Building material distribution management system suitable for industrial production

Abstract

The invention relates to the technical field of building material distribution management, in particular to a building material distribution management system adapted to industrial production, which comprises a building material production distribution center, a side distribution unit, a distribution scheduling unit, a front-end distribution unit, a collaborative distribution unit and a management response unit. According to the method, distribution risk analysis is preliminarily carried out from the perspective of the production progress to reduce the influence of material production on distribution so as to ensure the timeliness of material distribution, and analysis is carried out from the perspective of the raw material distribution period based on an information progressive mode, so that processing stagnation caused by distribution delay is avoided, and the processing efficiency is improved. And meanwhile, the distribution period of the target building materials can be dynamically adjusted, analysis is carried out from two points of front-end raw material distribution and station collaborative distribution, and the current station material collaborative distribution can be adjusted, so that the station material distribution collaborative stability and reliability in the whole material production process are ensured.

Description

Technical Field

[0001] The present invention relates to the technical field of building material distribution management, and particularly to a building material distribution management system adapted to industrial production. Background Art

[0002] Prefabricated buildings are an important direction for the future development of the construction industry. Prefabricated buildings are a new type of building method in which various types of building components are prefabricated in a factory and then transported to the construction site for reliable connection and assembly. Compared with the existing cast-in-place structure buildings, prefabricated buildings have the advantages of large-scale production, fast construction speed, and low construction cost.

[0003] However, in the prior art, it is impossible to analyze the impact of material distribution on the production progress during the production process of building materials, resulting in unreasonable Internet of Things distribution management. Moreover, it is impossible to flexibly adjust the distribution cycle of front-end raw materials according to the production progress, which further increases the risk of building material production and distribution. At the same time, it is impossible to analyze the interference factors causing delays in building material production and distribution, resulting in a decrease in the reliability of building material production and distribution.

[0004] In view of the above technical defects, a solution is proposed herein. Summary of the Invention

[0005] The purpose of the present invention is to provide a building material distribution management system adapted to industrial production to solve the above-mentioned technical defects. The present invention initially conducts distribution risk analysis from the perspective of production progress to reduce the impact of material production on distribution and ensure the timeliness of material distribution. At the same time, based on the information progression method, it analyzes from the perspective of the raw material distribution cycle to avoid processing stagnation caused by distribution delays, and helps to dynamically adjust the distribution cycle of target building materials. Analyzing from two aspects of front-end raw material distribution and in-station collaborative distribution helps to adjust the current in-station material collaborative distribution to ensure the stability and reliability of in-station material distribution collaboration throughout the entire material production process.

[0006] The purpose of the present invention can be achieved through the following technical solutions: A building material distribution management system adapted to industrial production includes a building material production and distribution center, a side distribution unit, a distribution scheduling unit, a front-end distribution unit, a collaborative distribution unit, and a management response unit;

[0007] The building material production and distribution center is used to retrieve the production progress value of the target building material, send the production progress value to the side distribution unit for progress and distribution evaluation and feedback analysis, perform discrimination processing on the obtained unit progress index, and obtain a response delay signal or a progress stability signal. When a progress stability signal is generated, the distribution scheduling unit is used to perform distribution cycle scheduling analysis on the raw material distribution interval duration of the collected target building material, and obtain a turnover stability signal or a turnover risk signal;

[0008] The front-end distribution unit is used to perform front-end distribution interference analysis on the raw material distribution route of the collected target building material, perform discrimination processing on the number of qualified evaluation results obtained, and obtain a distribution stability signal or a distribution defect signal. The collaborative distribution unit is used to perform in-station material collaborative distribution adjustment analysis on the distribution performance information of the collected target building material, and obtain a collaborative qualification signal or a collaborative risk signal.

[0009] Preferably, the process of progress and distribution evaluation and feedback analysis is as follows:

[0010] Collect the production period of the target building material, set it as the time threshold, obtain the production progress value of the target building material within the time threshold, and perform discrimination processing on the production progress value: if the production progress value is less than the preset production progress value threshold, generate a processing signal; if the production progress value is greater than or equal to the preset production progress value threshold, generate a distribution signal.

[0011] Preferably, when a processing signal is generated, obtain the processed duration of the target building material, set the ratio between the production progress value and the processed duration as the unit progress index, and perform discrimination processing on the unit progress index: if the unit progress index is less than the preset unit progress index threshold, generate a delay signal; if the unit progress index is greater than or equal to the preset unit progress index threshold, generate a progress stability signal.

[0012] Preferably, the process of distribution cycle scheduling analysis is as follows:

[0013] Obtain the raw material distribution interval duration of the target building material within the time threshold, obtain the remaining amount of raw materials and the raw material processing consumption rate of the target building material within the raw material distribution interval duration, and obtain the available turnover duration of the target building material based on the remaining amount of raw materials and the raw material processing consumption rate;

[0014] At the same time, obtain the raw material distribution delay value of the target building material, where the raw material distribution delay value represents the proportion corresponding to the number of delayed distribution times in the total number of raw material distribution times of the target building material, and perform discrimination processing on the available turnover duration and the raw material distribution delay value to obtain a turnover stability signal or a turnover risk signal.

[0015] Preferably, the process of front-end distribution interference analysis is as follows:

[0016] Obtain the raw material distribution route of the target building materials within the time threshold, obtain the raw material distribution duration and the distribution distance based on the raw material distribution route, obtain the raw material distribution speed based on the raw material distribution duration and the distribution distance, and perform discrimination processing on the raw material distribution speed to obtain a speed delay signal or a normal signal.

[0017] Preferably, when a speed delay signal is generated, obtain the distribution status information of the raw material distribution equipment. The distribution status information includes the distribution failure rate and the energy consumption value per unit time, and perform discrimination processing on the distribution status information of the raw material distribution equipment to obtain the evaluation result of the distribution status information of the raw material distribution equipment. The evaluation result includes qualified and unqualified. Obtain the number corresponding to the evaluation result of qualified for the distribution status information, and perform discrimination processing on the number corresponding to the evaluation result of qualified:

[0018] If the number corresponding to the evaluation result of qualified is equal to the number of parameters in the distribution status information, generate a distribution stability signal; if the number corresponding to the evaluation result of qualified is not equal to the number of parameters in the distribution status information, generate a distribution defect signal.

[0019] Preferably, the process of collaborative distribution adjustment analysis for station materials is as follows: Obtain the distribution performance information of the target building materials within the time threshold. The distribution performance information includes the no-load duration of the station and the distribution delay risk index. Compare and analyze the no-load duration of the station and the distribution delay risk index. If the no-load duration of the station is less than the preset no-load duration threshold of the station and the distribution delay risk index is less than the preset distribution delay risk index threshold, generate a collaborative qualification signal. If the no-load duration of the station is greater than or equal to the preset no-load duration threshold of the station, or the distribution delay risk index is greater than or equal to the preset distribution delay risk index threshold, generate a collaborative risk signal.

[0020] Preferably, the no-load duration of the station represents the sum of the parts of the processing waiting duration of each station that exceed the preset processing waiting duration threshold. The processing waiting duration represents the duration between the end of the material processing at the station and the completion of the next distribution from the previous station; the distribution delay risk index represents the total number of distribution delays between stations.

[0021] The beneficial effects of the present invention are as follows:

[0022] (1) The present invention initially conducts a distribution risk analysis from the perspective of production progress to understand whether the current production progress of materials is normal, so as to distribute the processed materials that meet the distribution requirements. At the same time, it deeply analyzes whether the production progress is normal, so as to manage the production of target building materials based on the feedback information, reduce the impact of material production on distribution, ensure the timeliness of material distribution, and at the same time analyze from the perspective of the raw material distribution cycle based on the information progression method, so as to adjust the distribution cycle of target building materials according to the text feedback situation, ensure the continuity of the production of target building materials, avoid processing stagnation caused by distribution delays, and at the same time help dynamically adjust the distribution cycle of target building materials;

[0023] (2) The present invention analyzes from two aspects: front-end raw material distribution and in-station collaborative distribution. On the one hand, it understands whether the production delay of target building materials is caused by abnormal front-end raw material distribution speed, and analyzes the abnormal factors of raw material distribution speed, so as to conduct targeted management of distribution equipment to ensure the production stability of target building materials. On the other hand, it helps to adjust the current in-station material collaborative distribution to ensure the stability and reliability of in-station material distribution collaboration during the entire material production process. Brief Description of the Drawings

[0024] The present invention will be further described below in conjunction with the drawings;

[0025] Figure 1 is the system flow block diagram of the present invention;

[0026] Figure 2 is the local analysis reference diagram of the present invention. Detailed Embodiments

[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the scope of protection of the present invention.

[0028] Referring to "embodiment" herein means that the specific features, structures or characteristics described in conjunction with the embodiment may be included in at least one embodiment of the present invention. The phrase appears in various positions in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment mutually exclusive with other embodiments. Those skilled in the art explicitly and implicitly understand that the embodiments described herein may be combined with other embodiments;

[0029] Embodiment 1:

[0030] Please refer to Figures 1 to 2As shown in the figure, the present invention is a building material distribution management system adapted to industrial production, including a building material production and distribution center, a side distribution unit, a distribution scheduling unit, a front-end distribution unit, a collaborative distribution unit, and a management response unit. The building material production and distribution center is unidirectionally connected to both the side distribution unit and the management response unit. The side distribution unit is unidirectionally connected to the distribution scheduling unit. The distribution scheduling unit is unidirectionally connected to both the front-end distribution unit and the collaborative distribution unit. Both the front-end distribution unit and the collaborative distribution unit are unidirectionally connected to the building material production and distribution center;

[0031] The building material production and distribution center is used to retrieve the production progress value of the target building material, send the production progress value to the side distribution unit for progress and distribution evaluation feedback analysis, so as to manage the processing of the target building material according to the text feedback situation, reduce the impact of material production on distribution, and ensure the timeliness of material distribution. The specific progress and distribution evaluation feedback analysis process is as follows:

[0032] Collect the production period of the target building material and set it as the time threshold. Obtain the production progress value of the target building material within the time threshold and perform discrimination processing on the production progress value:

[0033] If the production progress value is less than the preset production progress value threshold, a processing signal is generated, and the management response unit is used to respond to the processing signal and continue to produce and process the target building material;

[0034] If the production progress value is greater than or equal to the preset production progress value threshold, a distribution signal is generated, and the management response unit is used to respond to the distribution signal and distribute the processed materials;

[0035] When a processing signal is generated, obtain the processed duration of the target building material, set the ratio between the production progress value and the processed duration as the unit progress index, and perform discrimination processing on the unit progress index:

[0036] If the unit progress index is less than the preset unit progress index threshold, a delay signal is generated;

[0037] If the unit progress index is greater than or equal to the preset unit progress index threshold, a progress stability signal is generated. The management response unit is used to respond to the delay signal or the progress stability signal and immediately display the preset warning text corresponding to the delay signal or the progress stability signal, so as to manage the processing of the target building material according to the text feedback situation, reduce the impact of material production on distribution, and ensure the timeliness of material distribution;

[0038] When a production progress stable signal is generated, the distribution scheduling unit is used to conduct a distribution cycle scheduling analysis on the raw material distribution interval duration of the collected target building materials, so as to adjust the distribution cycle of the target building materials according to the text feedback situation, ensure the production continuity of the target building materials, avoid processing stagnation caused by distribution delays, and at the same time help dynamically adjust the distribution cycle of the target building materials. The specific distribution cycle scheduling analysis process is as follows:

[0039] Obtain the raw material distribution interval duration of the target building materials within the time threshold, obtain the remaining amount of raw materials and the raw material processing consumption rate of the target building materials within the raw material distribution interval duration, and obtain the available turnover duration of the target building materials based on the remaining amount of raw materials and the raw material processing consumption rate;

[0040] At the same time, obtain the raw material distribution delay value of the target building materials. The raw material distribution delay value represents the proportion corresponding to the number of delayed distribution times in the total number of raw material distributions of the target building materials. It should be noted that the larger the value of the raw material distribution delay value, the higher the demand for shortening the raw material distribution cycle;

[0041] And conduct discriminant processing on the available turnover duration and the raw material distribution delay value. If the available turnover duration is greater than or equal to the preset available turnover duration threshold and the raw material distribution delay value is less than or equal to the preset raw material distribution delay value threshold, a turnover stable signal is generated. If the available turnover duration is less than the preset available turnover duration threshold or the raw material distribution delay value is greater than the preset raw material distribution delay value threshold, a turnover risk signal is generated. The management response unit is used for the turnover stable signal or the turnover risk signal, and immediately displays the preset warning text corresponding to the turnover stable signal or the turnover risk signal. The preset warning text corresponding to the turnover stable signal is "Normal distribution", and the preset warning text corresponding to the turnover risk signal is "Cycle shortening", so as to adjust the distribution cycle of the target building materials according to the text feedback situation, ensure the production continuity of the target building materials, avoid processing stagnation caused by distribution delays, and at the same time help dynamically adjust the distribution cycle of the target building materials;

[0042] Among them, the available turnover duration is obtained by dividing the remaining amount of raw materials by the raw material processing consumption rate.

[0043] Embodiment 2:

[0044] When a delay signal is generated, the front-end distribution unit is used to conduct a front-end distribution interference analysis on the raw material distribution route of the collected target building materials, so as to intuitively understand whether the production delay of the target building materials is caused by abnormal raw material distribution speed, and at the same time deeply understand whether the abnormal raw material distribution speed is caused by abnormal distribution equipment, so as to conduct targeted management to ensure the production stability of the target building materials. The specific front-end distribution interference analysis process is as follows:

[0045] Obtain the raw material distribution route of the target building materials within the time threshold, obtain the raw material distribution duration and distribution distance based on the raw material distribution route, obtain the raw material distribution speed based on the raw material distribution duration and distribution distance, and perform discrimination processing on the raw material distribution speed:

[0046] If the raw material distribution speed is less than the preset raw material distribution speed threshold, a speed delay signal is generated;

[0047] If the raw material distribution speed is greater than or equal to the preset raw material distribution speed threshold, a normal signal is generated;

[0048] When a speed delay signal is generated, obtain the distribution status information of the raw material distribution equipment. The distribution status information includes distribution failure rate, energy consumption value per unit time, etc., and perform discrimination processing on the distribution status information of the raw material distribution equipment to obtain the evaluation result of the distribution status information of the raw material distribution equipment. The evaluation result includes qualified and unqualified. Obtain the number corresponding to the evaluation result of qualified for the distribution status information, and perform discrimination processing on the number corresponding to the evaluation result of qualified:

[0049] If the number corresponding to the evaluation result of qualified is equal to the number of parameters in the distribution status information, a distribution stability signal is generated;

[0050] If the number corresponding to the evaluation result of qualified is not equal to the number of parameters in the distribution status information, a distribution defect signal is generated. The management response unit is used for the distribution stability signal or the distribution defect signal, and immediately displays the preset warning text corresponding to the distribution stability signal or the distribution defect signal. That is, the preset warning text corresponding to the distribution stability signal is "stable", and the preset warning text corresponding to the distribution defect signal is "defect", so as to intuitively understand whether the production delay of the target building materials is caused by abnormal raw material distribution speed, and at the same time deeply understand whether the abnormal raw material distribution speed is caused by abnormal distribution equipment, so as to carry out targeted management to ensure the production stability of the target building materials;

[0051] The discrimination processing process of the distribution status information: Compare and analyze the parameters in the distribution status information with the preset thresholds one by one. For example, if the distribution failure rate is less than the preset distribution failure rate threshold, it is judged as qualified; if the distribution failure rate is greater than or equal to the preset distribution failure rate threshold, it is judged as unqualified. If the energy consumption value per unit time belongs to the preset energy consumption value range per unit time, it is judged as qualified; if the energy consumption value per unit time does not belong to the preset energy consumption value range per unit time, it is judged as unqualified, and so on;

[0052] When a delay signal is generated, the collaborative distribution unit is used to perform in-station material collaborative distribution adjustment analysis on the distribution performance information of the target building materials collected, so as to adjust the current in-station material collaborative distribution according to the text feedback, so as to ensure the stability and reliability of the in-station material distribution collaboration in the whole material production process. The specific in-station material collaborative distribution adjustment analysis process is as follows:

[0053] Obtain the distribution performance information of the target building materials within the time threshold. The distribution performance information includes the in-station idle time and the distribution delay risk index. Compare and analyze the in-station idle time and the distribution delay risk index. If the in-station idle time is less than the preset in-station idle time threshold and the distribution delay risk index is less than the preset distribution delay risk index threshold, a collaborative qualification signal is generated. If the in-station idle time is greater than or equal to the preset in-station idle time threshold, or the distribution delay risk index is greater than or equal to the preset distribution delay risk index threshold, a collaborative risk signal is generated. The management response unit is used for the collaborative qualification signal or the collaborative risk signal, and immediately displays the preset warning text corresponding to the collaborative qualification signal or the collaborative risk signal, that is, the preset warning text corresponding to the collaborative qualification signal is "Collaboration is stable", and the preset warning text corresponding to the collaborative risk signal is "Collaboration risk", so as to adjust the current in-station material collaborative distribution according to the text feedback, so as to ensure the stability and reliability of the in-station material distribution collaboration in the whole material production process;

[0054] Among them, the in-station idle time represents the sum of the parts of the processing waiting time of each station that exceed the preset processing waiting time threshold. The processing waiting time represents the time between the end of the material processing at the station and the completion of the next distribution at the previous station. It should be noted that the in-station idle time is an influencing parameter reflecting the collaborative production efficiency between stations;

[0055] The distribution delay risk index represents the total number of distribution delays between stations;

[0056] To sum up, the present invention initially conducts distribution risk analysis from the perspective of production progress to understand whether the current material production progress is normal, so as to distribute the processed materials that meet the distribution requirements. At the same time, it deeply analyzes whether the production progress is normal, so as to manage the production of the target building materials according to the feedback information, so as to reduce the impact of material production on distribution, so as to ensure the timeliness of material distribution. At the same time, it analyzes from the perspective of the raw material distribution cycle based on the information progression method, so as to adjust the distribution cycle of the target building materials according to the text feedback, so as to ensure the continuity of the production of the target building materials, avoid processing stagnation caused by distribution delays, and at the same time help to dynamically adjust the distribution cycle of the target building materials;

[0057] From the two aspects of front-end raw material distribution and in-station collaborative distribution for analysis, on the one hand, it is understood whether the production delay of the target building materials is caused by the abnormal speed of front-end raw material distribution, and along with the analysis of the abnormal factors of raw material distribution speed, so as to conduct targeted management of the distribution equipment to ensure the production stability of the target building materials. On the other hand, it helps to adjust the current in-station material collaborative distribution to ensure the stability and reliability of in-station material distribution collaboration during the entire material production process.

[0058] The setting of the threshold value is for the convenience of comparison. Regarding the size of the threshold value, it depends on the amount of sample data and the base quantity set by those skilled in the art for each group of sample data; as long as it does not affect the proportional relationship between the parameter and the quantified value.

[0059] The above is only the preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered within the protection scope of the present invention.

Claims

1. A building material distribution management system adapted to industrial production, characterized in that It includes a building material production and distribution center, a side distribution unit, a distribution scheduling unit, a front-end distribution unit, a collaborative distribution unit, and a management response unit; The building material production and distribution center is used to retrieve the production progress value of the target building material, send the production progress value to the side distribution unit for progress and distribution evaluation feedback analysis, perform discriminant processing on the obtained unit progress index to obtain a response delay signal or a progress stability signal. When a progress stability signal is generated, the distribution scheduling unit is used to perform distribution cycle scheduling analysis on the raw material distribution interval duration of the target building material collected, and obtain a turnover stability signal or a turnover risk signal; The front-end distribution unit is used to perform front-end distribution interference analysis on the raw material distribution route of the target building material collected, perform discriminant processing on the number of qualified evaluation results obtained, and obtain a distribution stability signal or a distribution defect signal. The collaborative distribution unit is used to perform in-station material collaborative distribution adjustment analysis on the distribution performance information of the target building material collected, and obtain a collaborative qualification signal or a collaborative risk signal.

2. The building material distribution management system adapted to industrial production according to claim 1, characterized in that, The process of the progress and distribution evaluation feedback analysis is as follows: Collect the production period of the target building material and set it as the time threshold. Obtain the production progress value of the target building material within the time threshold, and perform discriminant processing on the production progress value: if the production progress value is less than the preset production progress value threshold, generate a processing signal; if the production progress value is greater than or equal to the preset production progress value threshold, generate a distribution signal.

3. The building material distribution management system adapted to industrial production according to claim 2, wherein When a processing signal is generated, obtain the processed duration of the target building material, and set the ratio between the production progress value and the processed duration as the unit progress index, and perform discriminant processing on the unit progress index: if the unit progress index is less than the preset unit progress index threshold, generate a delay signal; if the unit progress index is greater than or equal to the preset unit progress index threshold, generate a progress stability signal.

4. An industrialized production-adapted building material distribution management system according to claim 1, characterized in that The process of the distribution cycle scheduling analysis is as follows: Obtain the raw material distribution interval duration of the target building material within the time threshold, obtain the remaining amount of raw materials and the raw material processing consumption rate of the target building material within the raw material distribution interval duration, and obtain the available turnover duration of the target building material based on the remaining amount of raw materials and the raw material processing consumption rate; At the same time, obtain the raw material distribution delay value of the target building material, where the raw material distribution delay value represents the proportion corresponding to the number of delayed distribution times in the total number of raw material distribution times of the target building material, and perform discriminant processing on the available turnover duration and the raw material distribution delay value to obtain a turnover stability signal or a turnover risk signal.

5. A building material distribution management system adapted to industrial production according to claim 1, characterized in that, The process of the front-end distribution interference analysis is as follows: Obtain the raw material distribution route of the target building material within the time threshold, obtain the raw material distribution duration and the distribution distance based on the raw material distribution route, obtain the raw material distribution speed based on the raw material distribution duration and the distribution distance, and perform discriminant processing on the raw material distribution speed to obtain a speed delay signal or a normal signal.

6. The building material distribution management system adapted to industrial production according to claim 5, wherein, When a production speed delay signal is generated, the distribution status information of the raw material distribution equipment is obtained. The distribution status information includes the distribution failure rate and the energy consumption value per unit time, and the distribution status information of the raw material distribution equipment is judged and processed to obtain the evaluation result of the distribution status information of the raw material distribution equipment. The evaluation result includes qualified and unqualified. The number corresponding to the evaluation result of qualified distribution status information is obtained, and the number corresponding to the evaluation result of qualified is judged and processed: If the number corresponding to the evaluation result of qualified is equal to the number of parameters in the distribution status information, a distribution stability signal is generated; if the number corresponding to the evaluation result of qualified is not equal to the number of parameters in the distribution status information, a distribution defect signal is generated.

7. An adaptor for an industrialized production building material distribution management system according to claim 1, characterized in that, The analysis process of the collaborative distribution adjustment of the station materials is as follows: the distribution performance information of the target building materials within the time threshold is obtained. The distribution performance information includes the no-load duration of the station and the distribution delay risk index. The no-load duration of the station and the distribution delay risk index are compared and analyzed. If the no-load duration of the station is less than the preset no-load duration threshold of the station and the distribution delay risk index is less than the preset distribution delay risk index threshold, a collaborative qualified signal is generated. If the no-load duration of the station is greater than or equal to the preset no-load duration threshold of the station, or the distribution delay risk index is greater than or equal to the preset distribution delay risk index threshold, a collaborative risk signal is generated.

8. An on-site material distribution management system adapted to industrial production according to claim 7, characterized in that The no-load duration of the station represents the sum of the parts of the processing waiting durations of each station that exceed the preset processing waiting duration threshold. The processing waiting duration represents the duration between the end of the material processing at the station and the completion of the next distribution from the previous station; the distribution delay risk index represents the total number of distribution delays between stations.

Images