Suspension structure, power assembly and vehicle

By adopting the suspension structure of brackets and connecting components in new energy vehicles, the problem of insufficient dynamic stiffness of traditional suspension brackets is solved, effective support for motor vibration is achieved, deformation is reduced, and high-frequency NVH problems such as motor howling is alleviated.

CN120287813APending Publication Date: 2025-07-11ZHEJIANG ZEEKR INTELLIGENT TECH CO LTD +1
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Patent Information

Application Number
CN202410039894.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-01-10
Publication Date
2025-07-11

AI Technical Summary

Technical Problem

The lack of dynamic stiffness of traditional suspension brackets leads to high-frequency NVH problems such as motor whistling in new energy vehicles, making it difficult to meet the needs of high-power and high-torque motors.

Method used

The suspension structure consisting of two spaced brackets and connecting components, the connecting components supporting each other through a movable connection, and the bracket spacing is adjusted using adjusting members and fasteners to improve dynamic stiffness.

Benefits of technology

Through the design of the bracket and the connecting components, the deformation caused by the motor vibration is reduced, the dynamic stiffness of the suspension structure is improved, the high-frequency NVH problem of the motor is alleviated, and the use needs of high-power and high-torque motors are met.

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Abstract

The invention discloses a suspension structure, a power assembly and a vehicle, and the suspension structure comprises two supports which are arranged at an interval; and the connecting assembly is connected with the two brackets, so that the two brackets are supported by each other through the connecting assembly. According to the technical scheme, the technical problem that an existing vehicle power assembly support is insufficient in structural rigidity is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of vehicles, and particularly relates to a mounting structure, a powertrain and a vehicle. Background Art

[0002] A powertrain mounting system is an elastic connection system composed of connection elements between the powertrain and the vehicle body of an automobile; in the new energy vehicle architecture, the powertrain mounting system is used to connect the drive motor and the vehicle body.

[0003] Compared with traditional fuel vehicles, in the new energy vehicle architecture, due to the relatively high rotational speed of the motor, the dynamic stiffness requirements for the mounting brackets in the mounting system are relatively high. Currently, the traditional mounting brackets are of a cantilever structure, with low dynamic stiffness, and are prone to high-frequency NVH problems such as motor whistling, and it is difficult to meet the usage requirements of high-power and high-torque motors. Summary of the Invention

[0004] The main purpose of the present invention is to provide a mounting structure, a powertrain and a vehicle, aiming to solve the technical problem of insufficient structural stiffness of the existing vehicle powertrain brackets.

[0005] To achieve the above object, a mounting structure proposed by the present invention includes:

[0006] Two brackets, which are arranged at intervals; and

[0007] A connection component that connects the two brackets so that the two brackets support each other through the connection component.

[0008] Optionally, the connection component has a first end and a second end, the first end and the second end are respectively connected to one of the brackets, and the first end and the second end are movably connected so that the two brackets approach or move away from each other.

[0009] Optionally, the connection component includes:

[0010] Two first connecting members, with two ends of the two first connecting members facing away from each other forming the first end or the second end; and

[0011] A first adjusting member, which is drivingly connected to the two first connecting members to drive the two first connecting members to approach or move away from each other.

[0012] Optionally, one end of the first adjusting member is provided with a first thread, the other end of the first adjusting member is provided with a second thread, the first thread and the second thread have opposite helix directions, one of the two first connecting members is screwed to the first thread, and the other of the two first connecting members is screwed to the second thread.

[0013] Optionally, the connection assembly further includes fasteners, and one fastener is respectively provided for the first thread and the second thread. The two fasteners are disposed between the two first connectors and are used for abutting against the corresponding first connectors.

[0014] Optionally, an operation position is provided on the outer peripheral wall of the first adjusting member, and the operation position is used for cooperating with a manual tool to drive the first adjusting member to move through the manual tool.

[0015] Optionally, the operation position is a convex structure protruding from the outer peripheral wall of the first adjusting member; or, the operation position is a groove structure provided on the outer peripheral wall of the first adjusting member.

[0016] Optionally, one of the two brackets is provided with a connection hole, and the connection assembly includes:

[0017] A second connector, one end of which is connected to the other bracket, and the other end of which is movably inserted through the connection hole;

[0018] Two second adjusting members, both of the two second adjusting members are threadedly connected to the second connector and abut against opposite sides of the connection hole.

[0019] The present invention further provides a power assembly, including the suspension structure described above.

[0020] The present invention further provides a vehicle, including the power assembly described above.

[0021] Compared with the prior art, in the technical solution of the present invention, the suspension structure includes brackets, and there are two brackets, which are spaced apart and used for installing a motor; in addition, the suspension structure further includes a connection assembly, and the connection assembly connects the two brackets, and the two brackets support each other through the connection assembly. Thus, when the motor works, the two brackets can support each other through the connection assembly, which is beneficial to reducing the deformation of the two brackets caused by the vibration of the motor, beneficial to improving the dynamic stiffness of the suspension structure, and further meeting the use requirements of high-power and high-torque motors. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.

[0023] Figure 1 It is a schematic structural diagram of an embodiment of the suspension structure of the present invention;

[0024] Figure 2 is Figure 1 the partial enlarged view of position A in

[0025] Figure 3 the structural schematic diagram of another embodiment of the suspension structure of the present invention;

[0026] Figure 4 is Figure 3 the partial enlarged view of position B in

[0027] Explanation of the reference numerals in the drawings:

[0028] Reference numeral Name Reference numeral Name 100 Bracket 200 Connection component 210 First connecting piece 220 First adjusting piece 230 Fastener 240 Second connecting piece 250 Second adjusting piece 221 Operating position 10 Motor

[0029] The realization of the object, functional features and advantages of the present invention will be further described with reference to the embodiments and the accompanying drawings. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0031] It should be noted that all the directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0032] In the present invention, unless otherwise clearly defined and limited, the terms "connection", "fixation", etc. shall be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two components or the interaction relationship between two components, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0033] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, such descriptions of "first", "second", etc. are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and / or" appearing throughout the text includes three parallel scenarios. Taking "A and / or B" as an example, it includes Scenario A, or Scenario B, or the scenario where both A and B are satisfied simultaneously. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions conflicts with each other or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0034] To solve the technical problem of insufficient structural stiffness of the existing vehicle powertrain mount 100, this technical solution proposes a mounting structure, including:

[0035] Two mounts 100, which are spaced apart; and

[0036] A connection component 200 that connects the two mounts 100 so that the two mounts 100 support each other through the connection component 200.

[0037] Compared with the prior art, in the technical solution of the present invention, the mounting structure includes mounts 100, and there are two mounts 100, which are spaced apart and used for mounting the motor 10; in addition, the mounting structure further includes a connection component 200, which connects the two mounts 100, and the two mounts 100 support each other through the connection component 200. Thus, when the motor 10 is operating, the two mounts 100 can support each other through the connection component 200, which is beneficial to reducing the deformation of the two mounts 100 caused by the vibration of the motor 10, beneficial to improving the dynamic stiffness of the mounting structure, and further meeting the usage requirements of the high-power and high-torque motor 10.

[0038] Specifically, as shown in the figure, in this embodiment, the suspension structure includes brackets 100. There are two brackets 100, both of which are plate-like structures. The two brackets 100 are arranged in parallel at intervals and are installed on the vehicle body by means of bolts or the like. The motor 10 of the vehicle is accommodated between the two brackets 100. Each bracket 100 is fixed to the motor 10 by bolts, so that the motor 10 can be installed on the vehicle body. In addition, in order to improve the dynamic stiffness of the bracket 100, the suspension structure further includes a connection component 200. The connection component 200 can be a support rod with a fixed length. The support rod is arranged between the two brackets 100, and the two ends of the support rod are respectively connected to the brackets 100 at both ends. The connection method can be riveting or screwing. In this way, the two brackets 100 are connected into one body by the connection component 200. When the motor 10 is working, the torsional force generated by the operation of the motor 10 can be transmitted between the two brackets 100. At this time, the two brackets 100 support each other, which is beneficial to reducing the deformation of the two brackets 100 generated during the operation of the motor 10, thereby being beneficial to improving the dynamic stiffness of the bracket 100, and further improving the support effect of the bracket 100 on the motor 10 and alleviating the high-frequency NVH problem of the motor 10.

[0039] Furthermore, the connection component 200 has a first end and a second end. The first end and the second end are respectively connected to a bracket 100, and the first end and the second end are movably connected so that the two brackets 100 can approach or move away from each other. Specifically, as shown in the figure, in order to adjust the dynamic stiffness of the suspension structure, in this embodiment, the connection component 200 is provided with opposite first and second ends. Among them, the first end is connected to a bracket 100, the second end is connected to another bracket 100, and the first end and the second end are movably connected and can approach or move away from each other. The connection component 200 can be a screw rod structure with different threads at both ends. The two ends of the screw rod are respectively threadedly connected to the two brackets 100. By rotating the screw rod, the two brackets 100 can be driven to approach or move away from each other. By adjusting the distance, the pre-tightening force between the two brackets 100 and the connection component 200 can be adjusted, and further the ability of the two brackets 100 to resist deformation, that is, the adjustment of the dynamic stiffness, can be realized, so as to adapt the suspension structure to different working conditions.

[0040] Furthermore, the connection component 200 includes:

[0041] Two first connection members 210 are spaced apart, and the ends of the two first connection members 210 facing away from each other form the first end or the second end; and

[0042] A first adjustment member 220 is drivingly connected to the two first connection members 210 to drive the two first connection members 210 to approach or move away from each other.

[0043] Specifically, as Figure 1, in this embodiment, the connection assembly 200 includes a first connecting member 210 and a first adjusting member 220. Among them, there are two first connecting members 210. The mutually facing ends of the two first connecting members 210 form the above-mentioned first end and second end. The first adjusting member 220 is arranged between the two first connecting members 210 and is drivingly connected to the two first connecting members 210. The connection assembly 200 may include a connecting rod. A sleeve is slidably connected to each of the opposite ends of the connecting rod. Each sleeve is correspondingly connected to a bracket 100. In addition, positioning holes corresponding to each other in position may be opened on the outer peripheral wall of the connecting rod and the outer peripheral wall of the sleeve. A positioning pin is inserted into the positioning hole to fix the position of the connecting rod and the sleeve. By opening a plurality of positioning holes along the axial direction of the connecting rod and switching the positioning pin in different positioning holes, the overall length of the connection assembly 200 can be adjusted, and further the distance between the two brackets 100 can be adjusted.

[0044] Furthermore, one end of the first adjusting member 220 is provided with a first thread, and the other end of the first adjusting member 220 is provided with a second thread. The first thread and the second thread have opposite helix directions. One of the two first connecting members 210 is screwed to the first thread, and the other of the two first connecting members 210 is screwed to the second thread. Specifically, as Figure 1-2 shown, in this embodiment, the first adjusting member 220 is a circular rod-shaped structure. A first thread is formed at one end of the first adjusting member 220, and a second thread is formed at the other end of the first adjusting member 220. Among them, the rotation directions of the first thread and the second thread are opposite. The first connecting member 210 is also a rod-shaped structural member. The two first connecting members 210 are respectively arranged at the opposite ends of the first adjusting member 220, and threaded holes are opened at the ends of the first connecting members 210 facing the first adjusting member 220. The two first connecting members 210 are respectively threadedly connected to the opposite ends of the first adjusting member 220. In addition, the mutually remote ends of the two first connecting members 210 are respectively fixedly connected to the two brackets 100. In this way, when the first adjusting member 220 is driven to rotate around its own axis, since the helix directions of the first thread and the second thread of the first adjusting member 220 are opposite, the two first connecting members 210 can be driven to approach or move away from each other. Through the structural design of this solution, the distance between the two brackets 100 can be conveniently adjusted, and thus the dynamic stiffness of the suspension structure can be conveniently adjusted.

[0045] Furthermore, the connection assembly 200 further includes fasteners 230. One fastener 230 is respectively provided corresponding to the first thread and the second thread. The two fasteners 230 are arranged between the two first connecting members 210 and are used to abut against the corresponding first connecting members 210.

[0046] In addition, to ensure the stability of the position of the first adjusting member 220 after adjustment, the connecting assembly 200 further includes a fastening member 230. In this embodiment, the fastening member 230 is a nut structure, and a fastening member 230 is connected to each of the first thread and the second thread. Moreover, the fastening member 230 on the first thread abuts against the end of the first connecting member 210 provided on the first thread. In this way, the first connecting member 210 and the fastening member 230 can abut against each other through the first thread, and the thread teeth of the first thread are clamped and fixed, preventing relative rotation between the first connecting member 210 and the first adjusting member 220 at the first thread and ensuring the stability of the state of the first adjusting member 220. Similarly, the fastening member 230 on the second thread abuts against the end of the first connecting member 210 on the second thread. In this way, the first connecting member 210 and the fastening member 230 can abut against each other through the second thread, and the thread teeth of the second thread are clamped and fixed, preventing relative rotation between the first connecting member 210 and the first adjusting member 220 at the second thread.

[0047] Further, an operation position 221 is provided on the outer peripheral wall of the first adjusting member 220. The operation position 221 is used to cooperate with a manual tool to drive the first adjusting member 220 to move through the manual tool.

[0048] Further, the operation position 221 is a convex structure protruding from the outer peripheral wall of the first adjusting member 220; or, the operation position 221 is a groove structure provided on the outer peripheral wall of the first adjusting member 220.

[0049] To facilitate the adjustment of the first adjusting member 220, an operation position 221 can be provided on the outer peripheral wall of the first adjusting member 220. The operation position 221 can be a protrusion provided on the outer peripheral wall of the first adjusting member 220, and the shape of the protrusion can be matched with the shape of an open-ended wrench. By engaging the open-ended wrench with the protrusion and turning the open-ended wrench, the first adjusting member 220 can be driven to rotate. In addition, the operation position 221 can also be a groove provided on the outer peripheral wall. The groove extends along the radial direction of the first adjusting member 220. By inserting an Allen wrench or any rod-shaped manual tool into the groove and turning it, the first adjusting member 220 can also be driven to rotate along its own axis, realizing the adjustment of the first adjusting member 220.

[0050] Further, one of the two brackets 100 is provided with a connection hole. The connecting assembly 200 includes:

[0051] A second connecting member 240, one end of which is connected to the other bracket 100, and the other end is movably inserted through the connection hole;

[0052] Two second adjusting members 250, both of the two second adjusting members 250 are threadedly connected to the second connecting member 240 and abut against opposite sides of the connection hole.

[0053] Specifically, as Figure 3-4 shown, the second implementation manner of the connection assembly 200 is given in this embodiment. In this embodiment, the connection assembly 200 includes a second connecting member 240, and the second connecting member 240 can also be a rod-shaped structural member. The second connecting member 240 has opposite third and fourth ends. Its third end is fixedly connected to one of the brackets 100, and the fourth end extends toward the other bracket 100. In addition, a connection hole is provided on the other bracket 100. The fourth end of the second connecting member 240 movably extends into the connection hole and is in clearance fit with the connection hole. In addition, the connection assembly 200 further includes two second adjusting members 250. The second adjusting member 250 can be a nut. Threads are provided at the fourth end of the second connecting member 240. The two second adjusting members 250 are respectively arranged on opposite sides of the connection hole and are threadedly connected to the threads on the second connecting member 240. The two second adjusting members 250 jointly clamp opposite sides of the connection hole. When it is necessary to drive the two brackets 100 to approach each other, the second adjusting member 250 located between the two brackets 100 can be adjusted to be away from the connection hole, and then the other second adjusting member 250 is operated to drive the bracket 100 provided with the connection hole to move closer to the other bracket 100 until it abuts against the other second adjusting member 250. When it is necessary to drive the two brackets 100 to move away from each other, the reverse operation process as described above can be adopted, that is, first adjust the second adjusting member 250 away from the third end away from the connection hole, and then adjust the other second adjusting member 250.

[0054] The present invention also provides a powertrain, which includes a motor 10 and a mounting structure. The mounting structure is used to connect the motor 10 to the vehicle body. The specific structure of the mounting structure refers to the above embodiments. Since this powertrain adopts all the technical solutions of the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be elaborated here one by one.

[0055] The present invention also provides a vehicle, which includes a vehicle body and a powertrain. The powertrain is fixed to the vehicle body. The specific structure of the powertrain refers to the above embodiments. Since this vehicle adopts all the technical solutions of the above embodiments, it at least has all the beneficial effects brought by the technical solutions of the above embodiments, which will not be elaborated here one by one.

[0056] The above are only optional embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structural transformation made by using the description and drawings of the present invention under the inventive concept of the present invention, or direct / indirect application in other related technical fields, is included in the patent protection scope of the present invention.

Claims

1. A suspension structure, characterized in that, Comprising: Two brackets, which are arranged at intervals. And A connecting component that connects the two brackets so that the two brackets support each other through the connecting component.

2. The suspension structure according to claim 1, characterized in that The connecting component has a first end and a second end, the first end and the second end are respectively connected to one of the brackets, and the first end and the second end are movably connected so that the two brackets approach or separate from each other.

3. The suspension structure according to claim 2, wherein The connecting component includes: Two first connecting members, and the ends of the two first connecting members facing away from each other form the first end or the second end; and A first adjusting member, which is drivingly connected to the two first connecting members to drive the two first connecting members to approach or separate from each other.

4. The suspension structure according to claim 3, wherein, One end of the first adjusting member is provided with a first thread, and the other end of the first adjusting member is provided with a second thread. The first thread and the second thread have opposite helix directions. One of the two first connecting members is screwed to the first thread, and the other of the two first connecting members is screwed to the second thread.

5. The suspension structure according to claim 4, characterized in that, The connecting component further includes fasteners. One fastener is respectively provided for the first thread and the second thread. The two fasteners are arranged between the two first connecting members and are used to abut against the corresponding first connecting members.

6. The suspension structure according to claim 4, wherein An operating position is provided on the outer peripheral wall of the first adjusting member, and the operating position is used to cooperate with a manual tool to drive the first adjusting member to move through the manual tool.

7. The suspension structure according to claim 6, wherein The operating position is a convex structure protruding from the outer peripheral wall of the first adjusting member; or, the operating position is a groove structure provided on the outer peripheral wall of the first adjusting member.

8. The suspension structure according to claim 2, wherein, One of the two brackets is provided with a connection hole. The connecting component includes: A second connecting member, one end of which is connected to the other bracket, and the other end is movably inserted through the connection hole; Two second adjusting members, both of which are threadedly connected to the second connecting member and abut against opposite sides of the connection hole.

9. A powertrain, characterized in that, Comprising the suspension structure according to any one of claims 1 to 8.

10. A vehicle, characterized in that, Comprising the powertrain according to claim 9.