected to the feeding belt, the positioning plates are arranged on the feeding belt at equal intervals, multiple second ventilation grooves are arranged on the feeding belt at equal intervals, multiple positioning grooves are arranged at the bottom of the material receiving component, multiple first ventilation grooves are arranged at the bottom of the material receiving component, the positioning plates can be clamped in the positioning grooves, and the second ventilation grooves can coincide with the first ventilation grooves, multiple material receiving components can be fixed on the feeding belt, and the feeding belt can drive the material receiving components to move horizontally; A magnet can be installed inside the positioning plate, and an iron sheet can be arranged inside the positioning groove. The iron sheet is adsorbed on the magnet, which facilitates the accurate installation of the material-carrying component on the feeding belt.

[0017] Furthermore, the driving assembly is rotatably connected to the machine frame. The driving assembly includes a driving disk and an eccentric disk. The driving disk is arranged inside the machine frame, and the eccentric disk is arranged outside the machine frame. The rotating shaft of the driving disk is fixedly connected to the rotating shaft of the eccentric disk. Transmission teeth are arranged on both sides of the feeding belt, and incomplete teeth are arranged on the edge of the driving disk. The incomplete teeth are engaged with the transmission teeth. Driven gears are fixedly connected to both sides of the driven roller shaft, and the driven gears are engaged with the transmission teeth.

[0018] Through the above technical solution, since the driving disk is arranged inside the machine frame, the eccentric disk is arranged outside the machine frame, the rotating shaft of the driving disk is fixedly connected to the rotating shaft of the eccentric disk, transmission teeth are arranged on both sides of the feeding belt, incomplete teeth are arranged on the edge of the driving disk, the incomplete teeth are engaged with the transmission teeth, driven gears are fixedly connected to both sides of the driven roller shaft, and the driven gears are engaged with the transmission teeth, the rotation of the driving disk can intermittently drive the feeding belt to move, that is, intermittently drive the material-carrying component to move horizontally.

[0019] Furthermore, a transmission rod is hinged to the edge of the eccentric disk, and the other end of the transmission rod is hinged to one side of the moving die.

[0020] Through the above technical solution, since a transmission rod is hinged to the edge of the eccentric disk and the other end of the transmission rod is hinged to one side of the moving die, the vertical lifting of the moving die can drive the eccentric disk to rotate through the transmission rod, and the rotation of the eccentric disk can drive the driving disk to rotate; And when the moving die lifts and lowers for one cycle, it can drive the eccentric disk to rotate one week, that is, drive the driving disk to rotate one week, that is, drive the material-carrying component to move horizontally once. That is, in one stamping cycle of the moving die, the material-carrying component intermittently moves horizontally once, and when the moving die descends for stamping, the material-carrying component does not move, so that the stamped reed can accurately fall on the material-carrying component.

[0021] Furthermore, a fixing plate is fixedly connected to the middle of the top of the machine frame. A plurality of third ventilation grooves are arranged on the fixing plate. A cleaning component is arranged below the fixing plate. The cleaning component includes an air bag and a compression frame. There are a plurality of air bags. A jet port is arranged at the top of the air bag. The jet port is fixedly connected to the bottom of the third ventilation groove. The compression frame is fixedly connected to the bottoms of the plurality of air bags. The third ventilation groove can coincide with the second ventilation groove.

[0022] Through the above technical solution, since a fixed plate is fixedly connected to the middle of the top of the frame, a plurality of third ventilation grooves are provided on the fixed plate, and a cleaning component is provided below the fixed plate. The cleaning component includes an airbag and a compression frame. There are a plurality of airbags. A jet port is provided at the top of the airbag, and the jet port is fixedly connected to the bottom of the third ventilation groove. The compression frame is fixedly connected to the bottoms of the plurality of airbags. The third ventilation groove can coincide with the second ventilation groove, so that when the compression frame rises, the airbag can be compressed, causing the airbag to jet air, and when the compression frame descends, the airbag can be extended, causing the airbag to inhale; The jet port is fixedly connected to the bottom of the third ventilation groove. The third ventilation groove can coincide with the second ventilation groove, and the second ventilation groove can coincide with the first ventilation groove. The first ventilation groove is provided at the bottom of the receiving groove for receiving the reed, so that the airbag can blow air into the receiving groove or inhale air from the receiving groove.

[0023] Furthermore, both sides of the compression frame are fixedly connected to both sides of the moving die.

[0024] Through the above technical solution, since both sides of the compression frame are fixedly connected to both sides of the moving die, when the moving die rises, it can drive the compression frame to rise, that is, compress the airbag, causing the airbag to jet air, and when the moving die descends, it can drive the compression frame to descend, that is, extend the airbag, causing the airbag to inhale; During one stamping cycle, when the moving die rises, it drives the airbag to jet air, and can jet air to the receiving component that has just moved below the fixed die, that is, blow air into the receiving groove on the receiving component that does not carry the reed, clean the receiving groove, and prevent dust and other impurities in the receiving groove from affecting the quality of the reed. When the moving die descends to stamp the metal strip to be processed, at this time the airbag extends, and the airbag inhales air from the receiving groove, which can help the formed reed to fall from the mold cavity of the fixed die into the corresponding receiving groove on the receiving component.

[0025] The beneficial effects of the present invention are as follows: (1) When the moving die descends for stamping in the present invention, the receiving component does not move, the tool penetrates through the backing plate and the fixed die, and presses the stamped reed out of the bottom of the fixed die, so that the stamped reed can accurately fall on the receiving component. A plurality of receiving grooves corresponding to the mold cavities on the fixed die are provided on the receiving component, so that the reeds falling on the receiving component are arranged in the order of musical scales, and the operator will not make mistakes in the subsequent process of installing and fixing the reeds, effectively improving the yield rate; (2) In the present invention, the vertical lifting of the moving die can drive the eccentric disk to rotate through the transmission rod, the rotation of the eccentric disk can drive the driving disk to rotate, and when the moving die lifts and lowers one cycle, it can drive the eccentric disk to rotate one week, and can drive the driving disk to rotate one week, that is, drive the receiving component to move horizontally once. It realizes that in one stamping cycle of the moving die, the receiving component moves horizontally intermittently once, that is, each receiving component only carries a set of reeds, further reducing the subsequent installation errors of the reeds, facilitating the operation of the operator, and improving the work efficiency; (3) In the present invention, when the moving die ascends, it drives the airbag to jet air, which can jet air to the material receiving component that has just moved below the fixed die, that is, blow air into the receiving groove on the material receiving component that does not carry the reed, clean the receiving groove, and prevent impurities such as dust in the receiving groove from affecting the quality of the reed. When the moving die descends to stamp the metal strip to be processed, at this time, the airbag expands, and the airbag inhales air from the receiving groove, which can help the formed reed to fall from the mold cavity of the fixed die into the corresponding receiving groove on the material receiving component, improving production efficiency. Brief Description of the Drawings

[0026] Figure 1 is a schematic structural view of a reed stamping die for harmonica production according to the present invention; Figure 2 is a schematic structural view of the cooperation between the fixed die and the processing frame of a reed stamping die for harmonica production according to the present invention; Figure 3 is a schematic structural view of the die assembly of a reed stamping die for harmonica production according to the present invention; Figure 4 is an exploded structural view of the die assembly of a reed stamping die for harmonica production according to the present invention; Figure 5 is a schematic structural view of the cooperation between the material feeding mechanism and the driving component of a reed stamping die for harmonica production according to the present invention; Figure 6 is a schematic structural view of the cooperation between the moving die and the driving component of a reed stamping die for harmonica production according to the present invention; Figure 7 is a reed stamping die for harmonica production according to the present invention Figure 6 partial enlarged view at A therein; Figure 8 is an exploded structural view of the cooperation between the moving die and the driving component of a reed stamping die for harmonica production according to the present invention; Figure 9 is an exploded structural view of the material feeding mechanism of a reed stamping die for harmonica production according to the present invention; Figure 10 is a schematic structural view of the material receiving component of a reed stamping die for harmonica production according to the present invention; Figure 11 is a schematic structural view of the cooperation between the moving die and the cleaning component of a reed stamping die for harmonica production according to the present invention; Figure 12 is a schematic structural view of the cleaning component of a reed stamping die for harmonica production according to the present invention.

[0027] Reference numerals: 1, stamping mechanism; 2, die assembly; 3, material feeding mechanism; 4, material supporting member; 5, driving assembly; 6, cleaning assembly; 21, fixed die; 22, backing plate; 23, moving die; 24, buffer spring; 25, processing frame; 211, guiding column; 221, guiding rod; 31, feeding belt; 32, frame; 33, driven roller; 311, transmission tooth; 312, positioning plate; 313, second ventilation groove; 321, fixing plate; 3211, third ventilation groove; 331, driven gear; 41, first ventilation groove; 42, positioning groove; 51, driving disc; 52, eccentric disc; 53, transmission rod; 61, airbag; 611, jet orifice; 62, compression frame. Detailed implementation manner

[0028] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0029] As Figure 1 - Figure 2 shown, a reed stamping die for harmonica production includes a stamping mechanism 1, a die assembly 2 and a material feeding mechanism 3. The material feeding mechanism 3 is fixedly arranged on the ground, the stamping mechanism 1 is fixedly arranged on one side of the material feeding mechanism 3, the die assembly 2 is arranged above the material feeding mechanism 3, a material supporting member 4 is fixedly arranged on the top of the material feeding mechanism 3, the stamping mechanism 1 can drive the die assembly 2 to stamp the material to be processed, and a driving assembly 5 is rotatably connected to one side of the material feeding mechanism 3. The stamping mechanism 1 can drive the material feeding mechanism 3 through the driving assembly 5; The material to be processed after being stamped by the die assembly 2 can fall onto the material supporting member 4 on the material feeding mechanism 3.

[0030] In this embodiment, the die assembly 2 is provided with avoidance grooves allowing metal strips of each scale to pass through. The prefabricated metal strips of different scales are conveyed to the die assembly 2 through a feeding device. The stamping mechanism 1 drives the die assembly 2 to stamp the metal strips of different scales. The reeds of different scales formed after stamping fall onto the material supporting member 4. The material supporting member 4 is provided with receiving grooves for reeds of different scales corresponding to the die assembly 2, so that the reeds of different scales falling onto the material supporting member 4 are arranged in sequence. Operators will not make installation mistakes in the subsequent process of installing and fixing the reeds, effectively improving the efficiency while reducing installation mistakes and increasing the yield rate. While the stamping mechanism 1 drives the die assembly 2 to stamp, the driving assembly 5 drives the material feeding mechanism 3 to move, so that the material feeding mechanism 3 drives the material supporting member 4 to move, realizing that each time of stamping, the material supporting member 4 without loaded reeds moves to the lower part of the die assembly 2, that is, each material supporting member 4 only bears a group of reeds, which is convenient for the subsequent operation of the operator.

[0031] AsFigure 2 - Figure 4 As shown in Figure 4 , the mold assembly 2 includes a stationary mold 21, a backing plate 22, a movable mold 23, a buffer spring 24, and a processing frame 25. The processing frame 25 is fixedly arranged on the ground. The stationary mold 21 is fixedly connected to the processing frame 25. The backing plate 22 is slidably connected above the stationary mold 21. The movable mold 23 is slidably connected above the backing plate 22. A punching head is slidably connected to the punching mechanism 1, and the bottom of the punching head is fixedly connected to the top of the movable mold 23; A guiding column 211 is fixedly connected to the top of the stationary mold 21. The guiding column 211 penetrates through the backing plate 22 and the movable mold 23. The backing plate 22 is slidably connected to the guiding column 211. The movable mold 23 is slidably connected to the guiding column 211. A limiting block is fixedly connected to the top of the guiding column 211. A guiding rod 221 is fixedly connected to the top of the backing plate 22. The guiding rod 221 penetrates through the movable mold 23. The movable mold 23 is slidably connected to the guiding rod 221. A buffer spring 24 is sleeved on the guiding rod 221. The bottom of the buffer spring 24 is fixedly connected to the top of the backing plate 22. The top of the buffer spring 24 is fixedly connected to the bottom of the movable mold 23. A limiting plate is fixedly connected to the top of the guiding rod 221; A cutter is fixedly connected to the bottom of the movable mold 23, and the cutter can penetrate through the backing plate 22 and the stationary mold 21.

[0032] In this embodiment, the lifting of the punching mechanism 1 can drive the lifting of the movable mold 23. When the movable mold 23 descends, it first drives the backing plate 22 to descend. The descent of the backing plate 22 can press the metal strip to be processed. The movable mold 23 drives the cutter to continue descending. The descent of the cutter cooperates with the stationary mold 21 to stamp the metal strip to be processed into a reed piece; There are multiple cutters, and there are multiple corresponding die cavities on the stationary mold 21, so that multiple reed pieces of different scales can be formed in one stamping. The cutter can penetrate through the backing plate 22 and the stationary mold 21, so that the cutter can press out the stamped reed pieces from the bottom of the stationary mold 21 to realize the discharging of the reed pieces.

[0033] As Figure 5 - Figure 10 shown in Figure 10 , the feeding mechanism 3 includes a feeding belt 31, a frame 32, and a driven roller 33. The frame 32 is fixedly connected to the ground. There are multiple driven rollers 33 rotatably connected to the frame 32, and the feeding belt 31 is sleeved on the multiple driven rollers 33; A positioning plate 312 is fixedly connected to the feeding belt 31. There are multiple positioning plates 312 equidistantly arranged on the feeding belt 31. There are multiple second ventilation grooves 313 equidistantly arranged on the feeding belt 31. Multiple positioning grooves 42 are arranged at the bottom of the material receiving member 4. Multiple first ventilation grooves 41 are arranged at the bottom of the material receiving member 4. The positioning plate 312 can be clamped in the positioning groove 42, and the second ventilation groove 313 can coincide with the first ventilation groove 41; The driving assembly 5 is rotatably connected to the frame 32. The driving assembly 5 includes a driving disk 51 and an eccentric disk 52. The driving disk 51 is arranged inside the frame 32, and the eccentric disk 52 is arranged outside the frame 32. The rotating shafts of the driving disk 51 and the eccentric disk 52 are fixedly connected. Transmission teeth 311 are arranged on both sides of the feeding belt 31, and incomplete teeth are arranged on the edge of the driving disk 51. The incomplete teeth are engaged with the transmission teeth 311. Driven gears 331 are fixedly connected to both sides of the driven roller 33, and the driven gears 331 are engaged with the transmission teeth 311; A transmission rod 53 is hinged to the edge of the eccentric disk 52, and the other end of the transmission rod 53 is hinged to one side of the moving die 23.

[0034] In this embodiment, a plurality of material receiving components 4 can be fixed on the feeding belt 31. Magnets can be installed in the positioning plate 312, and iron sheets can be arranged in the positioning grooves 42. The iron sheets are adsorbed on the magnets, which is convenient for the material receiving components 4 to be accurately installed on the feeding belt 31; The vertical lifting of the moving die 23 can drive the eccentric disk 52 to rotate through the transmission rod 53, and the rotation of the eccentric disk 52 can drive the driving disk 51 to rotate. The rotation of the driving disk 51 can intermittently drive the feeding belt 31 to move, that is, intermittently drive the material receiving components 4 to move horizontally; And one cycle of the lifting of the moving die 23 can drive the eccentric disk 52 to rotate one week, that is, drive the driving disk 51 to rotate one week, that is, drive the material receiving components 4 to move horizontally once, realizing one stamping cycle of the moving die 23 and the material receiving components 4 intermittently move horizontally once. When the moving die 23 descends for stamping, the material receiving components 4 do not move, so that the stamped reed can accurately fall on the material receiving components 4.

[0035] Such as Figure 9 - Figure 12 As shown in the figure, a fixing plate 321 is fixedly connected to the middle of the top of the frame 32. A plurality of third ventilation grooves 3211 are arranged on the fixing plate 321. A cleaning assembly 6 is arranged below the fixing plate 321. The cleaning assembly 6 includes an air bag 61 and a compression frame 62. There are a plurality of air bags 61. A jet port 611 is arranged at the top of the air bag 61. The jet port 611 is fixedly connected to the bottom of the third ventilation groove 3211. The compression frame 62 is fixedly connected to the bottoms of the plurality of air bags 61. The third ventilation groove 3211 can coincide with the second ventilation groove 313; Both sides of the compression frame 62 are fixedly connected to both sides of the moving die 23.

[0036] In this embodiment, the rising of the moving die 23 can drive the compression frame 62 to rise, that is, compress the air bag 61, so that the air bag 61 jets air. The descending of the moving die 23 can drive the compression frame 62 to descend, that is, the air bag 61 expands, so that the air bag 61 inhales air; During a stamping cycle, the moving die 23 rises, driving the airbag 61 to jet air, which can jet air at the material receiving component 4 that has just moved below the fixed die 21, that is, blow air into the receiving groove on the material receiving component 4 that does not carry the reed, clean the receiving groove, and prevent impurities such as dust in the receiving groove from affecting the quality of the reed. Then the moving die 23 descends to stamp the metal strip to be processed. At this time, the airbag 61 expands, and the airbag 61 sucks air from the receiving groove, which can help the formed reed fall from the mold cavity of the fixed die 21 into the corresponding receiving groove on the material receiving component 4.

[0037] Working principle: During operation, the prefabricated metal strips of different scales are conveyed to the die assembly 2 through the feeding device, and a plurality of material receiving components 4 are fixed on the feeding belt 31; Start the stamping mechanism 1. When the stamping mechanism 1 drives the moving die 23 to descend, when the moving die 23 descends, it first drives the backing plate 22 to descend. The descent of the backing plate 22 can press the metal strip to be processed and fix the metal strip to be processed. Then the moving die 23 drives the cutter to continue descending. The descent of the cutter cooperates with the fixed die 21 to stamp the metal strip to be processed into a reed; There are multiple cutters, and there are multiple mold cavities corresponding to the fixed die 21, so that multiple reeds of different scales can be formed in one stamping. After stamping is completed, the moving die 23 rises to complete a stamping cycle; The vertical lifting of the moving die 23 can drive the eccentric disk 52 to rotate through the transmission rod 53. The rotation of the eccentric disk 52 can drive the driving disk 51 to rotate. When the moving die 23 lifts and lowers for one cycle, it can drive the eccentric disk 52 to rotate one week, that is, drive the driving disk 51 to rotate one week, that is, drive the material receiving component 4 to move horizontally once, realizing one stamping cycle of the moving die 23 and the material receiving component 4 moving horizontally intermittently once; When the moving die 23 descends for stamping, the material receiving component 4 does not move. The cutter penetrates through the backing plate 22 and the fixed die 21, and presses the stamped reed out of the bottom of the fixed die 21, so that the stamped reed can accurately fall on the material receiving component 4. There are multiple receiving grooves on the material receiving component 4 corresponding to the mold cavities on the fixed die 21, realizing the reeds falling on the material receiving component 4 being arranged in the order of scales; During a stamping cycle, the moving die 23 rises, driving the airbag 61 to jet air, which can jet air at the material receiving component 4 that has just moved below the fixed die 21, that is, blow air into the receiving groove on the material receiving component 4 that does not carry the reed, clean the receiving groove, and prevent impurities such as dust in the receiving groove from affecting the quality of the reed. Then the moving die 23 descends to stamp the metal strip to be processed. At this time, the airbag 61 expands, and the airbag 61 sucks air from the receiving groove, which can help the formed reed fall from the mold cavity of the fixed die 21 into the corresponding receiving groove on the material receiving component 4.

[0038] The above is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A reed stamping die for harmonica production, comprising a stamping mechanism (1), a die assembly (2) and a feeding mechanism (3), characterized in that, The feeding mechanism (3) is fixedly arranged on the ground. The stamping mechanism (1) is fixedly arranged on one side of the feeding mechanism (3). The die assembly (2) is arranged above the feeding mechanism (3). A material receiving component (4) is fixedly arranged at the top of the feeding mechanism (3). The stamping mechanism (1) can drive the die assembly (2) to stamp the material to be processed. A driving component (5) is rotatably connected to one side of the feeding mechanism (3). The stamping mechanism (1) can drive the feeding mechanism (3) through the driving component (5). The material to be processed after being stamped by the die assembly (2) can fall onto the material receiving component (4) on the feeding mechanism (3).

2. The reed stamping die for harmonica production according to claim 1, characterized in that, The die assembly (2) includes a fixed die (21), a backing plate (22), a movable die (23), a buffer spring (24), and a processing frame (25). The processing frame (25) is fixedly arranged on the ground. The fixed die (21) is fixedly connected to the processing frame (25). The backing plate (22) is slidably connected above the fixed die (21). The movable die (23) is slidably connected above the backing plate (22). A stamping head is slidably connected to the stamping mechanism (1). The bottom of the stamping head is fixedly connected to the top of the movable die (23).

3. The reed stamping die for harmonica production according to claim 2, wherein, A guide post (211) is fixedly connected to the top of the fixed die (21). The guide post (211) penetrates through the backing plate (22) and the movable die (23). The backing plate (22) is slidably connected to the guide post (211). The movable die (23) is slidably connected to the guide post (211). A limit block is fixedly connected to the top of the guide post (211). A guide rod (221) is fixedly connected to the top of the backing plate (22). The guide rod (221) penetrates through the movable die (23). The movable die (23) is slidably connected to the guide rod (221). A buffer spring (24) is sleeved on the guide rod (221). The bottom of the buffer spring (24) is fixedly connected to the top of the backing plate (22). The top of the buffer spring (24) is fixedly connected to the bottom of the movable die (23). A limit plate is fixedly connected to the top of the guide rod (221).

4. The reed stamping die for harmonica production according to claim 3, characterized in that, A cutter is fixedly connected to the bottom of the movable die (23). The cutter can penetrate through the backing plate (22) and the fixed die (21).

5. The reed stamping die for harmonica production according to claim 2, characterized in that, The feeding mechanism (3) includes a feeding belt (31), a frame (32), and a driven roller (33). The frame (32) is fixedly connected to the ground. A plurality of driven rollers (33) are rotatably connected to the frame (32). The feeding belt (31) is sleeved on the plurality of driven rollers (33).

6. The reed stamping die for harmonica production according to claim 5, characterized in that, A positioning plate (312) is fixedly connected to the feeding belt (31). The positioning plates (312) are arranged at equal intervals on the feeding belt (31). A plurality of second ventilation grooves (313) are arranged at equal intervals on the feeding belt (31). A plurality of positioning grooves (42) are arranged at the bottom of the material receiving component (4). A plurality of first ventilation grooves (41) are arranged at the bottom of the material receiving component (4). The positioning plate (312) can be clamped in the positioning groove (42). The second ventilation groove (313) can coincide with the first ventilation groove (41).

7. The reed stamping die for harmonica production according to claim 6, characterized in that, The driving assembly (5) is rotatably connected to the frame (32). The driving assembly (5) includes a driving disk (51) and an eccentric disk (52). The driving disk (51) is arranged inside the frame (32), and the eccentric disk (52) is arranged outside the frame (32). The rotating shaft of the driving disk (51) is fixedly connected to the rotating shaft of the eccentric disk (52). Transmission teeth (311) are arranged on both sides of the feeding belt (31). Incomplete teeth are arranged on the edge of the driving disk (51), and the incomplete teeth are meshed with the transmission teeth (311). Driven gears (331) are fixedly connected to both sides of the driven roller (33), and the driven gears (331) are meshed with the transmission teeth (311).

8. The reed stamping die for harmonica production according to claim 7, characterized in that, A transmission rod (53) is hinged to the edge of the eccentric disk (52), and the other end of the transmission rod (53) is hinged to one side of the moving die (23).

9. The reed stamping die for harmonica production according to claim 6, wherein A fixing plate (321) is fixedly connected to the middle of the top of the frame (32). A plurality of third ventilation grooves (3211) are arranged on the fixing plate (321). A cleaning assembly (6) is arranged below the fixing plate (321). The cleaning assembly (6) includes an air bag (61) and a compression frame (62). There are a plurality of air bags (61). A jet orifice (611) is arranged at the top of the air bag (61), and the jet orifice (611) is fixedly connected to the bottom of the third ventilation groove (3211). The compression frame (62) is fixedly connected to the bottoms of the plurality of air bags (61). The third ventilation groove (3211) can coincide with the second ventilation groove (313).

10. The reed stamping die for harmonica production according to claim 9, characterized in that, Both sides of the compression frame (62) are fixedly connected to both sides of the moving die (23).

Citation Information

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