Installation device of high-speed multichannel dynamic weighing system
Through the clamping mobile frame and vibration-absorbing spring design, the measurement deviation and long construction time caused by traditional wiring methods are solved, and the high-precision and efficient installation of the high-speed multi-channel dynamic weighing system is achieved, ensuring the accuracy of weight measurement and construction quality.
Patent Information
- Application Number
- CN202510372774.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-07-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
传统星型布线方式在列车行驶过程中导致称重传感器测量结果偏差,施工质量低且施工时间长,难以满足高速多通道动态称重系统的高精度要求。
The clamping mobile frame and vibration-absorbing spring design is adopted to fix the weight measuring track by clamping the bottom block and clamping the top plate. Combining the vibration-absorbing spring and the stable spring reduce the impact of vibration, the stable clamping and vibration-absorbing of the weight measuring track is achieved. The detachable design of the dynamic weight measuring device is convenient for quick replacement.
It improves the accuracy of weight measurement, simplifies the installation process, improves construction efficiency, and ensures a stable working environment of the dynamic weight measuring device, reducing the impact of vibration on the measurement results.
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Figure CN120293276A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of weighing, and specifically relates to an installation device for a high-speed multi-channel dynamic weighing system. Background Art
[0002] The digital weighing sensor integrates a high-performance MCU, ADC, signal amplification and filtering circuit, analog weighing sensor, communication circuit, etc., compensates and adjusts analog signals, integrates other sensors, corrects performance such as non-linearity and hysteresis, and adopts the CAN bus method for topology; the data adapter summarizes, synchronizes, stores, calculates, etc. multiple digital signals; this solution can achieve capabilities such as high reliability, high precision, high sensitivity, strong anti-interference ability, high lightning protection performance, and high-speed communication.
[0003] Since the measurement work is completed during the train running process, the metering requirements are relatively high, and transition errors must be considered. Although the traditional star wiring method has a large amount of wiring work and a long construction time, there is a phenomenon of rushing the construction period, and it is easy to have problems with low construction quality. During the detection process of the weight car, as the vehicle body moves, it will cause the track to vibrate, resulting in deviation of the measurement results of the weighing sensor. Summary of the Invention
[0004] The purpose of the present invention is to provide an installation device for a high-speed multi-channel dynamic weighing system to overcome the above-mentioned defects in the prior art.
[0005] An installation device for a high-speed multi-channel dynamic weighing system according to the present invention includes a weighing track. The lower end surface of the weighing track is fixedly provided with an installation chassis. The lower end surface of the installation chassis is fixedly provided with a floor-attached bottom plate. On the upper end surface of the installation chassis, there are two clamping moving frames that can move left and right symmetrically about the left and right. On the end surface of the clamping moving frame close to the weighing track, there is a clamping bottom block. The end surface of the clamping bottom block close to the symmetry center fits with the left and right end surfaces of the weighing track. The clamping bottom block is made of a high-friction material. On the upper end surface of the installation chassis, there are four installation fixing blocks that are symmetrically and fixedly arranged about the left and right.
[0006] A weighing working cavity that communicates front and back is provided inside the installation chassis. The end surface of the installation fixing block far from the weighing track is fixedly provided with a fixing screw. The end surface of the fixing screw far from the weighing track penetrates through the clamping moving frame on the same side. The outer circumference of the fixing screw is threadedly connected with the clamping moving frame. A clamping inner cavity is provided inside the clamping moving frame. A clamping top plate is fixedly provided above the clamping bottom block. The end surface of the clamping top plate close to the center fits with the weighing track.
[0007] As a further technical solution of the present invention, a top fixing frame is fixedly provided on the upper end surface of the installation fixing block. Clamping top plates are fixedly provided on the left and right end surfaces of the weighing track. A threaded moving plate capable of moving left and right is provided on the end surface of the clamping top plate away from the weighing track. Two fixed rods are fixedly provided on the end surface of the clamping top plate away from the weighing track. The fixed rods penetrate through the threaded moving plate on the side away from the weighing track and are fixedly connected to the end surface of the same-side top fixing frame close to the weighing track.
[0008] As a further technical solution of the present invention, a dynamic weighing device is fixedly provided on the upper wall of the weighing working chamber. The upper end surface of the dynamic weighing device is attached to the weighing track. Data transmission lines communicating with an external processing unit are provided on the front and rear end surfaces of the dynamic weighing device. An installation limiting block is fixedly provided on the lower end surface of the dynamic weighing device. The installation limiting block is detachably connected to the lower wall of the weighing working chamber. The dynamic weighing device can detect the weight of the truck passing through the weighing track.
[0009] As a further technical solution of the present invention, bottom installation boxes are symmetrically and fixedly provided on the left and right sides of the lower wall of the weighing working chamber. A bottom stable cavity is provided inside the bottom installation box. A top damping block is fixedly provided inside the bottom stable cavity. A stable spring is fixedly connected between the lower end surface of the top damping block and the lower wall of the bottom stable cavity. The stable spring can play a role in reducing the overall vibration.
[0010] As a further technical solution of the present invention, a rotating connection block is fixedly provided on the end surface of the clamping top plate away from the weighing track. A rotating screw rod is rotatably provided on the end surface of the threaded moving plate away from the weighing track. The outer cylindrical surface of the rotating screw rod is threadedly connected to the threaded moving plate and is rotatably connected to the rotating connection block. A clamping spring is fixedly connected between the end surface of the clamping top plate away from the weighing track and the end surface of the threaded moving plate close to the weighing track. The clamping spring can play a role in reducing the lateral vibration.
[0011] As a further technical solution of the present invention, an internal fixing plate is fixedly provided inside the clamping cavity. A bottom screw rod is rotatably provided on the end surface of the internal fixing plate away from the weighing track.
[0012] As a further technical solution of the present invention, two screw rod installation blocks are symmetrically and fixedly provided on the left and right end surfaces of the installation bottom frame. The end surface of the bottom screw rod away from the weighing track penetrates through the same-side screw rod installation block and extends to the outside. The outer cylindrical surface of the bottom screw rod is threadedly connected to the clamping moving frame.
[0013] As a further technical solution of the present invention, a damping spring is fixedly connected between the end face of the clamping top plate close to the weighing track side and the side wall of the clamping inner cavity close to the weighing track side. An installation screw is fixedly provided on the upper end face of the installation fixing block, and the installation screw can thread-fix the top fixing frame and the installation fixing block.
[0014] As a further technical solution of the present invention,
[0015] The beneficial effects of the present invention are as follows:
[0016] 1. By installing fixing screws, screwing the bottom screw rod and rotating the screw rod, the installation operation of the track weighing system can be completed. The clamping bottom block and the clamping top plate can clamp and fix the weighing track. While the installation work is relatively simple, it has a high clamping force, can perform clamping and stable work for a long time, and has a high service life.
[0017] 2. By providing the clamping spring and the damping spring, the track vibration generated after the train travels on the weighing track can be weakened, and the weighing track can always be directly above the dynamic weighing device. The air vibration generated by the train traveling affects the surrounding ground, and the slight vibration generated by the ground and the dynamic weighing device will be greatly reduced under the influence of the stable spring, so as to provide a relatively stable weighing environment for the dynamic weighing device and greatly improve the weighing accuracy during the dynamic weighing work of the dynamic weighing device.
[0018] 3. Through the installation of the limit block and the detachable design of the dynamic weighing device, while not affecting the weighing work accuracy of the dynamic weighing device, the function of rapid replacement is realized. When the dynamic weighing device fails, only need to disassemble the installation limit block and the installation bottom frame, and the dynamic weighing device can be removed, which will not affect the normal clamping work of the clamping top plate and the clamping bottom block, and the replacement work efficiency is relatively high. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is the main front view of the external appearance of the present invention;
[0020] Figure 2 is the top view of the external appearance of the present invention;
[0021] Figure 3 is the left view of the external appearance of the present invention;
[0022] Figure 4 is the right view of the external appearance of the present invention;
[0023] Figure 5 is the bottom view of the external appearance of the present invention;
[0024] Figure 6It is a schematic diagram of the overall structure of the installation device of a high-speed multi-channel dynamic weighing system of the present invention.
[0025] In the figure:
[0026] 11. Weighing track; 12. Installation chassis; 13. Ground-attached bottom plate; 14. Installation limit block; 15. Dynamic weighing device; 16. Data transmission line; 17. Weighing working chamber; 18. Bottom screw; 19. Clamping moving frame; 20. Installation fixing block; 21. Top fixing frame; 22. Clamping spring; 23. Clamping top plate; 24. Clamping bottom block; 25. Installation screw; 26. Fixing screw; 27. Threaded moving plate; 28. Rotating screw; 29. Rotating connection block; 30. Screw installation block; 31. Fixed rod; 32. Internal fixing plate; 33. Bottom installation box; 34. Top damping block; 35. Bottom stable chamber; 36. Stable spring; 37. Clamping inner cavity; 38. Damping spring. Specific embodiments
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention:
[0028] Referring to the attached Figures 1 - 6 , an installation device of a high-speed multi-channel dynamic weighing system according to an embodiment of the present invention includes a weighing track 11. The lower end face of the weighing track 11 is fixedly provided with an installation chassis 12. The lower end face of the installation chassis 12 is fixedly provided with a ground-attached bottom plate 13. On the upper end face of the installation chassis 12, there are two symmetrically arranged clamping moving frames 19 that can move left and right. On the end face of the clamping moving frame 19 close to the weighing track 11, there is a clamping bottom block 24. The end face of the clamping bottom block 24 close to the symmetry center is in contact with the left and right end faces of the weighing track 11. The clamping bottom block 24 is made of a high-friction material. On the upper end face of the installation chassis 12, there are four symmetrically arranged and fixedly installed installation fixing blocks 20;
[0029] The installation chassis 12 is provided with a front and rear communicating weighing working chamber 17. On the end face of the installation fixing block 20 away from the weighing track 11, there is a fixing screw 26. The end face of the fixing screw 26 away from the weighing track 11 penetrates through the clamping moving frame 19 on the same side. The outer circumference of the fixing screw 26 is threadedly connected to the clamping moving frame 19. The clamping moving frame 19 is provided with a clamping inner cavity 37. Above the clamping bottom block 24, there is a clamping top plate 23. The end face of the clamping top plate 23 close to the center is in contact with the weighing track 11.
[0030] Among them, a top fixing frame 21 is fixedly arranged on the upper end surface of the installation fixing block 20. Clamping top plates 23 are fixedly arranged on the left and right end surfaces of the weighing track 11. A threaded moving plate 27 capable of moving left and right is arranged on the end surface of the clamping top plate 23 away from the weighing track 11. Two fixing rods 31 are fixedly arranged on the end surface of the clamping top plate 23 away from the weighing track 11. The end surfaces of the fixing rods 31 away from the weighing track 11 penetrate through the threaded moving plate 27 and are fixedly connected to the end surface of the same side of the top fixing frame 21 close to the weighing track 11.
[0031] Among them, a dynamic weighing device 15 is fixedly arranged on the upper wall of the weighing working chamber 17. The upper end surface of the dynamic weighing device 15 is attached to the weighing track 11. Data transmission lines 16 communicating with an external processing unit are arranged on the front and rear end surfaces of the dynamic weighing device 15. An installation limit block 14 is fixedly arranged on the lower end surface of the dynamic weighing device 15. The installation limit block 14 is detachably connected to the lower wall of the weighing working chamber 17. The dynamic weighing device 15 can detect the weight of the truck passing through the weighing track 11.
[0032] Among them, bottom installation boxes 33 are symmetrically and fixedly arranged on the left and right on the lower wall of the weighing working chamber 17. A bottom stable cavity 35 is arranged in the bottom installation box 33. A top damping block 34 is fixedly arranged in the bottom stable cavity 35. A stable spring 36 is fixedly connected between the lower end surface of the top damping block 34 and the lower wall of the bottom stable cavity 35. The stable spring 36 can play a role in reducing the overall vibration.
[0033] Among them, a rotating connection block 29 is fixedly arranged on the end surface of the clamping top plate 23 away from the weighing track 11. A rotating screw rod 28 is rotatably arranged on the end surface of the threaded moving plate 27 away from the weighing track 11. The outer cylindrical surface of the rotating screw rod 28 is in threaded connection with the threaded moving plate 27 and is in rotating connection with the rotating connection block 29. A clamping spring 22 is fixedly connected between the end surface of the clamping top plate 23 away from the weighing track 11 and the end surface of the threaded moving plate 27 close to the weighing track 11. The clamping spring 22 can play a role in reducing the lateral vibration. By rotating the rotating screw rod 28, the threaded moving plate 27 can be driven to move left and right, and the clamping spring 22 and the clamping top plate 23 can be driven to move.
[0034] Among them, an internal fixing plate 32 is fixedly arranged in the clamping inner cavity 37. A bottom screw rod 18 is rotatably arranged on the end surface of the internal fixing plate 32 away from the weighing track 11.
[0035] Among them, both left and right end faces of the installation chassis 12 are symmetric left and right and are fixedly provided with two screw installation blocks 30. One end face of the bottom screw 18 away from the weighing track 11 penetrates through the screw installation block 30 on the same side and extends to the outside. The outer cylindrical surface of the bottom screw 18 is threadedly connected with the clamping and moving frame 19. The rotation of the bottom screw 18 can drive the clamping and moving frame 19 to move left and right, and further drive the clamping bottom block 24 to move left and right.
[0036] Among them, a damping spring 38 is fixedly connected between one end face of the clamping top plate 23 close to the weighing track 11 and one side wall of the clamping inner cavity 37 close to the weighing track 11. The upper end face of the installation fixing block 20 is fixedly provided with an installation screw 25. The installation screw 25 can threadedly fix the top fixing frame 21 and the installation fixing block 20.
[0037] The installation device of a high-speed multi-channel dynamic weighing system of the present invention has the following working process:
[0038] Before work, install the installation limit block 14 together with the dynamic weighing device 15 into the installation chassis 12, and move the installation chassis 12 to the lower end face of the weighing track 11, so that the middle concave part of the upper end face of the installation chassis 12 fits with the lower end face of the weighing track 11. At this time, place the top fixing frame 21 on the upper end face of the installation fixing block 20, and make the top fixing frame 21 fixed to the upper end face of the installation fixing block 20 by installing the installation screw 25. At this time, the clamping top plate 23 is initially in contact with the side end face of the weighing track 11. Then, by screwing and rotating the screw 28, drive the threaded moving plate 27 to move towards the side close to the weighing track 11, and under the extrusion of the clamping spring 22, make the clamping top plate 23 be able to fit and fix with the left and right end faces of the weighing track 11, and provide the clamping force through the resilience of the clamping spring 22. Then, screw the bottom screw 18. The rotation of the bottom screw 18 drives the clamping and moving frame 19 to move towards the side close to the weighing track 11, so that the clamping bottom block 24 clamps with the weighing track 11. After fitting, the clamping and moving frame 19 can be fixed to the installation fixing block 20 by installing the fixing screw 26, and the installation operation of the track weighing system can be completed. The clamping bottom block 24 and the clamping top plate 23 can clamp and fix the weighing track 11.
[0039] When the weight car or train travels above the weighing track 11, the provided clamping spring 22 and damping spring 38 can weaken the track vibration generated after the train travels on the weighing track 11, and keep the weighing track 11 directly above the dynamic weighing device 15 all the time. The air vibration generated by the train travel affects the surrounding ground, so that the slight vibration generated by the ground and the dynamic weighing device 15 will be greatly reduced under the influence of the stabilizing spring 36, thereby providing a relatively stable weighing environment for the dynamic weighing device 15 and greatly improving the weighing accuracy during the dynamic weighing operation of the dynamic weighing device 15. The information after weighing can be transmitted to the outside processor through the data transmission line 16.
[0040] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. An installation device for a high-speed multi-channel dynamic weighing system, comprising a weighing track (11), characterized in that: The lower end face of the weighing track (11) is fixedly provided with a mounting base frame (12), the lower end face of the mounting base frame (12) is fixedly provided with a floor-attached bottom plate (13), the upper end face of the mounting base frame (12) is symmetrically provided with two clamping moving frames (19) that can move left and right, the end face of the clamping moving frame (19) close to the weighing track (11) is fixedly provided with a clamping bottom block (24), and the end face of the clamping bottom block (24) close to the symmetric center is in contact with the left and right end faces of the weighing track (11). Four mounting and fixing blocks (20) are symmetrically and fixedly provided on the upper end face of the mounting base frame (12); A weighing working chamber (17) that communicates front and back is provided inside the mounting base frame (12). The end face of the mounting and fixing block (20) away from the weighing track (11) is fixedly provided with a fixing screw (26). The end face of the fixing screw (26) away from the weighing track (11) penetrates through the clamping moving frame (19) on the same side. The outer cylindrical surface of the fixing screw (26) is threadedly connected to the clamping moving frame (19). A clamping inner cavity (37) is provided inside the clamping moving frame (19). The upper side of the clamping bottom block (24) is fixedly provided with a clamping top plate (23), and the end face of the clamping top plate (23) close to the center is in contact with the weighing track (11).
2. The installation device of a high-speed multi-channel dynamic weighing system according to claim 1, characterized in that: The upper end face of the mounting and fixing block (20) is fixedly provided with a top fixing frame (21). Clamping top plates (23) are fixedly provided on the left and right end faces of the weighing track (11). A thread moving plate (27) that can move left and right is provided on the end face of the clamping top plate (23) away from the weighing track (11). Two fixing rods (31) are fixedly provided on the end face of the clamping top plate (23) away from the weighing track (11). The end face of the fixing rod (31) away from the weighing track (11) penetrates through the thread moving plate (27) and is fixedly connected to the end face of the top fixing frame (21) on the same side close to the weighing track (11).
3. The installation device of a high-speed multi-channel dynamic weighing system according to claim 1, characterized in that: A dynamic weighing device (15) is fixedly provided on the upper wall of the weighing working chamber (17). The upper end face of the dynamic weighing device (15) is in contact with the weighing track (11). Data transmission lines (16) that communicate with an external processing unit are provided on the front and back end faces of the dynamic weighing device (15). The lower end face of the dynamic weighing device (15) is fixedly provided with a mounting limit block (14), and the mounting limit block (14) is detachably connected to the lower wall of the weighing working chamber (17).
4. The installation device of a high-speed multi-channel dynamic weighing system according to claim 1, characterized in that: Bottom mounting boxes (33) are symmetrically and fixedly provided on the lower wall of the weighing working chamber (17). A bottom stable chamber (35) is provided inside the bottom mounting box (33). A top damping block (34) is fixedly provided inside the bottom stable chamber (35). A stable spring (36) is fixedly connected between the lower end face of the top damping block (34) and the lower wall of the bottom stable chamber (35).
5. The installation device of a high-speed multi-channel dynamic weighing system according to claim 2, characterized in that: On the end face of the clamping top plate (23) away from the weighing track (11), a rotating connection block (29) is fixedly provided. On the end face of the threaded moving plate (27) away from the weighing track (11), a rotating screw rod (28) is rotatably provided. The outer circumferential surface of the rotating screw rod (28) is threadedly connected to the threaded moving plate (27) and is rotatably connected to the rotating connection block (29). A clamping spring (22) is fixedly connected between the end face of the clamping top plate (23) away from the weighing track (11) and the end face of the threaded moving plate (27) close to the weighing track (11).
6. The installation device of a high-speed multi-channel dynamic weighing system according to claim 1, characterized in that: An internal fixed plate (32) is fixedly provided in the clamping cavity (37). On the end face of the internal fixed plate (32) away from the weighing track (11), a bottom screw rod (18) is rotatably provided.
7. The installation device of a high-speed multi-channel dynamic weighing system according to claim 6, characterized in that: On the left and right end faces of the installation base frame (12), two screw rod installation blocks (30) are symmetrically and fixedly provided. The end face of the bottom screw rod (18) away from the weighing track (11) penetrates through the screw rod installation block (30) on the same side and extends to the outside. The outer circumferential surface of the bottom screw rod (18) is threadedly connected to the clamping moving frame (19).
8. The installation device of a high-speed multi-channel dynamic weighing system according to claim 1, characterized in that: A damping spring (38) is fixedly connected between the end face of the clamping top plate (23) close to the weighing track (11) and the side wall of the clamping cavity (37) close to the weighing track (11). An installation screw (25) is fixedly provided on the upper end face of the installation fixing block (20).