Solar photovoltaic panel and metal plate assembling device

Abstract

The invention relates to the technical field of solar photovoltaic panel and metal plate installation, in particular to a solar photovoltaic panel and metal plate assembling device which comprises a maneuvering module, a pushing module and an assembling module. According to the device, after the first electromagnetic valve is closed through the control panel, the movable end of the electric push rod is controlled to extend, then the piston plate extrudes air in the piston cavity into the pipe body connected with the second electromagnetic valve, then the rubber rod in the pipe body extends outwards, the rubber rod extrudes the metal plate on one side of the rubber rod, and the metal plate is discharged from the discharging port; then a second motor is controlled to work, the second motor enables the positions of the solar photovoltaic panel and the metal plate to be exchanged through a rotating plate, then the solar photovoltaic panel is discharged from a discharging port according to the same step, the belt conveyor lifts the solar photovoltaic panel and conveys the solar photovoltaic panel to the metal plate, and then the mechanical arm is used for tightening the solar photovoltaic panel and the metal plate; the installation steps are orderly, and the installation efficiency is effectively improved.

Description

Technical Field

[0001] The present invention relates to the technical field of solar photovoltaic panel and metal plate installation, and specifically to an assembly device for solar photovoltaic panels and metal plates. Background Art

[0002] Photovoltaic power generation is a technology that directly converts light energy into electrical energy by using the photovoltaic effect at the semiconductor interface. It mainly consists of three major parts: solar panels (modules), controllers, and inverters, and the main components are composed of electronic components. Solar cells can be connected in series and then encapsulated and protected to form large-area solar cell modules, and then combined with components such as power controllers to form a photovoltaic power generation device.

[0003] When installing solar photovoltaic panels and metal plates, it is necessary to attach the solar photovoltaic panels to the top of the metal plates, and then use limiting workpieces to connect the solar photovoltaic panels and the metal plates. The entire operation is rather troublesome, and it also involves manual labor, resulting in a cumbersome assembly process and a low assembly efficiency. Summary of the Invention

[0004] The present invention aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] For this reason, the technical solution adopted by the present invention is as follows: An assembly device for solar photovoltaic panels and metal plates, comprising a motorized module, a feeding module, and an assembly module. The motorized module includes a mounting base plate, a first wheel frame, a second wheel frame, and a first motor mounted at the bottom of the mounting base plate, and two gears respectively sleeved outside the second wheel frame and the output shaft of the first motor, and the two gears mesh with each other. The feeding module includes a second motor connected to the mounting base plate, a rotating plate connected to the output shaft of the second motor, a cylinder connected to the top of the rotating plate, a control panel embedded in the front side of the cylinder, and two frames mounted on the top of the rotating plate. The first motor and the second motor are electrically connected to the control panel. The assembly module includes a piston chamber opened inside the cylinder, two pipe bodies connected to the cylinder, rubber rods movably installed inside the pipe bodies, a first solenoid valve and a second solenoid valve respectively installed on the two pipe bodies, a piston plate movably installed inside the piston chamber, an electric push rod connected between the cylinder and the piston plate, a manipulator installed at the rear side of the cylinder, a discharge port opened on one side of the frame, and a belt conveyor installed on one side of the rotating plate. Both pipe bodies are communicated with the inside of the piston chamber. The first solenoid valve, the second solenoid valve, the electric push rod, the manipulator, and the belt conveyor are all electrically connected to the control panel.

[0006] By adopting the above technical solution, after closing the first solenoid valve with the control panel, control the movable end of the electric push rod to extend. Then, the piston plate squeezes the air in the piston chamber into the interior of the pipe connected to the second solenoid valve. Then, the rubber rod inside the pipe extends outwards, and the rubber rod squeezes the metal plate on one side of it. The metal plate is discharged from the discharge port. Then, control the second motor to work. The second motor uses the rotating plate to interchange the positions of the solar photovoltaic panel and the metal plate. Then, follow the same steps to discharge the solar photovoltaic panel from the discharge port. Here, the belt conveyor raises the solar photovoltaic panel and conveys it onto the metal plate. Then, use the manipulator to tighten the solar photovoltaic panel and the metal plate. The installation steps are in good order, effectively improving the installation efficiency.

[0007] In a preferred embodiment of the present invention, it can be further configured that: the first wheel frame and the second wheel frame are respectively located at both ends of the installation base plate, and the first motor is located between the second wheel frame and the second motor.

[0008] By adopting the above technical solution, with this layout design, the first wheel frame and the second wheel frame can stably support the installation base plate and also enable the installation base plate to move smoothly.

[0009] In a preferred embodiment of the present invention, it can be further configured that: the two pipes are symmetric about the vertical central plane of the cylinder, and the two pipes are respectively communicated with the interiors of the two frames.

[0010] By adopting the above technical solution, with this layout design, it creates conditions for pushing the solar photovoltaic panel and the metal plate.

[0011] In a preferred embodiment of the present invention, it can be further configured that: a feeding component is provided on the frame. The feeding component includes a switch door movably installed on one side of the frame, a U-shaped plate installed on one side of the switch door, an insertion plate movably arranged between the switch door and the U-shaped plate, and two fastening plates movably sleeved on both ends of the insertion plate. Both fastening plates are installed on one side of the frame.

[0012] By adopting the above technical solution, the feeding component is provided to facilitate filling the solar photovoltaic panel and the metal plate into the two frames.

[0013] In a preferred embodiment of the present invention, it can be further configured that: the switch door is located at the top of the discharge port and is made of a metal material.

[0014] By adopting the above technical solution, with this layout design, feeding and discharging do not interfere with each other, making the installation of the solar photovoltaic panel and the metal plate more stable.

[0015] In a preferred embodiment of the present invention, it can be further configured that: a leveling assembly is provided on the top of the mounting base plate, and the leveling assembly includes a plurality of first ball seats mounted on the bottom of the rotating plate and two C-shaped plates mounted on the front and rear sides of the mounting base plate.

[0016] By adopting the above technical solution, the leveling assembly is provided to further improve the stability of the rotation of the rotating plate.

[0017] In a preferred embodiment of the present invention, it can be further configured that: a plurality of second ball seats are mounted on the bottom of the rotating plate, and the plurality of second ball seats are equidistantly arranged and surround the outside of the second motor, and the bottom of the second ball seat is in contact with the top of the mounting base plate.

[0018] By adopting the above technical solution, the second ball seats are provided to increase the contact area between the rotating plate and the mounting base plate, making the rotation of the rotating plate more stable.

[0019] In a preferred embodiment of the present invention, it can be further configured that: a stabilizing frame is sleeved outside the electric push rod, and the stabilizing frame is connected to the top of the cylinder.

[0020] By adopting the above technical solution, the stabilizing frame is provided to increase the contact area between the electric push rod and the cylinder, making the installation of the electric push rod more firm.

[0021] In a preferred embodiment of the present invention, it can be further configured that: a plurality of material reduction openings are provided on the frame body, and the plurality of material reduction openings are equidistantly arranged and arranged in two rows.

[0022] By adopting the above technical solution, the material reduction openings are provided, which can reduce the material used for manufacturing the frame body, reduce the manufacturing cost of the device. At the same time, it is also convenient for the staff to check the material situation inside the frame body, and it is convenient to fill the solar photovoltaic panel and the metal plate in time.

[0023] By adopting the above technical solution, the beneficial effects obtained by the present invention are as follows: 1. In the present invention, after closing the first solenoid valve with the control panel, then controlling the movable end of the electric push rod to extend, and then the piston plate squeezes the air in the piston cavity into the tube connected to the second solenoid valve. Then the rubber rod inside the tube extends outwards, and the rubber rod squeezes the metal plate on one side of it, and the metal plate is discharged from the discharge port. Then control the second motor to work, and the second motor uses the rotating plate to interchange the positions of the solar photovoltaic panel and the metal plate. Then, according to the same steps, the solar photovoltaic panel is discharged from the discharge port. Here, the belt conveyor raises the solar photovoltaic panel and conveys it onto the metal plate, and then uses the manipulator to tighten the solar photovoltaic panel and the metal plate. The installation steps are in an orderly manner, effectively improving the installation efficiency.

[0024] 2. In the present invention, the first motor is started through the control panel. Then, with the cooperation of two gears, the second wheel frame rotates. Then, with the assistance of the first wheel frame, the mounting base plate moves to a suitable position. The structure is simple and the translation is stable.

[0025] 3. In the present invention, the staff can observe the material usage in the frame in real time through the material reduction opening. When the solar photovoltaic panel or metal plate on the rotating plate is almost used up, the insertion plate is moved upward along the U-shaped plate. After the insertion plate is separated from the fastening plate, the switch door is opened, and then the frame can be replenished with materials. The replenishment method is simple and the use comfort is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a three-dimensional view of the overall structure of the present invention; Figure 2 is a schematic diagram of the maneuvering module of the present invention; Figure 3 is a side view of the material pushing module of the present invention; Figure 4 is a bottom view of the material pushing module of the present invention; Figure 5 is a schematic diagram of the assembly module of the present invention; Figure 6 is a schematic diagram of the internal structure of the cylinder of the present invention; Figure 7 is a schematic diagram of the material replenishment component of the present invention; Figure 8 is a schematic diagram of the installation of the first ball seat and the second ball seat of the present invention.

[0027] REFERENCE NUMERALS: 100, maneuvering module; 110, mounting base plate; 120, first wheel frame; 130, second wheel frame; 140, first motor; 150, gear; 200, material pushing module; 210, second motor; 220, rotating plate; 230, cylinder; 240, control panel; 250, frame; 300, assembly module; 310, piston chamber; 320, pipe body; 330, rubber rod; 340, first solenoid valve; 350, second solenoid valve; 360, piston plate; 370, electric push rod; 380, manipulator; 390, discharge port; 391, belt conveyor; 400, material replenishment component; 410, switch door; 420, U-shaped plate; 430, insertion plate; 440, fastening plate; 500, stability component; 510, first ball seat; 520, C-shaped plate; 600, second ball seat; 700, stabilizing frame; 800, material reduction opening. DETAILED DESCRIPTION OF THE INVENTION

[0028] To make the objectives, technical solutions, and advantages of the present invention more clear and understandable, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present invention and the features in the embodiments may be combined with each other.

[0029] It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention.

[0030] The following describes a solar photovoltaic panel and metal plate assembly device provided by some embodiments of the present invention in conjunction with the accompanying drawings. Embodiment 1:

[0031] As shown in Figures 1 - 8 a solar photovoltaic panel and metal plate assembly device provided by the present invention includes a motorized module 100, a material pushing module 200, and an assembly module 300. The motorized module 100 includes a mounting base plate 110, a first wheel frame 120, a second wheel frame 130, and a first motor 140 mounted on the bottom of the mounting base plate 110, and two gears 150 respectively sleeved on the outer side of the second wheel frame 130 and the output shaft of the first motor 140, and the two gears 150 mesh with each other; the material pushing module 200 includes a second motor 210 connected to the mounting base plate 110, a rotating plate 220 connected to the output shaft of the second motor 210, a cylinder 230 connected to the top of the rotating plate 220, a control panel 240 embedded in the front side of the cylinder 230, and two frames 250 mounted on the top of the rotating plate 220. The first motor 140, the second motor 210, and the control panel 240 are electrically connected; the assembly module 300 includes a piston chamber 310 opened inside the cylinder 230, two pipe bodies 320 connected to the cylinder 230, a rubber rod 330 movably installed inside the pipe bodies 320, a first solenoid valve 340 and a second solenoid valve 350 respectively installed on the two pipe bodies 320, a piston plate 360 movably installed inside the piston chamber 310, an electric push rod 370 connected between the cylinder 230 and the piston plate 360, a manipulator 380 installed on the rear side of the cylinder 230, a discharge port 390 opened on one side of the frame 250, and a belt conveyor 391 installed on one side of the rotating plate 220. The two pipe bodies 320 are both communicated with the inside of the piston chamber 310. The first solenoid valve 340, the second solenoid valve 350, the electric push rod 370, the manipulator 380, and the belt conveyor 391 are all electrically connected to the control panel 240.

[0032] Further, the first wheel frame 120 and the second wheel frame 130 are respectively located at both ends of the mounting base plate 110, and the first motor 140 is located between the second wheel frame 130 and the second motor 210. With this layout design, the first wheel frame 120 and the second wheel frame 130 can stably support the mounting base plate 110, and at the same time, enable the mounting base plate 110 to move smoothly.

[0033] Further, the two pipe bodies 320 are symmetric about the vertical central plane of the cylinder 230, and the two pipe bodies 320 are respectively in internal communication with the two frame bodies 250. With this layout design, conditions are created for pushing the solar photovoltaic panels and metal plates.

[0034] Further, a plurality of second ball seats 600 are installed at the bottom of the rotating plate 220, and the plurality of second ball seats 600 are equidistantly arranged and surround the outside of the second motor 210. The bottom of the second ball seat 600 is attached to the top of the mounting base plate 110. By setting the second ball seats 600, the contact area between the rotating plate 220 and the mounting base plate 110 is increased, making the rotation of the rotating plate 220 more stable.

[0035] Further, a stabilizing frame 700 is sleeved outside the electric push rod 370, and the stabilizing frame 700 is connected to the top of the cylinder 230. By setting the stabilizing frame 700, the contact area between the electric push rod 370 and the cylinder 230 is increased, making the installation of the electric push rod 370 more firm.

[0036] Further, a plurality of material reduction openings 800 are formed on the frame body 250, and the plurality of material reduction openings 800 are equidistantly arranged in two rows. By setting the material reduction openings 800, the material used for manufacturing the frame body 250 can be reduced, and the manufacturing cost of the device can be lowered. At the same time, it is also convenient for the staff to check the material situation inside the frame body 250 and facilitate filling the solar photovoltaic panels and metal plates in a timely manner. Embodiment 2:

[0037] Combined with Figures 1 - 4 and Figure 7 As shown, on the basis of Embodiment 1, a feeding assembly 400 is provided on the frame body 250. The feeding assembly 400 includes a switch door 410 movably installed on one side of the frame body 250, a U-shaped plate 420 installed on one side of the switch door 410, an insertion plate 430 movably arranged between the switch door 410 and the U-shaped plate 420, and two fastening plates 440 movably sleeved on both ends of the insertion plate 430. Both of the two fastening plates 440 are installed on one side of the frame body 250. By setting the feeding assembly 400, it is convenient to fill the solar photovoltaic panels and metal plates into the two frame bodies 250.

[0038] Specifically, the switch door 410 is located at the top of the discharge port 390, and the switch door 410 is made of metal material. With this layout design, the feeding and discharging do not interfere with each other, making the installation of the solar photovoltaic panel and the metal plate more stable. Embodiment 3:

[0039] Combined with Figure 4 and Figure 8 As shown, in the above embodiment, a leveling assembly 500 is provided on the top of the mounting base plate 110. The leveling assembly 500 includes a plurality of first ball seats 510 mounted on the bottom of the rotating plate 220 and two C-shaped plates 520 mounted on the front and rear sides of the mounting base plate 110. The setting of the leveling assembly 500 further improves the stability of the rotation of the rotating plate 220.

[0040] The working principle and usage process of the present invention: In the initial state, the solar photovoltaic panels and metal plates are respectively placed in the two frames 250. Then, both the first solenoid valve 340 and the second solenoid valve 350 are in the open state. Then, when the present invention is put into actual use, the first motor 140 is started through the control panel 240. Then, with the cooperation of the two gears 150, the second wheel frame 130 rotates. Then, with the assistance of the first wheel frame 120, the mounting base plate 110 moves to a suitable position. Then, the first solenoid valve 340 is closed by the control panel 240. At the same time, the movable end of the electric push rod 370 is controlled to extend. Then, the piston plate 360 squeezes the air in the piston chamber 310 into the pipe body 320 connected to the second solenoid valve 350. Then, the rubber rod 330 inside the pipe body 320 extends outward. The rubber rod 330 presses the metal plate on one side of it, and the metal plate is discharged from the discharge port 390. Then, the second motor 210 is controlled to work. The second motor 210 uses the rotating plate 220 to interchange the positions of the solar photovoltaic panel and the metal plate. Then, following the same steps, the solar photovoltaic panel is discharged from the discharge port 390. Here, the belt conveyor 391 raises the solar photovoltaic panel and conveys it onto the metal plate. Then, the manipulator 380 is used to tighten the solar photovoltaic panel and the metal plate. The installation steps are in good order, effectively improving the installation efficiency.

[0041] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A solar photovoltaic panel and metal plate assembly device, characterized in that Comprising: A mobile module (100), including a mounting base plate (110), a first wheel frame (120) mounted at the bottom of the mounting base plate (110), a second wheel frame (130) and a first motor (140), and two gears (150) respectively sleeved on the outer side of the second wheel frame (130) and the output shaft of the first motor (140), the two gears (150) meshing with each other; A feeding module (200), including a second motor (210) connected to the mounting base plate (110), a rotating plate (220) connected to the output shaft of the second motor (210), a cylinder (230) connected to the top of the rotating plate (220), a control panel (240) embedded in the front side of the cylinder (230), and two frames (250) mounted on the top of the rotating plate (220), the first motor (140), the second motor (210) being electrically connected to the control panel (240); An assembly module (300), including a piston chamber (310) opened inside the cylinder (230), two pipe bodies (320) connected to the cylinder (230), a rubber rod (330) movably installed inside the pipe bodies (320), a first solenoid valve (340) and a second solenoid valve (350) respectively installed on the two pipe bodies (320), a piston plate (360) movably installed inside the piston chamber (310), an electric push rod (370) connected between the cylinder (230) and the piston plate (360), a manipulator (380) installed at the rear side of the cylinder (230), a discharge port (390) opened on one side of the frame (250), and a belt conveyor (391) installed on one side of the rotating plate (220), the two pipe bodies (320) being both communicated with the inside of the piston chamber (310), the first solenoid valve (340), the second solenoid valve (350), the electric push rod (370), the manipulator (380), the belt conveyor (391) being all electrically connected to the control panel (240).

2. The assembly device for a solar photovoltaic panel and a metal plate according to claim 1, characterized in that, The first wheel frame (120) and the second wheel frame (130) are respectively located at both ends of the mounting base plate (110), and the first motor (140) is located between the second wheel frame (130) and the second motor (210).

3. The assembly device for a solar photovoltaic panel and a metal plate according to claim 1, characterized in that, The two pipe bodies (320) are symmetric about the vertical central plane of the cylinder (230), and the two pipe bodies (320) are respectively communicated with the inside of the two frames (250).

4. The assembly device for a solar photovoltaic panel and a metal plate according to claim 1, wherein, A replenishing component (400) is provided on the frame (250), and the replenishing component (400) includes a switch door (410) movably installed on one side of the frame (250), a U-shaped plate (420) installed on one side of the switch door (410), an insertion plate (430) movably arranged between the switch door (410) and the U-shaped plate (420), and two fastening plates (440) movably sleeved on both ends of the insertion plate (430), the two fastening plates (440) being both installed on one side of the frame (250).

5. The assembling device for a solar photovoltaic panel and a metal plate according to claim 4, wherein The switch door (410) is located at the top of the discharge port (390), and the switch door (410) is made of a metal material.

6. The assembly device for a solar photovoltaic panel and a metal plate according to claim 1, wherein, The top of the mounting base plate (110) is provided with a leveling assembly (500), and the leveling assembly (500) includes a plurality of first ball seats (510) installed at the bottom of the rotating plate (220) and two C-shaped plates (520) installed on the front and rear sides of the mounting base plate (110).

7. A solar photovoltaic panel and metal plate assembly device according to claim 1, characterized in that, A plurality of second ball seats (600) are installed at the bottom of the rotating plate (220). The plurality of second ball seats (600) are equidistantly arranged and surround the outside of the second motor (210), and the bottoms of the second ball seats (600) are in contact with the top of the mounting base plate (110).

8. A solar photovoltaic panel and metal plate assembly device according to claim 1, characterized in that, A stabilizing frame (700) is sleeved outside the electric push rod (370), and the stabilizing frame (700) is connected to the top of the cylinder (230).

9. The assembling device for a solar photovoltaic panel and a metal plate according to claim 1, characterized in that, A plurality of material-reducing openings (800) are formed in the frame body (250), and the plurality of material-reducing openings (800) are equidistantly arranged and arranged in two rows.

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