A wire and cable winding packaging machine
By designing an automated wire and cable wrapping machine, uniform winding and continuous wrapping of wire and cables is achieved, solving the problems of manual handling and discontinuous operation in existing equipment, and improving packaging efficiency and quality.
Patent Information
- Application Number
- CN202510764094.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-06-10
AI Technical Summary
Existing wire and cable wrapping equipment requires manual handling, resulting in inefficiency, and the winding and wrapping processes are discontinuous, affecting the packaging quality and efficiency.
A wire and cable winding packaging machine is designed, including a wire-spinning mechanism, a winding assembly, a wrapping assembly and a film rolling mechanism. Through the automated wire-spinning, winding, wrapping and rolling processes, the synovial mechanism and magnet adsorption technology can achieve uniform winding and continuous wrapping of wires and cables.
It improves the uniformity and quality of wire and cable winding, enhances the continuity of wrapping and packaging efficiency, reduces labor costs, and improves the degree of automation of the equipment.
Smart Images

Figure CN120288338B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire and cable winding packaging, in particular to a wire and cable winding packaging machine. Background Art
[0002] The wire and cable wrapping machine is an automated packaging machine specifically designed for long products such as wires, cables, and pipes. It spirally or tightly wraps the cables with wrapping material (such as PE film, PVC film, braided tape, or paper tape) to protect, secure, and aesthetically package the products. It is ideal for preventing dust, moisture, and damage during transportation and storage, while also facilitating counting and management.
[0003] The patent with the announcement number CN117566166B discloses a winding packaging device for wires and cables, including a mounting mechanism, and further comprising: an inner ring supporting mechanism, the inner ring supporting mechanism is mounted on the mounting mechanism, the inner ring supporting mechanism comprises a plurality of arc-shaped shells, the inner wall of the arc-shaped shell is rotatably connected to a plurality of rotating shafts; an outer ring extruding mechanism, the outer ring extruding mechanism is mounted on the mounting mechanism, the outer ring extruding mechanism comprises a plurality of top pressure plates, the inner wall of the top pressure plate is rotatably connected to a rotating shaft 2, the inner wall of the plurality of top pressure plates is rotatably connected to a rotating shaft 2, A rotating shaft three is connected, a slider is fixed to the outer wall of the rotating shaft three, a sleeve is provided on the outer sliding sleeve of the rotating shaft three, a sliding groove is provided on the inner wall of the sleeve, the slider is sleeved inside the sliding groove, a spring is fixed to the bottom end of the rotating shaft three, the other end of the spring is fixedly connected to the inner wall of the sleeve, and a ball bearing is rotatably connected to the bottom of the sleeve; an inner ring supporting mechanism is installed to support the inner ring of the inserted line, so that the line can be kept in a taut state by supporting the inner ring, thereby avoiding the difficulty of winding and the unsightly winding caused by the line being too loose;
[0004] The above technical solution distributes the winding and wrapping of wires and cables, but still requires manual movement of the wires and cables between the winding equipment and the wrapping equipment. The handling operation wastes manpower and time, affecting the packaging efficiency of the wires and cables. Therefore, there is an urgent need for a wire and cable winding packaging machine to solve the above problems. Summary of the Invention
[0005] The object of the present invention is to provide a wire and cable winding packaging machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a wire and cable winding and packaging machine, comprising a spinning mechanism, the spinning mechanism comprising a spinning bin, a wire organizer installed on the upper portion of the spinning bin, a first wire conveyor for conveying wires and cables installed on the upper end of the spinning bin, and a control box installed on the side of the spinning bin;
[0007] A packaging assembly for winding and wrapping wires and cables is provided next to the spinning mechanism;
[0008] The packaging assembly includes an integrated mechanism, which includes a box body fixedly connected to a spinning bin, and a conveying assembly for conveying wires and cables is provided on the upper end of the box body;
[0009] The integrated mechanism is provided with a wrapping assembly for wrapping electric wires and cables;
[0010] The wrapping assembly includes a wrapping mechanism, which includes a first ring rail, a first inner belt slidably connected to the first ring rail and affixed to the bottom wall of the first ring rail, semicircular first magnets fixedly embedded at both ends of the first inner belt, a circular mounting block fixedly embedded in the middle of the first inner belt, and a screw hole is opened in the middle of the surface of the mounting block;
[0011] The first rail plates are symmetrically fixed to both ends of the first ring rail, and the second rail is fixedly embedded on the side of the first rail plate;
[0012] The two ends of the first ring rail are symmetrically connected to the second ring rail, and each second ring rail is slidably connected to a second inner belt that fits the bottom wall of the second ring rail. The two ends of the second inner belt are respectively fixedly embedded with a semicircular second magnet;
[0013] One end of the second ring rail is fixedly connected to a second rail plate, and one end of the second rail plate is fixedly connected to a second rail block adapted to be plugged into the second electric rail;
[0014] A support column is fixedly connected between the first ring rail and the box body;
[0015] A film rolling mechanism is slidably provided on the wrapping mechanism;
[0016] The integrated mechanism is provided with a reeling assembly for reeling in electric wires and cables.
[0017] As a preferred technical solution of the present invention, the conveying assembly includes a movable device for fixing the frame to the box body, and a second wire conveyor is slidably mounted on the movable device;
[0018] The front end of the lower wall of the box body is fixedly connected to a ramp, and the front end of the ramp is tilted upward;
[0019] An operating slot is provided on the back wall of the box body;
[0020] A positioning component is arranged in the operating groove.
[0021] The positioning assembly includes a first electric rail fixedly connected to the operating slot, a positioning block is fitted on the top of the first electric rail, a positioning slot is opened at the front end of the positioning block, and a first rail block adapted to be plugged into the first electric rail is fixedly connected to the lower surface of the positioning block.
[0022] The film rolling mechanism includes a handle adapted to be inserted into the positioning slot, the lower end of the handle is fixedly connected to a handle shaft, and the lower end of the handle shaft is provided with a screw groove adapted to be inserted into the screw hole;
[0023] The upper part of the handle shaft is movably sleeved with an inner core, and the outer side of the inner core is wound with a roll film;
[0024] The handle is inserted into the first ring rail and fixed to the mounting block by screwing the screw groove and the screw hole.
[0025] As a preferred technical solution of the present invention, the winding assembly includes a bottom wheel mechanism, the bottom wheel mechanism includes a bottom roller, and a roller shaft is fixedly inserted in the middle of the bottom roller;
[0026] Both ends of the bottom roller are respectively provided with vertical plates fixedly connected to the box body, and the surface of each vertical plate is provided with an inclined groove, and a slot block is slidably inserted into the interior of the inclined groove, and a spring is fixedly connected to the lower side of the slot block, and the lower end of the spring is fixedly connected to the inclined groove;
[0027] The roller shaft corresponds to the through-slot block;
[0028] A rotator is installed at the end of the roller shaft, a fixed end of the rotator is fixedly connected to an elastic column, and the fixed end of the elastic column is fixedly connected to the vertical plate.
[0029] The bottom wheel mechanism is provided with a reel assembly, which is composed of two symmetrical reel parts;
[0030] Each of the reel parts includes a ring mechanism, which includes an annular ring, and a first notch corresponding to the film reel mechanism is formed through the rear side of the ring.
[0031] The inner side of the cylindrical ring is provided with wheel grooves at the upper and lower sides, and cover plates fixedly connected to the cylindrical ring are provided on both sides of the wheel grooves. A gear is provided in the wheel groove, and the cover plates are adapted to cover the gears. A first motor fixedly connected to the cylindrical ring is provided on the side of the gear, and the output end of the first motor passes through the cylindrical ring and is fixedly connected to the gear.
[0032] The cylindrical ring is fixedly connected to the vertical plate.
[0033] The cylinder ring mechanism is sleeved with a cylinder body mechanism, the cylinder body mechanism includes a cylinder body adapted to be inserted into the cylinder ring, and a second notch corresponding to the film rolling mechanism is opened through the rear side of the cylinder body;
[0034] A through slot is formed through one end of the front side of the cylinder;
[0035] The outer side of the ring of the cylinder is provided with shifting grooves corresponding to the wheel grooves at the upper and lower sides, and shifting rods adapted to the meshing gears are fixedly connected in the shifting grooves at equal intervals.
[0036] The cylinder mechanism is provided with a belt transfer mechanism corresponding to the through slot;
[0037] The belt transfer mechanism includes two driven shafts located at the ends of the through slots, and the ends of the driven shafts are movably engaged with the through slots via bearings.
[0038] The belt transfer mechanism further comprises a second motor fixedly connected to the front of the inner ring of the cylinder, the output end of the second motor is fixedly connected to the driving shaft, and the driven shaft and the driving shaft are jointly sleeved with a belt transfer;
[0039] A pad fixedly connected in the through slot is provided between the two driven shafts.
[0040] The outer side of the reel assembly is provided with a sliding membrane mechanism, which includes a sliding membrane. The two ends of the sliding membrane are respectively fixedly embedded with toughness rings corresponding to the belt transfer mechanism, and toughness strips embedded on the sliding membrane are fixedly connected equidistantly and evenly between the two toughness rings.
[0041] Compared with the prior art, the present invention has the following beneficial effects:
[0042] A wire and cable winding and packaging machine drives a sliding membrane mechanism to rotate on the outside of a reel assembly through the friction between the portion of the transfer belt exposed through the through groove and the tough ring. The wires and cables slide left and right along the mover driven by a second wire conveyor, and are finally evenly wound on the sliding membrane mechanism sleeved on the outside of the reel assembly, thereby improving the uniformity of the winding of the wires and cables.
[0043] A wire and cable winding and packaging machine, after the wire and cable are gradually wound on the sliding film mechanism, the bottom roller always adheres to the surface of the wound wire and cable and squeezes it, thereby flattening the wire and cable wound on the outside of the sliding film mechanism and improving the quality of the wound wire and cable.
[0044] A wire and cable winding and packaging machine drives the bottom roller to rotate by starting the roller shaft, drives the wound wire and cable to rotate from the outside through friction, and then gradually and completely wraps the wire and cable, so that the winding and wrapping of the wire and cable are carried out continuously, thereby improving the packaging work efficiency.
[0045] A wire and cable winding and packaging machine wraps the wound wires and cables by sliding a film rolling mechanism along a wrapping mechanism. The wrapping tension is resisted by the sliding film mechanism, thereby avoiding deformation of the wound wires and cables after wrapping and improving the quality of the wrapped wires and cables.
[0046] A wire and cable winding packaging machine separates the barrel mechanisms on both sides from each other, thereby releasing the obstruction of the wrapping mechanism and the barrel ring mechanism to the sliding membrane mechanism. The sliding membrane mechanism and the wires and cables are discharged together, and the sliding membrane mechanism replaces the traditional winding drum assembly to discharge the materials together, saving packaging costs.
[0047] A wire and cable winding and packaging machine, in which the bottom roller is arranged at a position below and slightly to the rear side of a sliding film mechanism. When the sliding film mechanism loses the restriction of a wrapping mechanism and a cylinder mechanism, it falls downward, and is abutted by the bottom roller to slide forward, and then slides down through an inclined platform. The front end of the inclined platform is tilted and positioned, thereby improving the degree of automation of the equipment.
[0048] A wire and cable winding and packaging machine, in which two mutually attracted second magnets are separated first, and the second magnets and the first magnet are gradually separated during the movement, which also ensures the accurate return of the separated second inner belt and improves the return accuracy of the wrapping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0049] Figure 1 It is a structural schematic diagram of the present invention;
[0050] Figure 2 Schematic diagram of the spinning mechanism of the present invention;
[0051] Figure 3 This is a schematic diagram of the packaging assembly of the present invention;
[0052] Figure 4 It is a schematic diagram of the comprehensive mechanism of the present invention;
[0053] Figure 5 This is a schematic diagram of the positioning component of the present invention;
[0054] Figure 6 This is a schematic diagram of the positioning assembly of the present invention;
[0055] Figure 7 This is a schematic diagram of the wrapping mechanism of the present invention;
[0056] Figure 8 This is a schematic diagram of the first ring track of the present invention;
[0057] Figure 9 This is a schematic diagram of the second loop track of the present invention;
[0058] Figure 10 Schematic diagram of the film rolling mechanism of the present invention;
[0059] Figure 11 This is a schematic diagram of the winding assembly of the present invention;
[0060] Figure 12 This is a schematic diagram of the bottom wheel mechanism of the present invention;
[0061] Figure 13This is a schematic diagram of the position of the bottom roller of the present invention;
[0062] Figure 14 A schematic diagram of one side of the reel assembly of the present invention;
[0063] Figure 15 This is a schematic diagram of the other side of the reel assembly of the present invention;
[0064] Figure 16 Schematic diagram of the cylinder-ring mechanism of the present invention;
[0065] Figure 17 It is a schematic diagram of the cylinder mechanism of the present invention;
[0066] Figure 18 Schematic diagram of the belt transfer mechanism of the present invention;
[0067] Figure 19 Schematic diagram of the synovial mechanism of the present invention.
[0068] In the figure: 1. Spinning mechanism; 101. Spinning bin; 102. Wire organizer; 103. First wire feeder; 104. Control box; 2. Integrated mechanism; 201. Box; 202. Mover; 203. Second wire feeder; 204. Inclined platform; 205. Operating slot; 206. First electric rail; 207. Positioning block; 208. Positioning slot; 209. First rail block; 3. Wrapping mechanism; 301. First ring rail; 302. First inner belt; 303. First magnet; 304. Mounting block; 305. Screw hole; 306. First rail plate; 307. Second electric rail; 308. Second ring rail; 309. Second inner belt; 310. Second magnet; 311. Second rail plate; 312. Second rail block; 313. Column; 4. Film rolling mechanism; 401. Handle; 402. 1. The handle shaft; 403. The screw groove; 404. The inner core; 405. The film roll; 5. The bottom wheel mechanism; 501. The bottom roller; 502. The roller shaft; 503. The vertical plate; 504. The inclined groove; 505. The groove block; 506. The spring; 507. The rotator; 508. The elastic column; 6. The cylinder ring mechanism; 601. The cylinder ring; 602. The first notch; 603. The wheel groove; 604. The cover plate; 605. The gear; 606. The first motor; 7. The cylinder mechanism; 701. The cylinder; 702. The second notch; 703. The through groove; 704. The shifting groove; 705. The shifting rod; 8. The belt transfer mechanism; 801. The driven shaft; 802. The second motor; 803. The driving shaft; 804. The belt transfer; 805. The pad; 9. The sliding membrane mechanism; 901. The sliding membrane; 902. The tough ring; 903. The tough strip. DETAILED DESCRIPTION
[0069] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0070] Example 1: Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 7 、 Figure 8 、 Figure 9 、 Figure 10 、 Figure 11 A wire and cable winding and packaging machine includes a spinning mechanism 1, which includes a spinning chamber 101. A wire organizer 102 is installed on the upper part of the spinning chamber 101. The wire organizer 102 is used to organize the wires and cables transmitted from the lower part of the spinning chamber 101. A first wire conveyor 103 for conveying wires and cables is installed on the upper end of the spinning chamber 101. A control box 104 is installed on the side of the spinning chamber 101.
[0071] Next to the spinning mechanism 1 is a packaging assembly for winding and wrapping wires and cables;
[0072] The packaging assembly includes an integrated mechanism 2, which includes a box body 201 fixedly connected to the spinning bin 101, and a conveying assembly for conveying wires and cables is provided on the upper end of the box body 201;
[0073] The integrated mechanism 2 is provided with a wrapping assembly for wrapping wires and cables;
[0074] The wrapping assembly includes a wrapping mechanism 3, which includes a first ring rail 301. A first inner belt 302 is slidably connected to the first ring rail 301 and is in contact with the bottom wall of the first ring rail 301. Semicircular first magnets 303 are fixedly embedded at both ends of the first inner belt 302. A circular mounting block 304 is fixedly embedded in the middle of the first inner belt 302. A screw hole 305 is formed in the middle of the surface of the mounting block 304.
[0075] The first rail plates 306 are symmetrically fixed to both ends of the first ring rail 301, and the second rails 307 are fixedly embedded on the sides of the first rail plates 306;
[0076] The first ring rail 301 is symmetrically connected to the second ring rail 308 at both ends. A second inner belt 309 is slidably connected to each second ring rail 308 and fits the bottom wall of the second ring rail 308. The two ends of the second inner belt 309 are respectively fixedly embedded with a semicircular second magnet 310.
[0077] One end of the second ring rail 308 is fixedly connected to a second rail plate 311 , and one end of the second rail plate 311 is fixedly connected to a second rail block 312 adapted to be plugged into the second power rail 307 ;
[0078] A support column 313 is fixedly connected between the first ring rail 301 and the box body 201;
[0079] A film rolling mechanism 4 is slidably provided on the wrapping mechanism 3;
[0080] A reeling assembly for reeling in wires and cables is provided in the integrated mechanism 2 .
[0081] See also Figure 4 、 Figure 5 、 Figure 6 、 Figure 10 The conveying assembly includes a movable device 202 fixedly mounted on the box body 201, the movable device 202 is mounted on the top of the box body 201, and a second wire conveyor 203 is slidably mounted on the movable device 202;
[0082] The wires and cables transmitted from the lower part of the spinning bin 101 are arranged by the wire organizer 102, coiled on the first wire conveyor 103, and transported to the second wire conveyor 203, and finally wound on the sliding membrane mechanism 9. The second wire conveyor 203 slides evenly along the mover 202, so that the wires and cables wound on the sliding membrane mechanism 9 are evenly distributed.
[0083] When the wrapping mechanism 3 and the cylinder mechanism 7 release the restriction on the sliding membrane mechanism 9, the wires and cables wound on the sliding membrane mechanism 9 automatically slide down along the inclined platform 204;
[0084] An operating slot 205 is provided on the back wall of the box body 201, and the operating slot 205 is used to replace the film rolling mechanism 4;
[0085] A positioning component is provided in the operating slot 205 .
[0086] The positioning assembly includes a first power rail 206 fixedly connected to the operating slot 205, a positioning block 207 is provided above the first power rail 206, a positioning slot 208 is provided at the front end of the positioning block 207, and a first rail block 209 adapted to be plugged into the first power rail 206 is fixedly connected to the lower surface of the positioning block 207;
[0087] Initially, the positioning block 207 slides to the rear of the first electric rail 206 without affecting the operation of the film rolling mechanism 4 along the wrapping mechanism 3; when the wrapping mechanism 3 and the film rolling mechanism 4 need to be positioned, the positioning block 207 slides to the front of the first electric rail 206, and the positioning groove 208 is in the correct position to block the handle 401 of the film rolling mechanism 4.
[0088] The film rolling mechanism 4 includes a handle 401 adapted to be inserted into the positioning slot 208 , a handle shaft 402 is fixedly connected to the lower end of the handle 401 , and a screw groove 403 adapted to the screw hole 305 is formed at the lower end of the handle shaft 402 ;
[0089] The upper part of the handle 402 is movably sleeved with an inner core 404, and a film 405 is wound around the outer side of the inner core 404;
[0090] The stem 402 is inserted into the first ring rail 301 and fixed to the mounting block 304 by screwing the screw groove 403 and the screw hole 305 .
[0091] See also Figure 11 、 Figure 12 、 Figure 13 、 Figure 14 、 Figure 15 、 Figure 16 、 Figure 17 、 Figure 18 、 Figure 19 The winding assembly includes a bottom wheel mechanism 5, which includes a bottom roller 501, and a roller shaft 502 is fixedly inserted in the middle of the bottom roller 501;
[0092] Both ends of the bottom roller 501 are provided with vertical plates 503 fixedly connected to the box body 201. Each vertical plate 503 has an inclined groove 504 on its surface. A slot block 505 is slidably inserted into the interior of the inclined groove 504. The lower side of the slot block 505 is fixedly connected to a spring 506. The lower end of the spring 506 is fixedly connected to the inclined groove 504.
[0093] The roller 502 corresponds to the through slot block 505;
[0094] A rotator 507 is installed at the end of the roller shaft 502 . The fixed end of the rotator 507 is fixedly connected to an elastic column 508 . The fixed end of the elastic column 508 is fixedly connected to the vertical plate 503 .
[0095] The bottom wheel mechanism 5 is provided with a reel assembly, which is composed of two symmetrical reel parts;
[0096] Each reel part includes a ring mechanism 6, which includes an annular ring 601. The rear side of the ring 601 is penetrated by a first notch 602 corresponding to the film reel mechanism 4.
[0097] The inner side of the cylindrical ring 601 is provided with wheel grooves 603 at the top and bottom, and cover plates 604 fixedly connected to the cylindrical ring 601 are provided on both sides of the wheel groove 603. A gear 605 is provided in the wheel groove 603, and the cover plate 604 is adapted to cover the gear 605. A first motor 606 fixedly connected to the cylindrical ring 601 is provided on the side of the gear 605. The output end of the first motor 606 passes through the cylindrical ring 601 and is fixedly connected to the gear 605.
[0098] The cylindrical ring 601 is fixedly connected to the vertical plate 503 .
[0099] The cylinder ring mechanism 6 is sleeved with a cylinder body mechanism 7, which includes a cylinder body 701 adapted to be inserted into the cylinder ring 601, and a second notch 702 corresponding to the film rolling mechanism 4 is formed through the rear side of the cylinder body 701;
[0100] A through slot 703 is formed through one end of the front side of the cylinder 701;
[0101] The outer side of the ring of the cylinder 701 is provided with shifting grooves 704 corresponding to the wheel groove 603 on the upper and lower sides, and shifting rods 705 adapted to meshing gears 605 are fixedly connected in the shifting grooves 704 at equal intervals.
[0102] The drum mechanism 7 is provided with a belt transfer mechanism 8 corresponding to the through slot 703;
[0103] The belt transfer mechanism 8 includes two driven shafts 801 located at the inner ends of the through slot 703. The ends of the driven shafts 801 are movably engaged with the through slot 703 via bearings.
[0104] The belt transfer mechanism 8 further includes a second motor 802 fixedly connected to the front inner side of the ring of the cylinder 701. The output end of the second motor 802 is fixedly connected to a driving shaft 803. The driven shaft 801 and the driving shaft 803 are sleeved with a belt transfer 804.
[0105] A backing plate 805 fixedly connected to the through slot 703 is provided between the two driven shafts 801 . The backing plate 805 is used to support the transfer belt 804 so that it is flush with the outer ring of the cylinder 701 .
[0106] The outer side of the reel assembly is provided with a sliding membrane mechanism 9, which includes a sliding membrane 901. The two ends of the sliding membrane 901 are fixedly connected with a flexible ring 902 corresponding to the belt transfer mechanism 8. The two flexible rings 902 are evenly and equidistantly fixedly connected with a flexible strip 903 embedded in the sliding membrane 901.
[0107] The wires and cables are wound on the sliding membrane mechanism 9 outside the reel assembly;
[0108] The bottom roller 501 is located below and slightly behind the sliding film mechanism 9 .
[0109] The working principle of the present invention is as follows:
[0110] When winding the wires and cables, the first motor 606 is started to drive the gear 605 to rotate. Through the engagement of the gear 605 and the lever 705, the two cylinder mechanisms 7 are first slid and docked along the cylinder ring mechanism 6, and then the sliding membrane mechanism 9 is sleeved on the reel assembly. The wires and cables transmitted from the lower part of the spinning bin 101 are sorted by the wire organizer 102 and then coiled on the first wire feeder 103 and transported to the second wire feeder 203 of the conveying assembly. The wires and cables are continued to be transported to the reel assembly through the second wire feeder 203. The ring 902 is set corresponding to the belt transfer mechanism 8. The second motor 802 is started to drive the active shaft 803 to make the belt transfer 804 slide along the driven shaft 801 and the pad 805. The friction between the part of the belt transfer 804 exposed through the through groove 703 and the tough ring 902 drives the sliding membrane mechanism 9 to rotate on the outside of the reel assembly. The wires and cables are driven by the second wire conveyor 203 to slide left and right along the movable device 202, and finally are evenly wound on the sliding membrane mechanism 9 sleeved on the outside of the reel assembly, thereby improving the uniformity of the winding of the wires and cables.
[0111] A bottom roller 501 is provided at a position slightly to the rear below the sliding membrane mechanism 9. The bottom roller 501 passes through the slot block 505 through the roller shaft 502 so as to slide along the inclined groove 504. When the sliding membrane mechanism 9 gradually reels the wires and cables, the bottom roller 501 always adheres to the surface of the reeled wires and cables and squeezes them, thereby smoothing the wires and cables reeled on the outside of the sliding membrane mechanism 9 and improving the quality of the reeled wires and cables.
[0112] When the wires and cables are wound on the reel assembly, the second ring rails 308 on both sides are slid along the second electric rail 307 to make them close to each other, and the second ring rails 308 on both sides are inserted into the reel assembly. Under the adsorption effect, the first magnet 303 and the second magnet 310 at one end are adsorbed and connected, and the second magnets 310 at the other end of the second ring rails 308 on both sides are adsorbed and connected to each other, so that the first ring rail 301 and the second ring rails 308 on both sides form a closed loop. At the same time, the first inner belt 302 and the second inner belt 309 are connected through the first magnet 303 and the second magnet 310, The film rolling mechanism 4 is screwed onto the mounting block 304, and the first ring rail 301 is started to work, and the film rolling mechanism 4 is driven to slide along the first ring rail 301 and the second ring rail 308 through the connected first inner belt 302 and the second inner belt 309, thereby wrapping the wound wires and cables along the first notch 602 and the second notch 702, and the bottom roller 501 is driven to rotate by starting the roller shaft 502, and the wound wires and cables are driven to rotate from the outside through friction, and then gradually and completely wrap the wires and cables, so that the winding and wrapping of the wires and cables are carried out continuously, thereby improving the packaging work efficiency.
[0113] The two ends of the sliding membrane 901 are respectively fixedly embedded with tough rings 902 corresponding to the belt transfer mechanism 8, and the two tough rings 902 are evenly and equidistantly fixedly connected with tough strips 903 embedded on the sliding membrane 901, thereby improving the pressure resistance of the sliding membrane mechanism 9. When the wound wires and cables are wrapped by sliding along the wrapping mechanism 3 through the rolling membrane mechanism 4, the wrapping tension is resisted by the sliding membrane mechanism 9, thereby avoiding deformation of the wound wires and cables after wrapping, thereby improving the quality of the wrapped wires and cables.
[0114] The reel assembly is fixed in place. When the wires and cables are being wound, the sliding membrane mechanism 9 is driven to rotate along the reel assembly by the belt transfer mechanism 8 to reel the wires and cables, and the sliding membrane mechanism 9 is synchronously wrapped when the reeling membrane mechanism 4 slides along the wrapping mechanism 3 to wrap the wound wires and cables. The second ring rails 308 on both sides are slid along the second electric rail 307 so that they are away from each other. The two mutually attracted second magnets 310 are separated first, and the second magnet 310 and the first magnet 303 are gradually separated during the movement. In addition, the cylinder mechanisms 7 on both sides are separated from each other by the rotation of the gear 605 on the cylinder ring mechanism 6, and then the obstruction of the wrapping mechanism 3 and the cylinder ring mechanism 6 to the sliding membrane mechanism 9 is released. Then, the sliding membrane mechanism 9 and the wires and cables are unloaded and sent out together. The sliding membrane mechanism 9 replaces the traditional reel assembly for unloading, saving packaging costs.
[0115] A first notch 602 and a second notch 702 are provided on the reel assembly to accommodate the wrapping work of the wrapping mechanism 3 and the film rolling mechanism 4. By sleeve-fitting the sliding film mechanism 9 onto the outside of the reel assembly before reeling, the unevenness of the reel assembly is compensated, thereby enabling the reeling work of the wires and cables to proceed smoothly and making the packaging process of the wires and cables more stable.
[0116] Before the second ring rails 308 on both sides of the wrapping mechanism 3 are separated, the positioning block 207 is slid along the first electric rail 206 so that the handle 401 of the film rolling mechanism 4 is blocked by the positioning groove 208, thereby accurately positioning the position of the film rolling mechanism 4, so that the first magnet 303 and the second magnet 310 are accurately returned to their positions, and the second ring rails 308 on both sides are slid along the second electric rail 307 so that they are away from each other, and the two mutually attracted second magnets 310 are separated first, and the second magnet 310 and the first magnet 303 are gradually separated during the movement, which also ensures the accurate return of the second inner belt 309 after separation, thereby improving the return accuracy of the wrapping mechanism 3.
[0117] By opening the operating slot 205 on the back wall of the box body 201, after the film rolling mechanism 4 is correctly positioned through the positioning slot 208 on the positioning block 207, the film rolling mechanism 4 can be replaced here, thereby improving the convenience of replacing the film rolling mechanism 4.
[0118] Example 2: Please refer to Figure 4On the basis of the first embodiment, the front end of the lower wall of the box body 201 is fixedly connected with an inclined platform 204, and the front end of the inclined platform 204 is upwardly tilted.
[0119] The working principle of the present invention is as follows:
[0120] The bottom roller 501 is arranged at a position below and slightly to the rear of the sliding membrane mechanism 9. When the sliding membrane mechanism 9 loses the restriction of the wrapping mechanism 3 and the cylinder mechanism 7, it falls off downward, and is abutted by the bottom roller 501 to slide forward, and then slides down through the inclined platform 204, and is tilted and positioned at the front end of the inclined platform 204 to improve the degree of automation of the equipment.
[0121] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A wire and cable winding and packaging machine, comprising a spinning mechanism (1), the spinning mechanism (1) comprising a spinning bin (101), a wire organizer (102) being installed on the upper portion of the spinning bin (101), a first wire conveyor (103) for conveying wires and cables being installed on the upper end of the spinning bin (101), and a control box (104) being installed on the side of the spinning bin (101); Its characteristics are: A packaging assembly for winding and wrapping wires and cables is provided next to the spinning mechanism (1); The packaging assembly comprises an integrated mechanism (2), the integrated mechanism (2) comprising a box body (201) fixedly connected to a spinning bin (101), and a conveying assembly for conveying wires and cables is provided at the upper end of the box body (201); The integrated mechanism (2) is provided with a wrapping assembly for wrapping electric wires and cables; The wrapping assembly includes a wrapping mechanism (3), the wrapping mechanism (3) includes a first ring rail (301), a first inner belt (302) in sliding connection with the bottom wall of the first ring rail (301), semicircular first magnets (303) fixedly embedded at both ends of the first inner belt (302), a circular mounting block (304) fixedly embedded in the middle of the first inner belt (302), and a screw hole (305) is provided in the middle of the surface of the mounting block (304); The first rail plates (306) are symmetrically fixed to both ends of the first ring rail (301), and the second electric rail (307) is fixedly embedded on the side of the first rail plate (306); The two ends of the first ring rail (301) are symmetrically connected to the second ring rail (308), each of the second ring rails (308) is slidably connected to a second inner belt (309) that fits the bottom wall of the second ring rail (308), and the two ends of the second inner belt (309) are respectively fixedly embedded with a semicircular second magnet (310); One end of the second ring rail (308) is fixedly connected to a second rail plate (311), and one end of the second rail plate (311) is fixedly connected to a second rail block (312) adapted to be plugged into the second electric rail (307); A supporting column (313) is fixedly connected between the first ring rail (301) and the box body (201); A film rolling mechanism (4) is slidably provided on the wrapping mechanism (3); The integrated mechanism (2) is provided with a reeling assembly for reeling in electric wires and cables; The winding assembly comprises a bottom wheel mechanism (5), the bottom wheel mechanism (5) comprises a bottom roller (501), and a roller shaft (502) is fixedly inserted in the middle of the bottom roller (501) in a transverse direction; Both ends of the bottom roller (501) are respectively provided with vertical plates (503) fixedly connected to the box body (201); a surface of each vertical plate (503) is provided with an inclined groove (504); a slot block (505) is slidably inserted into the interior of the inclined groove (504); a spring (506) is fixedly connected to the lower side of the slot block (505); and the lower end of the spring (506) is fixedly connected to the inclined groove (504); The roller shaft (502) corresponds to the through-groove block (505); The end of the roller shaft (502) is equipped with a rotator (507), the fixed end of the rotator (507) is fixedly connected to an elastic column (508), and the fixed end of the elastic column (508) is fixedly connected to the vertical plate (503); The bottom wheel mechanism (5) is provided with a reel assembly, and the reel assembly is composed of two symmetrical reel parts; Each of the reel parts comprises a tube ring mechanism (6), the tube ring mechanism (6) comprising an annular tube ring (601), and a first notch (602) corresponding to the film reel mechanism (4) is formed through the rear side of the tube ring (601); Wheel grooves (603) are respectively provided on the upper and lower inner sides of the ring of the cylinder (601); cover plates (604) fixedly connected to the cylinder ring (601) are provided on both sides of the wheel groove (603); a gear (605) is provided in the wheel groove (603); the cover plate (604) is adapted to cover the gear (605); a first motor (606) fixedly connected to the cylinder ring (601) is provided on the side of the gear (605); an output end of the first motor (606) passes through the cylinder ring (601) and is fixedly connected to the gear (605); The cylindrical ring (601) is fixedly connected to the vertical plate (503); The cylinder ring mechanism (6) is sleeved with a cylinder body mechanism (7), the cylinder body mechanism (7) comprising a cylinder body (701) adapted to be inserted into the cylinder ring (601), and a second notch (702) corresponding to the film rolling mechanism (4) is provided through the rear side of the cylinder body (701); A through slot (703) is formed through one end of the front side of the cylinder (701); The outer side of the ring of the cylinder (701) is provided with shifting grooves (704) corresponding to the wheel groove (603) at the top and bottom, and shifting rods (705) adapted to the meshing gear (605) are fixedly connected at equal intervals in the shifting grooves (704).
2. The wire and cable wrapping machine according to claim 1, characterized in that: The conveying assembly comprises a mover (202) fixed to the frame box (201), and a second line conveyor (203) is slidably mounted on the mover (202); An operating box (205) is provided through the back wall of the box body (201); A positioning component is provided in the operation box (205).
3. The wire and cable wrapping machine according to claim 2, characterized in that: The positioning assembly comprises a first electric rail (206) fixedly connected to the operating box (205); a positioning block (207) is provided above the first electric rail (206); a positioning groove (208) is provided at the front end of the positioning block (207); and a first rail block (209) adapted to be plugged into the first electric rail (206) is fixedly connected to the lower surface of the positioning block (207).
4. The wire and cable wrapping machine according to claim 3, characterized in that: The film rolling mechanism (4) comprises a handle (401) adapted to be inserted into the positioning groove (208); the lower end of the handle (401) is fixedly connected to a handle shaft (402); the lower end of the handle shaft (402) is provided with a screw groove (403) adapted to be inserted into the screw hole (305); The upper portion of the handle (402) is movably sleeved with an inner core (404), and a roll film (405) is wound around the outer side of the inner core (404); The handle (402) is inserted into the first ring rail (301) and fixed to the mounting block (304) through screw connection of the screw groove (403) and the screw hole (305).
5. The wire and cable wrapping machine according to claim 1, characterized in that: The barrel mechanism (7) is provided with a belt transfer mechanism (8) corresponding to the through slot (703); The belt transfer mechanism (8) comprises two driven shafts (801) located at the inner ends of the through slot (703), respectively. The ends of the driven shafts (801) are movably engaged with the through slot (703) via bearings. The belt transfer mechanism (8) further comprises a second motor (802) fixedly connected to the front inner side of the ring of the cylinder (701); the output end of the second motor (802) is fixedly connected to a driving shaft (803); and the driven shaft (801) and the driving shaft (803) are sleeved with a belt transfer (804); A pad (805) fixedly connected to the through groove (703) is provided between the two driven shafts (801).
6. The wire and cable wrapping machine according to claim 5, characterized in that: The outer side of the reel assembly is provided with a sliding membrane mechanism (9), and the sliding membrane mechanism (9) includes a sliding membrane (901), and the two ends of the sliding membrane (901) are respectively fixedly embedded with a toughness ring (902) corresponding to the belt transfer mechanism (8), and a toughness strip (903) embedded on the sliding membrane (901) is fixedly connected evenly and equidistantly between the two toughness rings (902).
7. The wire and cable wrapping machine according to claim 2, characterized in that: The front end of the lower wall of the box body (201) is fixedly connected to a ramp (204), and the front end of the ramp (204) is tilted upward.
Citation Information
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