Cloth roll dividing and automatic packaging system and dividing and packaging method thereof

Abstract

The invention discloses a yardage roll dividing and automatic packaging system and a yardage roll dividing and automatic packaging method. The yardage roll dividing and automatic packaging system comprises a cantilever control box, a paper tube supplementing device, a pull shaft dividing device, a load transferring and roll discharging device, a truss, a truss vehicle, a packaging material and roll packaging device, a semi-finished product conveying and positioning line, a pushing head labeling device and a finished product conveying line. According to the yardage roll dividing and automatic packaging system, a paper tube supplementing device, a pull shaft dividing device, a transferring and roll discharging device, a joist barrow, a packaging material and roll packaging device, a semi-finished product conveying and positioning line, a pushing head labeling device and a finished product conveying line can be controlled to be driven and controlled through a key panel; and meanwhile, the length data of the paper tube, the diameter data of the cloth roll and the width data of the packing material can be conveyed to the controller, the controller can conduct corresponding adjustment according to the data, cloth roll separation, packing material packing and finished product discharging are achieved, automatic operation can be achieved as much as possible while heavy physical work is solved, and efficiency is improved.

Description

Technical Field

[0001] The present invention relates to an automatic packaging system, in particular to a cloth roll splitting and automatic packaging system and its splitting and packaging method. Background Art

[0002] Fabric is one of the commonly used materials in daily life. After the fabric production is completed, in order to facilitate the storage of the fabric, the staff will split the fabric into rolls. After splitting, it needs to go through multiple processes such as transportation, packaging, and stacking. In the traditional industry, the connection of each of the above processes is generally completed manually. And the cloth roll has a certain weight. For the staff, the work is simple, but repetitive, and the labor intensity is relatively large, and the production efficiency is relatively low. Therefore, we propose a cloth roll splitting and automatic packaging system and its splitting and packaging method, which can split, package, and output the cloth roll, and while solving the heavy physical work, can try to achieve automatic operation, reduce the number of workers, and improve the efficiency. Summary of the Invention

[0003] Objective of the Invention: To provide a cloth roll splitting and automatic packaging system for splitting, packaging, and outputting the cloth roll, and while solving the heavy physical work, can try to achieve automatic operation, reduce the number of workers, and improve the efficiency.

[0004] Technical Solution: The cloth roll splitting and automatic packaging system provided by the present invention includes a cantilever control box, a paper tube replenishing device, a draw shaft splitting device, a transfer and unloading device, a truss, a trolley, a packaging material wrapping device, a semi-finished product conveying and positioning line, a push head labeling device, and a finished product conveying line;

[0005] The paper tube replenishing device is used to store and output paper tubes to the draw shaft splitting device; the draw shaft splitting device is used to position the paper tubes output by the paper tube replenishing device and split the fabric on the cloth disk onto the paper tubes to form cloth rolls; the transfer and unloading device is used to receive the cloth rolls; the trolley travels on the truss and is used to move the cloth rolls on the transfer and unloading device to the packaging material wrapping device; the packaging material wrapping device is used to apply glue to the packaging material and wrap the packaging material around the cloth roll to form a semi-finished product; the semi-finished product conveying and positioning line is used to convey the semi-finished product discharged from the packaging material wrapping device to the finished product conveying line and position the semi-finished product at a fixed point; the push head labeling device is used to label the semi-finished product positioned at a fixed point and gather the packaging materials at both ends of the semi-finished product for packaging to form a finished product; the finished product conveying line is used to output the finished product; the cantilever control box is installed on the truss; a controller and a memory electrically connected to the controller are provided in the cantilever control box; a display screen and control buttons electrically connected to the controller are installed on the cantilever control box; the paper tube replenishing device, the draw shaft splitting device, the transfer and unloading device, the trolley, the packaging material wrapping device, the semi-finished product conveying and positioning line, the push head labeling device, and the finished product conveying line are all driven and controlled by the controller.

[0006] Furthermore, the paper tube replenishing device includes a tube replenishing mechanism and a paper tube outputting mechanism; the tube replenishing mechanism is used to store paper tubes and convey paper tubes to the paper tube outputting mechanism; the paper tube conveying mechanism is used to guide paper tubes to the pulling shaft and rolling device; the tube replenishing mechanism and the paper tube outputting mechanism are both driven and controlled by a controller.

[0007] Furthermore, the pulling shaft and rolling device includes a rolling mechanism and a pulling shaft mechanism; the output end of the paper tube replenishing device is connected to the input end of the rolling mechanism; the pulling shaft mechanism is used to cooperate with the rolling mechanism to position the paper tube; the rolling mechanism is used to drive the paper tube to rotate, and roll the cloth on the cloth disk onto the paper tube to form a cloth roll; the pulling shaft mechanism and the rolling mechanism are both driven and controlled by a controller.

[0008] Furthermore, the transferring and unwinding device includes a horizontal transferring mechanism, a top transferring mechanism, a transferring and lifting mechanism and a transferring bracket; the transferring and lifting mechanism is installed on the horizontal transferring machine, and the horizontal transferring machine drives the transferring and lifting mechanism to move toward the pulling shaft rolling device; the top transferring mechanism is installed on the transferring and lifting mechanism, and the transferring and lifting mechanism drives the top transferring mechanism to rise and fall; the transferring bracket is installed on the top transferring mechanism, and is used to receive the cloth roll rolled by the pulling shaft rolling device, and is driven by the top transferring mechanism to move the transferring bracket toward the pulling shaft rolling device; the horizontal transferring mechanism, the top transferring mechanism and the transferring and lifting mechanism are all driven and controlled by the controller.

[0009] Furthermore, the truss vehicle includes a suspension translation unit, a suspension lifting unit and a suspension clamping unit; the suspension translation unit moves on the truss; the suspension lifting unit is installed on the suspension translation unit; the suspension clamping unit is installed on the suspension lifting unit, and is used to grab or release the cloth roll, and the suspension lifting unit drives the suspension clamping unit to lift and lower; the suspension translation unit, the suspension lifting unit and the suspension clamping unit are all driven and controlled by a controller.

[0010] Furthermore, the packaging material wrapping device includes a vacuum workbench and two packaging material loading mechanisms; the two packaging material loading mechanisms are respectively installed on two opposite side edges of the workbench, and are used to provide packaging materials to the workbench; the vacuum workbench is used to flatten the packaging materials and drive the cloth roll to rotate, so that the packaging materials are wrapped on the cloth roll to form a semi-finished product, and the semi-finished product is unloaded onto the semi-finished product conveying positioning line; the vacuum workbench and the two packaging material loading mechanisms are all driven and controlled by a controller.

[0011] Further, the semi-finished product conveying and positioning line includes a semi-finished product conveying unit, two lifting and positioning units, and three telescopic positioning units; the semi-finished product conveying unit is used to convey the semi-finished products output by the packaging material winding device to the finished product conveying line; the three telescopic positioning units are installed on the semi-finished product conveying unit at intervals and are used to block the semi-finished products; the two lifting and positioning units are both installed on the semi-finished product conveying unit and are respectively used to lift the semi-finished products blocked by the two telescopic positioning units on the discharging side of the semi-finished product conveying unit; the semi-finished product conveying unit, the two lifting and positioning units, and the three telescopic positioning units are all driven and controlled by a controller.

[0012] Further, the pusher labeling device includes two packaging material pusher mechanisms and two labeling mechanisms; the two packaging material pusher mechanisms are respectively installed on both sides of the semi-finished product conveying and positioning line and are respectively used to gather the packaging materials at both ends of the packaged semi-finished products; the two labeling mechanisms are respectively installed on both sides of the semi-finished product conveying and positioning line and are both used to label the semi-finished products; the packaging material pusher mechanisms and the labeling mechanisms are all driven and controlled by a controller.

[0013] Further, the finished product conveying line includes a palletizing robot, a finished product clamping mechanism, a finished product pushing mechanism, and two finished product conveyor belts; one end of the finished product conveyor belt is butted on the discharging side of the semi-finished product conveying and positioning line, and the other end is butted on another finished product conveyor belt; the two finished product conveyor belts are both used to convey the finished products; the finished product pushing mechanism is installed on the finished product conveyor belt on the discharging side and is used to push down the finished products; the finished product clamping mechanism is installed on the output end of the palletizing robot and is used to clamp or release the finished products; the palletizing robot drives the finished product clamping mechanism to move positions; the palletizing robot, the finished product clamping mechanism, the finished product pushing mechanism, and the two finished product conveyor belts are all driven and controlled by a controller.

[0014] Further, the present invention also provides a method for splitting and automatically packaging a cloth roll, including the following steps:

[0015] Step 1: The paper tube replenishing device outputs a paper tube to the draw shaft splitting device.

[0016] Step 2: The draw shaft splitting device receives and clamps the paper tube output by the paper tube replenishing device.

[0017] Step 3: The draw shaft splitting device splits the fabric on the fabric roll onto the paper tube to form a cloth roll.

[0018] Step 4: The transfer and unloading device picks up the cloth roll released by the draw shaft splitting device and then returns to the original position.

[0019] Step 5: The packaging material winding device pre-lays the packaging material with glue applied.

[0020] Step 6: The gantry moves on the truss, grabs the cloth roll on the transfer and unloading device, and moves it to the packaging material winding device.

[0021] Step 7: The overhead crane presses the cloth roll against the rear edge of the packaging material for gluing, and then places the cloth roll on the packaging material winding device;

[0022] Step 8: The packaging material winding device drives the cloth roll to rotate, so that the packaging material wraps around the cloth roll to form a semi-finished product, and then the semi-finished product is discharged to the semi-finished product conveying and positioning line;

[0023] Step 9: The semi-finished product conveying and positioning line drives the semi-finished product to move towards the finished product conveying line and performs the first fixed-point positioning on the semi-finished product. The push head labeling device gathers and packages the packaging materials at both ends of the semi-finished product; after the gathering and packaging is completed, the semi-finished product conveying and positioning line drives the semi-finished product to continue moving;

[0024] Step 10: The semi-finished product conveying and positioning line performs the second fixed-point positioning on the semi-finished product, and the push head labeling device labels the semi-finished product to form a finished product; after the labeling is completed, the semi-finished product conveying and positioning line drives the semi-finished product to continue moving and discharges it onto the finished product conveying line;

[0025] Step 11: The finished product conveying line outputs the finished product;

[0026] Step 12: Repeat Steps 1 to 11.

[0027] Compared with the prior art, the beneficial effects of the present invention are as follows: The cantilever control box facilitates observing the operation display screen and the button panel; through the button panel, signals can be sent to the controller, enabling the controller to drive and control the paper tube replenishing device, the draw shaft unrolling device, the transfer and unloading device, the overhead crane, the packaging material winding device, the semi-finished product conveying and positioning line, the push head labeling device, and the finished product conveying line. At the same time, the length data of the paper tube, the diameter data of the cloth roll, and the width data of the packaging material can be sent to the controller, and the above data are stored by the memory. The controller can adjust the transfer and unloading device, the overhead crane, the packaging material winding device, the push head labeling device, and the finished product conveying line according to the data, realizing the unrolling of the cloth roll, the packaging of the packaging material, and the discharging of the finished product. While solving the heavy physical work, it can achieve automated operation as much as possible, with fewer workers and improved efficiency. Description of the Drawings

[0028] Figure 1 is a structural schematic diagram of the present invention;

[0029] Figure 2 is a top view of the present invention;

[0030] Figure 3 is a three-dimensional view of the paper tube replenishing device of the present invention;

[0031] Figure 4 is a side view of the paper tube replenishing device of the present invention;

[0032] Figure 5 is a three-dimensional view of the draw shaft mechanism of the present invention;

[0033] Figure 6 is the perspective view of the volume-dividing mechanism of the present invention;

[0034] Figure 7 is the sectional view of the volume-dividing mechanism of the present invention;

[0035] Figure 8 is the perspective view of the lower-volume transfer device of the present invention;

[0036] Figure 9 is the perspective view of the truss of the present invention;

[0037] Figure 10 is the perspective view of the truss cart of the present invention;

[0038] Figure 11 is the top view of the packaging material feeding mechanism of the present invention;

[0039] Figure 12 is the side view of the vacuum workbench of the present invention;

[0040] Figure 13 is the perspective view of the vacuum workbench of the present invention;

[0041] Figure 14 is the perspective view of the semi-finished product conveying and positioning line of the present invention;

[0042] Figure 15 is the perspective view of the packaging material pushing head mechanism of the present invention;

[0043] Figure 16 is the perspective view of the labeling mechanism of the present invention;

[0044] Figure 17 is the perspective view of the finished product conveying line of the present invention;

[0045] Figure 18 is the perspective view of the palletizing robot of the present invention;

[0046] Figure 19 is the schematic diagram of the circuit structure of the present invention;

[0047] In the figure: 1. Paper tube replenishing device; 101. Tube replenishing positioning plate; 102. Tube replenishing movable plate; 103. Linkage lever; 104. Tube replenishing driving motor; 105. Main driving shaft; 106. Main tube replenishing sprocket; 107. Slave driving shaft; 109. Tube replenishing chain; 110. Tube replenishing swinging telescopic push rod; 111. Movable guide bar; 112. Bottom guide bar; 113. Lifting rod; 114. Export guiding plate; 116. Avoidance hole; 117. Paper tube guiding plate; 118. Extension plate; 119. Installation side plate; 120. Arc-shaped retaining bar; 122. Shaping strut; 123. Enclosure;

[0048] 201. Drawshaft side plate; 202. Drawshaft support rod; 203. Paper tube pushing guide rail; 204. Paper tube pushing motor; 205. Paper tube pushing seat; 206. Drawshaft hole; 207. Paper tube pushing rod; 208. Drawshaft driving motor; 209. Drawshaft moving seat; 210. Moving positioning shaft; 211. Paper tube positioning shaft; 212. Tube shaft positioning groove; 214. Tube shaft support pulley; 215. Drawshaft guide rail;

[0049] 3. Rewinding mechanism; 301. Dust-proof cabinet; 302. Rewinding support rod; 303. Rewinding side plate; 304. Rewinding cutting translation motor; 305. Cloth roll support; 306. Switching lifting plate; 307. Switching lifting telescopic push rod; 308. Switching lifting guide rail; 309. Switching translation guide rail; 310. Switching translation driving motor; 311. Switching translation plate; 312. Clamping fine-tuning motor; 313. Clamping fine-tuning plate; 314. Clamping fine-tuning guide rail; 315. Rotating seat; 316. Rewinding through hole; 317. Fixed support tube; 318. Movable support tube; 319. Rewinding cutting translation guide rail; 320. Rewinding cutting translation seat; 321. Linkage pressing telescopic push rod; 322. Linkage pressing rotating shaft; 323. Pressing rod; 324. Linkage swing rod; 325. Lifting motor for lifting; 327. Lifting screw rod for lifting; 328. Pneumatic gripper; 329. Paper tube lifting strip; 332. Lifting support; 333. Lifting translation motor; 334. Lifting translation screw rod; 335. Paper tube lifting and lowering plate; 336. Gluing lifting seat; 337. Gluing lifting guide rail; 338. Gluing lifting motor; 339. Gluing translation seat; 340. Gluing translation guide rail; 341. Gluing telescopic linear motor; 344. Gluing machine; 348. Gluing translation motor; 349. Rewinding cutting blade; 350. Shaft tube positioning slot opening; 351. Rewinding rotating motor;

[0050] 4. Unloading and transferring device; 405. Transfer buffer plate; 406. Three-stage transfer motor; 407. Three-stage transfer screw rod; 410. Lifting frame; 411. Transfer lifting sliding rod; 412. Second-stage transfer flat plate; 415. Transfer lifting guide rod; 416. Second-stage transfer motor; 417. First-stage transfer motor; 418. First-stage transfer bottom frame; 419. First-stage translation frame; 421. First-stage translation seat; 422. First-stage transfer synchronous belt drive pair; 424. First-stage translation guide rail; 425. Transfer support plate;

[0051] 5. Hoist; 502. Suspended translation bracket; 504. Suspended translation seat; 505. Suspended translation guide rail; 506. Suspended translation drive motor; 507. Suspended translation drive shaft; 508. Suspended lifting drive motor; 509. Suspended lifting drive shaft; 510. Suspended lifting rod; 512. Suspended lifting connecting rod; 513. Suspended clamping moving seat; 514. Suspended clamping convex column; 517. Suspended clamping telescopic push rod; 519. Suspended clamping chain transmission pair;

[0052] 6. Packaging material feeding mechanism; 601. Packaging material roll positioning shaft; 602. Packaging material shaft positioning seat; 603. Packaging material roll bracket; 604. Positioning shaft support rod; 605. Sliding support rod; 606. Support rod guide tube; 607. Gluing pressing shaft; 608. Flattening roller shaft; 609. Glue pressing roller; 610. Flattening telescopic push rod; 611. Docking bracket; 612. Glue roll seat; 613. Flattening pressing wheel; 614. Flattening pressing shaft; 615. Edge pressing shaft; 617. Extension rod; 618. Gluing adjustment seat; 619. Edge pressing roller; 620. Movable edge pressing plate; 621. Edge pressing slide rail; 622. Gluing adjustment motor; 623. Gluing drive lead screw; 624. Guide roller; 625. Gluing platform; 626. Movable pressing shaft sleeve;

[0053] 7. Vacuum workbench; 701. Flat adsorption bin; 702. Coating channel; 703. Adsorption holes; 704. Workbench; 705. Reciprocating movement drive shaft; 706. Reciprocating grasping drive motor; 707. Reciprocating grasping moving seat; 708. Packaging material cutting moving seat; 709. Guide rail bracket; 710. Reciprocating grasping moving guide rail; 711. Grasping adjustment drive motor; 712. Movable grasping drive lead screw; 713. Movable grasping moving seat; 714. Fixed grasping cylinder; 715. Fixed lifting plate; 716. Fixed grasping plate; 717. Reciprocating grasping plate; 718. Packaging material blade drive motor; 719. Packaging material cutting blade; 721. Packaging material cutting linear motor; 722. Coating connecting frame; 723. Coating driving idler roller; 724. Coating driven idler roller; 725. Discharging swing seat; 726. Swing discharging telescopic push rod; 727. Coating rotation drive motor; 728. Discharging drive rod; 729. Movable grasping plate; 730. Movable lifting plate.

[0054] 8. Semi-finished product conveying and positioning line; 801. Semi-finished product bracket; 803. Semi-finished product conveying drive motor; 804. Semi-finished product conveying drive shaft; 806. Semi-finished product positioning telescopic push rod; 807. Positioning waiting stop bar; 808. Waiting positioning support seat; 809. Semi-finished product belt transmission pair; 812. Lifting positioning lifting seat; 813. V-shaped positioning seat; 814. Lifting positioning support seat; 815. Semi-finished product receiving seat;

[0055] 9. Packaging material pusher mechanism; 901. Pusher bracket; 903. Pusher translation guide rail; 904. Pusher translation seat; 905. Pusher translation plate; 906. Pusher translation rack; 908. Pusher translation drive motor; 909. Pusher vertical plate; 912. Pusher telescopic drive push rod; 913. Vertical gathering plate; 914. Vertical gathering telescopic push rod; 915. Gathering strip; 916. Gathering long slot; 917. Semi-circular notch; 918. Gathering connecting rod; 919. Vertical gathering guide seat; 920. Vertical gathering guide rod; 921. Horizontal gathering platform; 925. Pusher longitudinal movement seat; 926. Horizontal gathering guide rail; 927. Gathering moving platform; 928. Gathering pusher; 932. Pusher avoidance window; 933. Pusher lifting drive motor;

[0056] 10. Labeling mechanism; 1001. Finished product labeling machine; 1002. Labeling bracket; 1004. Labeling transverse movement plate; 1006. Labeling transverse movement guide rail; 1008. Labeling transverse movement drive rack; 1010. Labeling transverse movement drive motor;

[0057] 11. Finished product conveyor belt; 1106. Finished product baffle; 1107. Finished product pushing telescopic push rod; 1108. Feeding guide rod; 1109. Pushing positioning frame; 1110. Pushing rod;

[0058] 12. Truss; 1201. Maintenance platform; 1202. Safety fence; 1203. Maintenance ladder; 1204. Lifting strut; 1206. Guide frame rod; 1207. Connecting frame rod; 1208. Support column;

[0059] 1302. Two finished product clamping plates; 1303. Finished product clamping convex column; 1304. Finished product clamping telescopic push rod; 1305. Finished product clamping chain transmission pair; 1307. Finished product clamping adjustment seat; 1309. Finished product clamping positioning seat;

[0060] 14. Palletizing robot. Detailed implementation manners

[0061] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings, but the protection scope of the present invention is not limited to the described embodiments.

[0062] In the present invention, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected, or indirectly connected through an intermediate medium, and can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0063] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "left", "right", "front", "rear", "upper", "lower", "top", "bottom", etc. are all based on the orientation or positional relationship shown in the drawings. It is only for the convenience of simplifying the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation on the present invention.

[0064] Embodiment 1:

[0065] As Figure 1-19 shown, a cloth roll splitting and automatic packaging system provided by the present invention includes: a cantilever control box, a paper tube replenishing device 1, a draw shaft splitting device, a transfer and unloading device 4, a truss 12, a trolley 5, a packaging material wrapping device, a semi-finished product conveying and positioning line 8, a push head labeling device, and a finished product conveying line;

[0066] The paper tube replenishing device 1 is used to store and output paper tubes to the draw shaft splitting device; the draw shaft splitting device is used to position the paper tubes output by the paper tube replenishing device 1 and split the cloth on the cloth roll onto the paper tubes to form cloth rolls; the transfer and unloading device 4 is used to receive the cloth rolls; the trolley 5 travels on the truss 12 and is used to move the cloth rolls on the transfer and unloading device 4 to the packaging material wrapping device; the packaging material wrapping device is used to apply glue to the packaging material and wrap the packaging material around the cloth roll to form semi-finished products; the semi-finished product conveying and positioning line 8 is used to convey the semi-finished products discharged from the packaging material wrapping device to the finished product conveying line and position the semi-finished products at a fixed point; the push head labeling device is used to label the semi-finished products positioned at a fixed point and gather the packaging materials at both ends of the semi-finished products for packaging to form finished products; the finished product conveying line is used to output the finished products; the cantilever control box is installed on the truss 12; a controller and a memory electrically connected to the controller are provided in the cantilever control box; a display screen and control buttons electrically connected to the controller are installed on the cantilever control box; the paper tube replenishing device 1, the draw shaft splitting device, the transfer and unloading device 4, the trolley 5, the packaging material wrapping device, the semi-finished product conveying and positioning line 8, the push head labeling device, and the finished product conveying line are all driven and controlled by the controller.

[0067] The cantilever control box facilitates observing and operating the display screen and the button panel; signals can be sent to the controller through the button panel, enabling the controller to drive and control the paper tube replenishing device 1, the draw shaft splitting device, the transfer and unloading device 4, the trolley 5, the packaging material wrapping device, the semi-finished product conveying and positioning line 8, the push head labeling device, and the finished product conveying line. At the same time, the length data of the paper tubes, the diameter data of the cloth rolls, and the width data of the packaging materials can be sent to the controller, and the above data is stored by the memory. The controller can adjust the transfer and unloading device 4, the trolley 5, the packaging material wrapping device, the push head labeling device, and the finished product conveying line according to the data, realizing the splitting of the cloth rolls, the packaging of the packaging materials, and the discharging of the finished products, achieving automated operation as much as possible with less manual labor while solving heavy physical work and improving efficiency.

[0068] Further, the paper tube replenishing device 1 includes a tube replenishing mechanism and a paper tube output mechanism;

[0069] The tube replenishing mechanism includes a tube replenishing positioning plate 101, a tube replenishing movable plate 102, a paper tube guiding plate 117, a guiding plate 114 for leading out, and a tube replenishing driving unit; the rear side edge of the tube replenishing movable plate 102 is swingably mounted on the rear side of the upper side surface of the tube replenishing positioning plate 101 and is swingably adjustable; the lower side edge of the paper tube guiding plate 117 is fixed on the tube replenishing positioning plate 101 and is close to the rear side of the tube replenishing movable plate 102, and the upper side inclines backward; the front edge of the guiding plate 114 for leading out is butted against the upper edge of the paper tube guiding plate 117, and the rear edge extends downward to the paper tube output mechanism; an arc-shaped stop bar 120 is arranged on the rear side edge of the guiding plate 114 for leading out, and the paper tube at the arc-shaped stop bar 120 is output by the paper tube output mechanism; mounting side plates 119 are arranged in parallel on the left and right side edges of the paper tube guiding plate 117; the tube replenishing driving unit is mounted on the two mounting side plates 119 and is used for driving the paper tube to move upward along the paper tube guiding plate 117 to the guiding plate 114 for leading out;

[0070] The tube replenishing driving unit includes a tube replenishing driving motor 104 and a plurality of tube replenishing chain transmission pairs; each tube replenishing chain transmission pair includes a main tube replenishing sprocket 106, a tube replenishing chain 109, and a slave tube replenishing sprocket; a main driving shaft 105 is rotatably connected to the lower sides of the two mounting side plates 119, and a slave driving shaft 107 is rotatably connected to the upper sides of the two mounting side plates 119; the tube replenishing driving motor 104 is used for driving the main driving shaft 105 to rotate and is electrically connected to the controller through a tube replenishing driving circuit; the main tube replenishing sprockets 106 of each tube replenishing chain transmission pair are spacedly mounted on the main driving shaft 105, and the slave tube replenishing sprockets are correspondingly mounted on the slave driving shaft 107; the tube replenishing chain 109 is in transmission connection with the main tube replenishing sprocket 106 and the slave tube replenishing sprocket; a plurality of lifting rods 113 are spacedly mounted on the tube replenishing chain 109; a plurality of avoidance holes 116 extending to the guiding plate 114 for leading out are vertically spacedly arranged on the paper tube guiding plate 117; the lifting rods 113 of each tube replenishing chain transmission pair are respectively used for passing through each avoidance hole 116;

[0071] A plurality of linkage toggle rods 103 perpendicular to the tube replenishing movable plate 102 are spacedly fixed on the rear side edge of the tube replenishing movable plate 102; a plurality of receiving long holes for each linkage toggle rod 103 to pass through are spacedly arranged on the paper tube guiding plate 117; the linkage toggle rod 103 is used for guiding the paper tube to fall from the lifting rod 113;

[0072] On the upper side of the pipe filling positioning plate 101, a pipe filling swing telescopic push rod 110 is hinged, and the output end of the pipe filling swing telescopic push rod 110 is hinged on the lower side of the pipe filling movable plate 102, realizing the swing adjustment of the pipe filling movable plate 102; the pipe filling swing telescopic push rod 110 is electrically connected to the controller through the swing pipe filling push rod circuit;

[0073] On the upper sides of the two installation side plates 119, an extension plate 118 fixed along the edge of the corresponding side export guide plate 114 is integrally provided; the rear side edge of the extension plate 118 is set as an arc edge for the paper tube to pass through;

[0074] On the pipe filling positioning plate 101, two bottom guide bars 112 are longitudinally arranged; on the lower side of the pipe filling movable plate 102, two movable guide bars 111 are longitudinally arranged; the two movable guide bars 111 are respectively used to be close to the opposite sides of the two bottom guide bars 112;

[0075] On the left and right side edges and the front side edge of the pipe filling movable plate 102, a fence 123 is installed; a number of ventilation holes are provided on the fence 123; on the upper sides of the fences 123 on the left and right sides, a shaping support rod 122 is fixedly connected;

[0076] The paper tube output mechanism includes an output support and an output driving mechanism; the output driving mechanism includes a paper tube pushing guide rail 203, a paper tube pushing motor 204, a paper tube pushing seat 205 and a paper tube pushing rod 207; the output support includes two pull shaft side plates 201; between the two pull shaft side plates 201, a plurality of pull shaft support rods 202 are fixedly connected;

[0077] The output support is located at the rear side of the pipe filling positioning plate 101, and the export guide plate 114 is used to penetrate the output support; the paper tube pushing guide rail 203 is horizontally fixed on the rear side of the output support; the paper tube pushing seat 205 is horizontally slidably installed on the paper tube pushing guide rail 203; the paper tube pushing motor 204 drives the paper tube pushing seat 205 to move along the paper tube pushing guide rail 203 through the paper tube output synchronous belt transmission pair, and is electrically connected to the controller through the paper tube pushing circuit; the paper tube pushing rod 207 is installed on the paper tube pushing seat 205; the paper tube pushing rod 207 is in an n shape and is used to buckle on the arc-shaped stop bar 120 to push and output the paper tube at the rear edge of the export guide plate 114.

[0078] The supplementary tube driving unit drives the paper tube to move upward along the paper tube guiding plate 117 to the export guiding plate 114, and then rolls the paper tube along the export guiding plate 114 to wait at the arc-shaped baffle 120. The paper tube output mechanism pushes the paper tube along the arc-shaped baffle 120 to realize the output of the paper tube, eliminating the need for manual placement, which is labor-saving and time-saving. The supplementary tube driving motor 104 drives the main driving shaft 105 to rotate. The main driving shaft 105 drives the driven driving shaft 107 to rotate through each group of supplementary tube chain transmission pairs. Each supplementary tube chain 109 runs synchronously, enabling each lifting rod 113 to pass through the avoidance hole 116 from bottom to top. Each lifting rod 113 at the corresponding position synchronously lifts a paper tube, causing the paper tube to move upward along the paper tube guiding plate 117 to the export guiding plate 114, realizing the driving of the paper tube from bottom to top. When the paper tube is not output, the linkage lever 103 swings along with the supplementary tube movable plate 102, causing the upper end of the linkage lever 103 to pass through the receiving long hole and move to the front side of the paper tube guiding plate 117. The paper tube moving upward along with the lifting rod 113 contacts the linkage lever 103 during the upward movement and is pushed down from the lifting rod 113 along the linkage lever 103, without the need to start and stop the machine, which affects production. The supplementary tube swinging telescopic push rod 110 drives the supplementary tube movable plate 102 to swing, realizing the adjustable swing of the supplementary tube movable plate 102, and can adjust the angle between the supplementary tube movable plate 102 and the lower side of the paper tube guiding plate 117 according to requirements. The extension plates 118 on the left and right sides can play a certain role in limiting and guiding, preventing the paper tube from rolling out obliquely. The cooperation between the two bottom guiding strips 112 and the two movable guiding strips 111 plays a role in guiding the swing of the supplementary tube movable plate 102, preventing the supplementary tube movable plate 102 from twisting during the swing. The enclosure 123 enables more paper tubes to be accommodated on the supplementary tube movable plate 102, and the ventilation holes are used for ventilation. The paper tube pushing motor 204 drives the paper tube output synchronous belt transmission pair to operate. The paper tube pushing seat 205 moves along the paper tube pushing guide rail 203 under the drive of the paper tube output synchronous belt transmission pair, causing the paper tube pushing rod 207 to move from one side of the arc-shaped baffle 120 to the other side, thereby pushing the paper tube at the front edge of the export guiding plate 114, realizing the pushing output of the paper tube, and the shape of the paper tube pushing rod 207 enables the paper tube pushing rod 207 to be buckled on the arc-shaped baffle 120 to push the paper tube.

[0079] Further, the shaft pulling and unwinding device includes an unwinding mechanism 3 and a shaft pulling mechanism;

[0080] The shaft pulling mechanism includes two paper tube positioning shafts 211 and two shaft pulling driving units; the shaft pulling driving unit includes a shaft pulling driving motor 208, a shaft pulling moving seat 209 and two shaft pulling guide rails 215; both of the two shaft pulling driving units are located on the upper side of the output support;

[0081] The two draw shafts guides 215 of the draw shaft driving unit are horizontally installed on the draw shaft support rods 202 at the same height position; the draw shaft moving seat 209 is horizontally slidably installed on the two draw shafts guides 215; the draw shaft driving motor 208 drives the draw shaft moving seat 209 to move along the draw shaft guides 215 through the draw shaft synchronous belt transmission pair, and is electrically connected to the control through the draw shaft driving circuit; a moving positioning shaft 210 is rotatably and horizontally installed on the draw shaft moving seat 209; the right draw shaft side plate 201 is fixed on the rewinding mechanism 3, and two draw shaft holes 206 are provided on the right draw shaft side plate 201; the installation ends of the two paper tube positioning shafts 211 are respectively butted against the moving positioning shafts 210 of the two draw shaft driving units; the movable ends of the two paper tube positioning shafts 211 respectively penetrate through the two draw shaft holes 206 and are used to extend into the rewinding mechanism 3; tube shaft support pulleys 214 are rotatably installed on the lower sides of the orifices of the two draw shaft holes 206; the two tube shaft support pulleys 214 are respectively used to support the movable sides of the two paper tube positioning shafts 211; a plurality of anti-slip strips for fitting the inner wall of the paper tube are installed on the paper tube positioning shaft 211 at intervals.

[0082] The rewinding mechanism 3 includes a rewinding support, a clamping and supporting unit, a lifting and feeding unit, a paper tube gluing unit, a rewinding switching unit, a rewinding cutting unit, a linkage pressing unit and two rewinding rotating units;

[0083] The two rewinding rotating units are both installed on the rewinding support and are used to drive the two paper tube positioning shafts 211 to rotate respectively; the lifting and feeding unit is used to sequentially lift the paper tubes to the two rotating seats 315 so that the corresponding paper tube positioning shafts 211 penetrate through the paper tubes; the paper tube gluing unit is used to glue the paper tubes on the rewinding rotating units along the length direction; the rewinding switching unit is installed on the two rewinding side plates 303; the clamping and supporting unit is installed on the rewinding switching unit and is used to clamp and support the fabric; the position of the clamping and supporting unit is adjusted by the rewinding switching unit to adapt to the paper tubes on the two paper tube positioning shafts 211; the linkage pressing unit is installed on the rewinding switching unit and is used to press the fabric on the paper tube; the rewinding cutting unit is installed on the rewinding switching unit and is used to cut the fabric;

[0084] The rewinding support includes two rewinding side plates 303; a plurality of rewinding support rods 302 are horizontally connected and fixed between the two rewinding side plates 303; the right draw shaft side plate 201 is fixedly attached to the left rewinding side plate 303; cloth roll supports 305 are provided on the front edges of the two rewinding side plates 303; corresponding shaft tube positioning notches 350 for buckling the shaft tubes of the cloth rolls are provided on the upper edges of the two cloth roll supports 305;

[0085] Both of the two roll splitting and rotating units include a roll splitting and rotating motor 351 and a rotating base 315; on the left roll splitting side plate 303, there are provided two roll splitting through holes 316 respectively docked with the two draw shaft holes 206. The rotating bases 315 of the two roll splitting and rotating units are rotatably mounted on the right roll splitting side plate 303 and are respectively corresponding to the positions of the two roll splitting through holes 316; the roll splitting and rotating motor 351 drives the rotating base 315 to rotate through a roll splitting and rotating synchronous belt transmission pair and is electrically connected to the controller through a roll splitting and rotating drive circuit; on the right roll splitting side plate 303, a dust-proof cabinet 301 is installed, and the roll splitting and rotating motors 351 and the roll splitting and rotating synchronous belt transmission pairs of the two paper tube rotating mechanisms are both located inside the dust-proof cabinet 301; a plurality of tube shaft limiting strips are arranged inside the rotating base 315; the movable ends of the two paper tube positioning shafts 211 are both set as conical ends, and the conical ends of the two paper tube positioning shafts 211 are respectively used for being inserted into the two rotating bases 315; on the conical ends of the paper tube positioning shafts 211, there are provided respective tube shaft positioning grooves 212 for inserting the respective tube shaft limiting strips;

[0086] The lifting and loading unit includes a paper tube lifting strip 329, a lifting driving branch and a translation driving branch; the lifting driving branch includes a lifting motor 325 and a paper tube lifting and lowering plate 335; the translation driving branch includes a translation motor 333 and a lifting support 332;

[0087] The left and right side edges of the paper tube lifting and lowering plate 335 are respectively vertically slidably mounted on the two roll splitting side plates 303; the lifting motor 325 drives the paper tube lifting and lowering plate 335 to move vertically through a lifting lead screw 327 and is electrically connected to the controller through a lifting circuit; the lifting support 332 is longitudinally movably mounted on the upper side surface of the paper tube lifting and lowering plate 335; the paper tube lifting strip 329 is horizontally mounted on the upper edge of the lifting support 332; the translation motor 333 drives the lifting support 332 to move longitudinally on the paper tube lifting and lowering plate 335 through a translation lead screw 334, and the translation motor 333 is electrically connected to the controller through a translation circuit; the upper side surface of the paper tube lifting strip 329 is set as an arc shape for picking up the paper tubes output by the paper tube output mechanism; a plurality of pneumatic grippers 328 for clamping the paper tubes are installed on the paper tube lifting strip 329 at intervals;

[0088] The paper tube gluing unit includes a gluing machine 344, a gluing lifting driving branch, a gluing translation driving branch and a gluing telescopic linear motor 341; the gluing lifting driving branch includes two gluing lifting branches; the gluing lifting branch includes a gluing lifting guide rail 337, a gluing lifting seat 336 and a gluing lifting motor 338; the gluing translation driving branch includes a gluing translation guide rail 340, a gluing translation seat 339 and a gluing translation motor 348;

[0089] Two adhesive application lifting guide rails 337 are respectively vertically installed on the rear edges of the two split-roll side plates 303, and the positions correspond to each other; two adhesive application lifting seats 336 are respectively vertically and slidably installed on the two adhesive application lifting guide rails 337; two adhesive application lifting motors 338 respectively drive the two adhesive application lifting seats 336 to lift synchronously through the adhesive application lifting synchronous belt transmission pair, and are electrically connected to the controller through the adhesive application lifting drive circuit; the adhesive application translation guide rail 340 is horizontally fixed on the two adhesive application lifting seats 336; the adhesive application translation seat 339 is slidably installed on the adhesive application translation guide rail 340; the adhesive application translation motor 348 drives the adhesive application translation seat 339 to slide along the adhesive application translation guide rail 340 through the adhesive application translation synchronous belt transmission pair, and is electrically connected to the controller through the adhesive application translation circuit; the adhesive application telescopic linear motor 341 is installed on the adhesive application translation seat 339, and is electrically connected to the controller through the adhesive application telescopic drive circuit; the adhesive applicator 344 is installed on the output platform of the adhesive application telescopic linear motor 341, and is used for applying adhesive to the paper tubes on the two paper tube positioning shafts 211, and is driven and controlled by the controller; the adhesive applicator 344 is driven by the adhesive application telescopic linear motor 341 to approach or move away from the paper tubes on the paper tube positioning shafts 211;

[0090] The split-roll switching unit includes two switching branches; the switching branch includes a switching lifting telescopic push rod 307, a switching lifting plate 306, a switching translation drive motor 310 and a switching translation plate 311;

[0091] On the front sides of the opposite sides of the two split-roll side plates 303, switching lifting guide rails 308 are respectively vertically installed; the switching lifting plates 306 of the two switching branches are respectively vertically and slidably installed on the switching lifting guide rails 308 on the left and right sides; the switching lifting telescopic push rod 307 is installed on the split-roll side plate 303, and is used for driving the switching lifting plate 306 to lift, and is electrically connected to the controller through the switching lifting push rod circuit; on the opposite sides of the switching lifting plates 306 of the two switching branches, switching translation guide rails 309 are respectively horizontally arranged; the switching translation plate 311 is longitudinally slidably installed on the switching translation guide rail 309; the switching translation drive motor 310 drives the switching translation plate 311 to longitudinally slide through the switching translation lead screw, and is electrically connected to the controller through the switching translation drive circuit;

[0092] The clamping and supporting unit includes a fixed supporting tube 317, a movable supporting tube 318, and two clamping and supporting branches; the clamping and supporting branches include a clamping fine-tuning motor 312 and a clamping fine-tuning plate 313; clamping fine-tuning guide rails 314 are vertically arranged on the opposite side surfaces of the switching translation plates 311 of the two switching branches; the clamping fine-tuning plate 313 is vertically and slidably mounted on the clamping fine-tuning guide rails 314; the movable supporting tube 318 is rotatably and horizontally mounted on the clamping fine-tuning plates 313 of the two clamping and supporting branches; the two ends of the fixed supporting tube 317 are respectively rotatably mounted on the switching translation plates 311 of the two switching branches and are parallel to the movable supporting tube 318; the fixed supporting tube 317 is located below the movable supporting tube 318 and is used to clamp the fabric with the movable supporting tube 318; the clamping fine-tuning motor 312 drives the clamping fine-tuning plate 313 to move vertically through a clamping fine-tuning screw rod and is electrically connected to the controller through a clamping fine-tuning circuit;

[0093] The linkage pressing unit includes a linkage pressing rotating shaft 322 and two linkage pressing telescopic push rods 321; the linkage pressing rotating shaft 322 is rotatably and horizontally mounted on the rear sides of the switching translation plates 311 of the two switching branches; swing discs are coaxially fixed at both ends of the linkage pressing rotating shaft 322; linkage swing rods 324 are arranged on both swing discs; one ends of the two linkage pressing telescopic push rods 321 are respectively hinged to the switching lifting plates 306 of the two switching branches, and the other ends are respectively hinged to the ends of the two linkage swing rods 324; linkage extension rods are correspondingly arranged on the two swing discs; a pressing rod 323 is connected and fixed to the ends of the two linkage extension rods, and the pressing rod 323 is used to press the fabric onto the paper tube on the paper tube positioning shaft 211;

[0094] The roll dividing and cutting unit includes a cutting translation driving structure, a roll dividing blade driving motor, and a roll dividing cutting blade 349; the cutting translation driving structure includes a roll dividing cutting translation guide rail 319, a roll dividing cutting translation seat 320, and a roll dividing cutting translation motor 304; the roll dividing cutting translation guide rail 319 is horizontally fixed on the switching translation plates 311 of the two switching branches; the roll dividing cutting translation seat 320 is horizontally and slidably mounted on the roll dividing cutting translation guide rail 319; the roll dividing cutting translation motor 304 drives the roll dividing cutting translation seat 320 to slide along the roll dividing cutting translation guide rail 319 through a roll dividing cutting synchronous belt transmission pair and is electrically connected to the controller through a roll dividing cutting translation driving circuit; the roll dividing cutting blade 349 is rotatably mounted on the roll dividing cutting translation seat 320, and the roll dividing blade driving motor is used to drive the roll dividing cutting blade 349 to rotate and is electrically connected to the controller through a roll dividing blade driving circuit; a cutting guide groove is horizontally arranged on the pressing rod 323; the roll dividing cutting blade 349 cuts the fabric along the cutting guide groove.

[0095] The draw shaft driving motor 208 is used to drive the operation of the draw shaft synchronous belt transmission pair. The draw shaft synchronous belt transmission pair drives the draw shaft moving seat 209 to move horizontally along the draw shaft guide rail 215, so that the moving positioning shaft 210 drives the paper tube positioning shaft 211 to translate, realizing the driving of the paper tube positioning shaft 211, and thus the paper tube positioning shaft 211 is inserted on the unwind and rewind rotating unit; the anti-slip strip is used to increase the friction force between the paper tube positioning shaft 211 and the paper tube, realizing the synchronous rotation between the paper tube positioning shaft 211 and the paper tube; the draw tube shaft support pulley 214 is used to realize the sliding support of the paper tube positioning shaft 211;

[0096] The unwind and rewind rotating motor 351 is used to drive the operation of the unwind and rewind rotating synchronous belt transmission pair, so that the rotating seat 315 drives the paper tube positioning shaft 211, thereby driving the rotation of the paper tube; the cooperation between the tube shaft positioning groove 212 and the tube shaft limiting strip can realize the rotation drive of the rotating seat 315 on the paper tube positioning shaft 211; the dust-proof cabinet 301 is used to play a role in dust-proof protection;

[0097] The lifting motor 325 is used to drive the rotation of the lifting screw rod 327. The paper tube lifting plate 335 drives the lifting support 332 to move up and down. The lifting translation motor 333 drives the rotation of the lifting translation screw rod 334. The lifting support 332 drives the paper tube lifting strip 329 to move longitudinally on the paper tube lifting plate 335, so that the paper tube lifting strip 329 can lift the paper tube to the position corresponding to the two unwind and rewind rotating units in turn, and the corresponding paper tube positioning shaft 211 can coaxially penetrate the paper tube; the arc-shaped upper side of the paper tube lifting strip 329 and each pneumatic clamp 328 are used to fix the paper tube; the pneumatic clamp 328 is pneumatically controlled by an external pneumatic system, and the controller is used to send control signals to the external pneumatic system;

[0098] Two glue application lifting motors 338 operate synchronously. Two glue application lifting synchronous belt transmission pairs synchronously drive two glue application lifting seats 336 to move vertically synchronously along two glue application lifting guide rails 337, thereby driving the two ends of the glue application translation guide rail 340 to lift synchronously. The glue application telescopic linear motor 341 drives the end of the glue applicator 344 to fit on the paper tube. The glue application translation motor 348 drives the glue application translation seat 339 to slide along the glue application translation guide rail 340 through the glue application translation synchronous belt transmission pair, so that the end of the glue applicator 344 moves along the paper tube, and the paper tube is glued along the axial direction to realize paper tube gluing;

[0099] By synchronously extending and retracting two switching lifting and telescoping push rods 307, the two switching lifting plates 306 are synchronously lifted and lowered. Two switching translation drive motors 310 synchronously drive the rotation of two switching translation lead screws, causing the two switching translation plates 311 to longitudinally move synchronously, thereby realizing the position adjustment of the clamping and supporting unit, the roll splitting and cutting unit, and the linkage pressing unit, enabling the modular synchronous movement of the clamping and supporting unit, the roll splitting and cutting unit, and the linkage pressing unit to approach or move away from the paper tube;

[0100] By synchronously driving the rotation of two clamping fine-tuning lead screws by two clamping fine-tuning motors 312, the two clamping fine-tuning plates 313 are synchronously lifted and lowered, so that the two ends of the movable support tube 318 are synchronously lifted and lowered, enabling the fixed support tube 317 and the movable support tube 318 to evenly clamp the fabric and prevent the fabric from shifting;

[0101] By driving two swing discs to rotate synchronously through two linkage swing rods 324 by two linkage pressing telescoping push rods 321, the two linkage extension rods swing synchronously, driving the two ends of the pressing rod 323 to move synchronously, and causing the pressing rod 323 to press the edge of the fabric onto the paper tube;

[0102] By driving the rotation of the roll splitting and cutting blade 349 by the roll splitting blade drive motor, the roll splitting and cutting translation motor 304 drives the roll splitting and cutting translation seat 320 to move along the roll splitting and cutting translation guide rail 319 through the roll splitting and cutting synchronous belt transmission pair, so that the lower side of the edge of the roll splitting and cutting blade 349 cuts the fabric along the cutting guide groove.

[0103] Furthermore, the transfer and lower roll device 4 includes a horizontal transfer mechanism, a top transfer mechanism, a transfer lifting mechanism, and a transfer bracket; the transfer lifting mechanism is installed on the horizontal transfer machine, and the horizontal transfer machine drives the transfer lifting mechanism to longitudinally move; the top transfer mechanism is installed on the transfer lifting mechanism, and the transfer lifting mechanism drives the top transfer mechanism to lift and lower; the transfer bracket is installed on the top transfer mechanism and is used to pick up the cloth roll wound by the draw shaft roll splitting device, and the top transfer mechanism drives the transfer bracket to longitudinally move; the horizontal transfer mechanism, the top transfer mechanism, and the transfer lifting mechanism are all driven and controlled by the controller;

[0104] The horizontal transfer mechanism includes a first-stage transfer bottom frame 418, a first-stage translation frame 419, and a first-stage transfer motor 417; a first-stage translation guide rail 424 is longitudinally installed on the first-stage transfer bottom frame 418; a first-stage translation seat 421 that longitudinally moves and slides along the first-stage translation guide rail 424 is installed at the bottom of the first-stage translation frame 419; the first-stage transfer motor 417 drives the first-stage translation frame 419 to longitudinally move along the first-stage translation guide rail 424 through the first-stage transfer synchronous belt transmission pair 422, so that the first-stage translation frame 419 approaches or moves away from the roll splitting mechanism 3, and the first-stage transfer motor 417 is electrically connected to the controller through the first-stage transfer drive circuit;

[0105] The transfer lifting mechanism includes a lifting frame 410 and two transfer lifting branches; the transfer lifting branch includes a transfer lifting telescopic push rod and a transfer lifting sliding rod 411; the transfer lifting sliding rod 411 is vertically slidably mounted on the first-level translation frame 419, and the upper end is fixed on the lifting frame 410; a transfer guiding seat is arranged on the first-level translation frame 419; a transfer lifting guiding rod 415 vertically sliding through the transfer guiding seat is fixed on the lifting frame 410; the transfer lifting telescopic push rod is used to drive the transfer lifting sliding rod 411 to move vertically, and is electrically connected to the controller through the transfer lifting push rod circuit;

[0106] The top transfer mechanism includes a second-level transfer unit and a third-level transfer unit;

[0107] The second-level transfer unit includes a second-level transfer flat plate 412 and a second-level transfer motor 416; a second-level translation guide rail is longitudinally installed on the upper side surface of the lifting frame 410; the second-level transfer flat plate 412 is longitudinally slidably mounted on the second-level translation guide rail through a second-level sliding seat; the second-level transfer motor 416 drives the second-level transfer flat plate 412 to slide along the second-level translation guide rail through a second-level transfer synchronous belt transmission pair, and is electrically connected to the controller through the second-level transfer drive circuit;

[0108] The third-level transfer unit includes a third-level transfer motor 406, a third-level transfer lead screw 407 and a third-level transfer flat plate; a transfer buffer plate 405 is fixed on the upper side surface of the second-level transfer flat plate 412; a plurality of buffers for supporting the transfer buffer plate 405 are installed on the upper side surface of the second-level transfer flat plate 412; a third-level translation guide rail is longitudinally installed on the transfer buffer plate 405; the third-level transfer flat plate is longitudinally slidably mounted on the third-level translation guide rail through a third-level sliding seat; the third-level transfer motor 406 drives the third-level transfer flat plate to slide through the third-level transfer lead screw 407, and is electrically connected to the controller through the third-level transfer drive circuit;

[0109] The transfer bracket includes a plurality of transfer pallets 425; each transfer pallet 425 is installed on the third-level transfer flat plate at intervals; transfer arc notches are correspondingly arranged on the upper edges of each transfer pallet 425, and the transfer arc notches are used to fit the outer circumferential surface of the cloth roll.

[0110] The horizontal transfer mechanism and the top transfer mechanism can perform multi-level longitudinal adjustment on the transfer bracket, enabling the transfer bracket to enter or exit the unwinding mechanism 3, and can correspond to any one of the vertical positions of the two paper tube positioning shafts 211, so as to pick up the wound fabric roll, and at the same time, it does not interfere with the lifting and loading unit. The first-level transfer motor 417 drives the first-level translation frame 419 to longitudinally move along the first-level translation guide rail 424 through the first-level transfer synchronous belt transmission pair 422. The second-level transfer motor 416 drives the second-level transfer flat plate 412 to longitudinally slide along the second-level translation guide rail through the second-level transfer synchronous belt transmission pair. The third-level transfer motor 406 drives the third-level transfer flat plate to longitudinally slide through the third-level transfer lead screw 407, thereby realizing multi-level longitudinal position adjustment of the transfer bracket; the transfer lifting telescopic push rod is used to drive the transfer lifting sliding rod 411 to move vertically, so that the top transfer mechanism drives the transfer bracket to lift and lower, so as to be close to any one of the two paper tube positioning shafts 211, shortening the distance between the transfer pallet 425 and the fabric roll, and ensuring the stable and reliable picking up of the fabric roll; the arc-shaped notch is used to further improve the reliability of the transfer pallet 425 in picking up the fabric roll.

[0111] Further, the truss 12 includes two guiding frame rods 1206 and two connecting frame rods 1207; the two guiding frame rods 1206 are longitudinally arranged; the two connecting frame rods 1207 are horizontally connected and fixed on the front and rear sides of the two guiding frame rods 1206; support columns 1208 are vertically fixed on the front and rear sides of the two guiding frame rods 1206; a maintenance platform 1201 is arranged on the left side of the truss 12; safety fences 1202 are arranged on the edges of the maintenance platform 1201; a plurality of elevation struts 1204 are arranged at the bottom of the maintenance platform 1201, so that the upper edges of the safety fences 1202 are at the same height position as the guiding frame rods 1206; a maintenance ladder 1203 extending to the ground is arranged on one side of the maintenance platform 1201;

[0112] The overhead crane 5 includes a suspended translation unit, a suspended lifting unit, and a suspended clamping unit;

[0113] The suspended translation unit includes a suspended translation bracket 502, a suspended translation drive motor 506, and a suspended translation drive shaft 507; suspended translation guide rails 505 are longitudinally arranged on the upper side surfaces of the two guiding frame rods 1206;

[0114] The left and right ends of the suspended translation bracket 502 are respectively longitudinally slidably installed on the two suspended translation guide rails 505 through suspended translation seats 504; the suspended translation drive shaft 507 is rotatably horizontally installed on the suspended translation bracket 502, and both ends longitudinally travel on the two suspended translation guide rails 505 through a suspended translation gear-rack transmission pair; the suspended translation drive motor 506 is used to drive the suspended translation drive shaft 507 to rotate, and is electrically connected to the controller through a suspended translation drive circuit;

[0115] The suspension lifting unit includes a suspension lifting drive motor 508, a suspension lifting drive shaft 509, a suspension lifting connecting rod 512 and two suspension lifting rods 510; the two suspension lifting rods 510 are respectively mounted vertically and slidably on the left and right ends of the suspension translation bracket 502; the suspension lifting drive shaft 509 is rotatably and transversely mounted on the suspension translation bracket 502, and the two ends are respectively and vertically traveled on the two suspension lifting rods 510 through the suspension lifting gear rack transmission pair; the suspension lifting drive motor 508 is used to drive the suspension lifting drive shaft 509 to rotate, and is electrically connected to the controller through the suspension lifting drive circuit; the suspension lifting connecting rod 512 is transversely connected and fixed on the lower ends of the two suspension lifting rods 510;

[0116] The suspension clamping unit includes a suspension clamping telescopic push rod 517 and two suspension clamping movable seats 513; the two suspension clamping movable seats 513 are respectively installed in a transverse sliding manner on the left and right sides of the lower side of the suspension lifting connecting rod 512; a suspension clamping chain transmission pair 519 for driving the two suspension clamping movable seats 513 to move closer to or away from each other is installed on the suspension lifting connecting rod 512; the suspension clamping telescopic push rod 517 is used to drive the suspension clamping chain transmission pair 519 to operate, and is electrically connected to the controller through the suspension clamping push rod circuit; a suspension clamping positioning seat is correspondingly arranged on the lower side of the two suspension clamping movable seats 513; a suspension clamping boss 514 is arranged on the lower ends of the opposite sides of the two suspension clamping positioning seats; the two suspension clamping bosses 514 are used to be respectively inserted into the two tube openings of the paper tube.

[0117] The maintenance platform 1201 is used to facilitate maintenance of the truss 12 and the truss vehicle 5; the suspension clamping telescopic push rod 517 is used to drive the suspension clamping chain transmission pair 519 to operate, and the suspension clamping chain transmission pair 519 drives the two suspension clamping moving seats 513 to move closer to or farther away from each other, so that the suspension clamping protrusions 514 on the opposite sides of the two suspension clamping positioning seats move closer to each other and are inserted at the two tube openings of the paper tube or move away from each other and detach from the paper tube, thereby clamping or releasing the cloth roll;

[0118] The suspension lifting drive motor 508 is used to drive the suspension lifting drive shaft 509 to rotate, and the two ends of the suspension lifting drive shaft 509 are respectively vertically moved on the two suspension lifting rods 510 through the suspension lifting gear rack transmission pair to achieve the lifting and lowering adjustment of the suspension clamping unit;

[0119] The suspension translation drive motor 506 is used to drive the suspension translation drive shaft 507 to rotate, and the two ends of the suspension translation drive shaft 507 respectively move longitudinally on the two suspension translation guide rails 505 through the suspension translation gear rack transmission pair to achieve longitudinal position adjustment of the suspension clamping unit.

[0120] Furthermore, the packaging material winding device includes a vacuum workbench 7 and two packaging material feeding mechanisms 6; the vacuum workbench 7 includes a workbench frame 704, a flat adsorption bin 701, a rotary wrapping unit, a blanking swing unit, a reciprocating pulling unit, and two packaging material cutting units;

[0121] The two packaging material feeding mechanisms 6 are relatively installed on the left and right side edges of the workbench frame 704, and are used for storing packaging material rolls and gluing the packaging materials; the flat adsorption bin 701 is horizontally installed on the workbench frame 704; a plurality of adsorption holes 703 are evenly distributed on the upper side wall of the flat adsorption bin 701; an air extraction pump connected to the flat adsorption bin 701 is installed on the workbench frame 704, and the air extraction pump is electrically connected to the controller through an air pump drive circuit; the reciprocating grasping unit is installed on the workbench frame 704, and alternately grasps the packaging materials that have been glued at the two packaging material feeding mechanisms and laterally moves them to the opposite side, so that the packaging materials are laid flat on the flat adsorption bin 701; the two packaging material cutting units are respectively installed on the left and right side edges of the workbench frame 704 and are used for cutting the glued packaging materials; a wrapping channel 702 is horizontally arranged at the rear side of the flat adsorption bin 701; the rotary wrapping unit is installed on the workbench frame 704 and is located below the wrapping channel 702, and is used for driving the cloth roll to rotate, and the packaging material is wound on the cloth roll to form a semi-finished product; the blanking swing unit is installed on the workbench frame 704 and is used for driving the rotary wrapping unit to swing so as to discharge the semi-finished product;

[0122] The packaging material feeding mechanism 6 includes a packaging material support, a gluing unit, and a clamping and flattening unit; the packaging material support includes a docking support 611, a packaging material roll support 603, and a packaging material roll positioning shaft 601; the docking supports 611 of the two packaging material feeding mechanisms are respectively installed on the left and right sides of the workbench frame 704; the packaging material roll support 603 is installed on the docking support 611; packaging material shaft positioning seats 602 are installed on the upper edges of the front and rear sides of the packaging material roll support 603; the two ends of the packaging material roll positioning shaft 601 are respectively rotatably buckled on the two packaging material shaft positioning seats 602 and are used for penetrating the drum of the packaging material roll; two support rod guide tubes 606 are fixedly installed through the front side of the packaging material roll support 603; sliding support rods 605 are longitudinally slidably installed on the two support rod guide tubes 606; a positioning shaft support rod 604 for supporting the packaging material roll positioning shaft 601 is connected to the rear ends of the two sliding support rods 605; the gluing unit and the clamping and flattening unit are both installed on the docking support 611; the clamping and flattening unit is used for clamping the packaging material, and the gluing unit is used for gluing both sides of the packaging material passing through the clamping and flattening unit;

[0123] The clamping and flattening unit includes a guiding roller 624, an edge pressing structure, a flattening pressing driving structure, and two flattening roller shafts 608; the flattening pressing driving structure includes two flattening fine-tuning seats and two flattening telescopic push rods 610; the two flattening roller shafts 608 are rotatably and longitudinally installed on the docking bracket 611, and are respectively used for pressing the packaging material and supporting the packaging material; the guiding roller 624 is rotatably and longitudinally installed on the docking bracket 611; the two flattening fine-tuning seats are respectively vertically and slidably installed on the opposite surfaces of the front and rear sides of the docking bracket 611; a flattening pressing shaft 614 is rotatably and longitudinally connected to the two flattening fine-tuning seats; the two flattening telescopic push rods 610 are respectively used for driving the two flattening fine-tuning seats to slide vertically, and are both electrically connected to the controller through the flattening telescopic push rod circuit; a plurality of flattening pressing wheels 613 for pressing on the guiding roller 624 are installed at intervals on the flattening pressing shaft 614; the edge pressing structure is installed on the docking bracket 611 and is used for clamping the wide side of the packaging material.

[0124] The edge pressing structure includes an edge pressing shaft 615, an edge pressing slide rail 621, and a plurality of movable pressing branches; the movable pressing branches include movable pressing bushings 626 and movable edge pressing plates 620.

[0125] The edge pressing shaft 615 is rotatably and longitudinally installed on the docking bracket 611 and is close to the flat adsorption bin 701; the edge pressing slide rail 621 is longitudinally connected to the docking bracket 611; the movable pressing bushings 626 of each movable pressing branch are slidably and adjustably installed on the edge pressing shaft 615; the movable edge pressing plates 620 are longitudinally slidably and adjustably horizontally installed on the edge pressing slide rail 621 and are vertically corresponding to the corresponding movable pressing bushings 626.

[0126] An edge pressing roller 619 is installed on the movable pressing bushing 626 through a pressing extension rod; an edge pressing torsion spring for driving the edge pressing roller 619 to press on the corresponding movable edge pressing plate 620 is installed on the edge pressing shaft 615.

[0127] The gluing unit includes a gluing adjustment motor 622, a gluing drive lead screw 623, and a gluing pressing shaft 607; a gluing platform 625 is horizontally installed in the middle of the docking bracket 611; a gluing adjustment seat 618 is longitudinally slidably installed on the gluing platform 625; the gluing drive lead screw 623 is rotatably longitudinally installed on the gluing platform 625 for driving the gluing adjustment seat 618 to move longitudinally; the gluing adjustment motor 622 is used to drive the gluing drive lead screw 623 to rotate and is electrically connected to the controller through a gluing adjustment drive circuit; film reel seats 612 for installing tape rolls are installed on both the gluing platform 625 and the gluing adjustment seat 618; the gluing pressing shaft 607 is longitudinally installed on the docking bracket 611; two pressure rubber rollers 609 for pressing on the upper flattening roller shaft 608 are adjustably installed on the gluing pressing shaft 607, and the two pressure rubber rollers 609 are respectively used to press the front and rear side edges of the packaging material, so that the tape is tightly pressed on the packaging material;

[0128] The reciprocating pulling unit includes a reciprocating grasping and moving structure, a reciprocating grasping plate 717, and two grasping execution structures;

[0129] The reciprocating grasping and moving structure includes a reciprocating grasping drive motor 706, two reciprocating grasping and moving guide rails 710, and two reciprocating moving drive shafts 705;

[0130] The two reciprocating grasping and moving guide rails 710 are respectively horizontally installed on the front and rear side edges of the flat adsorption bin 701; reciprocating grasping and moving seats 707 are horizontally slidably installed on the two reciprocating grasping and moving guide rails 710; the reciprocating grasping plate 717 is longitudinally fixed on the two reciprocating grasping and moving seats 707; the two reciprocating moving drive shafts 705 are respectively rotatably longitudinally installed on the left and right side edges of the workbench 704; the two reciprocating moving drive shafts 705 are driven and connected through two reciprocating synchronous belt transmission pairs, and the two reciprocating synchronous belt transmission pairs respectively drive the two reciprocating grasping and moving seats 707 to move horizontally synchronously; the reciprocating grasping drive motor 706 drives one of the reciprocating moving drive shafts 705 to rotate through a pulling synchronous belt transmission pair and is electrically connected to the controller through a reciprocating grasping drive circuit; the two grasping execution structures are respectively installed on the left and right sides of the reciprocating grasping plate 717 and are respectively used to grasp the wide sides of the packaging material on the two edge pressing structures;

[0131] The grasping execution structure includes two movable grasping branches and multiple fixed grasping branches;

[0132] The movable grasping branch includes a movable grasping plate 729, a movable grasping cylinder, and a movable lifting plate 730;

[0133] The fixed grasping branch includes a fixed grasping plate 716, a fixed grasping cylinder 714, and a fixed lifting plate 715;

[0134] Both the movable grasping plate 729 and the fixed grasping plate 716 are L-shaped;

[0135] A movable grasping moving seat 713 is installed in a penetrating longitudinal sliding manner on the front side of the reciprocating grasping plate 717; A grasping adjustment driving motor 711 is installed on the reciprocating grasping plate 717; The grasping adjustment driving motor 711 drives the movable grasping moving seat 713 to move longitudinally through the movable grasping driving lead screw 712, and is electrically connected to the controller through the grasping adjustment driving circuit; The vertical plates of the movable grasping plates 729 of the two movable grasping branches are both fixed on the movable grasping moving seat 713; Two movable grasping cylinders are respectively installed on the vertical plates of the two movable grasping plates 729, and are used to drive the two movable lifting plates 730 to press on the horizontal plates of the two movable grasping plates 729 respectively;

[0136] The vertical plates of the fixed grasping plates 716 of each fixed grasping branch are fixedly installed on the movable grasping moving seat 713 at intervals; Each fixed grasping cylinder 714 is respectively installed on the vertical plate of each fixed grasping plate 716, and is used to drive each fixed lifting plate 715 to press on the horizontal plate of each fixed grasping plate 716 respectively;

[0137] The rotary covering unit includes a covering driving idler roller 723, a covering driven idler roller 724 and a covering rotary driving motor 727;

[0138] The covering driving idler roller 723 is rotatably installed horizontally on the working frame 704 and is located below the covering channel 702; The covering rotary driving motor 727 drives the covering driving idler roller 723 to rotate through the covering synchronous belt transmission pair, and is electrically connected to the controller through the covering rotary driving circuit; The covering driven idler roller 724 is rotatably installed longitudinally on the blanking swinging unit and is synchronously driven and connected to the covering driving idler roller 723 through the covering belt transmission pair, and is driven by the blanking swinging unit to swing through the covering channel 702; Covering connecting frames 722 are rotatably installed at both ends of the covering driving idler roller 723; The covering driven idler roller 724 is rotatably installed at the ends of the two covering connecting frames 722; Anti-slip layers are provided on both the covering driving idler roller 723 and the covering driven idler roller 724;

[0139] The blanking swinging unit includes a swinging blanking telescopic push rod 726 and a blanking driving rod 728; A blanking swinging seat 725 is installed on the working frame 704; One end of the swinging blanking telescopic push rod 726 is hinged to the upper end of the blanking swinging seat 725, and the other end is fixed to the middle of the blanking driving rod 728, and is electrically connected to the controller through the swinging blanking push rod circuit; Blanking rotary seats respectively rotatably installed at the front and rear ends of the covering driven idler roller 724 are provided at the front and rear ends of the blanking driving rod 728;

[0140] The packaging material cutting unit includes a linear motor 721 for cutting the packaging material, a driving motor 718 for the packaging material blade, a cutting moving plate 720, and a packaging material cutting blade 719;

[0141] The motor guide rails of the linear motors 721 for cutting the packaging material of the two packaging material cutting units are longitudinally installed on the left and right side edges of the flat adsorption bin 701 respectively through the guide rail brackets 709, and are electrically connected to the controller through the packaging material cutting drive circuit; the packaging material cutting moving seat 708 is installed on the output platform of the linear motor 721 for cutting the packaging material; the upper edge of the cutting moving plate 720 is fixed on the packaging material cutting moving seat 708; the packaging material cutting blade 719 is rotatably installed on the cutting moving plate 720 and is used to cut the packaging material along the edge of the corresponding side edge pressing structure; the driving motor 718 for the packaging material blade is used to drive the rotation of the packaging material cutting blade 719 and is electrically connected to the controller through the packaging material blade drive circuit.

[0142] The two flattening roller shafts 608 are used to press and support the packaging material respectively, so that the packaging material is flattened and passes through the gluing unit, which is convenient for gluing. Moreover, the cooperation among the guide roller 624, the flattening pressing shaft 614, and each flattening pressing wheel 613 can play a certain role in clamping and positioning the packaging material to prevent the packaging material from shifting; the two flattening telescopic push rods 610 are used to adjust the height position of the flattening pressing shaft 614, which is convenient for adjusting the position of the packaging material or replacing the packaging material;

[0143] The edge pressing torsion spring is used to drive the rotation of the edge pressing shaft 615, so that the edge pressing roller 619 on the movable pressing shaft sleeve 626 presses on the corresponding movable edge pressing plate 620, realizing the clamping of the wide side of the packaging material. At the same time, when the edge pressing roller 619 presses the wide side of the packaging material, it can prevent the extension rod 617 from scratching the packaging material;

[0144] The gluing adjustment motor 622 is used to drive the rotation of the gluing drive lead screw 623. The gluing adjustment seat 618 moves longitudinally under the drive of the gluing drive lead screw 623 to adjust the position of the rear film seat 612, so as to be able to adjust the position of the rear film seat 612 according to the width of the packaging material, so that the tape rolls on the two film seats 612 can stably provide tapes for the front and rear long sides of the packaging material; the pressure roller 609 presses on the two long sides of the packaging material to tightly press the tape on the two long sides of the packaging material, reducing the probability of the tape falling off;

[0145] In the stock preparation stage, first pull the wide side of the packaging material to the edge pressing structure, and press the upper side of the packaging material against the flattening roller 608 on the lower side, and press the lower side against the flattening roller 608 on the upper side. Then, manually stick the end parts of the tapes on the two tape rolls to the front and rear long sides of the lower side of the packaging material between the two flattening rollers 608 respectively, and a part of the tape is located outside the packaging material. After that, drag the wide side of the packaging material until the packaging material with the tape stuck reaches the edge pressing structure. At this time, the adhesive surface of the tape faces upward, and cut off the section of the packaging material without tape to complete the stock preparation of the packaging material, so that the tape follows the packaging material to discharge during the production process, realizing semi-automatic tape sticking without manual waiting at the vacuum workbench for the tape sticking operation throughout the process;

[0146] Use the reciprocating grasping drive motor 706 to drive one of the reciprocating movement drive shafts 705 to rotate through the pulling synchronous belt transmission pair, so that the two reciprocating synchronous belt transmission pairs drive the two reciprocating grasping moving seats 707 to move horizontally synchronously, so that the reciprocating grasping plate 717 drives the two grasping execution structures to move horizontally and reciprocally, driving the packaging material to partially cover the upper side of the flat adsorption bin 701 and waiting for the cloth roll;

[0147] Each movable grasping cylinder and each fixed grasping cylinder 714 adopt existing cylinders and are pneumatically controlled by an external pneumatic system. The controller is used to send control signals to the external pneumatic system; utilize the cooperation between the movable grasping plate 729 and the movable lifting plate 730 and the cooperation between the fixed grasping plate 716 and the fixed lifting plate 715 to grasp the packaging material with the glue applied at the edge pressing structure and move to the opposite side of the flat adsorption bin 701 following the reciprocating grasping plate 717, so as to lay the packaging material on the flat adsorption bin 701; utilize the two movable grasping branches to be installed on the two sides of the reciprocating grasping plate 717, so as to realize the grasping of the packaging material on the packaging material feeding mechanisms on both sides; utilize the grasping adjustment drive motor 711 to drive the movable grasping drive lead screw 712 to rotate, and the movable grasping moving seat 713 moves longitudinally under the drive of the movable grasping drive lead screw 712 to realize the position adjustment of the movable grasping branch, so as to adjust the position of the movable grasping branch according to the position of the movable edge pressing plate 620 and ensure the stability of grasping;

[0148] Use the covering rotation drive motor 727 to drive the covering active idler 723 to rotate through the covering synchronous belt transmission pair, and the covering driven idler 724 is synchronously driven to rotate with the covering active idler 723 through the covering belt transmission pair, so that the covering active idler 723 and the covering driven idler 724 can drive the cloth roll to rotate and wind the packaging material, so that the packaging material covers the cloth roll to form a semi-finished product; utilize the covering connecting frame 722 to provide the installation conditions for the covering driven idler 724 to rotate and swing;

[0149] The telescopic push rod 726 of the swinging blanking is used for telescoping. The blanking driving rod 728 drives the covering driven roller 724 to swing around the covering driving roller 723 and pass through the covering channel 702, so that the semi-finished product is pushed off the covering driving roller 723 and the covering driven roller 724 to realize blanking.

[0150] The wrapping material blade driving motor 718 is used to drive the wrapping material cutting blade 719 to rotate along the edge. The wrapping material cutting linear motor 721 drives the wrapping material cutting moving seat 708 to move longitudinally, so that the wrapping material cutting blade 719 cuts the wrapping material along the edge of the corresponding side edge pressing structure to realize wrapping material cutting.

[0151] Furthermore, the semi-finished product conveying and positioning line 8 includes a semi-finished product conveying unit, two lifting and positioning units and three telescopic positioning units;

[0152] The semi-finished product conveying unit includes a semi-finished product bracket 801, a semi-finished product conveying driving motor 803, a semi-finished product receiving seat 815 and two semi-finished product belt transmission pairs 809; the semi-finished product receiving seat 815 is in a long strip shape and is horizontally fixed on the front edge of the upper side of the semi-finished product bracket 801; the upper side surface of the semi-finished product receiving seat 815 is a slope surface with a higher front and a lower rear; the two semi-finished product belt transmission pairs 809 are respectively longitudinally installed on the left and right side edges of the upper side surface of the semi-finished product bracket 801, and the front ends extend into the semi-finished product receiving seat 815; a semi-finished product conveying driving shaft 804 for synchronously driving the two semi-finished product belt transmission pairs 809 to operate is rotatably and horizontally installed in the semi-finished product receiving seat 815; the semi-finished product conveying driving motor 803 drives the semi-finished product conveying driving shaft 804 to rotate through a semi-finished product chain transmission pair and is electrically connected to the controller through a semi-finished product conveying driving circuit;

[0153] The lifting and positioning unit includes a lifting driving telescopic push rod, a lifting and positioning support seat 814, a lifting and positioning lifting seat 812 and two V-shaped positioning seats 813; the lifting and positioning support seat 814 is longitudinally adjustably installed on the semi-finished product bracket 801, and the lifting and positioning support seats 814 of the two lifting and positioning units are respectively located on the front and rear sides of the semi-finished product bracket 801; lifting waiting guide rods vertically sliding through the lifting and positioning support seat 814 are fixed at the four vertex angles of the lifting and positioning lifting seat 812; the lifting driving telescopic push rod is installed on the lifting and positioning support seat 814 and is used to drive the lifting and positioning lifting seat 812 to move vertically, so that the lifting and positioning lifting seat 812 is higher or lower than the upper side surface of the semi-finished product belt transmission pair 809 and is electrically connected to the controller through a lifting driving push rod circuit; the two V-shaped positioning seats 813 are respectively installed on the left and right sides of the upper side surface of the lifting and positioning lifting seat 812 and are used to position the semi-finished product;

[0154] The telescopic positioning unit includes two telescopic positioning branches; each telescopic positioning branch includes a semi-finished product positioning telescopic push rod 806, a positioning waiting stop rod 807, and a waiting positioning support seat 808; the waiting positioning support seats 808 of the two telescopic positioning branches are respectively installed on the left and right sides of the semi-finished product support 801 and are both located between the two semi-finished product belt transmission pairs 809; the waiting positioning support seats 808 of the three telescopic positioning units are respectively located between the semi-finished product receiving seat 815 and the front lifting positioning unit, between the two lifting positioning units, and behind the rear lifting positioning unit; the positioning waiting stop rod 807 is vertically slidably installed on the waiting positioning support seat 808; the semi-finished product positioning telescopic push rod 806 is used to drive the positioning waiting stop rod 807 to lift and lower, so that the upper end of the positioning waiting stop rod 807 is lower than the upper side of the semi-finished product belt transmission pair 809 or higher than the axis of the semi-finished product, and is electrically connected to the controller through the semi-finished product positioning push rod circuit.

[0155] Use the slope surface of the semi-finished product receiving seat 815 to receive the cloth roll, and the two semi-finished product belt transmission pairs 809 drive the cloth roll to move longitudinally, driving the cloth roll to move to the finished product conveyor line;

[0156] Use the semi-finished product positioning telescopic push rod to drive the positioning waiting stop rod 807 to lift and lower, so that the upper end of the positioning waiting stop rod 807 is higher than the axis of the semi-finished product, thereby realizing the blocking and positioning of the semi-finished product;

[0157] Use the lifting drive telescopic push rod to drive the lifting positioning lifting seat 812 to move vertically, so that the V-shaped positioning seat 813 is higher than the upper side of the semi-finished product belt transmission pair 809, thereby lifting the semi-finished product for lifting and positioning.

[0158] Furthermore, the push head labeling device includes two packaging material push head mechanisms 9 and two labeling mechanisms 10; the two packaging material push head mechanisms 9 are respectively used to gather and package the two ends of the semi-finished product on the front lifting positioning unit; the two labeling mechanisms 10 are respectively used to label the two ends of the semi-finished product on the rear lifting positioning unit;

[0159] The packaging material push head mechanism 9 includes a push head support 901, a push head translation unit, a push head lifting unit, a packaging material gathering unit, and a packaging material push head unit; the push head translation unit is installed on the push head support 901; the push head lifting unit is installed on the push head translation unit, and the push head translation unit drives the push head lifting unit to move horizontally; the packaging material gathering unit and the packaging material push head unit are both installed on the push head lifting unit, and the push head lifting unit drives the packaging material gathering unit and the packaging material push head unit to lift and lower; the packaging material gathering unit is used to gather the packaging materials; the packaging material push head unit is used to push the gathered packaging materials into the paper tube;

[0160] The pusher translation unit includes a pusher translation plate 905 and a pusher translation drive structure; the pusher translation drive structure includes a pusher translation drive motor 908 and a pusher translation gear-rack pair; the pusher translation gear-rack pair includes a pusher translation rack 906 and a pusher translation gear;

[0161] Two pusher translation guide rails 903 are horizontally installed on the upper side surface of the pusher support 901; pusher translation seats 904 are installed at the four top corners of the lower side surface of the pusher translation plate 905, and the pusher translation seats 904 on the front and rear sides are respectively installed on the two pusher translation guide rails 903 in a horizontally sliding manner; the pusher translation rack 906 is horizontally installed on the upper side surface of the pusher support 901; the pusher translation gear is rotatably installed on the lower side surface of the pusher translation plate 905 and meshes with the pusher translation rack 906; the pusher translation drive motor 908 is used to drive the pusher translation gear to rotate and is electrically connected to the controller through a pusher translation drive circuit; a pusher vertical plate 909 is vertically arranged on the pusher translation plate 905;

[0162] The pusher lifting unit includes a pusher lifting plate and a pusher lifting drive structure; the pusher lifting drive structure includes a pusher lifting drive motor 933 and a pusher lifting gear-rack pair; the pusher lifting gear-rack pair includes a pusher lifting rack and a pusher lifting gear;

[0163] Two pusher lifting guide rails are vertically installed on the pusher vertical plate 909; pusher lifting seats are installed at the four top corners of the pusher lifting plate, and the pusher lifting seats on the front and rear sides are respectively installed on the two pusher lifting guide rails in a vertically sliding manner; the pusher lifting rack is vertically installed on the pusher lifting plate; the pusher lifting gear is rotatably installed on the pusher vertical plate 909 and meshes with the pusher lifting rack; the pusher lifting drive motor 933 is used to drive the pusher lifting gear to rotate and is electrically connected to the controller through a pusher lifting drive circuit;

[0164] The packaging material gathering unit includes a horizontal gathering branch and two vertical gathering branches;

[0165] The horizontal gathering branch includes a horizontal gathering platform 921, a horizontal gathering drive structure and two gathering moving platforms 927; the horizontal gathering drive structure includes a horizontal gathering drive motor, a horizontal gathering gear and two horizontal gathering racks;

[0166] The horizontal gathering platform 921 is horizontally fixed on the lower side of the pusher lifting plate; two horizontal gathering guide rails 926 are longitudinally installed on the horizontal gathering platform 921; at the four top corners of the lower side surfaces of the two gathering moving platforms 927, pusher longitudinal moving seats 925 are installed; the pusher longitudinal moving seats 925 on the left and right sides of the gathering moving platforms 927 are respectively longitudinally slidably installed on the two horizontal gathering guide rails 926, and the two gathering moving platforms 927 are respectively located on the front and rear sides of the horizontal gathering guide rails 926; a horizontal gathering driving notch is longitudinally arranged on the upper side surface of the horizontal gathering platform 921; the horizontal gathering gear is rotatably installed at the center of the bottom of the horizontal gathering driving notch; the horizontal gathering driving motor is used to drive the horizontal gathering gear to rotate, and is electrically connected to the controller through the horizontal gathering driving circuit; two horizontal gathering racks are longitudinally slidably installed on the left and right side walls of the horizontal gathering driving notch, and are both meshed with the horizontal gathering gear; gathering driving blocks are arranged on the far sides of the two horizontal gathering racks; the two gathering driving blocks are respectively fixed on the lower side surfaces of the two gathering moving platforms 927; vertically gathering plates 913 are vertically fixed on the adjacent side edges of the two gathering moving platforms 927;

[0167] Two vertical gathering branches are respectively installed on the two vertically gathering plates 913 for vertically gathering the packaging materials;

[0168] The vertical gathering branch includes a gathering connecting rod 918 and a vertical gathering driving structure; the vertical gathering driving structure includes a vertical gathering telescopic push rod 914 and a vertical gathering guide seat 919;

[0169] At the middle parts of the opposite side surfaces of the two vertically gathering plates 913, semicircular notches 917 with corresponding positions are horizontally arranged; a plurality of vertically arranged gathering long holes 916 are horizontally arranged on the vertically gathering plates 913; the gathering long holes 916 on the two vertically gathering plates 913 are longitudinally corresponding; the vertical gathering guide seats 919 of the two vertical gathering branches are respectively installed at the middle parts of the opposite side surfaces of the two vertically gathering plates 913; two vertical gathering guide rods 920 are vertically arranged on the gathering connecting rod 918, and the two vertical gathering guide rods 920 are both vertically slidably penetrated through the vertical gathering guide seats 919; a plurality of gathering strips 915 are longitudinally fixed on the gathering connecting rod 918; the gathering strips 915 of the two vertical gathering branches respectively penetrate through the gathering long holes 916 on the corresponding side vertically gathering plates 913, and the gathering strips 915 of the two vertical gathering branches are respectively located on the upper and lower sides of the semicircular notch 917;

[0170] The vertical gathering telescopic push rod 914 is installed on the vertical gathering guide seat 919 for driving the gathering connecting rod 918 to move vertically, so that the gathering strips 915 of the two vertical gathering branches approach or move away from each other relatively, and is electrically connected to the controller through the vertical gathering push rod circuit;

[0171] The packaging material pusher head unit includes a pusher head telescopic driving push rod 912 and a gathering pusher head 928; the pusher head telescopic driving push rod 912 is installed on the pusher head lifting plate and is electrically connected to the controller through the pusher head telescopic push rod circuit; the gathering pusher head 928 is installed on the output end of the pusher head telescopic driving push rod 912, and the gathering pusher head 928 is driven by the pusher head telescopic driving push rod 912 to move horizontally, and the packaged materials gathered at the two semi-circular notches 917 are stuffed into the paper tube.

[0172] A pusher head avoidance window 932 for the pusher head telescopic driving push rod 912 to penetrate is provided on the pusher head vertical plate 909.

[0173] The labeling mechanism 10 includes a labeling bracket 1002, a labeling transverse movement unit, and a finished product labeling machine 1001; the labeling transverse movement unit includes a labeling transverse movement plate 1004, a labeling transverse movement driving motor 1010, and a labeling transverse movement gear rack pair; the labeling transverse movement gear rack pair includes a labeling transverse movement driving gear and a labeling transverse movement driving rack 1008.

[0174] A labeling transverse movement guide rail 1006 is horizontally provided on the upper side surface of the labeling bracket 1002; the labeling transverse movement plate 1004 is horizontally slidably installed on the labeling transverse movement guide rail 1006 through a labeling transverse movement seat; the labeling transverse movement driving rack 1008 is horizontally installed on the upper side surface of the labeling bracket 1002; the labeling transverse movement driving gear is rotatably installed on the lower side surface of the labeling transverse movement plate 1004 and meshes with the labeling transverse movement driving rack 1008; the labeling transverse movement driving motor 1010 is used to drive the labeling transverse movement driving gear to rotate and is electrically connected to the controller through the labeling transverse movement driving circuit; the finished product labeling machine 1001 is installed on the upper side surface of the labeling transverse movement plate 1004 for labeling semi-finished products and is electrically connected to the controller.

[0175] The pusher head translation driving motor 908 is used to drive the pusher head translation gear 907 to rotate, and the pusher head translation gear 907 travels along the pusher head translation rack 906, thereby driving the pusher head support 901 to move horizontally along the pusher head translation guide rail 903, realizing the horizontal position adjustment of the packaging material gathering unit and the packaging material pusher head unit.

[0176] The pusher head lifting driving motor 933 is used to drive the pusher head lifting gear to rotate, so that the pusher head lifting gear travels along the pusher head lifting rack, and the pusher head lifting rack drives the pusher head lifting plate 930 to move vertically along the pusher head lifting guide rail 929, realizing the vertical position adjustment of the packaging material gathering unit and the packaging material pusher head unit.

[0177] The horizontal gathering driving motor 931 is used to drive the horizontal gathering gear 922 to rotate. The horizontal gathering gear 922 simultaneously drives two horizontal gathering racks 923 to move, so that the two gathering moving platforms 927 approach or move away from each other relatively. When the two gathering moving platforms 927 approach relatively, the two vertical gathering plates 913 are close to each other, realizing the longitudinal gathering of the packaging materials;

[0178] The vertical gathering telescopic push rod 914 is used to drive the gathering connecting rod 918 to move vertically. After the horizontal gathering of the horizontal gathering branch is completed, the gathering strips 915 on the two gathering connecting rods 918 approach each other relatively, performing vertical gathering on the packaging materials, so that the packaging materials are gathered at the two semi-circular notches 917 and waiting for the packaging material pushing head mechanism to push the gathered packaging materials into the paper tube. The position of the gathering long holes 916 on the two vertical gathering plates 913 corresponds, so that the gathering strips 915 on the gathering connecting rod 918 can penetrate through the corresponding gathering long holes 916 on the two vertical gathering plates 913 at the same time, ensuring that the packaging materials can be gathered to the semi-circular notches 917. The cooperation between the two vertical gathering guide rods 920 and the vertical gathering guide seat 919 realizes the movement guiding of the gathering connecting rod 918 and prevents the gathering connecting rod 918 from skewing;

[0179] The push head telescopic driving push rod 912 is used to drive the gathering push head 928 to move horizontally. The gathering push head 928 is aligned with the end of the paper tube, and pushes the packaging materials at the two semi-circular notches 917 into the paper tube, realizing the plug-in packaging of the packaging materials.

[0180] Furthermore, the finished product conveyor line includes a palletizing robot 14, a finished product clamping mechanism, a finished product pushing mechanism, and two finished product conveyor belts 11;

[0181] One end of the finished product conveyor belt 11 is butted on the discharging side of the semi-finished product conveying and positioning line 8, and the other end is butted on another finished product conveyor belt 11. The two finished product conveyor belts 11 are both used to convey the finished products and are both driven and controlled by the controller. The finished product pushing mechanism is installed on the finished product conveyor belt 11 on the discharging side and is used to push down the finished products. The finished product clamping mechanism is installed on the output end of the palletizing robot 14 and is used to clamp the finished products, and the position of the finished product clamping mechanism is adjusted by the palletizing robot 14;

[0182] The finished product clamping mechanism includes a finished product clamping and positioning seat 1309 and a finished product clamping unit; the finished product clamping unit includes a finished product clamping telescopic push rod 1304 and two finished product clamping plates 1302; the finished product clamping and positioning seat 1309 is installed on the output end of the palletizing manipulator 14; a finished product clamping chain transmission pair 1305 is installed on the finished product clamping and positioning seat 1309 along the length direction; two finished product clamping adjustment seats 1307 are slidably installed on the finished product clamping and positioning seat 1309; the two finished product clamping adjustment seats 1307 are driven by the finished product clamping chain transmission pair 1305 to move relative to each other; the finished product clamping telescopic push rod 1304 is used to drive the operation of the finished product clamping chain transmission pair 1305 and is electrically connected to the controller through the finished product clamping push rod circuit; the two finished product clamping plates 1302 are respectively installed on the two finished product clamping adjustment seats 1307; finished product clamping convex columns 1303 are arranged on the opposite side surfaces of the two finished product clamping plates 1302; the two finished product clamping convex columns 1303 are respectively buckled on the two ends of the paper roll of the finished product;

[0183] The finished product pushing mechanism includes a pushing positioning frame 1109, a finished product pushing telescopic push rod 1107 and a pushing rod 1110; a finished product baffle 1106 for blocking the finished product is fixed at the discharging end of the finished product conveyor belt 11 on the discharging side; the pushing positioning frame 1109 is installed on the discharging side of the lateral edge on one side of the finished product conveyor belt 11 on the discharging side; blanking guide rods 1108 longitudinally fixed at both ends of the pushing rod 1110 and longitudinally slidably installed on the pushing positioning frame 1109; the finished product pushing telescopic push rod 1107 is used to drive the longitudinal movement of the pushing rod 1110 and is electrically connected to the controller through the finished product pushing push rod circuit; the finished product pushing telescopic push rod 1107 does not interfere with the lateral movement of the finished product.

[0184] The finished product conveyor belt 11 is used to drive the finished product to move, and the palletizing manipulator 14, the finished product clamping mechanism and the finished product pushing mechanism are all used for discharging the finished product; the finished product clamping telescopic push rod 1304 is used to drive the operation of the finished product clamping chain transmission pair 1305, and the finished product clamping chain transmission pair 1305 drives the two finished product clamping adjustment seats 1307 to move relative to each other, so that the two finished product clamping convex columns 1303 are buckled on the two ends of the paper roll or separated from the paper tube to realize the clamping or release of the finished product; the palletizing manipulator 14 is used to adjust the height position, longitudinal position, lateral position and rotation angle of the finished product clamping mechanism;

[0185] The finished product pushing telescopic push rod 1107 is used to drive the longitudinal movement of the pushing rod 1110 to push the finished product blocked by the finished product baffle 1106 off the finished product pushing mechanism.

[0186] Furthermore, the present invention also provides a method for splitting and automatically packaging a cloth roll, including the following steps:

[0187] Step 1: The paper tube replenishing device 1 outputs a paper tube to the draw shaft splitting device;

[0188] The tube supplement driving unit drives the paper tube to move upward along the paper tube guiding plate 117 to the export guiding plate 114, and the paper tube rolls along the export guiding plate 114 to the arc-shaped retaining bar 120; the paper tube output mechanism pushes the paper tube along the arc-shaped retaining bar 120, so that the paper tube reaches the lifting and loading unit of the drawing shaft winding device, and the pneumatic clamp 328 clamps the paper tube.

[0189] Step two: The drawing shaft winding device receives and clamps the paper tube output by the paper tube supplement device 1.

[0190] The lifting drive branch and the lifting translation drive branch of the lifting and loading unit drive the paper tube lifting bar 329 to move up and down and longitudinally respectively, so that the paper tube is lifted to the corresponding position of the paper tube positioning shaft 211; the drawing shaft drive unit drives the paper tube positioning shaft 211 to move horizontally through the paper tube and then inserts it on the corresponding winding and rotating unit, the pneumatic clamp 328 is released, and the lifting and loading unit returns to its original position.

[0191] In adjacent step cycles, two paper tube positioning shafts 211 respectively penetrate and position the paper tubes lifted by the lifting and loading unit.

[0192] Step three: The drawing shaft winding device winds the fabric on the cloth disk onto the paper tube to form a cloth roll.

[0193] The glue application lifting drive branch of the paper tube glue unit adjusts the height position of the glue applicator 344, and the glue application telescopic linear motor 341 adjusts the longitudinal position of the glue applicator 344, so that the end of the glue applicator 344 is closely attached to the paper tube. The glue application translation drive branch drives the glue applicator 344 to move horizontally, so that the glue applicator 344 applies horizontal glue to the paper tube.

[0194] The two switching branches of the winding switching unit operate synchronously, so that the clamping and supporting unit, the linkage pressing unit and the winding cutting unit approach the paper tube; the clamping and supporting unit stores the cloth disk and clamps and flattens the fabric.

[0195] The linkage pressing telescopic push rod 321 of the linkage pressing unit drives two swing disks to rotate synchronously through two linkage swing rods 324, so that two linkage extension rods swing synchronously, driving both ends of the pressing rod 323 to move synchronously, so that the pressing rod 323 presses the edge of the clamped and flattened fabric on the paper tube.

[0196] The winding rotating unit drives the paper tube positioning shaft 211 to rotate for a period of time, so that the fabric is wound on the paper tube.

[0197] After the winding rotating unit stops operating, the winding blade drive motor of the winding cutting unit drives the winding cutting blade 349 to rotate, and the cutting translation drive structure drives the winding blade drive motor and the winding cutting blade 349 to move horizontally to cut off the fabric and form a cloth roll.

[0198] Step 4: After the transfer lower coil device 4 picks up the cloth coil released by the draw shaft uncoiling device, it returns to the original position;

[0199] The horizontal transfer mechanism and the top transfer mechanism drive the transfer bracket to move longitudinally in multiple stages, and the transfer lifting mechanism drives the transfer bracket to move up and down, so that the transfer bracket moves below the cloth coil; the draw shaft drive unit drives the paper tube positioning shaft 211 to move horizontally and reset, and the cloth coil falls onto the transfer bracket; the horizontal transfer mechanism, the top transfer mechanism and the transfer lifting mechanism all reset;

[0200] Step 5: The packaging material wrapping device pre-lays the packaging material with glue applied;

[0201] The air extraction pump continuously extracts air from the flat adsorption bin 701;

[0202] The gluing unit continuously applies glue to the front and back sides of the packaging material passing through the clamping and laying unit;

[0203] The reciprocating pulling unit grabs the packaging material with glue applied at the edge pressing structure and moves towards another edge pressing structure;

[0204] When the reciprocating pulling unit pulls out enough length of the packaging material, the packaging material blade drive motor 718 drives the packaging material cutting blade 719 to rotate, and the packaging material cutting linear motor 721 drives the packaging material blade drive motor 718 and the packaging material cutting blade 719 to move longitudinally through the cutting moving plate 720 to cut the packaging material; after the reciprocating pulling unit pulls out a certain distance, it releases the packaging material, makes the packaging material centered, and is adsorbed on the upper side of the flat adsorption bin 701;

[0205] In adjacent step cycles, the moving directions of the reciprocating pulling unit are opposite;

[0206] Step 6: The gantry crane 5 moves on the truss 12, grabs the cloth coil on the transfer lower coil device 4 and moves to the packaging material wrapping device;

[0207] The suspension translation unit and the suspension lifting unit of the gantry crane 5 drive the longitudinal movement and the lifting movement of the suspension clamping unit respectively, so that the suspension clamping unit clamps and grabs the cloth coil on the transfer lower coil device 4, then moves up and backward to above the flat adsorption bin 701;

[0208] Step 7: The gantry crane 5 presses the cloth coil on the rear edge of the packaging material for gluing, and then places the cloth coil on the packaging material wrapping device;

[0209] The suspension clamping unit aligns with the rear edge of the packaging material on the flat adsorption bin 701 and presses down, and moves slightly back and forth, so that the tape on the rear edge of the packaging material is pasted on the cloth coil. The suspension clamping unit moves slightly up and backward to the rotary wrapping unit, moves slightly down and releases the cloth coil, so that the cloth coil and the packaging material are pressed on the rotary wrapping unit;

[0210] Step Eight: The packaging material wrapping device drives the cloth roll to rotate, so that the packaging material is wrapped around the cloth roll to form a semi-finished product, and then the semi-finished product is discharged to the semi-finished product conveying and positioning line 8;

[0211] The rotary wrapping unit drives the cloth roll to rotate, the packaging material is wrapped around the cloth roll, and the tape on the other side is wrapped and pasted on the cloth roll during rotation to form a semi-finished product; the blanking swing unit drives the rotary wrapping unit to swing, so that the semi-finished product is pushed out and rolls onto the loading end of the semi-finished product conveying and positioning line 8;

[0212] Step Nine: The semi-finished product conveying and positioning line 8 drives the semi-finished product to move towards the finished product conveying line and performs the first fixed-point positioning on the semi-finished product, and the push head labeling device gathers and packages the packaging materials at both ends of the semi-finished product; after the gathering and packaging is completed, the semi-finished product conveying and positioning line 8 drives the semi-finished product to continue moving;

[0213] The semi-finished product conveying unit receives the semi-finished product and drives the semi-finished product to move backward; the front telescopic positioning unit blocks the semi-finished product for a period of time and then releases the semi-finished product; the semi-finished product conveying unit drives the semi-finished product to continue moving backward, the middle telescopic positioning unit blocks the semi-finished product, and the front lifting positioning unit lifts the semi-finished product for positioning, so that the semi-finished product moves upward and leaves the semi-finished product conveying unit;

[0214] The push head translation units of the two packaging material push head mechanisms 9 move horizontally, and the push head lifting units move vertically, so that the two packaging material gathering units respectively groove and gather the two ends of the semi-finished product, and the two packaging material push head units push the packaging materials gathered by the corresponding side packaging material gathering units into the corresponding ends of the paper tubes;

[0215] The front lifting positioning unit lowers the semi-finished product, the middle telescopic positioning unit releases the semi-finished product, and the semi-finished product conveying unit continues to drive the semi-finished product to move backward;

[0216] Step Ten: The semi-finished product conveying and positioning line 8 performs the second fixed-point positioning on the semi-finished product, and the push head labeling device labels the semi-finished product to form a finished product; after the labeling is completed, the semi-finished product conveying and positioning line 8 drives the semi-finished product to continue moving and discharges it onto the finished product conveying line;

[0217] The rear telescopic positioning unit blocks the semi-finished product, and the rear lifting positioning unit lifts the semi-finished product for positioning, so that the semi-finished product moves upward and leaves the semi-finished product conveying unit; the labeling transverse moving units of the two labeling mechanisms 10 drive the finished product labeling machine 1001 to move relatively closer, and label the two ends of the semi-finished product to form a finished product;

[0218] The rear lifting positioning unit lowers the finished product, the rear telescopic positioning unit releases the finished product, the semi-finished product conveying unit continues to drive the finished product to move backward, and the finished product is output to the finished product conveyor belt 11 on the loading side of the finished product conveying line;

[0219] Step Eleven: The finished product conveyor line outputs the finished products;

[0220] The palletizing robot 14 adjusts the longitudinal position, transverse position, height position, and rotation angle of the finished product clamping mechanism, so that the finished product clamping mechanism clamps the finished products on the finished product conveyor belt 11 on the feeding side and stacks them at the finished product discharging place;

[0221] The finished products missed by the finished product clamping mechanism are conveyed by the finished product conveyor belt 11 on the feeding side to the finished product conveyor belt 11 on the discharging side;

[0222] The finished product pushing mechanism is used to push down the finished products on the finished product conveyor belt 11 on the discharging side for supplementary feeding;

[0223] Step Thirteen: Repeat Steps One to Twelve.

[0224] In the cloth roll splitting and automatic packaging system provided by the present invention, the controller adopts an existing PLC control module; the display screen adopts an existing display screen; the finished product conveyor belt 11 adopts an existing belt conveyor; the palletizing robot 14 adopts an existing six-axis robot; the labeling machine 1101 adopts an existing labeling machine; the adhesive pasting machine 344 adopts an existing small self-adhesive pasting machine;

[0225] The pipe supplement driving motor 104, the paper tube pushing motor 204, the shaft pulling driving motor 208, the splitting rotation motor 351, the lifting motor 325 for lifting the support, the translation motor 333 for translating the support, the lifting motor 338 for lifting the adhesive pasting, the translation motor 348 for translating the adhesive pasting, the translation driving motor 310 for switching translation, the fine adjustment motor 312 for clamping, the splitting blade driving motor, the splitting cutting translation motor, the first-stage transfer motor 417, the second-stage transfer motor 416, the third-stage transfer motor 406, the suspension translation driving motor 506, the suspension lifting driving motor 508, the glue application adjustment motor 622, the reciprocating grasping driving motor 706, the grasping adjustment motor 711, the covering rotation driving motor 727, the wrapping material blade driving motor 718, the semi-finished product conveying driving motor 803, the push head translation driving motor 908, the push head lifting driving motor 933, the horizontal gathering driving motor, and the labeling transverse translation driving motor 1010 all adopt existing stepping motors, and the pipe supplement driving circuit, the paper tube pushing circuit, the shaft pulling driving circuit, the splitting rotation driving circuit, the lifting circuit for lifting the support, the translation circuit for translating the support, the lifting driving circuit for lifting the adhesive pasting, the translation circuit for translating the adhesive pasting, the switching translation driving circuit, the fine adjustment circuit for clamping, the splitting blade driving circuit, the splitting cutting translation driving circuit, the first-stage transfer driving circuit, the second-stage transfer driving circuit, the third-stage transfer driving circuit, the suspension translation driving circuit, the suspension lifting driving circuit, the glue application adjustment driving circuit, the reciprocating grasping driving circuit, the grasping adjustment driving circuit, the covering rotation driving circuit, the wrapping material blade driving circuit, the semi-finished product conveying driving circuit, the push head translation driving circuit, the push head lifting driving circuit, the horizontal gathering driving circuit, and the labeling transverse translation driving circuit adopt corresponding stepping motor driving circuits;

[0226] Among them, the lifting motor 325 for lifting and supporting, the lifting motor 338 for pasting glue, the suspension lifting drive motor 508, and the push head lifting drive motor 933 can all be power-off self-locking;

[0227] The telescopic push rod 110 for compensating pipe swing, the telescopic push rod 307 for switching lifting, the telescopic push rod for transfer lifting, the telescopic push rod 517 for suspension clamping, the telescopic push rod 610 for flattening, the telescopic push rod 726 for swinging and feeding, the telescopic push rod for lifting drive, the telescopic push rod 806 for semi-finished product positioning, the telescopic push rod 914 for vertical gathering, the telescopic drive push rod 912 for push head, the telescopic push rod 1304 for finished product clamping, and the telescopic push rod 1107 for finished product pushing all adopt existing electric telescopic push rods. The circuit of the swinging pipe compensating push rod, the circuit of the switching lifting push rod, the circuit of the transfer lifting push rod, the circuit of the suspension clamping push rod, the circuit of the flattening telescopic push rod, the circuit of the swinging feeding telescopic push rod, the circuit of the lifting drive telescopic push rod, the circuit of the semi-finished product positioning push rod, the circuit of the vertical gathering push rod, the circuit of the push head telescopic push rod, the circuit of the finished product clamping push rod, and the circuit of the finished product pushing telescopic push rod adopt corresponding electric telescopic push rod drive circuits;

[0228] The linear motor 341 for pasting glue telescopic and the linear motor 721 for packaging material cutting both adopt existing linear motors. The pasting glue telescopic drive circuit and the packaging material cutting drive circuit adopt corresponding linear motor drive circuits;

[0229] The air pump adopts an existing air pump with functions, and the air pump drive circuit adopts a corresponding air pump drive circuit module.

[0230] During the use of the cloth roll splitting and automatic packaging system provided by the present invention, the length data of the paper tube, the diameter data of the required cloth roll, and the width data of the packaging material are pre-fed to the controller through the key panel according to the length of the paper tube, the diameter of the required cloth roll, and the width of the packaging material; the above data are stored by the memory;

[0231] The controller adjusts the clamping ranges of the truss crane 5 and the finished product clamping mechanism according to the length data of the paper tube, so that the truss crane 5 and the finished product clamping mechanism can stably clamp the cloth roll and the finished product; adjusts the length of the packaging material cut by the packaging material wrapping device to ensure that the packaging material can completely wrap the cloth roll; adjusts the lateral movement ranges of the packaging material push head mechanism 9 and the labeling mechanism 10 to ensure that the packaging material can be gathered and packaged and labeled at both ends of the semi-finished product;

[0232] The controller adjusts the working duration of the splitting rotation unit of the splitting mechanism 3 according to the diameter data of the cloth roll, so that the cloth roll reaches the required diameter; adjusts the lifting range of the transfer lifting mechanism to enable the transfer pallet 425 to stably borrow the cloth roll; adjusts the lifting and moving distance of the truss crane 5 so that the truss crane 5 can accurately clamp the cloth roll; adjusts the lifting and moving range of the packaging material push head mechanism 9 to ensure that the packaging material can be gathered and packaged at both ends of the semi-finished product;

[0233] The controller adjusts the glue application unit according to the width data of the packaging material, so that the tapes on the two tape reels can be stably pasted on the front and rear edges of the packaging material; adjusts the longitudinal grasping range of the reciprocating grasping and moving structure to ensure stable grasping of the packaging material.

[0234] As described above, although the present invention has been shown and described with reference to specific preferred embodiments, it should not be construed as a limitation of the present invention itself. Various changes in form and detail may be made without departing from the spirit and scope of the present invention defined by the appended claims.

Claims

1. A cloth roll splitting and automatic packaging system, characterized in that: It includes a cantilever control box, a paper tube replenishing device (1), a pull shaft reeling device, a transfer and unreeling device (4), a truss (12), a truss car (5), a packaging material reeling device, a semi-finished product conveying and positioning line (8), a push head labeling device and a finished product conveying line; The paper tube replenishing device (1) is used to store and output paper tubes to the pull-shaft reeling device; the pull-shaft reeling device is used to position the paper tubes output by the paper tube replenishing device (1), and to reel the cloth on the cloth plate onto the paper tube to form a cloth roll; the transfer and unloading device (4) is used to receive the cloth roll; the gantry vehicle (5) travels on the gantry (12), and is used to move the cloth roll on the transfer and unloading device (4) onto the packaging material wrapping device; the packaging material wrapping device is used to glue the packaging material, and wrap the packaging material onto the cloth roll to form a semi-finished product; the semi-finished product conveying and positioning line (8) is used to convey the semi-finished product unloaded by the packaging material wrapping device to the finished product conveying line, and to position it at a fixed point Semi-finished products; a pusher labeling device is used to label the semi-finished products positioned at a fixed point and to gather the packaging materials at both ends of the semi-finished products to form finished products; a finished product conveyor line is used to output finished products; a cantilever control box is installed on a truss (12); a controller and a storage device electrically connected to the controller are arranged in the cantilever control box; a display screen and control buttons electrically connected to the controller are installed on the cantilever control box; a paper tube replenishing device (1), a pull shaft reeling device, a transfer and unreeling device (4), a truss car (5), a packaging material wrapping device, a semi-finished product conveying and positioning line (8), a pusher labeling device and a finished product conveyor line are all driven and controlled by the controller.

2. The sub-roll and automatic packaging system for cloth rolls according to claim 1, characterized in that: The paper tube replenishing device (1) comprises a tube replenishing mechanism and a paper tube outputting mechanism; the tube replenishing mechanism is used for storing paper tubes and conveying paper tubes to the paper tube outputting mechanism; the paper tube conveying mechanism is used for guiding paper tubes to the pulling shaft reeling device; the tube replenishing mechanism and the paper tube outputting mechanism are both driven and controlled by a controller.

3. The cloth roll splitting and automatic packaging system according to claim 1, wherein: The pull-shaft reeling device comprises a reeling mechanism (3) and a pull-shaft mechanism; the output end of the paper tube replenishing device (1) is connected to the input end of the reeling mechanism (3); the pull-shaft mechanism is used to cooperate with the reeling mechanism (3) to position the paper tube; the reeling mechanism (3) is used to drive the paper tube to rotate and reel the cloth on the cloth disk onto the paper tube to form a cloth roll; the pull-shaft mechanism and the reeling mechanism (3) are both driven and controlled by a controller.

4. The unwinding and automatic packaging system for cloth rolls according to claim 1, wherein: The transfer and unwinding device (4) comprises a horizontal transfer mechanism, a top transfer mechanism, a transfer and lifting mechanism and a transfer bracket; the transfer and lifting mechanism is installed on the horizontal transfer machine, and the horizontal transfer machine drives the transfer and lifting mechanism to move toward the pull shaft roll separation device; The top transfer mechanism is installed on the transfer and lifting mechanism, and the transfer and lifting mechanism drives the top transfer mechanism to rise and fall; the transfer bracket is installed on the top transfer mechanism, and is used to receive the cloth rolls rolled by the pulling shaft rolling device, and the top transfer mechanism drives the transfer bracket to move toward the pulling shaft rolling device; the horizontal transfer mechanism, the top transfer mechanism and the transfer and lifting mechanism are all driven and controlled by the controller.

5. The sub-rolling and automatic packaging system for cloth rolls according to claim 1, characterized in that: The gantry crane (5) includes a suspension translation unit, a suspension lifting unit, and a suspension clamping unit; the suspension translation unit travels on the truss (12); the suspension lifting unit is installed on the suspension translation unit; the suspension clamping unit is installed on the suspension lifting unit and is used to grasp or release the fabric roll, and the suspension clamping unit is driven by the suspension lifting unit to lift and lower; the suspension translation unit, the suspension lifting unit, and the suspension clamping unit are all driven and controlled by the controller.

6. The sub-rolling and automatic packaging system for cloth rolls according to claim 1, characterized in that: The packaging material wrapping device includes a vacuum workbench (7) and two packaging material feeding mechanisms; the two packaging material feeding mechanisms are respectively installed on two opposite side edges of the vacuum workbench (7) and are used to provide packaging materials for the vacuum workbench (7); the vacuum workbench (7) is used to lay flat the packaging materials and drive the fabric roll to rotate, so that the packaging materials are wrapped around the fabric roll to form semi-finished products, and the semi-finished products are discharged onto the semi-finished product conveying and positioning line (8); the vacuum workbench (7) and the two packaging material feeding mechanisms are all driven and controlled by the controller.

7. The sub-rolling and automatic packaging system for cloth rolls according to claim 1, characterized in that: The semi-finished product conveying and positioning line (8) includes a semi-finished product conveying unit, two lifting and positioning units, and three telescopic positioning units; the semi-finished product conveying unit is used to convey the semi-finished products output by the packaging material wrapping device to the finished product conveying line; the three telescopic positioning units are installed on the semi-finished product conveying unit at intervals and are used to block the semi-finished products; the two lifting and positioning units are both installed on the semi-finished product conveying unit and are respectively used to lift the semi-finished products blocked by the two telescopic positioning units on the discharging side of the semi-finished product conveying unit; the semi-finished product conveying unit, the two lifting and positioning units, and the three telescopic positioning units are all driven and controlled by the controller.

8. The roll splitting and automatic packaging system for cloth rolls according to claim 1, characterized in that: The pusher labeling device includes two packaging material pusher mechanisms (9) and two labeling mechanisms (10); the two packaging material pusher mechanisms (9) are respectively installed on both sides of the semi-finished product conveying and positioning line (8) and are respectively used to gather the packaging materials at both ends of the packaged semi-finished products; the two labeling mechanisms (10) are respectively installed on both sides of the semi-finished product conveying and positioning line (8) and are both used to label the semi-finished products; the packaging material pusher mechanism (9) and the labeling mechanism (10) are both driven and controlled by the controller.

9. The sub-rolling and automatic packaging system for cloth rolls according to claim 1, wherein: The finished product conveying line includes a palletizing robot (14), a finished product clamping mechanism, a finished product pushing mechanism, and two finished product conveyor belts (11); one end of the finished product conveyor belt (11) is butted on the discharging side of the semi-finished product conveying and positioning line (8), and the other end is butted on another finished product conveyor belt (11); the two finished product conveyor belts (11) are both used to convey the finished products; the finished product pushing mechanism is installed on the finished product conveyor belt (11) on the discharging side and is used to push down the finished products; the finished product clamping mechanism is installed at the output end of the palletizing robot (14) and is used to clamp or release the finished products; the palletizing robot (14) drives the finished product clamping mechanism to move; the palletizing robot (14), the finished product clamping mechanism, the finished product pushing mechanism, and the two finished product conveyor belts (11) are all driven and controlled by the controller.

10. The method for unrolling and packaging of a cloth roll according to claim 1, characterized in that: It includes the following steps: Step 1: The paper tube replenishing device (1) outputs a paper tube to the draw shaft rewinding device. Step 2: The draw shaft rewinding device receives and clamps the paper tube output by the paper tube replenishing device (1). Step 3: The draw shaft rewinding device rewinds the fabric on the fabric disk onto the paper tube to form a fabric roll. Step 4: After the roll transfer and lower roll device (4) picks up the fabric roll released by the draw shaft and roll splitting device, it returns to the original position; Step 5: The packaging material wrapping device pre-lays the packaging material with the glue applied; Step 6: The overhead crane (5) moves on the truss (12), grabs the fabric roll on the roll transfer and lower roll device (4) and moves it to the packaging material wrapping device; Step 7: The overhead crane (5) presses the fabric roll against the rear edge of the packaging material for gluing, and then places the fabric roll on the packaging material wrapping device; Step 8: The packaging material wrapping device drives the fabric roll to rotate, so that the packaging material wraps around the fabric roll to form a semi-finished product, and then the semi-finished product is discharged to the semi-finished product conveying and positioning line (8); Step 9: The semi-finished product conveying and positioning line (8) drives the semi-finished product to move towards the finished product conveying line, and performs the first fixed-point positioning on the semi-finished product. The push head labeling device gathers and packages the packaging materials at both ends of the semi-finished product; after the gathering and packaging is completed, the semi-finished product conveying and positioning line (8) drives the semi-finished product to continue moving; Step 10: The semi-finished product conveying and positioning line (8) performs the second fixed-point positioning on the semi-finished product, and the push head labeling device labels the semi-finished product to form a finished product; after the labeling is completed, the semi-finished product conveying and positioning line (8) drives the semi-finished product to continue moving and discharges it onto the finished product conveying line; Step 11: The finished product conveying line outputs the finished product; Step 12: Repeat Steps 1 to 11.

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