Pipeline nondestructive testing equipment and method
Through the clamping and rotation design of the non-destructive testing components of the pipeline, the problem of cumbersome fixed rotation in existing equipment is solved, efficient and stable all-round inspection is achieved, and the overall performance of the equipment is improved.
Patent Information
- Application Number
- CN202510783461.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing non-destructive testing equipment lacks effective measures when it is fixedly rotated, which leads to cumbersome and time-consuming operation, affects the stability and reliability of the equipment and increases maintenance costs.
Pipe non-destructive testing components, including clamps, servo motors, transmission gears and adjustment components, are used to fix the pipe and rotate the components to achieve all-round inspection.
It improves the stability and reliability of non-destructive testing of pipelines, reduces maintenance needs, extends the service life of the equipment, and achieves efficient and convenient all-round inspection.
Smart Images

Figure CN120293197A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a pipeline non-destructive testing device and method, belonging to the technical field of pipeline non-destructive testing. Background Art
[0002] A pipeline non-destructive testing device is a device that detects defects, chemical, and physical parameters of a pipeline without damaging or affecting the performance of the object to be detected.
[0003] Authorized Publication Number (CN112162037B); The present application relates to a petrochemical pipeline non-destructive testing device and its testing method, which relates to a pipeline testing device and testing method, including a probe, and further includes a frame. A driving component for driving the probe to move up and down is provided on the frame; Two relatively arranged power motors are provided on the frame, a rotating shaft arranged on the motor shaft of the power motor, and a connecting rope wound around the rotating shaft. One end of the connecting rope away from the rotating shaft passes through the inner cavity of the pipeline, and a loop for fixing the connecting rope is provided on the frame; The present application has the effect of being able to detect pipelines with different pipe diameters.
[0004] However, during the use of the above pipeline non-destructive testing device, there may be a lack of measures to fix and rotate the pipe material. Since the pipe material needs to be manually adjusted by the operator after being fixed, it is cumbersome, time-consuming, and laborious to perform all-round detection of the pipe material, which cannot bring convenience to the user, thereby affecting the overall stability and reliability of the pipeline non-destructive testing device and increasing the maintenance cost.
[0005] Therefore, a pipeline non-destructive testing device and method are proposed. Summary of the Invention
[0006] In view of this, the present invention provides a pipeline non-destructive testing device and method to solve or alleviate the technical problems existing in the prior art, and at least provide a beneficial choice.
[0007] The technical solution of the present invention is realized as follows: A pipeline non-destructive testing device includes a pipeline non-destructive testing component. A support base is fixedly connected to the bottom of the pipeline non-destructive testing component. A support frame is fixedly connected to the top of the support base. A servo motor is fixedly connected to the right side of the support frame. The output end of the servo motor is fixedly connected to a rotating rod. A transmission gear is fixedly connected to the left side of the rotating rod. A transmission tooth plate is engaged with the top of the transmission gear. An adjustment component is fixedly connected to the top of the transmission tooth plate. A clamping component is fixedly connected to the top of the adjustment component. An auxiliary support component is fixedly connected to the top of the support base. A test pipe body main body is arranged on the surface of the pipeline non-destructive testing component.
[0008] Further preferably, the pipeline non-destructive testing component includes a pipeline non-destructive detector, a control screen is fixedly connected to the left side of the pipeline non-destructive detector, and a non-destructive detector is fixedly connected to the right side of the pipeline non-destructive detector.
[0009] Further preferably, the adjusting component includes a threaded pillar, the threaded pillar is movably connected to the top of the transmission toothed plate through a bearing, a first rotating block is fixedly connected to the surface of the threaded pillar, a transmission sleeve is threadedly connected to the surface of the threaded pillar, and the top of the transmission sleeve is fixedly connected to the bottom of the clamping component.
[0010] Further preferably, the clamping component includes a first clamping plate, the first clamping plate is fixedly connected to the top of the transmission sleeve, a connecting plate is fixedly connected to the top of the first clamping plate, a second clamping plate is arranged at the bottom of the connecting plate, a second rotating block is arranged at the top of the connecting plate, a first screw rod is fixedly connected to the bottom of the second rotating block, a threaded block is fixedly connected to the top of the connecting plate, the inside of the threaded block is threadedly connected to the surface of the first screw rod, and the bottom of the first screw rod is movably connected to the top of the second clamping plate through a bearing.
[0011] Further preferably, the auxiliary support component includes a transmission box, the transmission box is fixedly connected to the top of the support base, a transmission motor is fixedly connected to the inside of the transmission box, a first gear is fixedly connected to the bottom of the transmission motor, a second gear is meshed with the left side of the first gear, a second screw rod is fixedly connected to the inside of the second gear, the bottoms of the first gear and the second screw rod are both movably connected to the bottom of the inner wall of the transmission box through bearings, a transmission rod is threadedly connected to the surface of the second screw rod, and an arc-shaped support plate is fixedly connected to the top of the transmission rod.
[0012] Further preferably, connection components are fixedly connected to both sides of the transmission gear, the connection components include connecting pieces, the connecting pieces are fixedly connected to both sides of the transmission gear, sliding blocks are fixedly connected to the inner sides of the connecting pieces, sliding grooves are formed on the surface of the transmission gear, and the sliding blocks are used in cooperation with the sliding grooves.
[0013] Further preferably, a guide rod is fixedly connected to the top of the second toothed plate, and the top of the guide rod penetrates through the connecting plate and is slidably connected to the connecting plate.
[0014] Further preferably, a limiting component is arranged at the top of the guide rod, the limiting component includes a limiting block, the limiting block is threadedly connected to the top of the guide rod, a soft pad is fixedly connected to the bottom of the limiting block, and the soft pad is used in cooperation with the limiting block.
[0015] Further preferably, a fixing plate is fixedly connected to the bottom of the servo motor, and the left side of the fixing plate is fixedly connected to the right side of the support frame.
[0016] Further preferably, a moving block is fixedly connected to the left side of the transmission rod, a sliding rod is fixedly connected to the top of the inner wall of the transmission box, and the moving block is slidably connected to the surface of the sliding rod.
[0017] The present invention also provides a method for non-destructive inspection of pipelines, which is applied to the above-mentioned pipeline non-destructive inspection equipment and includes the following steps: S1: Rotate the first rotating block, and the first rotating block drives the threaded pillar to rotate. Since the transmission sleeve is threadedly connected to the threaded pillar, the rotation of the threaded pillar will push the transmission sleeve to move in the vertical direction. The transmission sleeve drives the first clamping plate to be adjusted, so as to fix the inspection pipe body main body of different sizes. Place the pipe body main body to be inspected on the first clamping plate, ensure that the pipeline is aligned with the first clamping plate. By rotating the second rotating block, drive the first screw rod to rotate. The first screw rod is threadedly connected to the threaded block and thus rotates inward and drives the first screw rod to move downward. The first screw rod pushes the second clamping plate to move downward, and cooperates with the first clamping plate to firmly clamp the pipeline. Then, start the transmission motor. The transmission motor drives the first gear to rotate through the output end. The first gear drives the second gear to rotate through meshing. The second gear drives the second screw rod to rotate. The second screw rod is threadedly connected to the transmission rod and drives the transmission rod to move upward on the surface of the second screw rod. The transmission rod stably moves upward on the surface of the sliding rod through the moving block. The transmission rod drives the arc-shaped support plate to rise, providing additional support for the pipeline and ensuring the stability of the pipeline during the inspection process; S2: Start the servo motor, and the servo motor drives the rotating rod to rotate. The transmission gear on the rotating rod rotates accordingly. Since the transmission gear is meshed with the transmission rack, the rotation of the transmission gear will drive the transmission rack to rotate axially around the transmission gear. The movement of the transmission rack drives the adjusting assembly and the clamping assembly on its top to move synchronously, thereby adjusting the rotation direction of the inspection pipe body main body, so that the non-destructive detector of the pipeline non-destructive inspection instrument can perform 360-degree inspection work on the inner wall of the inspection pipe body main body. After adjusting the position of the inspection pipe body main body, start the pipeline non-destructive inspection instrument, and perform non-destructive inspection on the inspection pipe body main body through the non-destructive detector. The inspection results will be displayed on the control screen for the operator to view and analyze.
[0018] Due to the adoption of the above technical solutions in the embodiments of the present invention, it has the following advantages: First, through the setting of the pipeline non-destructive inspection component, the clamping plate is used to fix and rotate the pipe material, so as to ensure the effect of efficient, all-round and convenient inspection of the pipe material, prevent the situation that the operator manually operates the rotation, which is time-consuming and laborious, improve the stability and durability of the pipeline non-destructive inspection component, reduce the maintenance requirements and extend the service life of the pipeline non-destructive inspection component, thereby improving the overall reliability of the pipeline non-destructive inspection component.
[0019] Second, through the setting of the pipeline non-destructive testing component, the pipeline can be efficiently detected, and the effect of being easy to control is achieved. Through the setting of the adjustment component, the position of the first clamping plate can be adjusted, and the movement range of the first clamping plate is limited. Through the setting of the clamping component, the pipeline can be quickly clamped, improving the clamping effect of the pipeline. Through the setting of the auxiliary support component, the pipeline can be supported, preventing the pipeline from being unstable due to single-point support and shaking during work. Through the setting of the connection component, the transmission gear plate and the transmission gear can be in a balanced connection state, enabling the transmission gear and the transmission gear plate to work efficiently. Through the setting of the guide rod, the second toothed plate can be limited, preventing the second toothed plate from following during movement. Through the setting of the limit component, the guide rod can be limited, and it has the effect of quick disassembly. Through the setting of the fixing plate, the servo motor can be supported, preventing the servo motor from being unstable due to single-point support. Through the setting of the moving block and the sliding rod, the transmission rod can be limited, improving the stability of the transmission rod.
[0020] The above summary is only for the purpose of the specification and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will be readily apparent by reference to the drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0022] Figure 1 Structural schematic diagram of the pipeline non-destructive detector of the present invention; Figure 2 Separation structural schematic diagram of the detection tube body main body of the present invention; Figure 3 Side view structural schematic diagram of the pipeline non-destructive detector of the present invention; Figure 4 Side view structural schematic diagram of the support frame of the present invention; Figure 5 Exploded structural schematic diagram of the connecting member of the present invention.
[0023] Figure 6 Side view structural schematic diagram of the non-destructive detector of the present invention.
[0024] Figure 7 Structural schematic diagram of the transmission box of the present invention.
[0025] Figure 8 Schematic cross-sectional structure diagram of the transmission box of the present invention.
[0026] Figure 9 Schematic structure diagram of the first clamping plate of the present invention.
[0027] Figure 10 Exploded structure diagram of the second clamping plate of the present invention.
[0028] Figure 11 Schematic structure diagram of the second clamping plate in use of the present invention.
[0029] Figure 12 Exploded structure diagram of the limit block of the present invention.
[0030] Reference numerals: 1, Pipeline non-destructive testing component; 2, Support base; 3, Support frame; 4, Servo motor; 5, Rotating rod; 6, Transmission gear; 7, Transmission rack; 8, Adjusting component; 9, Clamping component; 10, Auxiliary support component; 11, Detection pipe body main body; 12, Pipeline non-destructive detector; 13, Control screen; 14, Non-destructive detector; 15, Threaded pillar; 16, First rotating block; 17, Transmission sleeve; 18, First clamping plate; 19, Connecting plate; 20, Second clamping plate; 21, Second rotating block; 22, First screw; 23, Threaded block; 24, Transmission box; 25, Transmission motor; 26, First gear; 27, Second gear; 28, Second screw; 29, Transmission rod; 30, Arc-shaped support plate; 31, Connector; 32, Slide block; 33, Slide groove; 34, Guide rod; 35, Limit block; 36, Soft pad; 37, Fixed plate; 38, Moving block; 39, Slide rod. Detailed Description of the Invention
[0031] In the following, only some exemplary embodiments are briefly described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present invention. Therefore, the drawings and the description are considered to be exemplary in nature and not restrictive.
[0032] The embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0033] Embodiment 1 As Figures 1 - 12As shown in the figure, an embodiment of the present invention provides a pipeline non-destructive testing device, including a pipeline non-destructive testing component 1. A support base 2 is fixedly connected to the bottom of the pipeline non-destructive testing component 1. A support frame 3 is fixedly connected to the top of the support base 2. A servo motor 4 is fixedly connected to the right side of the support frame 3. A rotating rod 5 is fixedly connected to the output end of the servo motor 4. A transmission gear 6 is fixedly connected to the left side of the rotating rod 5. A transmission rack 7 is meshed with the top of the transmission gear 6. An adjustment component 8 is fixedly connected to the top of the transmission rack 7. A clamping component 9 is fixedly connected to the top of the adjustment component 8. An auxiliary support component 10 is fixedly connected to the top of the support base 2. A test pipe body main body 11 is arranged on the surface of the pipeline non-destructive testing component 1.
[0034] Through the setting of the pipeline non-destructive testing component 1, the pipe material is fixed and rotated by the clamping plate, so as to ensure the effect of efficient, all-round and convenient detection of the pipe material, prevent the time-consuming and laborious situation of manual operation and rotation by the operator, improve the stability and durability of the pipeline non-destructive testing component 1, reduce the maintenance requirements and extend the service life of the pipeline non-destructive testing component 1, thereby improving the overall reliability of the pipeline non-destructive testing component 1.
[0035] Embodiment 2 As Figures 1 - 12As shown, in one embodiment, the pipeline non-destructive testing component 1 includes a pipeline non-destructive detector 12. A control screen 13 is fixedly connected to the left side of the pipeline non-destructive detector 12, and a non-destructive detector 14 is fixedly connected to the right side of the pipeline non-destructive detector 12. The adjustment component 8 includes a threaded pillar 15. The threaded pillar 15 is movably connected to the top of the transmission toothed plate 7 through a bearing. A first rotating block 16 is fixedly connected to the surface of the threaded pillar 15. A transmission sleeve 17 is threadedly connected to the surface of the threaded pillar 15. The top of the transmission sleeve 17 is fixedly connected to the bottom of the clamping component 9. The clamping component 9 includes a first clamping plate 18. The first clamping plate 18 is fixedly connected to the top of the transmission sleeve 17. A connecting plate 19 is fixedly connected to the top of the first clamping plate 18. A second clamping plate 20 is arranged at the bottom of the connecting plate 19. A second rotating block 21 is arranged at the top of the connecting plate 19. A first screw rod 22 is fixedly connected to the bottom of the second rotating block 21. A threaded block 23 is fixedly connected to the top of the connecting plate 19. The inside of the threaded block 23 is threadedly connected to the surface of the first screw rod 22. The bottom of the first screw rod 22 is movably connected to the top of the second clamping plate 20 through a bearing. The auxiliary support component 10 includes a transmission box 24. The transmission box 24 is fixedly connected to the top of the support base 2. A transmission motor 25 is fixedly connected to the inside of the transmission box 24. A first gear 26 is fixedly connected to the bottom of the transmission motor 25. A second gear 27 is meshed with the left side of the first gear 26. A second screw rod 28 is fixedly connected to the inside of the second gear 27. The bottoms of the first gear 26 and the second screw rod 28 are both movably connected to the bottom of the inner wall of the transmission box 24 through bearings. A transmission rod 29 is threadedly connected to the surface of the second screw rod 28. An arc-shaped support plate 30 is fixedly connected to the top of the transmission rod 29. Connecting components are fixedly connected to both sides of the transmission gear 6. The connecting components include connecting pieces 31. The connecting pieces 31 are fixedly connected to both sides of the transmission gear 6. A slider 32 is fixedly connected to the inner side of the connecting piece 31. A sliding groove 33 is formed on the surface of the transmission gear 6. The slider 32 is used in cooperation with the sliding groove 33. A guide rod 34 is fixedly connected to the top of the second toothed plate. The top of the guide rod 34 penetrates through the connecting plate 19 and is slidably connected to the connecting plate 19. A limiting component is arranged at the top of the guide rod 34. The limiting component includes a limiting block 35. The limiting block 35 is threadedly connected to the top of the guide rod 34. A soft pad 36 is fixedly connected to the bottom of the limiting block 35. The soft pad 36 is used in cooperation with the limiting block 35. The bottom of the servo motor 4 is fixedly connected to a fixing plate 37. The left side of the fixing plate 37 is fixedly connected to the right side of the support frame 3. A moving block 38 is fixedly connected to the left side of the transmission rod 29. A sliding rod 39 is fixedly connected to the top of the inner wall of the transmission box 24. The moving block 38 is slidably connected to the surface of the sliding rod 39.
[0036] The present invention also provides a pipeline non-destructive testing method, which is applied to the above-mentioned pipeline non-destructive testing equipment and includes the following steps: S1: Rotate the first rotating block 16. The first rotating block 16 drives the threaded pillar 15 to rotate. Since the transmission sleeve 17 is threadedly connected to the threaded pillar 15, the rotation of the threaded pillar 15 will push the transmission sleeve 17 to move in the vertical direction. The transmission sleeve 17 drives the first clamping plate 18 to be adjusted, so as to fix the test pipe body 11 of different sizes. Place the test pipe body 11 to be detected on the first clamping plate 18, ensure that the pipeline is aligned with the first clamping plate 18. By rotating the second rotating block 21, drive the first screw rod 22 to rotate. The first screw rod 22 rotates internally through threaded connection with the threaded block 23 and drives the first screw rod 22 to move downward. The first screw rod 22 pushes the second clamping plate 20 to move downward, and cooperates with the first clamping plate 18 to firmly clamp the pipeline. Then, start the transmission motor 25. The transmission motor 25 drives the first gear 26 to rotate through the output end. The first gear 26 drives the second gear 27 to rotate through meshing. The second gear 27 drives the second screw rod 28 to rotate. The second screw rod 28 drives the transmission rod 29 to move upward on the surface of the second screw rod 28 through threaded connection. The transmission rod 29 stably moves upward on the surface of the sliding rod 39 through the moving block 38. The transmission rod 29 drives the arc-shaped support plate 30 to rise, providing additional support for the pipeline to ensure the stability of the pipeline during the detection process; S2: Start the servo motor 4. The servo motor 4 drives the rotating rod 5 to rotate. The transmission gear 6 on the rotating rod 5 rotates accordingly. Since the transmission gear 6 meshes with the transmission tooth plate 7, the rotation of the transmission gear 6 will drive the transmission tooth plate 7 to rotate axially around the transmission gear 6. The movement of the transmission tooth plate 7 drives the adjustment assembly 8 and the clamping assembly 9 on its top to move synchronously, thereby adjusting the rotation direction of the test pipe body 11, so that the non-destructive detector 14 of the pipeline non-destructive detector 12 can perform 360-degree detection on the inner wall of the test pipe body 11. After adjusting the position of the test pipe body 11, start the pipeline non-destructive detector 12, and perform non-destructive detection on the test pipe body 11 through the non-destructive detector 14. The detection results will be displayed on the control screen 13 for the operator to view and analyze.
[0037] Through the setting of the pipeline non-destructive detection component 1, the pipeline can be efficiently detected, and the effect of being easy to control is achieved. Through the setting of the adjustment component 8, the position of the first clamping plate 18 can be adjusted, and the moving range of the first clamping plate 18 is limited. Through the setting of the clamping component 9, the pipeline can be quickly clamped, improving the clamping effect of the pipeline. Through the setting of the auxiliary support component 10, the pipeline can be assisted in supporting, preventing the pipeline from being unstable due to single-point support and shaking during work. Through the setting of the connection component, the transmission gear plate 7 and the transmission gear 6 can be in a balanced connection state, enabling the transmission gear 6 and the transmission gear plate 7 to work efficiently. Through the setting of the guide rod 34, the second gear plate can be limited, preventing the second gear plate from following during movement. Through the setting of the limiting component, the guide rod 34 can be limited, and it has the effect of quick disassembly. Through the setting of the fixing plate 37, the servo motor 4 can be assisted in supporting, preventing the servo motor 4 from being unstable due to single-point support. Through the setting of the moving block 38 and the sliding rod 39, the transmission rod 29 can be limited, improving the stability of the transmission rod 29.
[0038] When the present invention is in operation: Rotate the first rotating block 16, and the first rotating block 16 drives the threaded pillar 15 to rotate. Since the transmission sleeve 17 is threadedly connected to the threaded pillar 15, the rotation of the threaded pillar 15 will push the transmission sleeve 17 to move in the vertical direction. The transmission sleeve 17 drives the first clamping plate 18 to be adjusted, so as to fix the inspection tube body main body 11 of different sizes. Place the inspection tube body main body 11 to be inspected on the first clamping plate 18, and ensure that the pipeline is aligned with the first clamping plate 18. By rotating the second rotating block 21, drive the first screw rod 22 to rotate. The first screw rod 22 rotates inward through the threaded connection with the threaded block 23 and drives the first screw rod 22 to move downward. The first screw rod 22 pushes the second clamping plate 20 to move downward, and cooperates with the first clamping plate 18 to firmly clamp the pipeline. Then, start the transmission motor 25. The transmission motor 25 drives the first gear 26 to rotate through the output end. The first gear 26 drives the second gear 27 to rotate through meshing. The second gear 27 drives the second screw rod 28 to rotate. The second screw rod 28 drives the transmission rod 29 to move upward on the surface of the second screw rod 28 through the threaded connection. The transmission rod 29 stably moves upward on the surface of the slide rod 39 through the moving block 38. The transmission rod 29 drives the arc-shaped support plate 30 to rise, providing additional support for the pipeline and ensuring the stability of the pipeline during the inspection process. Start the servo motor 4. The servo motor 4 drives the rotating rod 5 to rotate, and the transmission gear 6 on the rotating rod 5 rotates accordingly. Since the transmission gear 6 meshes with the transmission tooth plate 7, the rotation of the transmission gear 6 will drive the transmission tooth plate 7 to rotate axially around the transmission gear 6. The movement of the transmission tooth plate 7 drives the adjustment assembly 8 and the clamping assembly 9 at its top to move synchronously, thereby adjusting the rotation direction of the inspection tube body main body 11, so that the non-destructive detector 14 of the pipeline non-destructive detector 12 can perform 360-degree inspection on the inner wall of the inspection tube body main body 11. After adjusting the position of the inspection tube body main body 11, start the pipeline non-destructive detector 12, and perform non-destructive inspection on the inspection tube body main body 11 through the non-destructive detector 14. The inspection results will be displayed on the control screen 13 for the operator to view and analyze.
[0039] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of various changes or substitutions, and these should all be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claimed rights.
Claims
1. A pipeline non-destructive testing device, comprising a pipeline non-destructive testing component (1), characterized in that: The bottom of the pipeline non-destructive testing component (1) is fixedly connected with a support base (2). The top of the support base (2) is fixedly connected with a support frame (3). The right side of the support frame (3) is fixedly connected with a servo motor (4). The output end of the servo motor (4) is fixedly connected with a rotating rod (5). The left side of the rotating rod (5) is fixedly connected with a transmission gear (6). The top of the transmission gear (6) is engaged with a transmission toothed plate (7). The top of the transmission toothed plate (7) is fixedly connected with an adjustment component (8). The top of the adjustment component (8) is fixedly connected with a clamping component (9). The top of the support base (2) is fixedly connected with an auxiliary support component (10). The surface of the pipeline non-destructive testing component (1) is provided with a testing pipe body main body (11).
2. The non-destructive testing device for pipelines according to claim 1, wherein: The pipeline non-destructive testing component (1) includes a pipeline non-destructive detector (12). The left side of the pipeline non-destructive detector (12) is fixedly connected with a control screen (13). The right side of the pipeline non-destructive detector (12) is fixedly connected with a non-destructive detector (14).
3. The non-destructive testing device for pipelines according to claim 2, wherein: The adjustment component (8) includes a threaded pillar (15). The threaded pillar (15) is movably connected to the top of the transmission toothed plate (7) through a bearing. The surface of the threaded pillar (15) is fixedly connected with a first rotating block (16). The surface of the threaded pillar (15) is threadedly connected with a transmission sleeve (17). The top of the transmission sleeve (17) is fixedly connected with the bottom of the clamping component (9).
4. An ultrasonic flaw detector for pipes according to claim 3, wherein: The clamping component (9) includes a first clamping plate (18). The first clamping plate (18) is fixedly connected to the top of the transmission sleeve (17). The top of the first clamping plate (18) is fixedly connected with a connecting plate (19). The bottom of the connecting plate (19) is provided with a second clamping plate (20). The top of the connecting plate (19) is provided with a second rotating block (21). The bottom of the second rotating block (21) is fixedly connected with a first screw rod (22). The top of the connecting plate (19) is fixedly connected with a threaded block (23). The inside of the threaded block (23) is threadedly connected with the surface of the first screw rod (22). The bottom of the first screw rod (22) is movably connected to the top of the second clamping plate (20) through a bearing.
5. The non-destructive testing device for pipelines according to claim 4, wherein: The auxiliary support component (10) includes a transmission box (24). The transmission box (24) is fixedly connected to the top of the support base (2). The inside of the transmission box (24) is fixedly connected with a transmission motor (25). The bottom of the transmission motor (25) is fixedly connected with a first gear (26). The left side of the first gear (26) is engaged with a second gear (27). The inside of the second gear (27) is fixedly connected with a second screw rod (28). The bottoms of the first gear (26) and the second screw rod (28) are both movably connected to the bottom of the inner wall of the transmission box (24) through bearings. The surface of the second screw rod (28) is threadedly connected with a transmission rod (29). The top of the transmission rod (29) is fixedly connected with an arc-shaped support plate (30).
6. The non-destructive testing device for pipelines according to claim 5, wherein: Both sides of the transmission gear (6) are fixedly connected with connection components. The connection components include connectors (31). The connectors (31) are fixedly connected to both sides of the transmission gear (6). The inner side of the connectors (31) is fixedly connected with sliders (32). The surface of the transmission gear (6) is provided with sliding grooves (33). The sliders (32) are used in cooperation with the sliding grooves (33).
7. An ultrasonic flaw detector for pipes according to claim 6, wherein: The top of the second toothed plate is fixedly connected with a guide rod (34). The top of the guide rod (34) penetrates through the connecting plate (19) and is slidably connected with the connecting plate (19).
8. An in-line non-destructive testing device according to claim 7, characterized in that: The top of the guide rod (34) is provided with a limiting component. The limiting component includes a limiting block (35). The limiting block (35) is threadedly connected to the top of the guide rod (34). The bottom of the limiting block (35) is fixedly connected with a soft pad (36). The soft pad (36) is used in cooperation with the limiting block (35).
9. The non-destructive testing device for pipelines according to claim 8, wherein: The bottom of the servo motor (4) is fixedly connected with a fixing plate (37). The left side of the fixing plate (37) is fixedly connected with the right side of the support frame (3); The left side of the transmission rod (29) is fixedly connected with a moving block (38). The top of the inner wall of the transmission box (24) is fixedly connected with a sliding rod (39). The moving block (38) is slidably connected to the surface of the sliding rod (39).
10. A non-destructive testing method for pipelines, applied to the non-destructive testing equipment for pipelines described in claim 9, characterized in that: Comprising the following steps: S1: Rotate the first rotating block (16). The first rotating block (16) drives the threaded pillar (15) to rotate. Since the transmission sleeve (17) is threadedly connected to the threaded pillar (15), the rotation of the threaded pillar (15) will push the transmission sleeve (17) to move in the vertical direction. The transmission sleeve (17) drives the first clamping plate (18) to be adjusted, and different-sized test tube bodies (11) can be fixed. Place the test tube body (11) to be detected on the first clamping plate (18), ensure that the pipeline is aligned with the first clamping plate (18). By rotating the second rotating block (21), drive the first screw rod (22) to rotate. The first screw rod (22) is threadedly connected to the threaded block (23) and thus rotates internally and drives the first screw rod (22) to move downward. The first screw rod (22) pushes the second clamping plate (20) to move downward and cooperate with the first clamping plate (18) to firmly clamp the pipeline. Then, start the transmission motor (25). The transmission motor (25) drives the first gear (26) to rotate through the output end. The first gear (26) drives the second gear (27) to rotate through meshing. The second gear (27) drives the second screw rod (28) to rotate. The second screw rod (28) is threadedly connected to the transmission rod (29) and drives the transmission rod (29) to move upward on the surface of the second screw rod (28). The transmission rod (29) stably moves upward on the surface of the sliding rod (39) through the moving block (38). The transmission rod (29) drives the arc-shaped support plate (30) to rise, providing additional support for the pipeline and ensuring the stability of the pipeline during the detection process; S2: Start the servo motor (4). The servo motor (4) drives the rotating rod (5) to rotate, and the transmission gear (6) on the rotating rod (5) rotates accordingly. Since the transmission gear (6) meshes with the transmission tooth plate (7), the rotation of the transmission gear (6) will drive the transmission tooth plate (7) to rotate axially around the transmission gear (6). The movement of the transmission tooth plate (7) drives the adjustment component (8) and the clamping component (9) on its top to move synchronously, thereby adjusting the rotation direction of the inspection tube body main body (11), so that the non-destructive detector (14) of the pipeline non-destructive detector (12) can perform 360-degree inspection on the inner wall of the inspection tube body main body (11). After adjusting the position of the inspection tube body main body (11), start the pipeline non-destructive detector (12), and perform non-destructive inspection on the inspection tube body main body (11) through the non-destructive detector (14). The inspection results will be displayed on the control screen (13) for the operator to view and analyze.
Citation Information
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