Universal seam welding tool for dust cover

Through the screw telescopic structure of the adjustable pressure head and adjustable base assembly, the waste of resources and low efficiency caused by the equipment stroke and vibration damper length are solved, and the stable seam welding and versatility of the dust cover and vibration damper are achieved.

CN120286966APending Publication Date: 2025-07-11NANYANG XIJIAN AUTOMOBILE SHOCK ABSORBER
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510476159.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-16
Publication Date
2025-07-11

AI Technical Summary

Technical Problem

Existing equipment is subject to equipment stroke and vibration damper length issues, and requires the production of unique tooling fixtures for each product model, resulting in waste of resources and inefficient welding efficiency.

Method used

It adopts an adjustable pressure head assembly and an adjustable base assembly, both of which are screw telescopic structures, which are used to fix dust covers and vibration dampers, adapt to vibration dampers of different stroke equipment and lengths, and achieve stability and versatility of seam welding.

Benefits of technology

The stable seam welding between the dust cover and the vibration damper is realized, the welding efficiency and resource utilization are improved, and the use of different equipment and vibration damper lengths are adapted.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120286966A_ABST
    Figure CN120286966A_ABST
Patent Text Reader

Abstract

The invention is suitable for the technical field of shock absorbers, and provides a universal seam welding tool for a dust cover, which is used for fixing the shock absorbers and the dust cover arranged on a rack, and comprises an adjustable pressure head assembly and an adjustable base assembly which are matched for use, and the adjustable pressure head assembly and the adjustable base assembly are both of a lead screw telescopic structure; the adjustable pressure head assembly is used for fixing a dust cover, the adjustable base assembly is used for fixing a shock absorber, and the adjustable pressure head assembly corresponds to the adjustable base assembly up and down. On one hand, the dustproof cap moves downwards to the top of the shock absorber after being fixed, so that the dustproof cap and the shock absorber get close to each other, and seam welding stability is achieved; and on the other hand, the adjustable pressure head assembly and the adjustable base assembly are arranged to be of a lead screw telescopic structure, the length telescopic function of the adjustable pressure head assembly and the adjustable base assembly is achieved, and therefore the adjustable pressure head assembly and the adjustable base assembly can adapt to equipment with different strokes and shock absorbers with different lengths, and the seam welding efficiency and universality are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention belongs to the technical field of shock absorbers, and particularly relates to a universal seam welding tooling for dust covers. Background Art

[0002] With the development of the shock absorber industry, the requirements for track shock absorbers are getting higher and higher. In order to ensure the shock absorption effect of the track shock absorber, it is usually necessary to weld a dust cover on the track shock absorber.

[0003] At present, for the welding of the dust cover, it is usually welded on the shock absorber through a four-point welding process. However, there is a situation where the un-welded part of the dust cover welded by the four-point welding process leaks water and rusts. To solve this problem, the dust cover welding process is optimized from four-point spot welding to two steps of four-point spot welding + seam welding, thereby greatly avoiding such risks for the dust cover.

[0004] However, at the present stage, due to the problems of the equipment stroke and the length of the shock absorber, basically, a unique tooling fixture needs to be made for each equipment according to each product model to realize the welding of the dust cover and the shock absorber. On the one hand, it greatly wastes resources, and on the other hand, it also reduces the welding efficiency. Summary of the Invention

[0005] The present invention provides a universal seam welding tooling for dust covers, aiming to solve the problems that existing equipment is restricted by the equipment stroke and the length of the shock absorber, and basically, a unique tooling fixture needs to be made for each equipment according to each product model, resulting in waste of resources and low welding efficiency.

[0006] The present invention is realized as follows. A universal seam welding tooling for dust covers is used to fix a shock absorber and a dust cover arranged on a frame, and includes a pressure head assembly and a base assembly that are used in cooperation. Among them, both the pressure head assembly and the base assembly are screw telescopic structures; the pressure head assembly is used to fix the dust cover, the base assembly is used to fix the shock absorber cylinder body, and the pressure head assembly and the base assembly correspond to each other up and down.

[0007] Optionally, the pressure head assembly includes a pressure head, an adjustable pressure column, and a first locking nut. Among them, the first locking nut is arranged at the top end of the adjustable pressure column, and the pressure head is arranged at the bottom end of the adjustable pressure column; the adjustable pressure column is a screw telescopic pressure column, the first locking nut is used for adjusting and locking the adjustable pressure column, and the pressure head is used to fix the dust cover.

[0008] Optionally, the pressure head is composed of two oppositely arranged limiting plates and a V-shaped block. The V-shaped block is arranged between the two limiting plates, and the arc-shaped outer wall of the limiting plate faces outward.

[0009] Optionally, the indenter size is equal to the inner diameter of the smallest dust cover.

[0010] Optionally, the adjustable base assembly includes a base, an adjustable bracket, and a second locking nut. The top of the adjustable bracket fixes the base, and the bottom of the adjustable bracket fixes the second locking nut. The adjustable bracket is a lead screw telescopic bracket. The second locking nut is used for adjusting and locking the adjustable bracket, and the base is used for fixing the shock absorber.

[0011] Optionally, the base is a V-shaped universal base.

[0012] The beneficial effects achieved by the present invention are as follows. Since a universal seam welding tooling for dust covers provided by the present invention is used to fix a shock absorber and a dust cover disposed on a frame, and includes a cooperating adjustable indenter assembly and an adjustable base assembly. Among them, both the adjustable indenter assembly and the adjustable base assembly are lead screw telescopic structures. The adjustable indenter assembly is used to fix the dust cover, and the adjustable base assembly is used to fix the shock absorber cylinder body, and the adjustable indenter assembly and the adjustable base assembly are correspondingly arranged up and down. On the one hand, the shock absorber is fixed by the adjustable base assembly, and the dust cap is fixed by the adjustable indenter assembly, so that the dust cap and the shock absorber are fixed from top to bottom, and the dust cap moves downward to the top of the shock absorber to make the two close to each other to achieve the stability of seam welding. On the other hand, by setting the adjustable indenter assembly and the adjustable base assembly as lead screw telescopic structures, the length telescopic functions of the adjustable indenter assembly and the adjustable base assembly can be realized, so that different stroke devices and shock absorbers with different lengths can be adapted, which is convenient for the efficiency and versatility of seam welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings here are incorporated into the specification and form a part of this specification, showing embodiments consistent with the present invention and used together with the specification to explain the principles of the present invention.

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, for those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0015] Figure 1 is a schematic structural diagram of the universal seam welding tooling for dust covers provided by this application.

[0016] Figure 2 is a partial structural schematic diagram of the indenter of the universal seam welding tooling for dust covers provided by this application.

[0017] Figure 3It is a schematic diagram of a partial structure of the base of the universal seam welding tooling for the dust cover provided by this application.

[0018] Reference numerals: 1 - First locking nut, 2 - Adjustable pressure column, 3 - Pressure head, 4 - Base, 5 - Adjustable bracket, 6 - Second locking nut, 31 - Limit plate, 32 - V-shaped block. Detailed implementation manners

[0019] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0020] In order to effectively illustrate the embodiments of the present invention, the embodiments of this application will be described in detail below with reference to the accompanying drawings.

[0021] See Figures 1 to 3 As shown, this application discloses a universal seam welding tooling for a dust cover, which is used to fix a shock absorber and a dust cover arranged on a frame, so as to facilitate seam welding of the shock absorber and the dust cover. Specifically, it can be described with reference to the following implementation manners.

[0022] As Figure 1 shown, the universal seam welding tooling for a dust cover disclosed in this application includes an adjustable pressure head assembly and an adjustable base assembly. The adjustable pressure head assembly and the adjustable base assembly are used in cooperation. Generally, the adjustable base assembly is fixed to a frame, and the frame mainly refers to a frame body or a welding platform for fixing a shock absorber and a dust cover, so that the adjustable base assembly fixes the shock absorber cylinder body. The adjustable pressure head assembly can be fixed to a mechanical claw at the top of the frame or a telescopic rod that can move up and down, so that the adjustable pressure head assembly fixes the dust cover. In the specific implementation process, the adjustable pressure head assembly and the adjustable base assembly are corresponding up and down. Thus, when the adjustable pressure head assembly fixes the dust cover and the adjustable base assembly fixes the shock absorber, when the adjustable pressure head assembly moves downward, the basic docking of the dust cover and the shock absorber can be realized, so that the stability of the dust cover and the shock absorber can be ensured during the seam welding process. Moreover, the adjustable pressure head assembly and the adjustable base assembly are of a lead screw telescopic structure, which can realize the length telescopic function of the adjustable pressure head assembly and the adjustable base assembly, so as to adapt to different stroke devices and different length shock absorbers, and facilitate the efficiency and versatility of seam welding.

[0023] In the specific implementation process, it can be combined with Figure 2As shown in the figure, the adjustable pressure head assembly includes a pressure head 3, an adjustable pressure column 2, and a first locking nut 1. Among them, the first locking nut 1 is arranged at the top end of the adjustable pressure column 2, and the pressure head 3 is arranged at the bottom end of the adjustable pressure column 2; the adjustable pressure column 2 is a screw telescopic pressure column, the first locking nut 1 is used for adjusting and locking the adjustable pressure column 2, and the pressure head 3 is used for fixing the dust cover. As Figure 3 shown, the pressure head 3 is composed of two oppositely arranged limiting plates 31 and a V-shaped block 32. The V-shaped block 32 is arranged between the two limiting plates 31, and the arc-shaped outer walls of the limiting plates 31 face outward, so that the two limiting plates 31 can be inserted into the dust cover to fix the dust cover.

[0024] Of course, in the specific implementation process, the size of the pressure head 3, that is, the two limiting plates 31, is equal to the minimum inner diameter of the dust cover. The minimum inner diameter of the dust cover is usually the inner diameter of the smallest dust cover used for the welding of the shock absorber. In this way, it can also ensure that the pressure head 3 can fix other dust covers, and can also ensure avoiding interference with the seam welding pad and ensure universality. In the specific implementation process, the two limiting plates 31 can also move in opposite or opposite directions along the V-shaped block 32, and the limiting plates 31 can be locked and fixed on the bottom plate, so as to fix dust covers of different sizes. The specific situation will not be elaborated in detail again, and relevant prior art can be referred to.

[0025] In addition, in the specific implementation process, in combination with Figure 3 shown, the adjustable base assembly includes a base 4, an adjustable bracket 5, and a second locking nut 6. The base 4 is fixed at the top of the adjustable bracket 5, and the second locking nut 6 is fixed at the bottom of the adjustable bracket 5; the adjustable bracket 5 is a screw telescopic bracket, the second locking nut 6 is used for adjusting and locking the adjustable bracket 5, and the base 4 is used for fixing the shock absorber. And the base 4 is a V-shaped universal base, which can realize the fixation of shock absorbers of different models.

[0026] Through the dust cover universal seam welding tooling provided by the embodiment of the present application, the pressure head 3 is adapted to the size of the shock absorber, and universality is ensured on the premise of not affecting the function (not interfering with the seam welding pad). The length can be adjusted by the screw, and for different stroke devices and shock absorbers of different lengths, the seam welding effect can be achieved.

[0027] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A general seam welding tooling for a dust cover, which is used to fix a shock absorber and a dust cover arranged on a frame, and is characterized in that It includes a pressure head assembly and a base assembly that are used in combination. Among them, both the pressure head assembly and the base assembly are screw telescopic structures; the pressure head assembly is used to fix the dust cover, the base assembly is used to fix the shock absorber cylinder body, and the pressure head assembly and the base assembly correspond to each other up and down.

2. The universal seam welding tooling for the dust cover according to claim 1, characterized in that, The pressure head assembly includes a pressure head, an adjustable pressure column and a first locking nut. Among them, the first locking nut is arranged at the top of the adjustable pressure column, and the pressure head is arranged at the bottom of the adjustable pressure column; the adjustable pressure column is a screw telescopic pressure column, the first locking nut is used for adjusting and locking the adjustable pressure column, and the pressure head is used to fix the dust cover.

3. The universal seam welding tooling for the dust cover according to claim 2, characterized in that The pressure head consists of two oppositely arranged limiting plates and a V-shaped block. The V-shaped block is arranged between the two limiting plates, and the arc-shaped outer walls of the limiting plates face outward.

4. The dust-proof cover universal seam welding tooling according to claim 2, characterized in that, The size of the pressure head is equal to the inner diameter of the smallest dust cover.

5. The dust-proof cover universal seam welding tooling according to claim 2, wherein The base assembly includes a base, an adjustable bracket and a second locking nut. The base is fixed at the top of the adjustable bracket, and the second locking nut is fixed at the bottom of the adjustable bracket; the adjustable bracket is a screw telescopic bracket, the second locking nut is used for adjusting and locking the adjustable bracket, and the base is used to fix the shock absorber.

6. The universal seam welding tooling for the dust cover according to claim 5, characterized in that, The base is a V-shaped universal base.