Assembly-based electromechanical pipeline rapid establishment and collision solution method

Abstract

The invention relates to the technical field of assembly type application, in particular to an assembly type-based electromechanical pipeline rapid establishment and collision solution method, which comprises the following steps of: S1, constructing a deepened design component library; s2, rapid assembly of the adaptive assembly is achieved by means of the component library; s3, virtual assembly of the pipeline model is carried out through an assembly component; s4, potential collision problems among the pipelines are automatically checked according to design specifications; s5, providing real-time feedback to guide field assembly work; s6, the pipeline assembly is rechecked in real time through the three-dimensional scanning and laser measurement technology; and S7, performing early warning and deviation correction processing according to a re-checking result.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated applications, and particularly to a method for quickly establishing and resolving collisions of mechanical and electrical pipelines based on prefabrication. Background Art

[0002] In the current era of rapid technological development, innovation and progress in the field of mechanical and electrical engineering are of crucial significance for improving production efficiency, reducing costs, and ensuring project quality. The present invention discloses a method and system for quickly establishing a mechanical and electrical model and resolving collision problems based on prefabrication. In the process of establishing traditional mechanical and electrical models, numerous challenges are often faced. For example, complex design processes, high cost investments, and long time consumptions seriously restrict the development of the industry. The present invention cleverly breaks through these limitations by adopting specific prefabricated components and carefully designed processes. These prefabricated components have been carefully researched and optimized, and the selection of materials and the design of structures fully consider various requirements in practical applications. In the manufacturing process, advanced production technologies are adopted to ensure the high precision and quality of the components. In this way, an accurate mechanical and electrical model can be quickly established at a relatively low cost and with high efficiency.

[0003] In the prior art, there are usually defects such as high cost, low efficiency, and difficulty in effectively resolving collision problems in establishing mechanical and electrical models. Traditional methods for establishing mechanical and electrical models often rely on manual drawing and empirical estimation, which not only consume a large amount of time and manpower but also are prone to errors and omissions. During the construction of the model, due to the lack of effective planning and coordination, the cooperation between various components is not tight enough, resulting in a significant reduction in the accuracy and reliability of the model. At the same time, for the handling of collision problems, simple geometric judgment methods are usually adopted, which cannot accurately detect complex collision situations. Moreover, after discovering collision problems, there are no effective means of adjustment and optimization, and a large amount of rework and modification are often required, increasing costs and time.

[0004] The information disclosed in this background art section is only intended to deepen the understanding of the overall background art of the present invention and should not be regarded as an admission or any form of suggestion that this information constitutes the prior art known to those skilled in the art. Summary of the Invention

[0005] The purpose of the present invention is to provide a method for quickly establishing and resolving collisions of mechanical and electrical pipelines based on prefabrication to solve the technical problems existing in the prior art.

[0006] To achieve the above purpose, the present invention adopts the following technical solutions: Step S1: Construct a library of detailed design components; Step S2: Rely on the component library to achieve rapid assembly of the adaptation components, including operations such as adaptation, bending, interruption, and connection; Step S3: Conduct virtual assembly of the pipeline model through the assembled components; Step S4: Automatically check potential collision problems between pipelines according to the design specifications; Step S5: Provide real-time feedback to guide on-site assembly work; Step S6: Use 3D scanning and laser measurement technologies to conduct real-time review of the pipeline assembly; Step S7: Conduct early warning and deviation correction processing according to the review results.

[0007] Preferably, the specific implementation process of the said Step S1 includes the following sub-steps: Step S11: Collect and screen components, where the components include but are not limited to various pipes, pipe fittings, valves, brackets, etc.; Step S12: Classify and name according to attributes such as pipe material, pipe type, pipe size, and support and hanger type, and assign a unique name to each component; Step S13: Create an accurate 3D model to ensure that the geometric features of the components meet the design requirements; Step S14: Conduct parametric design on the 3D model so that attributes such as the size and shape of the components can be flexibly adjusted in the design software; Step S15: By simulating the pipeline layout in the actual project, test the performance of the components in different scenarios, check the compatibility and cooperation between the components, and optimize the existing problems.

[0008] Preferably, the specific implementation process of the said Step S2 includes the following sub-steps: Step S21: According to the design drawings, correctly position different parts or components; Step S22: Conduct adaptation connection on adjacent components or parts, and conduct bending, interruption, and connection processing on the connection parts to meet specific assembly requirements; Step S23: Conduct overall optimization on the preliminarily connected assembled parts to improve the assembly quality and efficiency; Step S24: Conduct cutting and segmentation according to the material characteristics, dimensional tolerances, and assembly requirements of the parts.

[0009] Preferably, the specific implementation process of the said Step S3 includes the following sub-steps: Step S31: According to the segments formed in Step S24, divide them into corresponding assemblies according to the working stages; Step S32: Conduct virtual assembly of the mechanical and electrical pipeline model in the virtual simulation software to ensure the accuracy of the model; Step S33: Improve the model according to the results of simulation to optimize the assembly strategy.

[0010] Preferably, the specific implementation process of step S4 includes the following sub-steps: Step S41: Set detection rules based on design specifications, including parameters such as model, specification, pipeline diameter, axis deviation, contour edge, etc., to ensure that the pipeline model meets the design requirements; Step S42: Use virtual detection tools to perform collision detection on the assembled pipeline model and identify potential collision areas between pipelines; Step S43: Automatically generate a collision report, listing in detail all detected collision points and their positions, types, degrees of influence, etc.; Step S44: Optimize and adjust the pipeline layout according to the detection results to eliminate or reduce potential collision risks and ensure the feasibility of the design.

[0011] Preferably, the specific implementation process of step S5 includes the following sub-steps: Step S51: Generate a real-time feedback mechanism and combine it with the monitoring system to track the progress of on-site assembly; Step S52: Use data analysis techniques to monitor each link of on-site assembly in real time, discover problems in a timely manner and record them; Step S53: Adjust the assembly strategy according to the real-time feedback to ensure that on-site construction personnel can obtain guiding information in a timely manner, thereby improving the assembly efficiency.

[0012] Preferably, the specific implementation process of step S6 includes the following sub-steps: Step S61: Use 3D scanning technology to perform real-time measurement on the assembled pipelines to obtain accurate geometric data; Step S62: Compare and analyze the scanning results with the design model to evaluate the consistency between the assembly quality and the design; Step S63: If deviations are found, record and analyze the reasons in a timely manner, and ensure the assembly accuracy by adjusting the process or modifying the design.

[0013] Preferably, the specific implementation process of step S7 includes the following sub-steps: Step S71: Set up an early warning mechanism based on the review results, and automatically trigger an alarm when potential problems are detected; Step S72: Classify and process the early warning information, and give priority to dealing with collision problems with greater impact; Step S73: Provide solutions to guide on-site personnel to make necessary adjustments and corrections to ensure the correct installation of the pipelines.

[0014] Adopting the above technical solutions, the present invention has the following beneficial effects: The present invention is based on a rapid establishment and collision resolution method for prefabricated mechanical and electrical pipelines, which can effectively improve the establishment efficiency of mechanical and electrical pipelines, reduce the occurrence of collision problems, and ensure the safe and reliable operation of the mechanical and electrical system. In addition, based on the prefabricated design concept, it can realize the rapid construction and flexible adjustment of pipeline models, providing a good foundation for subsequent construction and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0016] Figure 1 It is the front view of a rapid establishment and collision resolution method for prefabricated mechanical and electrical pipelines provided by an embodiment of the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0017] The following will clearly and completely describe the technical solutions of the present invention with reference to the drawings. Obviously, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0018] The following will detail the specific embodiments of the present invention with reference to the drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0019] Embodiment 1 of the present invention provides a rapid establishment and collision resolution method for prefabricated mechanical and electrical pipelines, including two independent working modules: a rapid construction module for mechanical and electrical pipeline models and a warning and processing module for pipeline collision problems. The rapid construction module for mechanical and electrical pipeline models relies on a component library to efficiently construct mechanical and electrical pipeline models by realizing functions such as rapid assembly of adapter components, rapid adaptation of connectors, and bending, breaking, and connection of pipelines. The warning and processing module for pipeline collision problems uses assembly components for virtual assembly of pipeline models and automatically detects potential collision problems between pipelines based on design specifications to ensure the reliability and safety of the system.

[0020] Preferably, this embodiment includes the following steps: Step 1: Construct a detailed design component library.

[0021] Specifically, the specific implementation process of Step 1 includes the following sub-steps: Step 1.1: Collect and screen components, which include but are not limited to various pipes, pipe fittings, valves, brackets, etc.

[0022] Step 1.2: Classify and name according to attributes such as pipe material, pipe type, pipe size, and type of pipe support and hanger, and assign a unique name to each component.

[0023] Step 1.3: Create an accurate three-dimensional model to ensure that the geometric features of the components meet the design requirements.

[0024] Step 1.4: Perform parametric design on the three-dimensional model so that attributes such as the size and shape of the components can be flexibly adjusted in the design software.

[0025] Step 1.5: By simulating the pipeline layout in the actual project, test the performance of the components in different scenarios, check the compatibility and coordination between the components, and optimize the existing problems.

[0026] Step 2: Rely on the component library to achieve rapid assembly of the adapter components, including operations such as adaptation, bending, breaking, and connection.

[0027] Specifically, the specific implementation process of Step 2 includes the following sub-steps: Step 2.1: Correctly position different parts or components according to the design drawings.

[0028] Step 2.2: Perform adaptive connection on adjacent components or parts, and perform bending, breaking, and connection processing on the connected parts to meet specific assembly requirements.

[0029] Step 2.3: Overall optimize the preliminarily connected assemblies to improve the assembly quality and efficiency.

[0030] Step 2.4: Cut and segment according to the material characteristics, dimensional tolerances, and assembly requirements of the parts.

[0031] Step 3: Perform virtual assembly of the pipeline model through the assembled components.

[0032] Specifically, the specific implementation process of Step 3 includes the following sub-steps: Step 3.1: Divide the segments formed in Step 2.4 into corresponding assemblies according to the working stages.

[0033] Step 3.2: Perform virtual assembly of the mechanical and electrical pipeline model in the virtual simulation software to ensure the accuracy of the model.

[0034] Step 3.3: Improve the model according to the results of the simulation to optimize the assembly strategy.

[0035] Step 4: Automatically check for potential collision problems between pipelines according to the design specifications.

[0036] Specifically, the specific implementation process of Step 4 includes the following sub-steps: Step 4.1: Set detection rules based on the design specifications, including model, specification, pipeline diameter, axis deviation, and contour edge.

[0037] The specific implementation process of Step 4 includes the following sub-steps: Step 4.1: Set detection rules based on the design specifications, including parameters such as model, specification, pipeline diameter, axis deviation, and contour edge, to ensure that the pipeline model meets the design requirements.

[0038] Step 4.2: Use virtual detection tools to perform collision detection on the assembled pipeline model and identify potential collision areas between pipelines.

[0039] Step 4.3: Automatically generate a collision report, listing in detail all detected collision points and their positions, types, degrees of influence, and other information.

[0040] Step 4.4: According to the detection results, optimize and adjust the pipeline layout to eliminate or reduce potential collision risks and ensure the feasibility of the design.

[0041] Step 5: Provide real-time feedback to guide on-site assembly work.

[0042] Specifically, the specific implementation process of Step 5 includes the following sub-steps: Step 5.1: Generate a real-time feedback mechanism and combine it with the monitoring system to track the progress of on-site assembly.

[0043] Step 5.2: Use data analysis techniques to monitor each link of on-site assembly in real time, promptly discover problems and record them.

[0044] Step 5.3: According to the real-time feedback, adjust the assembly strategy to ensure that on-site construction personnel can obtain guiding information in a timely manner, thereby improving the assembly efficiency.

[0045] Step 6: Use 3D scanning and laser measurement technologies to conduct real-time verification of pipeline assembly.

[0046] Specifically, the specific implementation process of Step 6 includes the following sub-steps: Step 6.1: Use 3D scanning technology to perform real-time measurement on the assembled pipelines and obtain accurate geometric data.

[0047] Step 6.2: Compare and analyze the scanning results with the design model to evaluate the consistency between the assembly quality and the design.

[0048] Step 6.3: If any deviation is found, record and analyze the reasons in a timely manner, and ensure the assembly accuracy by adjusting the process or modifying the design.

[0049] Step 7: Conduct early warning and deviation correction based on the review results.

[0050] Specifically, the specific implementation process of Step 7 includes the following sub-steps: Step 7.1: Based on the review results, set up an early warning mechanism to automatically trigger an alarm when potential problems are detected.

[0051] Step 7.2: Classify the early warning information and prioritize the handling of collision problems with greater impact.

[0052] Step 7.3: Provide solutions to guide on-site personnel to make necessary adjustments and corrections to ensure the correct installation of the pipeline.

[0053] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A rapid establishment and collision resolution method for mechanical and electrical pipelines based on prefabrication, characterized in that Including: Step S1: Construct a library of components for detailed design; Step S2: Rely on the component library to achieve rapid assembly of adapted components; Step S3: Conduct virtual assembly of pipeline models through assembled components; Step S4: Automatically check for potential collision problems between pipelines according to design specifications; Step S5: Provide real-time feedback to guide on-site assembly work; Step S6: Use 3D scanning and laser measurement technologies to conduct real-time review of pipeline assembly; Step S7: Conduct early warning and rectification processing based on the review results.

2. The rapid establishment and collision resolution method of the electromechanical pipeline based on prefabrication according to claim 1, characterized in that The specific implementation process of step S1 includes the following sub-steps: Step S11: Collect and screen components; Step S12: Classify and name components according to their attributes, and assign a unique name to each component; Step S13: Create accurate 3D models to ensure that the geometric features of components meet design requirements; Step S14: Conduct parametric design of 3D models so that component attributes can be flexibly adjusted in design software; Step S15: By simulating the pipeline layout in an actual project, test the performance of components in different scenarios, check the compatibility and cooperation between components, and optimize for existing problems.

3. The rapid establishment and collision resolution method of electromechanical pipelines based on prefabrication according to claim 1, characterized in that, The specific implementation process of step S2 includes the following sub-steps: Step S21: Correctly position different parts or components according to design drawings; Step S22: Conduct adapted connection of adjacent components or parts, and conduct bending, breaking, and connection processing on the connecting parts to meet specific assembly requirements; Step S23: Conduct overall optimization of the preliminarily connected assemblies to improve assembly quality and efficiency; Step S24: Conduct cutting and segmentation according to the material characteristics, dimensional tolerances, and assembly requirements of parts.

4. The rapid establishment and collision resolution method of electromechanical pipelines based on prefabrication according to claim 3, characterized in that The specific implementation process of step S3 includes the following sub-steps: Step S31: Divide the segments formed in step S24 into corresponding assemblies according to the working stage; Step S32: Conduct virtual assembly of the mechanical and electrical pipeline model in virtual simulation software to ensure the accuracy of the model; Step S33: Improve the model according to the results of simulation to optimize the assembly strategy.

5. The method for quickly establishing and collision solving of electromechanical pipelines based on prefabrication according to claim 1, characterized in that The specific implementation process of step S4 includes the following sub-steps: Step S41: Set detection rules based on design specifications to ensure that the pipeline model meets design requirements; Step S42: Use virtual detection tools to conduct collision detection on the assembled pipeline model and identify potential collision areas between pipelines; Step S43: Automatically generate a collision report, listing in detail all detected information; Step S44: Optimize and adjust the pipeline layout according to the detection results to eliminate or reduce potential collision risks and ensure the feasibility of the design.

6. The rapid establishment and collision resolution method of mechanical and electrical pipelines based on prefabrication according to claim 1, characterized in that The specific implementation process of step S5 includes the following sub-steps: Step S51: Generate a real-time feedback mechanism, combine with the monitoring system, and track the progress of on-site assembly; Step S52: Use data analysis technology to conduct real-time monitoring of each link of on-site assembly, promptly discover problems and record them; Step S53: Adjust the assembly strategy according to real-time feedback to ensure that on-site construction personnel can obtain guiding information in a timely manner, thereby improving assembly efficiency.

7. The rapid establishment and collision resolution method of electromechanical pipelines based on prefabrication according to claim 1, characterized in that The specific implementation process of step S6 includes the following sub-steps: Step S61: Use 3D scanning technology to perform real-time measurement on the assembled pipeline and obtain accurate geometric data; Step S62: Compare and analyze the scanning results with the design model to evaluate the consistency between the assembly quality and the design; Step S63: If deviations are found, record and analyze the reasons in a timely manner, and ensure the assembly accuracy by adjusting the process or modifying the design.

8. The method for quickly establishing and resolving collisions of electromechanical pipelines based on prefabrication according to claim 1, characterized in that The specific implementation process of step S7 includes the following sub-steps: Step S71: Set up an early warning mechanism based on the review results, and automatically trigger an alarm when potential problems are detected; Step S72: Classify and process the early warning information, and give priority to handling collision problems with greater impact; Step S73: Provide solutions to guide on-site personnel to make necessary adjustments and corrections to ensure the correct installation of the pipeline.

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