Automatic feeding and discharging equipment for injection molding of lithium battery cover plate
By designing automated loading and unloading equipment, the manual dependence problem in the assembly and injection molding of lithium battery cover plates is solved, and the automated process of parts is realized, which reduces labor intensity and improves product quality.
Patent Information
- Application Number
- CN202510561397.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-30
- Publication Date
- 2025-07-11
AI Technical Summary
The lithium battery cover parts are reliant on manual operations during assembly and injection molding, which leads to high labor intensity and difficult to guarantee product quality.
An automated loading and unloading equipment for injection molding of lithium battery cover plates is designed, including a pole feeding device, a pole remediation mechanism, a multi-station rotating feeding disk mechanism, a sleeve sealing ring device, a plastic feeding device, a light aluminum sheet discharge conveyor belt, a combined positioning device and a four-axis robot arm to realize the automatic loading and unloading of lithium battery cover plate parts and reduce manual intervention.
The automatic assembly and injection molding process of lithium battery cover parts is realized, which reduces the intensity of labor and improves the stability and consistency of product quality.
Smart Images

Figure CN120287495A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to an automated loading and unloading technology, and specifically to an automated loading and unloading device for injection molding of lithium battery covers. Background Art
[0002] The lithium battery cover is composed of several parts such as a pole column, a lower plastic, and a light aluminum sheet. Before the pole column is assembled with other parts, a sealing ring needs to be sleeved on it. When the lithium battery cover needs to be injection molded, the above-mentioned several parts are manually loaded in sequence into the lower mold of the injection molding machine to assemble the lithium battery cover. Then, wait for the injection molding process. After the injection molding is completed, the completed injection molded lithium battery cover is taken away from the lower mold of the injection molding machine by manual. It can be seen that the process of loading the parts of the lithium battery cover into the lower mold of the injection molding machine in sequence for assembly and the process of taking away the completed injection molded lithium battery cover to achieve unloading completely rely on manual labor, resulting in high manual labor intensity and prone to mistakes in manual operations, and it is not easy to guarantee the quality of the product. Summary of the Invention
[0003] The purpose of the present invention is to provide an automated loading and unloading device for injection molding of lithium battery covers, which solves the problems of high manual labor intensity and prone to mistakes in manual operations by automatically loading the parts of the lithium battery cover and unloading the completed injection molded lithium battery cover in the lower mold of the injection molding machine, and effectively guarantees the quality of the product.
[0004] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows:
[0005] An automated loading and unloading device for injection molding of lithium battery covers, comprising:
[0006] A first body;
[0007] A pole column feeding device, which includes a stacked feeding mechanism arranged adjacent to the first body, a first pole column picking robot mounted on the stacked feeding mechanism, and a first pole column conveyor belt arranged on the upper end surface of the first body. The first pole column picking robot is used to grab the pole column on the stacked feeding mechanism and transfer it to the first pole column conveyor belt;
[0008] A pole column alignment mechanism A, which is arranged on the upper end surface of the first body and adjacent to the conveying end of the first pole column conveyor belt;
[0009] A multi-station rotary receiving tray mechanism, which is arranged on the upper end surface of the first body and adjacent to the pole column alignment mechanism A;
[0010] The second pole column picking manipulator is arranged on the upper end surface of the first body and adjacent to the pole column alignment mechanism A. The second pole column picking manipulator can synchronously grasp the poles at the end of the first pole column conveyor belt and in the pole column alignment mechanism A, and while sending the aligned poles in the pole column alignment mechanism A to the adjacent workstations in the multi-station rotary receiving tray mechanism, it can send the poles at the conveying end of the first pole column conveyor belt to the pole column alignment mechanism A in the vacant state;
[0011] The seal ring sleeving device is arranged on the first body and sleeves the seal rings on the poles at the adjacent workstations in the multi-station rotary receiving tray mechanism;
[0012] The pole column transfer device includes a third pole column picking manipulator and a second pole column conveyor belt. The third pole column picking manipulator is mounted on the first body and is used to grasp the poles with seal rings sleeved at the adjacent workstations in the multi-station rotary receiving tray mechanism and transfer them to the second pole column conveyor belt arranged on the first body;
[0013] The lower plastic feeding device includes a lower plastic feeding mechanism, a lower plastic picking manipulator, and a lower plastic conveyor belt. The lower plastic feeding mechanism is arranged adjacent to the first body. The lower plastic picking manipulator is arranged on the lower plastic feeding mechanism and is used to pick up the lower plastic at the lower plastic feeding mechanism and transfer it to the lower plastic conveyor belt arranged on the first body;
[0014] The polished aluminum sheet discharging conveyor belt is arranged on the first body;
[0015] The combined positioning device includes a combined picking manipulator and a combined positioning mechanism. The combined picking manipulator is arranged on the first body and can respectively grasp the poles with seal rings sleeved on the second pole column conveyor belt, the lower plastic on the lower plastic conveyor belt, and the polished aluminum sheets on the polished aluminum sheet discharging conveyor belt, and respectively convey them to the combined positioning mechanism for positioning;
[0016] The four-axis robot arm is arranged adjacent to the first body. The four-axis robot arm can respectively grasp the poles with seal rings sleeved, the polished aluminum sheets, and the lower plastic in the combined positioning mechanism and transfer them to the lower mold of the injection molding machine arranged adjacent to the first body for assembling the lithium battery cover plate;
[0017] The blanking manipulator is arranged on the upper end surface of the third body arranged adjacent to the injection molding machine and is used to grasp the lithium battery cover plate that has completed injection molding in the lower mold of the injection molding machine and transfer it to the finished product conveyor belt arranged on the upper end surface of the third body.
[0018] Preferably, the stacked feeding mechanism includes a second body, a horizontal support bar, a tray clamping and driving mechanism, and a tray layer separation mechanism;
[0019] There are two sets of horizontal support bars, which are arranged side by side on the upper end face of the second body through columns. At both ends of the horizontal support assembly formed by the two sets of horizontal support bars, there are tray stacking areas, and the tray stacking areas are composed of four sets of vertically guiding and limiting arms arranged in a square distribution on the two sets of horizontal support bars. Between the two tray stacking areas, there are two tray translation guiding bars respectively laid along the length directions of the two horizontal support bars;
[0020] The tray clamping and driving mechanism includes a tray conveyor belt, a linear slide rail, and a tray clamping mechanism;
[0021] The tray conveyor belt is arranged between the two sets of horizontal support bars, and its horizontal conveying direction is parallel to the guiding direction of the tray translation guiding bars;
[0022] The linear slide rail is arranged adjacent to the tray conveyor belt, and its guiding direction is parallel to the horizontal conveying direction of the tray conveyor belt;
[0023] The tray clamping mechanism includes two sets of clamping components with a symmetrical structure and an adjusting component for adjusting the distance between the two sets of clamping components;
[0024] Each clamping component includes an L-shaped seat, a clamping plate, and a clamping plate driving cylinder. The horizontal part of the L-shaped seat is slidably connected to the linear slide rail and connected to the tray conveyor belt. The clamping plate is vertically slidably connected to the vertical part of the L-shaped seat, and the clamping plate driving cylinder is arranged on the vertical part of the L-shaped seat, and its piston end is connected to the clamping plate;
[0025] The adjusting component includes two sets of spacer blocks, an adjusting bolt, and two sets of tension springs. The two sets of spacer blocks are respectively symmetrically arranged on the horizontal parts of the L-shaped seats at the two sets of clamping components. The adjusting bolt is threadedly connected to one of the spacer blocks and its nut abuts against the other spacer block. The two sets of tension springs have a symmetrical structure, and their two ends are respectively connected to the L-shaped seats at the two sets of clamping components;
[0026] There are two sets of tray layer separation mechanisms, which are respectively arranged at the two tray stacking areas. The tray layer separation mechanism includes two sets of tray plug driving components that cooperate synchronously. The two sets of tray plug driving components are respectively arranged adjacent to the two sets of horizontal support bars. The tray plug driving component includes:
[0027] Vertical translation drive assembly, which is arranged inside the second body and includes a servo motor, a lead screw, a nut seat and a jack. The servo motor is arranged on the mounting plate provided inside the second body. The lead screw is axially vertically mounted on the mounting plate and its lower end is axially connected to the shaft end of the servo motor. The nut seat is threadedly connected to the lead screw and a vertical guide rod is provided on its body. A vertical guide sleeve slidably connected to the vertical guide rod is provided on the mounting plate. The jack is vertically arranged on the nut seat and its top end penetrates the upper end face of the second body. A top block is provided at the top end of the jack. A fixed seat is provided on the upper end face of the second body. A sliding connection with a sliding direction consistent with the guiding direction of the vertical guide rod is adopted between the fixed seat and the top block;
[0028] Insert plate drive assembly, which includes a cylinder seat, an insert plate drive cylinder and a layered insert plate. The cylinder seat is arranged on the upper end of the top block. The insert plate drive cylinder is arranged on the upper end of the cylinder seat. The layered insert plate is slidably connected to the upper end face of the cylinder seat, and its sliding direction is perpendicular to the guiding direction of the linear slide rail. And the layered insert plate is connected to the piston end of the insert plate drive cylinder. The layered insert plate is located between two adjacent groups of vertical guiding and limiting arms, and an inner groove for accommodating the layered insert plate is provided on the horizontal support bar.
[0029] Preferably, the pole aligning mechanism A includes an I-shaped frame, a pole aligning component A, an upper top double-shaft cylinder A and a top column A;
[0030] The I-shaped frame is arranged on the upper end face of the first body, and a notch is provided on the upper web of the I-shaped frame;
[0031] The pole aligning component A includes a square positioning seat A, an aligning positioning strip A and two groups of translation positioning components A;
[0032] The square positioning seat A is arranged on the top surface of the upper web of the I-shaped frame. There are two groups of the aligning positioning strip A and they are distributed in an L shape at two adjacent sides of one group of the square positioning seat A;
[0033] Both groups of the translation positioning components A are arranged on the top surface of the upper web of the I-shaped frame and are respectively adjacent to two adjacent sides of the other group of the square positioning seat A. The translation positioning component A includes a slide rail seat A, a positioning slide rail A, a positioning slider A, a fixed block A, a return spring A and a return roller A;
[0034] The slide rail seat A is arranged on the top surface of the upper web of the I-shaped frame. The positioning slide rail A is arranged on the slide rail seat A. The positioning slider A is slidably connected to the positioning slide rail A. The positioning slider A can slide along the guiding direction of the positioning slide rail A and approach the adjacent side of the square positioning seat A. The fixed block A is arranged on the top surface of the upper web of the I-shaped frame and is adjacent to the side of the positioning slider A away from the square positioning seat A. The return spring A is arranged between the fixed block A and the positioning slider A. The return roller A is arranged on the side surface of the positioning slider A, and the horizontal tangent direction when the return roller A rolls is parallel to the guiding direction of the positioning slide rail A;
[0035] The upper top double-shaft cylinder A is arranged between the upper and lower webs of the I-shaped frame through a support. The top column A is vertically arranged in the notch provided on the upper web of the I-shaped frame, and its lower end is connected to the piston end of the upper top double-shaft cylinder A. Two sets of inclined surfaces are provided at the top of the top column A, and the two sets of inclined surfaces at the top of the top column A are respectively in rolling contact with the reset rollers A in the two sets of translation positioning assemblies A.
[0036] Preferably, the multi-station rotary material receiving tray mechanism includes: a first indexing rotary worktable, a material receiving turntable, and a material receiving station assembly;
[0037] The first indexing rotary worktable is arranged on the upper end surface of the first body through a bracket, and its rotary end face is upward. The material receiving turntable is arranged on the rotary end face of the first indexing rotary worktable. There are multiple sets of the material receiving station assemblies, which are symmetrically arranged on the upper end surface of the material receiving turntable;
[0038] The material receiving station assembly includes a base plate arranged on the upper end surface of the material receiving turntable and four positioning plates distributed in a square on the base plate. The first guide wheels are mounted on the upper ends of the positioning plates.
[0039] Preferably, the sleeve sealing ring device includes a sealing ring vibrating disk, a sealing ring chute, a sealing ring positioning assembly, a material blocking assembly, and a sealing ring transfer assembly;
[0040] The sealing ring vibrating disk is arranged on the upper end surface of the first body. The sealing ring chute is mounted on the upper end surface of the first body. The upper half of it is inclined and the feeding port is connected to the discharging port of the sealing ring vibrating disk, and the lower half of it is in a horizontal state;
[0041] The sealing ring positioning assembly includes:
[0042] A support frame, which is arranged on the upper end surface of the first body, and a support bar extending outward is provided at the top of the support frame;
[0043] A sealing ring bearing block, which is arranged on the upper end surface of the support bar on the top plate of the support frame. The sealing ring bearing block is horizontally connected to the discharging port of the lower half of the sealing ring chute. A sealing ring guiding groove for guiding the sealing ring moving to its upper end surface is installed on the upper end surface of the sealing ring bearing block, and a sealing ring U-shaped positioning groove with a notch facing the sealing ring guiding groove is provided on the sealing ring limiting plate. The sealing ring U-shaped positioning groove can accommodate the sealing ring translated out of the sealing ring guiding groove. A vertically axial through hole is provided at the position on the sealing ring bearing block corresponding to the sealing ring U-shaped positioning groove vertically, and a horizontal pulling groove penetrating through its body and communicating with the through hole is also provided horizontally, and the horizontal pulling groove extends to the sealing ring guiding groove.
[0044] A support base is provided at the top of a column vertically provided at the bottom of a support frame and is located below a sealing ring bearing block. An L-shaped sliding seat is horizontally slidably connected to the support base. The horizontal sliding direction of the L-shaped sliding seat on the support base is parallel to the horizontal groove guide. A horizontal driving cylinder is further provided on the support base. The driving end of the horizontal driving cylinder is connected to the L-shaped sliding seat. A vertical sliding block is vertically slidably connected to the vertical portion of the L-shaped sliding seat. A vertical driving cylinder for driving the vertical sliding block to move up and down is also provided. A sealing ring positioning rod inserted into the horizontal groove is provided at the top of the vertical sliding block.
[0045] The material blocking assembly includes a horizontal sliding block seat, a horizontal sliding block, a material blocking cylinder, and a material blocking strip. The horizontal sliding block seat is provided on the top plate of the support frame. The horizontal sliding block is horizontally slidably connected to the horizontal sliding block seat. The material blocking cylinder is axially horizontally provided on the top plate of the support frame, and its piston end is connected to the horizontal sliding block. The material blocking strip is horizontally arranged on the horizontal sliding block and horizontally inserted into the gap between the sealing ring guide groove and the sealing ring limiting plate.
[0046] The sealing ring transfer assembly includes:
[0047] A pedestal is erected on the top plate of the support frame. A fixed support and a jacking cylinder are provided on its top surface. A vertical sliding block seat is vertically slidably connected to the fixed support. A horizontally guiding horizontal guide rail groove and a horizontally axially power push rod are also provided. The jacking cylinder is connected to the vertical sliding block seat through an L-shaped member. A horizontal roller groove is provided at the top of the vertical sliding block seat. The guiding of the horizontal guide rail groove, the linear pushing direction of the power push rod, and the guiding of the horizontal roller groove are parallel to each other. A horizontal sliding plate is slidably connected in the horizontal guide rail groove. The piston end of the power push rod is connected to the horizontal sliding plate through a buffer assembly. A vertical guide rail groove is provided at one end of the horizontal sliding plate.
[0048] A moving support is provided with a vertical guide rail slidably connected to the vertical guide rail groove on its body. A roller bearing seat is provided at the top of the moving support. The roller on the roller bearing seat is in rolling cooperation with the horizontal roller groove. A sealing ring sleeve column and a sealing ring pushing cylinder axially vertically are provided at the bottom of the moving support. The sealing ring sleeve column is used to insert into the inner ring of the sealing ring accommodated in the sealing ring U-shaped positioning groove. A sealing ring pushing shaft sleeve is sleeved on the outer periphery of the sealing ring column. The sealing ring pushing shaft sleeve is connected to the piston end of the sealing ring pushing cylinder through a mounting seat.
[0049] Preferably, the lower plastic feeding mechanism includes:
[0050] A third body is provided adjacent to the first body;
[0051] A second indexing rotary table is provided on the top plate of the third body, and its rotary driving end is located above the top plate of the third body;
[0052] A feeding turntable, which is arranged at the rotating drive end of the second indexing rotary table;
[0053] The lower plastic feeding station, which has multiple groups and is symmetrically arranged on the upper end surface of the feeding turntable. The lower plastic feeding station includes a station bottom plate, a lower plastic limiting groove, a lower plastic supporting plate, a material-passing positioning rod, and a force-bearing rod. The station bottom plate is arranged on the upper end surface of the feeding turntable. The lower plastic limiting groove is a long groove with an I-shaped cross-section, which is vertically arranged on the upper end surface of the station bottom plate. There are two groups of lower plastic supporting plates, which are symmetrically located at the two limiting cavities on the lower plastic limiting groove. There are two groups of supporting plate guide rails, which are vertically arranged on the upper end surface of the station bottom plate and are adjacent to the two groups of lower plastic supporting plates respectively. A supporting plate slider connected to the adjacent lower plastic supporting plate is slidably arranged on the supporting plate guide rail. There are two groups of material-passing positioning rods, which are both vertically arranged on the upper end surface of the station bottom plate, and the two groups of material-passing positioning rods vertically penetrate the two groups of lower plastic supporting plates respectively. There are two groups of force-bearing rods, which are vertically arranged on the lower end surface of the lower plastic supporting plate, and the force-bearing rods vertically penetrate the station bottom plate and the feeding turntable and protrude from the lower end surface of the feeding turntable;
[0054] The ejecting assembly, which has two groups, and the two groups of ejecting assemblies are both arranged on the lower end surface of the third body top plate. The ejecting assembly includes a through-axis linear stepping motor, an ejecting lead screw, a lead screw guide rail, a lead screw guide block, and a wear-resistant block. The through-axis linear stepping motor is arranged on the lower end surface of the third body top plate. The ejecting lead screw passes through the center of the rotor of the through-axis linear stepping motor, and the top end of the ejecting lead screw penetrates the third body top plate and is provided with the wear-resistant block. The ejecting lead screws in the two groups of ejecting assemblies are respectively axially coincident with the two force-bearing rods in any group of lower plastic feeding stations on the feeding turntable in a stationary and stopped state. The lead screw guide rail is vertically arranged on the lower end surface of the third body top plate. The lead screw guide block is slidably connected to the lead screw guide rail, and the lead screw guide block is rotationally connected to the bottom end of the ejecting lead screw through a bearing.
[0055] Preferably, the combined positioning mechanism includes a sealed electric slide table arranged on the upper end surface of the first body, a pole positioning mechanism B arranged on the translation end surface of the sealed electric slide table, and a combined positioning component for combining and positioning the lower plastic and the light aluminum sheet.
[0056] Furthermore, the pole positioning mechanism B includes a first positioning base plate, which is horizontally arranged on the translation end face of the sealed electric slide table through a column. Multiple groups of pole alignment components B with the same structure as the pole alignment component A are provided on the first positioning base plate. Below the first positioning base plate, a top column support plate and an upper top double-axis cylinder B are arranged in sequence from top to bottom. The upper top double-axis cylinder B is arranged on the translation end face of the sealed electric slide table, and its piston end is connected to the lower end face of the top column support plate. Multiple groups of top columns B with the same structure as the top column A are provided on the upper end face of the top column support plate. The tops of multiple groups of top columns B vertically penetrate the first positioning base plate, and the tops of multiple groups of top columns B respectively correspond to and cooperate with multiple groups of pole alignment components B. The two inclined surfaces at the top of the top column B are in contact and cooperation with the two reset rollers in the corresponding pole alignment component B.
[0057] The combined positioning component includes a second positioning base plate, which is horizontally arranged on the translation end face of the sealed electric slide table through a column. Multiple groups of combined positioning grooves are provided on the second positioning base plate. The combined positioning grooves include multiple groups of positioning bars provided on the second positioning base plate. Second guide wheels are provided on the positioning bars. Multiple groups of positioning bars are combined to form a square limiting area adapted to the shape of the light aluminum sheet. A square loading plate installed on the second positioning base plate is provided in the square limiting area. A loading boss is provided on the top surface of the square loading plate to make it form a stepped shape. The non-raised area on the square loading plate constitutes the placement area for the lower plastic. A support bar with the same height as the loading boss is provided at the side of the square loading plate far from the loading boss and in the gap between adjacent positioning bars. The loading boss and the top surface of the support bar constitute a support plane for supporting the light aluminum sheet in the square limiting area. A first lower plastic positioning block is slidably arranged on the second positioning base plate. The first lower plastic positioning block is in contact with the side of the lower plastic through translation. A fixed block C fixed on the second positioning base plate is provided at the side of the first lower plastic positioning block far from the lower plastic. A first return spring C is provided between the fixed block C and the first lower plastic positioning block. The lower end face of the first lower plastic positioning block is connected to a first connecting rod vertically penetrating the second positioning base plate. A first return roller C is provided at the lower end of the first connecting rod. A notch is provided on the loading boss, and a second lower plastic positioning block is slidably arranged in the notch. The second lower plastic positioning block can be in contact with the side of the light aluminum sheet through translation. A second return spring C is provided between the side of the second lower plastic positioning block far from the lower plastic and the adjacent side wall of the notch. The lower end face of the second lower plastic positioning block is connected to a second connecting rod vertically penetrating the square loading plate and the second positioning base plate. A second return roller C is provided at the lower end of the second connecting rod. Below the second positioning base plate, a top block support plate and an upper top double-axis cylinder C are arranged in sequence from top to bottom. The upper top double-axis cylinder C is arranged on the translation end face of the sealed electric slide table, and its piston end is connected to the lower end face of the top block support plate. Multiple groups of top blocks respectively cooperating with the first return roller C and the second return roller C at multiple groups of combined positioning grooves are provided on the upper end face of the top block support plate. Two inclined surfaces respectively cooperating with the first return roller C and the second return roller C are provided on the top block.
[0058] Preferably, the first pole column material taking manipulator, the second pole column material taking manipulator, the third pole column material taking manipulator, the lower plastic material taking manipulator, the combined material taking manipulator, and the blanking manipulator all include a horizontal driving component and a vertical driving component. The vertical driving component is arranged at the driving end of the horizontal driving component. A suction cup bracket is provided at the driving end of the vertical driving component, and a pneumatic suction cup for grasping the corresponding material is provided on the suction cup bracket.
[0059] Among them, two groups of suction cup brackets are provided at the driving end of the vertical driving component in the second pole column material taking manipulator. Corresponding pneumatic suction cups are provided on both groups of suction cup brackets. The two groups of pneumatic suction cups are respectively used to grasp the aligned pole columns in the pole column alignment mechanism A and the pole columns at the conveying end of the first pole column conveyor belt, and are respectively sent to adjacent workstations in the multi-station rotary material receiving disc mechanism and the pole column alignment mechanism A in the vacant state.
[0060] Furthermore, the buffer component includes an angle steel connecting piece, a horizontal connecting rod, and a buffer spring. One right-angle side surface of the angle steel connecting piece is connected to the horizontal sliding plate. One end of the horizontal connecting rod horizontally penetrates through the other group of right-angle side surfaces of the angle steel connecting piece and is connected with a limit nut. The other end of the horizontal connecting rod is provided with a shoulder and is connected to the piston end of the power push rod. The buffer spring is sleeved on the horizontal connecting rod, and both ends of the buffer spring respectively abut against the shoulder and the angle steel connecting piece.
[0061] The beneficial effects of the present invention are as follows:
[0062] Some of the additional aspects and advantages of the present invention will be given in the following description, some will become obvious from the following description, or will be understood through the practice of the present invention. Description of the Drawings
[0063] The present invention will be further described in detail below in conjunction with the drawings and specific embodiments.
[0064] Figure 1 is a perspective view of the present invention.
[0065] Figure 2 is the present invention Figure 1 in a partial perspective view.
[0066] Figure 3 is the present invention Figure 2 in an enlarged view at D.
[0067] Figure 4 is the present invention Figure 1 in another partial perspective view.
[0068] Figure 5 is a perspective view of the stacked feeding mechanism of the present invention.
[0069] Figure 6 is a partial perspective view of the present invention Figure 5 .
[0070] Figure 7 is a perspective view of the tray clamping and driving mechanism structure of the present invention
[0071] Figure 8 is a perspective view of the tray insertion plate driving assembly structure of the present invention
[0072] Figure 9 is a perspective view of the pole aligning mechanism structure of the present invention
[0073] Figure 10 Perspective view of the multi-station rotary material receiving tray mechanism structure of the present invention
[0074] Figure 11 Perspective view of the combined structure of the sealing ring installation device and the multi-station rotary material receiving tray mechanism of the present invention
[0075] Figure 12 of the present invention Figure 11 Enlarged view at E
[0076] Figure 13 Perspective view of the combined structure of the sealing ring positioning assembly, the material blocking assembly and the sealing ring transfer assembly of the present invention
[0077] Figure 14 of the present invention Figure 13 Perspective view of the structure from another angle
[0078] Figure 15 Perspective view of the sealing ring positioning assembly structure of the present invention
[0079] Figure 16 Perspective view of the sealing ring transfer assembly structure of the present invention
[0080] Figure 17 of the present invention Figure 16 Perspective view of the structure from another angle
[0081] Figure 18 Perspective view of the combined structure of the lower plastic feeding mechanism and the lower plastic picking manipulator of the present invention
[0082] Figure 19 of the present invention Figure 18 Perspective view of the combined structure after removing the fence
[0083] Figure 20 of the present invention Figure 19 Enlarged view at F
[0084] Figure 21 Perspective view of the combined structure of the second indexing rotary table, the feeding turntable, the lower plastic feeding station and the ejector assembly of the present invention
[0085] Figure 22 It is a three-dimensional view of the combined positioning device structure of the present invention.
[0086] Figure 23 It is a three-dimensional view of the combined positioning mechanism structure of the present invention.
[0087] Figure 24 It is a three-dimensional view of the combined positioning component structure of the present invention.
[0088] Figure 25 It is a three-dimensional view of another perspective of the present invention 24.
[0089] Figure 26 It is a three-dimensional view of the second pole column picking manipulator of the present invention. Detailed implementation manners
[0090] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0091] Next, in conjunction with Figure 1 - Figure 2 Automated loading and unloading equipment for lithium battery cover injection molding according to an embodiment of the present invention will be described in detail;
[0092] An automated loading and unloading equipment for lithium battery cover injection molding disclosed by the present invention includes a first body 1, a pole column feeding device, a pole column alignment mechanism A5, a multi-station rotary receiving tray mechanism 6, a second pole column picking manipulator 7, a seal ring sleeving device, a pole column transfer device, a lower plastic feeding device, an aluminum sheet discharging conveyor belt 13, a combined positioning device, a four-axis robot arm 16, and a blanking manipulator 18;
[0093] The pole column feeding device includes a stacked feeding mechanism 2 arranged adjacent to the first body 1, a first pole column picking manipulator 3 mounted on the stacked feeding mechanism 2, and a first pole column conveyor belt 4 arranged on the upper end surface of the first body 1. The first pole column picking manipulator 3 is used to grab the pole columns on the stacked feeding mechanism 2 and transfer them to the first pole column conveyor belt 4;
[0094] The pole column alignment mechanism A5 is arranged on the upper end surface of the first body 1 and adjacent to the conveying end of the first pole column conveyor belt 4, and is used for performing the first alignment and positioning on the pole columns transferred thereto;
[0095] The multi-station rotary receiving tray mechanism 6 is arranged on the upper end surface of the first body 1 and adjacent to the pole column alignment mechanism A5;
[0096] The second pole-column picking manipulator 7 is arranged on the upper end surface of the first body 1 and adjacent to the pole-column alignment mechanism A5. The second pole-column picking manipulator 7 can simultaneously grasp the poles at the end of the first pole-column conveyor belt 4 and in the pole-column alignment mechanism A5, and while sending the aligned poles in the pole-column alignment mechanism A5 to the adjacent workstations in the multi-station rotary receiving tray mechanism 6, it can send the poles at the conveying end of the first pole-column conveyor belt 4 to the pole-column alignment mechanism A5 in the vacant state;
[0097] The seal-ring sleeving device is arranged on the first body 1 and sleevs seals on the poles at the workstations adjacent to it in the multi-station rotary receiving tray mechanism 6;
[0098] The pole-column transfer device includes a third pole-column picking manipulator 8 and a second pole-column conveyor belt 9. The third pole-column picking manipulator 8 is mounted on the first body 1 and is used to grasp the poles with seals sleeved at the adjacent workstations in the multi-station rotary receiving tray mechanism 6 and transfer them to the second pole-column conveyor belt 9 arranged on the first body 1;
[0099] The lower plastic feeding device includes a lower plastic feeding mechanism 10, a lower plastic picking manipulator 11, and a lower plastic conveyor belt 12. The lower plastic feeding mechanism 10 is arranged adjacent to the first body 1. The lower plastic picking manipulator 11 is arranged on the lower plastic feeding mechanism 10 and is used to pick up the lower plastic at the lower plastic feeding mechanism 10 and transfer it to the lower plastic conveyor belt 12 arranged on the first body 1;
[0100] The polished aluminum sheet discharge conveyor belt 13 is arranged on the first body 1;
[0101] The combined positioning device includes a combined picking manipulator 14 and a combined positioning mechanism 15. The combined picking manipulator 14 is arranged on the first body 1 and can respectively grasp the poles with seals sleeved on the second pole-column conveyor belt 9, the lower plastic on the lower plastic conveyor belt 12, and the polished aluminum sheet on the polished aluminum sheet discharge conveyor belt 13, and respectively transfer them to the combined positioning mechanism 5 for positioning;
[0102] The four-axis robot arm 16 is arranged adjacent to the first body 1. The four-axis robot arm 16 can respectively grasp the poles with seals sleeved, the polished aluminum sheet, and the lower plastic in the combined positioning mechanism 15 and transfer them to the lower mold of the injection molding machine 17 arranged adjacent to the first body 1 for the assembly of the lithium battery cover plate. After the assembly, the injection molding machine performs injection molding on the lithium battery cover plate. The four-axis robot arm 16 and the injection molding machine 17 are both prior arts, Figure 1 only the lower mold and part of the structure of the injection molding machine 17 in [] are shown;
[0103] The blanking manipulator 18 is arranged on the upper end surface of the third body 19 arranged adjacent to the injection molding machine 17, and is used to grasp the lithium battery cover plate that has completed injection molding in the lower mold of the injection molding machine 17 and transfer it to the finished product conveyor belt 20 arranged on the upper end surface of the third body 19.
[0104] In this embodiment, the stacked feeding mechanism 2 includes a second body 200, a horizontal support bar 201, a tray clamping and driving mechanism, and a tray layering mechanism;
[0105] There are two groups of horizontal support bars 201, which are arranged side by side on the upper end surface of the second body 200 through columns. Tray stacking areas 202 are provided at both ends of the horizontal support assembly formed by the two groups of horizontal support bars 201. The tray stacking area 202 is composed of four groups of vertical guiding and limiting arms 203 arranged in a square distribution on the two groups of horizontal support bars 201. Between the two groups of tray stacking areas 202, there are two groups of tray translation guiding bars 212 laid along the length directions of the two horizontal support bars 201. When the area formed by the four groups of vertical guiding and limiting arms 203 is used for stacking trays 213, it becomes a limiting groove that restricts the offset of the trays 213 when stacked on the horizontal support bar 201. The vertical guiding and limiting arm 203 is a guiding and limiting structure composed of two L-shaped guiding plates;
[0106] The tray clamping and driving mechanism includes a tray conveyor belt 204, a linear slide rail 205, and a tray clamping mechanism;
[0107] The tray conveyor belt 204 is arranged between the two groups of horizontal support bars 201, and its horizontal conveying direction is parallel to the guiding direction of the tray translation guiding bar 212;
[0108] The linear slide rail 205 is arranged adjacent to the tray conveyor belt 204, and its guiding direction is parallel to the horizontal conveying direction of the tray conveyor belt 204;
[0109] The tray clamping mechanism includes two groups of clamping components with a symmetrical structure and synchronized operation, and an adjustment component for adjusting the distance between the two groups of clamping components. The clamping component includes an L-shaped seat 206, a clamping plate 207, and a clamping plate driving cylinder 208. The horizontal part of the L-shaped seat 206 is slidably connected to the linear slide rail 205 and connected to the tray conveyor belt 204. The clamping plate 207 is vertically slidably connected to the vertical part of the L-shaped seat 206. The clamping plate driving cylinder 208 is arranged on the vertical part of the L-shaped seat 206, and its piston end is connected to the clamping plate 207; the adjustment component includes two groups of spacer blocks 209, an adjustment bolt 210, and two groups of tension springs 211. The two groups of spacer blocks 209 are respectively symmetrically arranged on the horizontal parts of the L-shaped seats 206 of the two groups of clamping components. The adjustment bolt 210 is threadedly connected to one of the spacer blocks 209, and its nut abuts against the other spacer block 209. The two groups of tension springs 211 have a symmetrical structure, and their two ends are respectively connected to the L-shaped seats 206 of the two groups of clamping components;
[0110] The clamping plates 207 in the two groups of clamping components can move upward under the drive of the corresponding clamping plate drive cylinders 208 and respectively clamp on both sides of the tray 213. Therefore, the tray 213 can shuttle between the tray stacking area 202 and the inner sides of the two groups of tray translation guide bars 212 under the horizontal transmission of the tray conveyor belt 204:
[0111] The tray layer separation mechanism has two groups and is respectively arranged at the two groups of tray stacking areas 202. The tray layer separation mechanism includes two groups of tray plug driving components that cooperate synchronously, and the two groups of tray plug driving components are respectively arranged adjacent to the two groups of horizontal support bars 201.
[0112] The tray plug driving component includes a vertical movement driving component and a plug driving component.
[0113] Among them, the vertical movement driving component is arranged inside the second body 200. It includes a servo motor 214, a lead screw 215, a nut seat 216 and a top rod 217. The servo motor 214 is arranged on the mounting plate 218 provided inside the second body 200. The lead screw 215 is axially vertically mounted on the mounting plate 218 and its lower end is axially connected to the shaft end of the servo motor 214. The nut seat 216 is threadedly connected to the lead screw 215 and a vertical guide rod 219 is provided on its body. A vertical guide sleeve 220 slidably connected to the vertical guide rod 219 is provided on the mounting plate 218. The top rod 217 is vertically arranged on the nut seat 216 and its top end penetrates the upper end surface of the second body 200. A top block 221 is provided at the top end of the top rod 217. A fixed seat 222 is provided on the upper end surface of the second body 200. A sliding connection with the same sliding direction as the guiding direction of the vertical guide rod 219 is adopted between the fixed seat 222 and the top block 221;
[0114] The plug driving component includes a cylinder seat 223, a plug driving cylinder 224 and a layer separation plug 225. The cylinder seat 223 is arranged on the upper end of the top block 221. The plug driving cylinder 224 is arranged on the upper end of the cylinder seat 223. The layer separation plug 225 is slidably connected to the upper end surface of the cylinder seat 223, and its sliding direction is perpendicular to the guiding direction of the linear slide rail 205. And the layer separation plug 225 is connected to the piston end of the plug driving cylinder 224. The layer separation plug 225 is located between two adjacent vertical guiding and limiting arms 203 on the same side of the horizontal support bar 201. And an inner groove for accommodating the layer separation plug 225 is provided on the horizontal support bar 201. When the layer separation plug 225 is in the inner groove, its top surface is lower than the upper end surface of the horizontal support bar 201.
[0115] There are multiple stacked trays at the tray stacking area 202. When feeding is required, the tray clamping mechanism moves towards the tray stacking area 202 under the horizontal driving action of the conveyor belt 204 and moves to directly below the multiple stacked trays 213. Then, the clamping plates 207 at the two sets of clamping components in the tray clamping mechanism move upward under the drive of the corresponding clamping plate driving cylinders 208 and can respectively clamp on both side surfaces of the first-layer tray 213. Then, the vertical movement driving component and the insertion plate driving component in the tray layer separation mechanism start to work respectively. First, the servo motor 214 in the vertical movement driving component drives the lead screw 215 to rotate, which can make the nut seat 216 move upward, so that the ejector rod 217 pushes the top block 221 upward, thereby making the entire insertion plate driving component move upward, so that the horizontal height of the layer separation insertion plate 225 in the insertion plate driving component is flush with the horizontal height of the gap between the first-layer and the second-layer trays 213. Then, the layer separation insertion plate 225 is driven by the insertion plate driving cylinder 224 to insert between the first-layer and the second-layer trays 213 to realize the layer separation of the trays 213 and lift the multiple trays. Then, the tray conveyor belt 204 drives the tray clamping mechanism to move along the guidance of the linear slide rail 205 to the two sets of tray translation guiding strips 212, so that the tray 213 clamped by the clamping plates 207 at the two sets of clamping components moves to the two sets of tray translation guiding strips 212. Then, the servo motor 214 in the vertical movement driving component drives the lead screw 215 to reverse, and the entire insertion plate driving component moves downward, and the layer separation insertion plate 225 moves downward into the inner groove of the horizontal support bar 201. The remaining multiple trays 213 at the tray stacking area 202 are stacked on the horizontal support bar 201. The first pole taking manipulator 3 installed on the second body 200 grabs the poles on the tray 213 located between the two sets of tray translation guiding strips 212 and transfers the poles to the first pole conveyor belt 4. After the poles on the tray 213 are taken out, the clamping plate driving cylinder 208 drives the clamping plate 207 to move downward, no longer clamping the empty tray 213, but continuing to repeat the above actions, continuing to move to the tray stacking area 202 to re-clamp the tray 213 filled with poles, and the empty tray 213 is taken away by the manipulator or manually.
[0116] In this embodiment, the pole alignment mechanism A5 includes an I-shaped frame 500, a pole alignment component A, an upper top double-axis cylinder A503, and a top column A504;
[0117] The I-shaped frame 500 is arranged on the upper end surface of the first body 1, and the upper web of the I-shaped frame 500 is provided with a notch;
[0118] The pole alignment component A includes a square positioning seat A501, an alignment positioning strip A502, and two sets of translation positioning components A;
[0119] The square positioning seat A501 is arranged on the top surface of the upper web of the I-shaped frame 500. The top surface of the square positioning seat A501 is used to carry the pole column transferred here by the second pole column picking manipulator 7. There are two groups of alignment positioning bars A502, which are distributed in an L shape at two adjacent sides of one group of the square positioning seat A501. The two groups of alignment positioning bars A502 respectively abut against the corresponding two sides of the pole column placed on the square positioning seat A501.
[0120] The two groups of translation positioning components A are both arranged on the top surface of the upper web of the I-shaped frame 500 and are respectively adjacent to the two adjacent sides of the other group of the square positioning seat A501. The translation positioning component A includes a slide rail seat A505, a positioning slide rail A506, a positioning slider A507, a fixed block A508, a return spring A509, and a return roller A510.
[0121] The slide rail seat A505 is arranged on the top surface of the upper web of the I-shaped frame 500. The positioning slide rail A506 is arranged on the slide rail seat A505. The positioning slider A507 is slidably connected to the positioning slide rail A506. The positioning slider A507 can slide along the guidance of the positioning slide rail A506 and approach the adjacent side of the square positioning seat A501. The fixed block A508 is arranged on the top surface of the upper web of the I-shaped frame 500 and is adjacent to the side of the positioning slider A507 far from the square positioning seat A501. The return spring A509 is arranged between the fixed block A508 and the positioning slider A507. The elastic force of the return spring A509 can drive the positioning slider A507 to slide along the guidance of the positioning slide rail A506 and approach the adjacent side of the square positioning seat A501, and abut against the corresponding two sides of the pole column placed on the square positioning seat A501. The return roller A510 is arranged on the side surface of the positioning slider A507. The horizontal tangent direction when the return roller A510 rolls is parallel to the guidance of the positioning slide rail A506.
[0122] The upper top double-axis cylinder A503 is arranged between the upper and lower webs of the I-shaped frame 500 through a support. The top column A504 is vertically arranged in the notch provided on the upper web of the I-shaped frame 500, and the lower end is connected to the piston end of the upper top double-axis cylinder A503. There are two groups of inclined surfaces at the top end of the top column A504. The two groups of inclined surfaces at the top end of the top column A504 are respectively in rolling contact with the return rollers A510 in the two groups of translation positioning components A.
[0123] Before the second pole taking manipulator 7 sends the pole grabbed from the first pole conveyor belt 4 to the square positioning seat A501 in the pole alignment component A, the upper top double-shaft cylinder A503 drives the ejector post A504 to rise. The two sets of inclined surfaces at the top of the ejector post A504 can respectively force the corresponding reset rollers A510 in the two sets of translation positioning components A to move away from the square positioning seat A501, so that the positioning sliders A507 in the two sets of translation positioning components A overcome the elastic force of the corresponding reset springs A509 and move away from the square positioning seat A501. After the second pole taking manipulator 7 sends the pole to the square positioning seat A501, the upper top double-shaft cylinder A503 drives the ejector post A504 to move down. The positioning sliders A507 in the two sets of translation positioning components A approach the square positioning seat A501 under the action of the elastic force of the reset springs A509 and lean against the other two adjacent sides of the pole placed on the square positioning seat A501. Combining with the positioning effect of the two sets of alignment positioning bars A502, the first alignment positioning of the pole is realized.
[0124] In this embodiment, the multi-station rotary material receiving plate mechanism 6 includes: a first indexing rotary worktable 600, a material receiving turntable 601 and a material receiving station component;
[0125] The first indexing rotary worktable 600 is arranged on the upper end surface of the first body 1 through a bracket, and its rotary end face is upward. The material receiving turntable 601 is arranged on the rotary end face of the first indexing rotary worktable 600. There are multiple groups of material receiving station components symmetrically arranged on the upper end surface of the material receiving turntable 601. As the material receiving turntable 601 rotates, multiple groups of material receiving station components are successively adjacent to the pole alignment mechanism A5 and the seal ring sleeving device;
[0126] The material receiving station component includes a base plate 602 arranged on the upper end surface of the material receiving turntable 601 and four groups of positioning plates 603 arranged in a square on the base plate 602. A first guide wheel 604 is erected on the upper end of the positioning plate 603. The base plate 602 is used to receive the pole, the positioning plate 603 is used to limit the position of the pole on the base plate 602, and the first guide wheel 604 is arranged to facilitate the pole to smoothly fall into the range defined by the four groups of positioning plates 603.
[0127] When the second pole taking manipulator 7 sends the pole that has been aligned in the pole alignment mechanism A5 to the range defined by the four groups of positioning plates 603 in the adjacent material receiving station component on the multi-station rotary material receiving plate mechanism 6 in the static and stopped rotation state, it also synchronously sends the pole at the conveying end of the first pole conveyor belt 4 to the square positioning seat A501 in the pole alignment mechanism A5 in the vacant state.
[0128] During the working process, when the receiving turntable 601 in the multi-station rotary material receiving tray mechanism 6 is in a stationary and non-rotating state, the second pole picking manipulator 7, the seal ring sleeving device, and the third pole picking manipulator 8 work synchronously. They respectively send the properly aligned poles in the pole alignment mechanism A5 to adjacent workstations in the multi-station rotary material receiving tray mechanism 6, sleeve the seal rings on the poles at adjacent workstations in the multi-station rotary material receiving tray mechanism 6, and grasp the poles with seal rings sleeved at adjacent workstations in the multi-station rotary material receiving tray mechanism 6. After these operations are completed, the first indexing rotary table 600 in the multi-station rotary material receiving tray mechanism 6 will drive the receiving turntable 601 to start rotating, rotating by one workstation angle, so that the second pole picking manipulator 7, the seal ring sleeving device, and the third pole picking manipulator 8 are respectively adjacent to another set of receiving workstation components, and then a new round of synchronous work is carried out.
[0129] In this embodiment, the seal ring sleeving device includes a seal ring vibrating disk 2000, a seal ring chute 2001, a seal ring positioning component, a material blocking component, and a seal ring transfer component.
[0130] The seal ring vibrating disk 2000 is arranged on the upper end face of the first body 1. The seal ring chute 2001 is erected on the upper end face of the first body 1. The upper half of it is inclined and the feeding port is connected to the discharging port of the seal ring vibrating disk 2000, and the lower half of it is in a horizontal state.
[0131] The seal ring positioning component includes:
[0132] A support frame 2002, which is arranged on the upper end face of the first body 1, and the top of the support frame 2002 is provided with a support bar extending outwards.
[0133] A seal ring bearing block 2003, which is arranged on the upper end face of the support bar on the top plate of the support frame 2002. The seal ring bearing block 2003 is horizontally connected to the discharging port of the lower half of the seal ring chute 2001. On the upper end face of the seal ring bearing block 2003, a seal ring guiding groove 2004 for guiding the seal ring moving to its upper end face is installed, and a seal ring limiting plate 2005 is provided. A seal ring U-shaped positioning groove with a notch facing the seal ring guiding groove 2004 is opened on the seal ring limiting plate 2005. The seal ring U-shaped positioning groove can accommodate the seal ring translated out from the seal ring guiding groove 2004. The seal ring U-shaped positioning groove can exactly accommodate one seal ring, so the seal ring U-shaped positioning groove can only accommodate one seal ring at a time. At the position on the seal ring bearing block 2003 vertically corresponding to the seal ring U-shaped positioning groove, an axially vertical through hole 2006 is provided, and a horizontal slot 2007 penetrating through its body and communicating with the through hole 2006 is also horizontally provided, and the horizontal slot 2007 extends into the seal ring guiding groove 2004. In addition, a slot vertically corresponding to the horizontal slot 2007 is opened at the top of the seal ring guiding groove 2004.
[0134] The support base 2008 is arranged at the top of the column vertically provided at the bottom of the support frame 2002 and is located below the seal ring bearing block 2003. An L-shaped sliding seat 2009 is horizontally slidably connected to the support base 2008. The horizontal sliding direction of the L-shaped sliding seat 2009 on the support base 2008 is parallel to the guide of the horizontal pulling groove 2007. A horizontal driving cylinder 2010 is also arranged on the support base 2008. The driving end of the horizontal driving cylinder 2010 is connected to the L-shaped sliding seat 2009 and is used to drive the L-shaped sliding seat 2009 to horizontally slide on the support base 2008. A vertical sliding block 2011 is vertically slidably connected to the vertical part of the L-shaped sliding seat 2009. A vertical driving cylinder 2012 for driving the vertical sliding block 2011 to move up and down is also provided. A seal ring positioning rod 2013 inserted into the horizontal pulling groove 2007 is arranged at the top of the vertical sliding block 2011;
[0135] The material blocking assembly includes a horizontal sliding block seat 2014, a horizontal sliding block 2015, a material blocking cylinder 2016, and a material blocking strip 2017. The horizontal sliding block seat 2014 is arranged on the top plate of the support frame 2002. The horizontal sliding block 2015 is horizontally slidably connected to the horizontal sliding block seat 2014. The material blocking cylinder 2016 is horizontally arranged axially on the top plate of the support frame 2002, and its piston end is connected to the horizontal sliding block 2015. The material blocking strip 2017 is horizontally arranged on the horizontal sliding block 2015 and horizontally inserted into the gap between the seal ring guiding groove 2004 and the seal ring limiting plate 2005;
[0136] The seal ring transfer assembly includes:
[0137] A pedestal 2018 is erected on the top plate of the support frame 2002. A fixed support 2019 and a jacking cylinder 2032 are arranged on its top surface. A vertical sliding block seat 2020 is vertically slidably connected to the fixed support 2019. A horizontally guiding horizontal guide rail groove 2021 and a horizontally axially arranged power push rod 2022 are also provided. The jacking cylinder 2032 is connected to the vertical sliding block seat 2020 through an L-shaped member 2033. A horizontal roller groove 2023 is arranged at the top end of the vertical sliding block seat 2020. The guiding of the horizontal guide rail groove 2021, the linear pushing direction of the power push rod 2022, and the guiding of the horizontal roller groove 2023 are parallel to each other. A horizontal sliding plate 2024 is slidably connected in the horizontal guide rail groove 2021. The piston end of the power push rod 2022 is connected to the horizontal sliding plate 2024 through a buffer assembly. A vertical guide rail groove 2025 is arranged at one end of the horizontal sliding plate 2024;
[0138] The movable support 2026 is provided with a vertical guide rail 2027 slidably connected to the vertical guide rail groove 205 on its body. A roller bearing seat 2028 is provided at the top of the movable support 2026. The rollers on the roller bearing seat 2028 are in rolling fit with the horizontal roller groove 2023. At the bottom of the movable support 2026, there are provided a sleeve seal column 2029 with a vertical axis and a seal-pushing cylinder 2030. The sleeve seal column 2029 is used to insert into the inner ring of the seal accommodated in the U-shaped positioning groove of the seal, so that the seal is sleeved on the outer periphery of its body. A seal-pushing bushing 2031 is sleeved on the outer periphery of the seal column 2029. The seal-pushing bushing 2031 is connected to the piston end of the seal-pushing cylinder 2030 through a mounting seat;
[0139] The buffer assembly includes an angle steel connector 2034, a horizontal connecting rod 2035, and a buffer spring 2036. One right-angle side surface of the angle steel connector 2034 is connected to the horizontal slide plate 2024. One end of the horizontal connecting rod 2035 horizontally penetrates through the other set of right-angle side surfaces of the angle steel connector 2034 and is connected with a limit nut. The other end of the horizontal connecting rod 2035 is provided with a shoulder and is connected to the piston end of the power push rod 2022. The buffer spring 2036 is sleeved on the horizontal connecting rod 2035. The two ends of the buffer spring 2036 respectively abut against the shoulder and the angle steel connector 2034. Through the elastic force of the buffer spring 2036, the impact force when the piston end of the power push rod 2022 extends can be reduced.
[0140] As the seal ring vibrating disk 2000 starts to work, the seal rings inside the seal ring vibrating disk 2000 move along the guidance of the seal ring chute 2001 and enter the seal ring guiding groove 2004. Then, the vertical driving cylinder 2012 drives the seal ring positioning rod 2013 to move upward, moving into the seal ring guiding groove 2004 and protruding from the top slot of the seal ring guiding groove 2004. Then, the horizontal driving cylinder 2010 starts to drive, prompting the L-shaped sliding seat 2009 to move towards the seal ring limiting plate 2005, so that the seal ring positioning rod 2013 horizontally pulls the seal ring in the seal ring guiding groove 2004 to move from the seal ring guiding groove 2004 into the seal ring U-shaped positioning groove in the seal ring limiting plate 2005. The seal ring positioning rod 2013 pulls the seal ring to the designated position. At this time, the seal ring completely enters and just fully fits into the seal ring U-shaped positioning groove. Then, the material blocking assembly starts to work. Driven by the material blocking cylinder 2016, the material blocking bar 2017 horizontally inserts into the gap between the seal ring guiding groove 2004 and the seal ring limiting plate 2005, forming a block for the subsequent seal rings entering the seal ring guiding groove 2004, completely separating the subsequent seal rings entering the seal ring guiding groove 2004 from the seal ring in the seal ring U-shaped positioning groove, so as to ensure that the seal ring in the seal ring U-shaped positioning groove will not be pushed out of the seal ring U-shaped positioning groove by the subsequent seal rings entering the seal ring guiding groove 2004 after the seal ring positioning rod 2013 is removed. Then, the vertical driving cylinder 2012 and the horizontal driving cylinder 2010 are driven in sequence to make the seal ring positioning rod 2013 return to its original position and wait for the next operation. Then, the seal ring transfer assembly starts to work. The lifting cylinder 2032 drives the vertical sliding block seat 2020 to move downward through the L-shaped part 2033, so that the seal ring sleeve column 2029 at the bottom end of the moving support 2026 inserts into the inner ring of the seal ring accommodated in the seal ring U-shaped positioning groove, making the seal ring sleeve on its outer periphery. Then, the lifting cylinder 2032 drives the vertical sliding block seat 2020 to move upward through the L-shaped part 2033, so that the seal ring accommodated in the seal ring U-shaped positioning groove is taken away by the seal ring sleeve column 2029. Immediately afterwards, the material blocking cylinder 2016 drives the material blocking bar 2017 to retract. The subsequent seal rings entering the seal ring guiding groove 2004 are pulled into the seal ring U-shaped positioning groove under the new operation of the seal ring positioning rod 2013. At the same time, the power push rod 2022 drives the horizontal sliding plate 2024 to translate along the guidance of the horizontal guide rail groove 2021 towards the adjacent material receiving station assembly on the multi-station rotary material receiving disk mechanism 6 through the buffer assembly, so that the seal ring sleeve column 2029 drives the seal ring to translate towards the adjacent material receiving station assembly on the multi-station rotary material receiving disk mechanism 6. The seal ring sleeve column 2029 reaches directly above the pole column placed within the range defined by the four sets of positioning plates 603 in the adjacent material receiving station assembly on the multi-station rotary material receiving disk mechanism 6. Then, the lifting cylinder 2032 drives the vertical sliding block seat 2020 to move downward through the L-shaped part 2033, making the lower end surface of the seal ring sleeve column 2029 close to the top surface of the pole column.To maintain a very small gap, the push seal ring cylinder 2030 is then used to drive the push seal ring bushing 2031 downward, so that the seal ring sleeved on the seal ring column 2029 is detached from its body and sleeved on the terminal post. Then, the push seal ring cylinder 2030 drives the push seal ring bushing 2031 upward. Then, driven by the jacking cylinder 2032 and the power push rod 2022, the seal ring column 2029 returns to its original position, and the above work is repeated. After the seal ring sleeving device completes the work of sleeving the seal ring on the terminal posts of the adjacent material receiving station components on the multi-station rotary material receiving plate mechanism 6 in a stationary and stopped state, the first indexing rotary worktable 600 in the multi-station rotary material receiving plate mechanism 6 will drive the material receiving turntable 601 to rotate by a station angle, so that another group of material receiving station components are adjacent to the seal ring sleeving device, and then the seal sleeving work is carried out again.
[0141] After the terminal posts on the material receiving station components of the multi-station rotary material receiving plate mechanism 6 are sleeved with seal rings, the third terminal post picking manipulator 8 in the terminal post transfer device grabs the terminal posts with seal rings sleeved on the adjacent material receiving station components in the multi-station rotary material receiving plate mechanism 6 and transfers them to the second terminal post conveyor belt 9 in the terminal post transfer device. Then, the combined picking manipulator 14 in the combined positioning device takes away the terminal posts on the second terminal post conveyor belt 9.
[0142] In this embodiment, the lower plastic feeding mechanism 10 includes a third body 1000, a second indexing rotary worktable 1001, a feeding turntable 1002, a lower plastic feeding station and a material ejecting assembly;
[0143] The third body 1000 is arranged adjacent to the first body 1. The second indexing rotary worktable 1001 is arranged on the top plate of the third body 1000, and its rotary driving end is located above the top plate of the third body 1000. The feeding turntable 1002 is arranged at the rotary driving end of the second indexing rotary worktable 1001. There are multiple groups of lower plastic feeding stations symmetrically arranged on the upper end surface of the feeding turntable 1002. The lower plastic feeding mechanism 10 further includes a detachable fence 1014 arranged on the third body 1000 and surrounding the outer periphery of multiple groups of lower plastic feeding stations;
[0144] The lower plastic feeding station includes a station bottom plate 1003 , a lower plastic limiting groove 1004 , a lower plastic supporting plate 1005 , a supporting plate guide rail 1006 , a material threading positioning rod 1008 , and a force-bearing rod 1009 . The station bottom plate 1003 is arranged on the upper end surface of the feeding turntable 1002, the lower plastic limiting groove 1004 is a long groove with an I-shaped cross section, which is vertically arranged on the upper end surface of the station bottom plate 1003, the lower plastic support plate 1005 has two groups and is symmetrically located at the two groups of limiting concave cavities on the lower plastic limiting groove 1004, and there are two groups of support plate guide rails 1006, the two groups of support plate guide rails 1006 are vertically arranged on the upper end surface of the station bottom plate 1003 and are respectively adjacent to the two groups of lower plastic support plates 1005, and the support plate guide rails 1006 are slidably provided with a support plate slider 1007 connected to the adjacent lower plastic support plate 1005, and there are two groups of threading positioning rods 1008, and the two groups of threading positioning rods 1006 are respectively adjacent to the two groups of lower plastic support plates 1005. 008 are vertically arranged on the upper end surface of the workstation bottom plate 1003, two sets of material threading positioning rods 1008 vertically penetrate the two sets of lower plastic support plates 1005 respectively, the material threading positioning rods 1008 are adapted to the material holes on the lower plastic body, and the two sets of material threading positioning rods 1008 vertically penetrate the material holes on the lower plastic body stacked on both sides of the lower plastic limiting groove 1004 respectively, which can prevent the position from deviating when stacking, and there are two sets of force rods 1009, two sets of force rods 1009 are vertically arranged on the lower end surface of the lower plastic support plate 1005, and the force rods 1009 vertically penetrate the workstation bottom plate 1003 and the feeding turntable 1002 and protrude from the lower end surface of the feeding turntable 1002;
[0145] There are two groups of ejector assemblies, both of which are arranged on the lower end surface of the top plate of the third body 1000. The ejector assemblies include a through-axis linear stepper motor 1010, an ejector screw 1011, a screw guide rail 1012, a screw guide block 1013, and a wear-resistant block 1014. The through-axis linear stepper motor 1010 is arranged on the lower end surface of the top plate of the third body 1000. The ejector screw 1011 passes through the rotor center of the through-axis linear stepper motor 1010. The top of the ejector screw 1011 passes through the rotor center of the through-axis linear stepper motor 1010. The top plate of the third body 1000 is passed through and is provided with a wear-resistant block 1014. The top material screws 1011 in the two groups of top material assemblies are axially overlapped with the two groups of force-bearing rods 1009 in any group of lower plastic feeding stations on the feeding turntable 1002 in a stationary state. The screw guide rail 1012 is vertically placed on the lower end surface of the top plate of the third body 1000. The screw guide block 1013 is slidably connected to the screw guide rail 1012, and the screw guide block 1013 is rotatably connected to the bottom end of the top material screw 1011 through a bearing.
[0146] On both sides of the lower plastic limiting groove 1004 at the lower plastic feeding station, multiple layers of lower plastics are stacked. When the lower plastic feeding mechanism starts feeding, the feeding turntable 1002 is in a static and stopped rotating state. The lower plastic picking manipulator 11 mounted on the third body 1000 starts to pick up the lower plastics stacked on both sides of the lower plastic limiting groove 1004 in the adjacent lower plastic feeding station. Every time one layer is picked up, the two groups of ejector components start synchronous operation once. The through-axis linear stepper motor 1010 drives the ejector lead screw 1011 to rotate and rise by a height along the lead screw guide 1012. The wear-resistant block 1014 at the top of the ejector lead screw 1011 pushes the corresponding force rod 1009 to rise by a height, so that the multiple layers of lower plastics stacked on both sides of the lower plastic limiting groove 1004 rise by a height under the lifting of the corresponding lower plastic support plate 1005. The height of each rise is the thickness of a single layer of lower plastic until all the multiple layers of lower plastics stacked on both sides of the lower plastic limiting groove 1004 are picked up by the lower plastic picking manipulator 11. Then, the through-axis linear stepper motor 1010 drives the ejector lead screw 1011 to rotate and descend to the lowest point along the lead screw guide 1012. Then, the second indexing rotary table 1001 drives the feeding turntable 1002 to rotate by a station angle, making another group of lower plastic feeding stations adjacent to the lower plastic picking manipulator 11, and then a new round of lower plastic picking work is started. Each time the lower plastic picked up by the lower plastic picking manipulator 11 is transferred to the lower plastic conveyor belt 12, and then the combined picking manipulator 14 in the combined positioning device picks up the lower plastics on the lower plastic conveyor belt 12.
[0147] The combined picking manipulator 14 transfers the pole columns with gaskets sleeved thereon grabbed from the second pole column conveyor belt 9, the lower plastics grabbed from the lower plastic conveyor belt 12, and the light aluminum sheets grabbed from the light aluminum sheet discharge conveyor belt 13 to the combined positioning mechanism 5 for positioning respectively.
[0148] In this embodiment, the combined positioning mechanism 15 includes a sealed electric slide 1500 provided on the upper end surface of the first body 1, a pole column positioning mechanism B provided on the translation end surface of the sealed electric slide 1500, and a combined positioning component for combining and positioning the lower plastics and the light aluminum sheets;
[0149] Specifically, the pole positioning mechanism B includes a first positioning base plate 1501. The first positioning base plate 1501 is horizontally arranged on the translation end face of the sealed electric slide 1500 through a column. Multiple groups of pole alignment components B with the same structure as the pole alignment component A are provided on the first positioning base plate 1501. Below the first positioning base plate 1501, a top column support plate 1502 and an upper top double-shaft cylinder B1503 are successively arranged from top to bottom. The upper top double-shaft cylinder B1503 is arranged on the translation end face of the sealed electric slide 1500, and its piston end is connected to the lower end face of the top column support plate 1502. Multiple groups of top columns B1504 with the same structure as the top column A504 are provided on the upper end face of the top column support plate 1502. The tops of multiple groups of top columns B1504 vertically penetrate the first positioning base plate 1501, and the tops of multiple groups of top columns B1504 respectively cooperate with multiple groups of pole alignment components B. The two inclined surfaces at the top of the top column B1504 are in contact and cooperation with the two reset rollers in the corresponding pole alignment component B.
[0150] Before the pole alignment component B aligns the pole, the upper top double-shaft cylinder B1503 drives the top column support plate 1502 to move upward, so that multiple groups of top columns B1504 cause the two reset rollers in the corresponding pole alignment component B to move. When the pole alignment component B performs the second alignment and positioning on the pole with the seal ring already sleeved, the working principle and process are the same as those when the pole alignment component A performs the first alignment and positioning on the pole. Therefore, it will not be elaborated here. When the combined material-taking manipulator 14 transfers the pole with the seal ring already sleeved grabbed from the second pole conveyor belt 9 to the pole alignment component B, since the working principle and process of the pole alignment component B and the pole alignment component A for aligning and positioning the pole are the same, after the upper top double-shaft cylinder B1503 drives the top column support plate 1502 to move downward, causing the top column B1504 to also move downward, the second alignment and positioning of the pole by the pole alignment component B is achieved.
[0151] Specifically, the combined positioning component includes a second positioning base plate 1505. The second positioning base plate 1505 is horizontally arranged on the translation end face of the sealed electric slide 1500 through a column. Multiple groups of combined positioning grooves are provided on the second positioning base plate 1505. The combined positioning grooves include multiple groups of positioning strips 1506 provided on the second positioning base plate 1505. Second guide wheels 1507 are provided on the positioning strips 1506. Multiple groups of positioning strips 1506 are combined to form a square limiting area adapted to the outer shape of the light aluminum sheet. A square loading plate 1508 installed on the second positioning base plate 1505 is provided in the square limiting area. A loading boss 1509 that makes it form a stepped shape is provided on the top surface of the square loading plate 1508. The non-protruding area on the square loading plate 1508 constitutes the placement area for the lower plastic. A support strip 1510 with the same height as the loading boss 1509 is provided at the gap between the side of the square loading plate 1508 far from the loading boss and the adjacent positioning strip 1506. The top surfaces of the loading boss 1509 and the support strip 1510 constitute a support plane for supporting the light aluminum sheet in the square limiting area, realizing the positioning of the light aluminum sheet. The second guide wheels 1507 facilitate the smooth entry of the light aluminum sheet into the square limiting area. A first lower plastic positioning block 1511 is slidably provided on the second positioning base plate 1505. The first lower plastic positioning block 1511 is abutted against the side of the lower plastic through translation. A fixing block C 1512 fixed on the second positioning base plate 1505 is provided at the side of the first lower plastic positioning block 1511 far from the lower plastic. A first return spring C 1513 is provided between the fixing block C 1512 and the first lower plastic positioning block 1511. The lower end surface of the first lower plastic positioning block 1511 is connected to a first connecting rod 1514 that vertically penetrates the second positioning base plate 1505. A first return roller C 1515 is provided at the lower end of the first connecting rod 1514. A notch is provided on the loading boss 1509. A second lower plastic positioning block 1516 is slidably provided in the notch. The second lower plastic positioning block 1516 can be abutted against the side of the light aluminum sheet through translation. A second return spring C 1517 is provided between the side of the second lower plastic positioning block 1516 far from the lower plastic and the adjacent side wall of the notch. The lower end surface of the second lower plastic positioning block 1516 is connected to a second connecting rod 1518 that vertically penetrates the square loading plate 1508 and the second positioning base plate 1505. A second return roller C 1519 is provided at the lower end of the second connecting rod 1518. A top block support plate 1520 and an upper top double-axis cylinder C 1521 are successively provided from top to bottom below the second positioning base plate 1505. The upper top double-axis cylinder C 1521 is arranged on the translation end face of the sealed electric slide 1500, and its piston end is connected to the lower end surface of the top block support plate 1520. Multiple groups of top blocks 1522 that respectively cooperate with the first return roller C 1515 and the second return roller C 1519 at multiple groups of combined positioning grooves are provided on the upper end surface of the top block support plate 1520. Two groups of inclined surfaces that respectively cooperate with the first return roller C 1515 and the second return roller C 1519 are provided on the top block 1520.
[0152] The combined material-taking manipulator 14 conveys the lower plastic grabbed from the lower plastic conveyor belt 12 and the light aluminum sheet grabbed from the light aluminum sheet discharging conveyor belt 13 to the combined positioning mechanism in the combined positioning mechanism 5 for positioning. First, the combined material-taking manipulator 14 places the lower plastic in front of the placement area of the lower plastic. The upper double-axis cylinder C1521 drives the top block support plate 1522 to move upward, so that the two groups of inclined surfaces on the top block 1522 are tangent to the outer circles of the first reset roller C1515 and the second reset roller C1519 respectively, and the first reset roller C1515 and the second reset roller C1519 are translated. Then the corresponding first connecting rod 1514 and the second connecting rod 1518 also drive the corresponding lower plastic first positioning block 1511 and the lower plastic second positioning block 1516 away from the placement area of the lower plastic. At this time, the combined material-taking manipulator 14 places the lower plastic in the placement area of the lower plastic. Then, when the upper double-axis cylinder C1521 drives the top block support plate 1522 to move downward, under the elastic force of the first reset spring C1513 and the second reset spring C1517, the lower plastic first positioning block 1511 and the lower plastic second positioning block 1516 approach the placement area of the lower plastic, and are respectively abutted against the two side surfaces of the lower plastic placed in the placement area, realizing the positioning of the lower plastic.
[0153] After the lower plastic is positioned, the combined material-taking manipulator 14 places the light aluminum sheet above the lower plastic, specifically in the square limiting area surrounded by a plurality of positioning strips 1506 that match the shape of the light aluminum sheet. The top surfaces of the loading boss 1509 and the support strip 1510 serve as the support planes for supporting the light aluminum sheet, realizing the positioning of the light aluminum sheet.
[0154] In this embodiment, the first pole-taking manipulator 3, the second pole-taking manipulator 7, the third pole-taking manipulator 8, the lower plastic-taking manipulator 11, the combined material-taking manipulator 14, and the blanking manipulator 18 are all conventional manipulators, and all include a horizontal driving component and a vertical driving component. The vertical driving component is arranged at the driving end of the horizontal driving component, and a suction cup bracket is arranged at the driving end of the vertical driving component. A pneumatic suction cup for grabbing the corresponding material is arranged on the suction cup bracket.
[0155] Among them, two groups of suction cup brackets are arranged at the driving end of the vertical driving component in the second pole-taking manipulator 7. Corresponding pneumatic suction cups are arranged on the two groups of suction cup brackets. The two groups of pneumatic suction cups are respectively used to grab the poles that have been rectified in the pole rectifying mechanism A5 and the poles at the conveying end of the first pole conveyor belt 4, and are respectively sent to adjacent workstations in the multi-station rotary receiving tray mechanism 6 and the pole rectifying mechanism A5 in the vacant state. The structure of the second pole-taking manipulator 7 is as Figure 26 shown.
[0156] In this embodiment, the second pole column conveyor belt 9, the lower plastic conveyor belt 12, the polished aluminum sheet discharge conveyor belt 13, and the finished product conveyor belt 20 are respectively provided with clamping grooves for clamping the pole column, the lower plastic, the polished aluminum sheet, and the lithium battery cover plate, so as to ensure that the pole column, the lower plastic, the polished aluminum sheet, and the lithium battery cover plate do not shift in position during the conveyance of their respective corresponding conveyor belts.
[0157] On the first pole column conveyor belt 4, two sets of guide plates are symmetrically arranged along its horizontal transmission direction. The gap between the two sets of guide plates forms a guiding groove for the pole column during the conveyance on the first pole column conveyor belt 4, preventing the pole column from shifting, enabling multiple sets of pole columns to be arranged in a straight line on the first pole column conveyor belt 4, and facilitating the picking of the pole columns by the first pole column picking manipulator 3.
[0158] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims
1. An automatic loading and unloading device for injection molding of a lithium battery cover plate, characterized in that, Comprising: The first body (1); A pole post feeding device, which includes a stacked feeding mechanism (2) arranged adjacent to the first body (1), a first pole post picking manipulator (3) mounted on the stacked feeding mechanism (2), and a first pole post conveyor belt (4) provided on the upper end face of the first body (1). The first pole post picking manipulator (3) is used to grab the pole posts on the stacked feeding mechanism (2) and transfer them to the first pole post conveyor belt (4); A pole post alignment mechanism A (5), which is provided on the upper end face of the first body (1) and adjacent to the conveying end of the first pole post conveyor belt (4); A multi-station rotary receiving tray mechanism (6), which is provided on the upper end face of the first body (1) and adjacent to the pole post alignment mechanism A (5); A second pole post picking manipulator (7), which is provided on the upper end face of the first body (1) and adjacent to the pole post alignment mechanism A (5). The second pole post picking manipulator (7) can simultaneously grab the pole posts at the end of the first pole post conveyor belt (4) and in the pole post alignment mechanism A (5), and while sending the aligned pole posts in the pole post alignment mechanism A (5) to adjacent workstations in the multi-station rotary receiving tray mechanism (6), it can send the pole posts at the conveying end of the first pole post conveyor belt (4) to the pole post alignment mechanism A (5) in the vacant state; A seal ring sleeving device, which is provided on the first body (1) and sleeves seal rings on the pole posts at the workstations adjacent to it in the multi-station rotary receiving tray mechanism (6); A pole post transfer device, which includes a third pole post picking manipulator (8) and a second pole post conveyor belt (9). The third pole post picking manipulator (8) is mounted on the first body (1) and is used to grab the pole posts with seal rings sleeved at adjacent workstations in the multi-station rotary receiving tray mechanism (6) and transfer them to the second pole post conveyor belt (9) provided on the first body (1); A lower plastic feeding device, which includes a lower plastic feeding mechanism (10), a lower plastic picking manipulator (11), and a lower plastic conveyor belt (12). The lower plastic feeding mechanism (10) is arranged adjacent to the first body (1). The lower plastic picking manipulator (11) is provided on the lower plastic feeding mechanism (10) and is used to grab the lower plastic at the lower plastic feeding mechanism (10) and transfer it to the lower plastic conveyor belt (12) provided on the first body (1); A polished aluminum sheet discharging conveyor belt (13), which is provided on the first body (1); A combined positioning device, which includes a combined picking manipulator (14) and a combined positioning mechanism (15). The combined picking manipulator (14) is provided on the first body (1) and can respectively grab the pole posts with seal rings sleeved on the second pole post conveyor belt (9), the lower plastic on the lower plastic conveyor belt (12), and the polished aluminum sheets on the polished aluminum sheet discharging conveyor belt (13), and respectively convey them to the combined positioning mechanism (5) for positioning; A four-axis robot arm (16), which is adjacent to and provided beside the first body (1). The four-axis robot arm (16) can respectively grab the pole posts with seal rings sleeved, polished aluminum sheets, and lower plastic in the combined positioning mechanism (15) and transfer them to the lower mold of an injection molding machine (17) arranged adjacent to the first body (1) for the assembly of lithium battery covers; The blanking manipulator (18) is arranged on the upper end surface of the third body (19) adjacent to the injection molding machine (17), and is used to grab the lithium battery cover plate that has completed injection molding in the lower mold of the injection molding machine (17) and transfer it to the finished product conveyor belt (20) arranged on the upper end surface of the third body (19).
2. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 1, wherein, The stacked feeding mechanism (2) includes: The second body (200); The horizontal support bars (201), there are two groups of them, which are arranged side by side on the upper end surface of the second body (200) through columns. The two ends of the horizontal support assembly formed by the two groups of horizontal support bars (201) are both provided with tray stacking areas (202). The tray stacking area (202) is composed of four groups of vertical guiding and limiting arms (203) arranged in a square distribution on the two groups of horizontal support bars (201). Between the two groups of tray stacking areas (202), there are two groups of tray translation guiding bars (212) respectively laid along the length directions of the two horizontal support bars (201); The tray clamping and driving mechanism, which includes a tray conveyor belt (204), a linear slide rail (205), and a tray clamping mechanism; The tray conveyor belt (204) is arranged between the two groups of horizontal support bars (201), and performs horizontal reciprocating transmission between the tray stacking areas (202); The linear slide rail (205) is arranged adjacent to the tray conveyor belt (204), and its horizontal transmission direction is parallel to the guiding direction of the tray translation guiding bar (212); The tray clamping mechanism includes two groups of clamping components with a symmetrical structure and an adjusting component for adjusting the distance between the two groups of clamping components; The clamping component includes an L-shaped seat (206), a clamping plate (207), and a clamping plate driving cylinder (208). The horizontal part of the L-shaped seat (206) is slidably connected to the linear slide rail (205) and is connected to the tray conveyor belt (204). The clamping plate (207) is vertically slidably connected to the vertical part of the L-shaped seat (206). The clamping plate driving cylinder (208) is arranged on the vertical part of the L-shaped seat (206), and its piston end is connected to the clamping plate (207); The adjusting component includes two groups of spacer blocks (209), an adjusting bolt (210), and two groups of tension springs (211). The two groups of spacer blocks (209) are respectively symmetrically arranged on the horizontal parts of the L-shaped seats (206) of the two groups of clamping components. The adjusting bolt (210) is threadedly connected to one of the spacer blocks (209) and its nut abuts against the other spacer block (209). The two groups of tension springs (211) have a symmetrical structure, and their two ends are respectively connected to the L-shaped seats (206) of the two groups of clamping components. By rotating the adjusting bolt (210), the distance between the L-shaped seats (206) of the two groups of clamping components can be adjusted; The tray layering mechanism, there are two groups of it and are respectively arranged at the two groups of tray stacking areas (202). The tray layering mechanism includes two groups of tray plug-in plate driving components that cooperate synchronously. The two groups of tray plug-in plate driving components are respectively arranged adjacent to the two groups of horizontal support bars (201). The tray plug-in plate driving component includes a vertical movement driving component and a plug-in plate driving component; The vertical movement driving assembly is arranged inside the second body (200), and it includes a servo motor (214), a lead screw (215), a nut seat (216) and a push rod (217). The servo motor (214) is arranged on a mounting plate (218) arranged inside the second body (200). The lead screw (215) is axially vertically mounted on the mounting plate (218), and its lower end is axially connected to the shaft end of the servo motor (214). The nut seat (216) is threadedly connected to the lead screw (215), and a vertical guide rod (219) is arranged on its body. A vertical guide sleeve (220) slidably connected to the vertical guide rod (219) is arranged on the mounting plate (218). The push rod (217) is vertically arranged on the nut seat (216), and its top end penetrates the upper end surface of the second body (200). A top block (221) is arranged at the top end of the push rod (217). A fixed seat (222) is arranged on the upper end surface of the second body (200). A sliding connection with a sliding direction consistent with the guiding direction of the vertical guide rod (219) is adopted between the fixed seat (222) and the top block (221); The plug board driving assembly includes a cylinder seat (223), a plug board driving cylinder (224) and a layered plug board (225). The cylinder seat (223) is arranged at the upper end of the top block (221). The plug board driving cylinder (224) is arranged at the upper end of the cylinder seat (223). The layered plug board (225) is slidably connected to the upper end surface of the cylinder seat (223), and its sliding direction is perpendicular to the guiding direction of the linear slide rail (205). The layered plug board (225) is connected to the piston end of the plug board driving cylinder (224). The layered plug board (225) is located between two adjacent groups of vertical guiding and limiting arms (203), and an inner groove capable of accommodating the layered plug board (225) therein is arranged on the horizontal support bar (201).
3. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 1, characterized in that, The pole column alignment mechanism A (5) includes an I-shaped frame (500), a pole column alignment component A, an upper top double-axis cylinder A (503) and a top column A (504); The I-shaped frame (500) is arranged on the upper end surface of the first body (1). A notch is arranged on the upper web of the I-shaped frame (500); The pole column alignment component A includes a square positioning seat A (501), an alignment positioning bar A (502) and two groups of translation positioning components A; The square positioning seat A (501) is arranged on the top surface of the upper web of the I-shaped frame (500). There are two groups of the alignment positioning bars A (502), and they are distributed in an L shape at two adjacent sides of one group of the square positioning seat A (501); Both groups of the translation positioning components A are arranged on the top surface of the upper web of the I-shaped frame (500) and are respectively adjacent to two adjacent sides of the other group of the square positioning seat A (501). The translation positioning component A includes a slide rail seat A (505), a positioning slide rail A (506), a positioning slider A (507), a fixed block A (508), a return spring A (509) and a return roller A (510); The slide rail seat A (505) is arranged on the top surface of the upper web of the I-shaped frame (500). The positioning slide rail A (506) is arranged on the slide rail seat A (505). The positioning slider A (507) is slidably connected to the positioning slide rail A (506). The positioning slider A (507) can slide along the guidance of the positioning slide rail A (506) and approach the adjacent side on the square positioning seat A (501). The fixed block A (508) is arranged on the top surface of the upper web of the I-shaped frame (500) and adjacent to the side of the positioning slider A (507) away from the square positioning seat A (501). The return spring A (509) is arranged between the fixed block A (508) and the positioning slider A (507). The return roller A (510) is arranged on the side surface of the positioning slider A (507). The horizontal tangent direction when the return roller A (510) rolls is parallel to the guidance of the positioning slide rail A (506). The upper top double-axis cylinder A (503) is arranged between the upper and lower webs of the I-shaped frame (500) through a support. The top column A (504) is vertically arranged in the notch provided on the upper web of the I-shaped frame (500) and its lower end is connected to the piston end of the upper top double-axis cylinder A (503). Two groups of inclined surfaces are provided at the top of the top column A (504). The two groups of inclined surfaces at the top of the top column A (504) are respectively in rolling contact with the return rollers A (510) in the two groups of translation positioning assemblies A.
4. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 1, characterized in that, The multi-station rotary material receiving tray mechanism (6) includes: a first indexing rotary table (600), a material receiving turntable (601) and a material receiving station assembly; The first indexing rotary table (600) is arranged on the upper end surface of the first body (1) through a bracket, and its rotary end face faces upward. The material receiving turntable (601) is arranged on the rotary end face of the first indexing rotary table (600). There are multiple groups of the material receiving station assemblies, which are symmetrically arranged on the upper end surface of the material receiving turntable (601); The material receiving station assembly includes a base plate (602) arranged on the upper end surface of the material receiving turntable (601) and four groups of positioning plates (603) distributed in a square on the base plate (602). The first guide wheel (604) is erected on the upper end of the positioning plate (603).
5. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 1, characterized in that, The seal ring sleeving device includes a seal ring vibrating disk (2000), a seal ring chute (2001), a seal ring positioning assembly, a material blocking assembly, and a seal ring transfer assembly; The seal ring vibrating disk (2000) is arranged on the upper end surface of the first body (1). The seal ring chute (2001) is erected on the upper end surface of the first body (1). The upper half of it is inclined and the feeding port is connected to the discharging port of the seal ring vibrating disk (2000), and the lower half of it is in a horizontal state; The seal ring positioning assembly includes: A support frame (2002), which is arranged on the upper end surface of the first body (1). The top of the support frame (2002) is provided with a support bar extending outward; The sealing ring carrier block (2003) is provided on the upper end surface of the support strip on the top plate of the support frame (2002). The sealing ring carrier block (2003) is horizontally connected to the discharge port of the lower half of the sealing ring chute (2001). A sealing ring guide groove (2004) for guiding the sealing ring moving to its upper end surface is installed on the upper end surface of the sealing ring carrier block (2003), and a sealing ring limiting plate (2005) is provided. A sealing ring U-shaped positioning groove with a notch facing the sealing ring guide groove (2004) is formed on the sealing ring limiting plate (2005). The sealing ring U-shaped positioning groove can accommodate the sealing ring translated out of the sealing ring guide groove (2004). An axially vertical through hole (2006) is provided at a position on the sealing ring carrier block (2003) corresponding vertically to the sealing ring U-shaped positioning groove. A horizontal pulling groove (2007) that penetrates its body and communicates with the through hole (2006) is also horizontally provided, and the horizontal pulling groove (2007) extends to the sealing ring guide groove (204). The support base (2008) is arranged at the top of the column vertically provided at the bottom of the support frame (2002) and is located below the sealing ring carrier block (2003). An L-shaped sliding seat (2009) is horizontally slidably connected to the support base (2008). The horizontal sliding direction of the L-shaped sliding seat (2009) on the support base (2008) is parallel to the guide direction of the horizontal pulling groove (2007). A horizontal driving cylinder (2010) is also provided on the support base (2008). The driving end of the horizontal driving cylinder (2010) is connected to the L-shaped sliding seat (2009). A vertical sliding block (2011) is vertically slidably connected to the vertical part of the L-shaped sliding seat (2009). A vertical driving cylinder (2012) for driving the vertical sliding block (2011) to move up and down is also provided. A sealing ring positioning rod (2013) inserted into the horizontal pulling groove (2007) is provided at the top of the vertical sliding block (2011); The material blocking assembly includes a horizontal sliding block seat (2014), a horizontal sliding block (2015), a material blocking cylinder (2016), and a material blocking strip (2017). The horizontal sliding block seat (2014) is arranged on the top plate of the support frame (2002). The horizontal sliding block (2015) is horizontally slidably connected to the horizontal sliding block seat (2014). The material blocking cylinder (2016) is axially horizontally arranged on the top plate of the support frame (2002), and its piston end is connected to the horizontal sliding block (2015). The material blocking strip (2017) is horizontally arranged on the horizontal sliding block (2015) and horizontally inserted into the gap between the sealing ring guide groove (2004) and the sealing ring limiting plate (2005); The sealing ring transfer assembly includes: The pedestal (2018) is erected on the top plate of the support frame (2002). Its top surface is provided with a fixed support (2019) and a jacking cylinder (2032). A vertical slider seat (2020) is vertically slidably connected to the fixed support (2019). There are also provided a horizontally guiding horizontal guide groove (2021) and a horizontally axially power push rod (2022). The jacking cylinder (2032) is connected to the vertical slider seat (2020) through an L-shaped member (2033). The top end of the vertical slider seat (2020) is provided with a horizontal roller groove (2023). The guiding direction of the horizontal guide groove (2021), the linear pushing direction of the power push rod (2022), and the guiding direction of the horizontal roller groove (2023) are parallel to each other. A horizontal slide plate (2024) is slidably connected in the horizontal guide groove (2021). The piston end of the power push rod (2022) is connected to the horizontal slide plate (2024) through a buffer assembly. One end of the horizontal slide plate (2024) is provided with a vertical guide groove (2025); The moving support (2026) is provided with a vertical guide rail (2027) slidably connected to the vertical guide groove (205) on its body. The top end of the moving support (2026) is provided with a roller bearing seat (2028). The rollers on the roller bearing seat (2028) are in rolling fit with the horizontal roller groove (2023). The bottom end of the moving support (2026) is provided with an axially vertical seal sleeve column (2029) and a seal pushing cylinder (2030). The seal sleeve column (2029) is used to insert into the inner ring of the seal accommodated in the U-shaped positioning groove of the seal. A seal pushing sleeve (2031) is sleeved on the outer periphery of the seal column 2029. The seal pushing sleeve (2031) is connected to the piston end of the seal pushing cylinder (2030) through a mounting seat.
6. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 1, characterized in that, The lower plastic feeding mechanism (10) includes: The third body (1000) is arranged adjacent to the first body (1); The second indexing rotary table (1001) is arranged on the top plate of the third body (1000), and its rotary driving end is located above the top plate of the third body (1000); The feeding turntable (1002) is arranged at the rotary driving end of the second indexing rotary table (1001); The lower plastic feeding station has multiple groups and is symmetrically arranged on the upper end surface of the feeding turntable (1002). The lower plastic feeding station includes a station bottom plate (1003), a lower plastic limiting groove (1004), a lower plastic supporting plate (1005), a supporting plate guide rail (1006), a material-passing positioning rod (1008), and a force-bearing rod (1009). The station bottom plate (1003) is arranged on the upper end surface of the feeding turntable (1002). The lower plastic limiting groove (1004) is a long groove with an I-shaped cross-section, which is vertically arranged on the upper end surface of the station bottom plate (1003). There are two groups of lower plastic supporting plates (1005), which are symmetrically located at the two limiting cavities on the lower plastic limiting groove (1004). There are two groups of supporting plate guide rails (1006). The two groups of supporting plate guide rails (1006) are vertically arranged on the upper end surface of the station bottom plate (1003) and are adjacent to the two groups of lower plastic supporting plates (1005) respectively. A supporting plate slider (1007) connected to the adjacent lower plastic supporting plate (1005) is slidably arranged on the supporting plate guide rail (1006). There are two groups of material-passing positioning rods (1008). The two groups of material-passing positioning rods (1008) are both vertically arranged on the upper end surface of the station bottom plate (1003). The two groups of material-passing positioning rods (1008) vertically penetrate the two groups of lower plastic supporting plates (1005) respectively. There are two groups of force-bearing rods (1009). The two groups of force-bearing rods (1009) are vertically arranged on the lower end surface of the lower plastic supporting plate (1005), and the force-bearing rods (1009) vertically penetrate the station bottom plate (1003) and the feeding turntable (1002) and protrude from the lower end surface of the feeding turntable (1002). The ejector assembly has two groups. The two groups of ejector assemblies are both arranged on the lower end surface of the top plate of the third body (1000). The ejector assembly includes a through-axis linear stepping motor (1010), an ejector lead screw (1011), a lead screw guide rail (1012), a lead screw guide block (1013), and a wear-resistant block (1014). The through-axis linear stepping motor (1010) is arranged on the lower end surface of the top plate of the third body (1000). The ejector lead screw (1011) passes through the center of the rotor of the through-axis linear stepping motor (1010). The top end of the ejector lead screw (1011) penetrates the top plate of the third body (1000) and is provided with the wear-resistant block (1014). The ejector lead screws (1011) in the two groups of ejector assemblies are axially coincident with the two groups of force-bearing rods (1009) in any group of lower plastic feeding stations on the feeding turntable (1002) in the stationary and stopped state respectively. The lead screw guide rail (1012) is vertically arranged on the lower end surface of the top plate of the third body (1000). The lead screw guide block (1013) is slidably connected to the lead screw guide rail (1012), and the lead screw guide block (1013) is rotationally connected to the bottom end of the ejector lead screw (1011) through a bearing.
7. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 3, characterized in that, The combined positioning mechanism (15) includes a sealed electric slide table (1500) arranged on the upper end surface of the first body (1), a pole positioning mechanism B arranged on the translation end surface of the sealed electric slide table (1500), and a combined positioning component for combining and positioning the lower plastic and the light aluminum sheet.
8. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 7, characterized in that, The pole positioning mechanism B includes a first positioning base plate (1501), which is horizontally arranged on the translation end face of the sealed electric slide (1500) through a column. Multiple groups of pole alignment components B with the same structure as the pole alignment component A are arranged on the first positioning base plate (1501). Below the first positioning base plate (1501), a top column support plate (1502) and an upper top double-shaft cylinder B (1503) are successively arranged from top to bottom. The upper top double-shaft cylinder B (1503) is arranged on the translation end face of the sealed electric slide (1500), and its piston end is connected to the lower end face of the top column support plate (1502). Multiple groups of top columns B (1504) with the same structure as the top column A (504) are arranged on the upper end face of the top column support plate (1502). The tops of multiple groups of top columns B (1504) vertically penetrate the first positioning base plate (1501), and the tops of multiple groups of top columns B (1504) respectively cooperate with multiple groups of pole alignment components B. The two inclined surfaces at the top of the top column B (1504) are in contact and cooperation with the two reset rollers in the corresponding pole alignment component B. The combined positioning component includes a second positioning base plate (1505). The second positioning base plate (1505) is horizontally arranged on the translation end face of the sealed electric slide (1500) through a column. Multiple groups of combined positioning grooves are provided on the second positioning base plate (1505). The combined positioning grooves include multiple groups of positioning strips (1506) provided on the second positioning base plate (1505). Second guide wheels (1507) are provided on the positioning strips (1506). Multiple groups of positioning strips (1506) are combined to form a square limiting area adapted to the outer shape of the light aluminum sheet. A square loading plate (1508) installed on the second positioning base plate (1505) is provided in the square limiting area. A loading boss (1509) is provided on the top surface of the square loading plate (1508) to make it in a stepped shape. The non-raised area on the square loading plate (1508) constitutes the placement area for the lower plastic. A support strip (1510) having the same height as the loading boss (1509) is provided at the gap between the side of the square loading plate (1508) far from the loading boss and the adjacent positioning strip (1506). The top surfaces of the loading boss (1509) and the support strip (1510) constitute a support plane for supporting the light aluminum sheet in the square limiting area. A first positioning block for the lower plastic (1511) is slidably provided on the second positioning base plate (1505). The first positioning block for the lower plastic (1511) is abutted against the side of the lower plastic by translation. A fixed block C (1512) fixed on the second positioning base plate (1505) is provided at the side of the first positioning block for the lower plastic (1511) far from the lower plastic. A first return spring C (1513) is provided between the fixed block C (1512) and the first positioning block for the lower plastic (1511). The lower end surface of the first positioning block for the lower plastic (1511) is connected to a first connecting rod (1514) vertically penetrating the second positioning base plate (1505). A first return roller C (1515) is provided at the lower end of the first connecting rod (1514). A notch is provided on the loading boss (1509). A second positioning block for the lower plastic (1516) is slidably provided in the notch. The second positioning block for the lower plastic (1516) can be abutted against the side of the light aluminum sheet by translation. A second return spring C (1517) is provided between the side of the second positioning block for the lower plastic (1516) far from the lower plastic and the adjacent side wall of the notch. The lower end surface of the second positioning block for the lower plastic (1516) is connected to a second connecting rod (1518) vertically penetrating the square loading plate (1508) and the second positioning base plate (1505). A second return roller C (1519) is provided at the lower end of the second connecting rod (1518). A top block support plate (1520) and an upper top double-axis cylinder C (1521) are sequentially arranged from top to bottom below the second positioning base plate (1505). The upper top double-axis cylinder C (1521) is arranged on the translation end face of the sealed electric slide (1500), and its piston end is connected to the lower end surface of the top block support plate (1520).On the upper end surface of the top block support plate (1520), there are multiple groups of top blocks (1522) respectively cooperating with the first return roller C (1515) and the second return roller C (1519) at multiple groups of combined positioning grooves. The top block (1520) is provided with two groups of inclined surfaces respectively cooperating with the first return roller C (1515) and the second return roller C (1519).
9. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 1, wherein The first pole picking manipulator (3), the second pole picking manipulator (7), the third pole picking manipulator (8), the lower plastic picking manipulator (11), the combined picking manipulator (14), and the blanking manipulator (18) all include a horizontal driving component and a vertical driving component. The vertical driving component is arranged at the driving end of the horizontal driving component, and a suction cup bracket is arranged at the driving end of the vertical driving component. A pneumatic suction cup for grasping the corresponding material is arranged on the suction cup bracket. Among them, two suction cup brackets are arranged at the driving end of the vertical driving component in the second pole picking manipulator (7). Corresponding pneumatic suction cups are arranged on the two suction cup brackets. The two pneumatic suction cups are respectively used to grasp the poles that have been aligned in the pole alignment mechanism A (5) and the poles at the conveying end of the first pole conveyor belt (4), and are respectively sent to adjacent workstations in the multi-station rotary receiving tray mechanism (6) and the pole alignment mechanism A (5) in the vacant state.
10. The automatic loading and unloading equipment for injection molding of lithium battery covers according to claim 5, wherein, The buffer assembly includes an angle steel connecting piece (2034), a horizontal connecting rod (2035), and a buffer spring (2036). One right-angle side surface of the angle steel connecting piece (2034) is connected to the horizontal slide plate (2024). One end of the horizontal connecting rod (2035) horizontally penetrates the other right-angle side surface of the angle steel connecting piece (2034) and is connected with a limit nut. The other end of the horizontal connecting rod (2035) is provided with a shoulder and is connected to the piston end of the power push rod (2022). The buffer spring (2036) is sleeved on the horizontal connecting rod (2035), and the two ends of the buffer spring (2036) respectively abut against the shoulder and the angle steel connecting piece (2034).
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Automatic assembling device for power lithium battery top cover
CN121618011A