Integrated industrial visual inspection equipment

Abstract

The invention provides integrated industrial visual inspection equipment, relates to the technical field of industrial equipment, and aims at solving the problems that traditional equipment is large in size, complex in wiring, difficult to maintain and the like. The method has the beneficial effects that more compact structural design and higher space utilization rate are realized by optimizing the hardware layout and improving the integration level. Specifically, a visual module of industrial visual inspection equipment is integrated, image acquisition, processing, analysis and control functions are integrated, the cost is low, the occupied space is small, installation and maintenance are convenient, and the production efficiency can be effectively improved; the equipment adopts a precise mechanical design, and the positions of the core board, the heat dissipation board, the antenna, the voltage stabilization board, the lens and the interface are limited through the front shell, the rear shell and the PCB fixing piece, so that compact layout and stable fixation of a hardware module are realized, the reliability and durability of the equipment are improved, and the wiring complexity and the maintenance cost are reduced.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial equipment, and particularly relates to an integrated industrial vision detection device. Background Art

[0002] In the industrial production process, product appearance defect detection is a core link in quality control. In the precision component manufacturing industry, the demand for automated detection is increasing day by day. However, the initial purchase cost and subsequent maintenance cost of traditional industrial vision detection equipment are relatively high, imposing a heavy burden on small and medium-sized enterprises; to integrate functions such as acquisition, processing, and control, the hardware components of traditional industrial vision equipment place multiple modules in a semi-open chassis, such as light sources, cameras, display screens, controllers, processors, and power supplies. These components are scattered and independent and need to be connected through a large number of cables, resulting in a large overall volume of the equipment, occupying production line space and affecting the flexibility of production layout. The power supply, controller, and processor are centrally placed in the main chassis, with chaotic wiring, increasing the risks of wiring errors, wire aging, and short circuits, and prone to causing safety accidents. In addition, complex wiring may also be affected by electromagnetic interference, affecting the stability of the equipment. Summary of the Invention

[0003] In view of the limitations and challenges of existing solutions, the present invention proposes an integrated industrial vision detection device, which optimizes the structure of traditional industrial vision detection equipment, integrates the vision function module and the control and processing module, and separates secondary functions such as external sorting devices such as light sources, air pumps, robotic arms, storage bins, and other controllable modules. Users can flexibly connect external auxiliary equipment according to the usage scenario, solving the problems of large volume, complex wiring, and difficult maintenance of traditional industrial detection equipment.

[0004] The integrated industrial vision detection and control system provided by the present invention adopts the following technical solutions:

[0005] An integrated industrial vision detection device includes a front shell. A PCB fixing member is arranged below the front shell. A rear shell is installed below the front shell by screws. A touch screen is installed on the upper surface of the front shell. Heat dissipation holes, a 1 / 4 screw interface fixing groove A, and a Type-C opening are arranged on the outer side of the front shell.

[0006] Preferably, a core board fixing groove and a heat dissipation board fixing groove are arranged above the PCB fixing member for fixing the core board and the heat dissipation board. An antenna fixing groove is arranged below the PCB fixing member for fixing the antenna. A voltage stabilizing board and a camera lens are arranged below the PCB fixing member. An opening is designed on the side of the PCB fixing member corresponding to the core board fixing groove, allowing the Type-C interface on the core board to pass through.

[0007] Preferably, a data interface is placed on the side of the rear shell, and four sets of light guides, four sets of self-tapping screws and a 1 / 4 screw interface fixing groove B are installed on the outer surface of the rear shell. Four screw holes and corresponding screw sets for fixing the voltage stabilizing plate are arranged inside the rear shell.

[0008] Preferably, two user-defined buttons are arranged on the voltage stabilizing plate.

[0009] In summary, the present invention has the following beneficial technical effects:

[0010] 1. For this integrated industrial vision inspection device, the position of the voltage stabilizing plate is restricted by four screws and screw holes inside the rear shell. The core board, heat dissipation plate, and antenna are fixed on the PCB fixing parts. The core board is also connected and fixed to the voltage stabilizing plate through pin headers. The user-defined buttons on the voltage stabilizing plate can be placed into the corresponding openings on the outer side of the rear shell. Through the above mechanical design, a compact space layout is achieved, which not only improves the space utilization rate of the device, but also significantly enhances the stability and durability of the device, thereby extending the service life.

[0011] 2. For this integrated industrial vision inspection device, the core board is used to replace the traditional industrial computer and is responsible for core computing tasks such as image processing, data analysis, and issuing control instructions, simplifying the hardware structure; the voltage stabilizing plate is used to replace the voltage regulation and surge protection functions of the traditional power supply module, supports direct power input through the Type-C interface, and provides stable power supply for each hardware module; the heat dissipation plate is used to replace the traditional air-cooled heat dissipation system to realize the heat dissipation function of the core board chip and reduce the operating noise at the same time; the touch screen is used to replace the basic functions of the traditional external control panel and switch module, further reducing hardware redundancy. Due to the reduction of the number of hardware inside the device, there is no need for a complex bracket and backplane structure, and all hardware modules can be firmly installed only through the cooperation of the PCB fixing parts and the front and rear shells, thereby effectively reducing the wiring complexity and improving the overall stability and reliability of the device. Through the above design, multiple visual function modules in the traditional industrial inspection device are integrated into an integrated design, achieving a more compact structural layout, significantly reducing the volume of the device and lowering the later maintenance cost. Description of the Drawings

[0012] Figure 1 It is a schematic diagram of the internal structure of an integrated industrial vision inspection device;

[0013] Figure 2 It is a schematic diagram of the front appearance structure of an integrated industrial vision inspection device;

[0014] Figure 3 It is a schematic diagram of the rear appearance structure of an integrated industrial vision inspection device;

[0015] Figure 4Schematic diagram of the PCB fixing part structure of an integrated industrial vision detection device. Detailed implementation mode

[0016] To facilitate the understanding and implementation of the present invention by those of ordinary skill in the art, the present invention will be further described in detail below with reference to examples and drawings.

[0017] As shown in the attached Figure 1 and the attached Figure 2 As shown, a PCB fixing part (2) is provided below the front shell (1) of the integrated industrial vision detection device. The rear shell (3) is installed below the front shell (1) by screws. A touch screen (11) is installed on the upper surface of the front shell (1), allowing users to perform simple operations; several heat dissipation holes (12) are provided on the outer side of the front shell (1), and dust-proof nets are installed on the inner side at the corresponding positions, which can effectively reduce the entry of dust in harsh environments; a 1 / 4 screw interface fixing groove A (13) and a Type-C opening (14) are also provided on the outer side of the front shell (1).

[0018] As shown in the attached Figure 1 and the attached Figure 3 As shown, a core board fixing groove (21) and a heat dissipation board fixing groove (23) are provided above the PCB fixing part (2) of the integrated industrial vision detection device for fixing the core board (22) and the heat dissipation board (24). An antenna fixing groove (25) is provided below the PCB fixing part (2) for fixing the antenna (26). A voltage stabilizing board (4) and a camera lens (5) are provided below the PCB fixing part (2). An opening (27) is designed on the side of the PCB fixing part (2) corresponding to the core board fixing groove (21), which can allow the Type-C interface on the core board (22) to pass through and is also used to fix the core board (22).

[0019] As shown in the attached Figure 1 and the attached Figure 4 As shown, a data interface (31) is placed on the side of the rear shell (3) of the integrated industrial vision detection device. Four groups of light guide columns (32), four groups of self-tapping screws (33) and a 1 / 4 screw interface fixing groove B (34) are installed on the outer surface of the rear shell (3). Four screw holes (35) and corresponding screw groups (36) for fixing the voltage stabilizing board (4) are provided inside the rear shell (3).

[0020] As shown in the attached Figure 1 As shown, two groups of user-defined buttons (41) are provided on the voltage stabilizing board (4) of the integrated industrial vision detection device, and users can customize the button functions.

[0021] In this embodiment, both the Type-C interface and the data interface (31) have the functions of powering the device and data transmission. Among them, the data interface (31) uses an aviation plug and is mainly used as an external device interface, having the advantages of waterproof, dustproof, anti-electromagnetic interference, high current-carrying capacity, and high reliability.

Claims

1. An integrated industrial vision inspection device, comprising a front shell (1), characterized in that: A PCB fixing member (2) is provided below the front shell (1). The rear shell (3) is installed below the front shell (1) by screws. A touch screen (11) is installed on the upper surface of the front shell (1). Heat dissipation holes (12), a 1 / 4 screw interface fixing groove A (13), and a Type-C opening (14) are provided on the outer side of the front shell (1).

2. The integrated industrial vision inspection device according to claim 1, wherein: A core board fixing groove (21) and a heat dissipation board fixing groove (23) are provided above the PCB fixing member (2) for fixing the core board (22) and the heat dissipation board (24). An antenna fixing groove (25) is provided below the PCB fixing member (2) for fixing the antenna (26). A voltage stabilizing board (4) and a camera lens (5) are provided below the PCB fixing member (2). An opening (27) is designed on the side of the PCB fixing member (2) corresponding to the core board fixing groove (21), allowing the Type-C interface on the core board (22) to pass through and be limited.

3. An integrated industrial vision inspection device according to claim 1, characterized in that: A data interface (31) is provided on the side of the rear shell (3). Four groups of light guide columns (32), four groups of self-tapping screws (33), and a 1 / 4 screw interface fixing groove B (34) are installed on the outer surface of the rear shell (3). Four screw holes (35) and corresponding screw groups (36) for fixing the voltage stabilizing board (4) are provided inside the rear shell (3).

4. An integrated industrial vision inspection device according to claim 2, characterized in that: Two groups of user-defined buttons (41) are provided on the voltage stabilizing board (4).

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