Workshop field circular element metallized film winding tension device and method
By designing the workshop field circular element metallized film winding tension device, using motor drive screws and ring gear to adjust tension, and equipped with cleaning and disassembly and assembly mechanisms, the problem of inability to calibrate or calibrate tension in the workshop in the prior art is solved, and the effect of adapting to different production needs and improving processing quality is achieved.
Patent Information
- Application Number
- CN202510495575.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-19
- Publication Date
- 2025-07-11
AI Technical Summary
The existing winding tension device cannot be calibrated or calibrated on site in the workshop, resulting in the inability to adapt to the tension required for metallized films of different production requirements, affecting the processing quality.
A workshop field circular element metallized film winding tension device is designed, including a tension adjustment mechanism, cleaning mechanism, disassembly and assembly mechanism and positioning mechanism. The screw and ring gear drive the winding roller to adjust the tension, and is equipped with a calibrator for real-time calibration, combining the cleaning mechanism and disassembly and assembly mechanism to ensure the cleaning and maintenance of the device.
The tension calibration and calibration on site in the workshop is realized, adapted to different production needs, avoided dust accumulation and device shaking, and ensured the processing quality and stability of the metallized film.
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Figure CN120299920A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circular component metallized film processing, and in particular to a winding tension device and method for circular component metallized film on-site in a workshop. Background Art
[0002] High-performance film capacitors are widely used in fields such as flexible DC transmission projects, rail transit, new energy vehicles, medical treatment equipment, and electromagnetic pulse weapons. Among them, DC-link capacitors (dry-type DC support capacitors) are even more important equipment in flexible DC transmission projects and are extremely critical devices in the converter valve. Due to reasons such as limited space in the converter valve hall, DC-link capacitors are dry-type metallized film capacitors, and the internal core is composed of several circular components. The circular components are wound by polypropylene film (hereinafter referred to as metallized film) with surface metallization. The thickness of the insulating dielectric layer of the metallized film is generally 6-12 microns, and the thickness of the zinc-aluminum layer evaporated on the surface is generally several nanometers. This process enables the metallized film to have excellent "self-healing performance". The "self-healing performance" refers to the ability of the zinc-aluminum layer at the breakdown position to quickly evaporate under the action of a short-term discharge current when the insulating dielectric breaks down, and the breakdown position recovers insulation, so as to isolate the damaged area of the dielectric and allow the other intact dielectric parts to continue to work normally. The "self-healing performance" is the most critical index of the metallized film capacitor, and directly determines the operation safety and service life of the DC-link capacitor. The pressure between the film layers of the circular component is one of the key factors affecting the "self-healing performance", and the pressure between the film layers is determined by the winding tension of the circular component metallized film. Therefore, the accurate control of the metallized film winding tension is one of the key process points in the production of DC-link capacitors. The circular components are wound by a capacitor winding machine. Currently, the known winding tension of the metallized film is preset by the winding machine manufacturer before leaving the factory, and the capacitor manufacturer inputs the winding tension on the touch screen of the winding machine.
[0003] According to the patent published on the Chinese Patent Network, the patent name is: An Automatic Winding Device for Metallized Films, and the patent application number is: 202021699785.3. It includes a base, on the top of which a base frame is fixedly connected. An inlet roller is installed on the left side of the base frame, and a metallized film is installed inside the inlet roller. A support column is fixedly connected to the top of the base and is located on the right side of the inlet roller. On both the left and right sides of the top of the support column, connecting blocks b are fixedly connected. A support rod is fixedly connected to the top of the base and is located on the right side of the support column. A film-wrapping roller is fixedly installed at the top of the support rod, and a metallized film is installed on the surface of the film-wrapping roller; the automatic winding device of the present invention has a structure for maintaining tension during winding, so that the metallized film can be wound while maintaining tension and the winding effect and quality can be better. At the same time, the automatic winding device has a structure for cleaning ash, so that the wound metallized film can be kept clean to a certain extent; while the above-mentioned winding tension device can only rely entirely on the tension preset program of the winding machine manufacturer and cannot change the tension according to the lack of "calibration" or "calibration" on the workshop site, which leads to the inability to adapt to the tension required by metallized films with different production requirements and affects its processing quality.
[0004] Therefore, it is necessary to design and transform the winding tension device to effectively prevent the phenomenon that it cannot adjust the tension on the workshop site. Summary of the Invention
[0005] To solve the problems raised in the above background technology, the purpose of the present invention is to provide a winding tension device and method for circular component metallized films on the workshop site, which has the advantage of being able to calibrate or calibrate the tension on the workshop site, and solves the problem of being unable to adjust the tension on the workshop site.
[0006] To achieve the above purpose, the present invention provides the following technical solution: A winding tension device and method for circular component metallized films on the workshop site, including a base;
[0007] A back frame assembly fixedly connected to the top of the base;
[0008] A winding roller movably connected to the front of the back frame assembly through a bearing;
[0009] A transmission assembly fixedly connected to the front side of the top of the base;
[0010] An electric control assembly fixedly connected to the right side of the back frame assembly;
[0011] A tension adjustment mechanism is fixedly connected to the left side of the back frame assembly. The tension adjustment mechanism includes a machine base, a motor is fixedly connected to the top of the machine base, a screw rod is fixedly connected to the output end of the motor, a screw block is threadedly connected to the surface of the screw rod, special-shaped plates one are fixedly connected to the front and back of the screw block, a connecting plate one is fixedly connected to the side of the special-shaped plate one away from the screw block, a connecting plate two is fixedly connected to the front of the connecting plate one, a lower rod is fixedly connected to the bottom of the connecting plate two, a convex rod is fixedly connected to the inner side of the lower rod, the inner side of the convex rod is fixedly connected to a winding roller, the back of the winding roller is slidably connected to the back frame assembly, and a calibrator is fixedly connected to the front side of the left side of the electronic control assembly.
[0012] Preferably, a cleaning mechanism is sleeved on the bottom of the surface of the screw rod. The cleaning mechanism includes a toothed ring, a toothed plate is arranged on the right side of the toothed ring, a sliding plate is slidably connected to the back of the toothed plate, the right side of the sliding plate is slidably connected to the back frame assembly, a special-shaped plate two is fixedly connected to the front of the toothed plate, a cleaning plate is slidably connected to the bottom of the front of the special-shaped plate two, a brush pad is arranged at the bottom of the cleaning plate, and the bottom of the brush pad contacts the transmission assembly.
[0013] Preferably, disassembly and assembly mechanisms are slidably connected to the front and back of the outer side of the top of the cleaning plate. The disassembly and assembly mechanisms include two moving plates, springs one are fixedly connected to both sides of the inner side of the moving plates, concave plates are fixedly connected to the outer sides of the moving plates, the sides of the concave plates away from the moving plates are attached to the brush pad, L-shaped baffles are arranged on both sides of the outer sides of the moving plates, and the bottoms of the L-shaped baffles are slidably connected to the cleaning plate.
[0014] Preferably, a positioning mechanism is fixedly connected to the right side of the toothed plate. The positioning mechanism includes a convex block, a fixing plate is fixedly connected to the front side of the left side of the back frame assembly, a guiding column is fixedly connected to the top of the fixing plate, a spring two is sleeved on the surface of the guiding column, the bottom of the spring two is fixedly connected to the fixing plate, a buffer plate is fixedly connected to the top of the spring two, resisting rods are fixedly connected to the front and back of the top of the buffer plate, and the tops of the resisting rods penetrate into the inside of the convex block.
[0015] Preferably, inclined blocks are fixedly connected to the front and back of the motor, and the right sides of the inclined blocks are fixedly connected to the back frame assembly.
[0016] Preferably, a sliding groove is formed in the front of the sliding plate, and the back of the toothed plate is slidably connected inside the sliding groove.
[0017] Preferably, strip grooves are formed in the front and back of the outer side of the top of the cleaning plate, and the bottoms of the L-shaped baffles are slidably connected inside the strip grooves.
[0018] As a preferred usage method of the present invention, it includes the following steps:
[0019] S1: First, when the operator needs to adjust the tension, the motor is started. The output end of the motor drives the screw to rotate. The screw drives the nut block to move upward. The nut block drives the first special-shaped plate to move upward. The first special-shaped plate drives the first connecting plate to move upward. The first connecting plate drives the second connecting plate to move upward. The second connecting plate drives the lower rod to move upward. The lower rod drives the convex rod and the winding roller to move upward, so as to adjust the tension of the winding roller. After the adjusted tension is transmitted to the calibrator through the data connection line, it is then compared with the standard tension value pre-set in the calibrator to ensure that the error is within the allowable range, so as to achieve the effect of calibrating or adjusting the tension on-site in the workshop.
[0020] S2: Then, while the screw is rotating, the gear ring will also rotate accordingly. The gear ring drives the toothed plate to move forward. The toothed plate drives the second special-shaped plate to move forward. The second special-shaped plate drives the cleaning plate and the brush pad to move forward, so that the brush pad sweeps the dust on the top of the transmission component, so as to achieve the effect of cleaning the transmission component.
[0021] S3: When the brush pad needs to be replaced, the L-shaped baffle is pulled outward, so that the L-shaped baffle is separated from the moving plate. Then, after the moving plate is no longer blocked by the L-shaped baffle, the first spring will rebound. The first spring drives the moving plate and the concave plate to move outward, so that the concave plate is separated from the brush pad. Then the brush pad is removed and replaced. Then the concave plate and the brush pad are limited, so as to achieve the effect of disassembling and replacing the brush pad.
[0022] S4: When the toothed plate does not need to move, the resilience of the second spring drives the buffer plate to move upward. The buffer plate drives the abutting rod to move upward, so that the abutting rod abuts tightly inside the convex block, achieving the effect of limiting the toothed plate.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0024] 1. The winding tension device of the present invention changes the traditional phenomenon that the tension cannot be changed according to the lack of "calibration" or "adjustment" on-site in the workshop. By using the convex rod to drive the winding roller to move upward, it can adapt to the tension required by metallized films with different production requirements without affecting their processing quality.
[0025] 2. Through the setting of the cleaning mechanism, the present invention can clean the top of the transmission component to avoid the phenomenon of dust accumulation.
[0026] 3. Through the setting of the disassembly and assembly mechanism, the present invention can easily disassemble the brush pad to avoid the phenomenon that the brush pad is contaminated with a lot of dust after excessive wiping, which affects the next use.
[0027] 4. Through the arrangement of the positioning mechanism, the present invention can position the toothed plate when it does not need to move, avoiding the phenomenon of shaking and instability.
[0028] 5. Through the arrangement of the inclined block, the present invention can make the motor operate more stably, avoiding the phenomenon of falling.
[0029] 6. Through the arrangement of the sliding groove, the present invention can make the toothed plate slide more smoothly inside the sliding plate, reducing the friction between the toothed plate and the sliding plate and extending the service life of the toothed plate.
[0030] 7. Through the arrangement of the strip groove, the present invention can make the L-shaped baffle move more stably, preventing the phenomenon of deviation. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic structural diagram of the present invention;
[0032] Figure 2 It is a structural diagram of the tension adjusting mechanism, cleaning mechanism, disassembly and assembly mechanism and positioning mechanism of the present invention;
[0033] Figure 3 It is the structure of the present invention Figure 2 The enlarged structural diagram at A in the figure;
[0034] Figure 4 It is the structure of the present invention Figure 2 The enlarged structural diagram at B in the figure;
[0035] Figure 5 It is a side view of the structure of the present invention;
[0036] Figure 6 It is a bottom view of the partial structure of the present invention;
[0037] Figure 7 It is a perspective view of the partial structure of the present invention.
[0038] In the figure: 1. Base; 2. Back frame assembly; 3. Winding roller; 4. Transmission assembly; 5. Electric control assembly; 6. Tension adjusting mechanism; 7. Machine base; 8. Motor; 9. Screw; 10. Screw block; 11. Special-shaped plate one; 12. Connecting plate one; 13. Connecting plate two; 14. Lower rod; 15. Convex rod; 16. Cleaning mechanism; 17. Toothed ring; 18. Toothed plate; 19. Sliding plate; 20. Special-shaped plate two; 21. Cleaning plate; 22. Brush pad; 23. Disassembly and assembly mechanism; 24. Moving plate; 25. Spring one; 26. Concave plate; 27. L-shaped baffle; 28. Positioning mechanism; 29. Convex block; 30. Fixed plate; 31. Guide post; 32. Spring two; 33. Buffer plate; 34. Resistance rod; 35. Inclined block; 36. Sliding groove; 37. Strip groove; 38. Calibrator. DETAILED DESCRIPTION OF THE INVENTION
[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] like Figures 1 to 7 As shown, the present invention provides a workshop on-site round element metallized film winding tension device and method, comprising a base 1;
[0041] A back frame assembly 2 fixedly connected to the top of the base 1;
[0042] A winding roller 3 movably connected to the front side of the back frame assembly 2 via a bearing;
[0043] A transmission assembly 4 fixedly connected to the top front side of the base 1;
[0044] An electric control component 5 fixedly connected to the right side of the back frame component 2;
[0045] The left side of the back frame assembly 2 is fixedly connected with a tension adjustment mechanism 6, the tension adjustment mechanism 6 includes a machine base 7, the top of the machine base 7 is fixedly connected with a motor 8, the output end of the motor 8 is fixedly connected with a screw rod 9, the surface of the screw rod 9 is threadedly connected with a screw block 10, the front and back sides of the screw block 10 are fixedly connected with a special-shaped plate 11, the side of the special-shaped plate 11 away from the screw block 10 is fixedly connected with a connecting plate 12, the front side of the connecting plate 12 is fixedly connected with a connecting plate 2 13, the bottom of the connecting plate 2 13 is fixedly connected with a lower rod 14, the inner side of the lower rod 14 is fixedly connected with a convex rod 15, the inner side of the convex rod 15 is fixedly connected to the winding roller 3, the back side of the winding roller 3 is slidably connected to the back frame assembly 2, and the front side of the left side of the electronic control assembly 5 is fixedly connected with a calibrator 38.
[0046] refer to Figure 1 , Figure 2 and Figure 6 A cleaning mechanism 16 is sleeved on the bottom of the surface of the screw rod 9, and the cleaning mechanism 16 includes a gear ring 17. A tooth plate 18 is provided on the right side of the gear ring 17. A slide plate 19 is slidably connected to the back of the tooth plate 18. The right side of the slide plate 19 is slidably connected to the back frame assembly 2. A special-shaped plate 20 is fixedly connected to the front of the tooth plate 18. A cleaning plate 21 is slidably connected to the bottom of the front of the special-shaped plate 20. A brush pad 22 is provided at the bottom of the cleaning plate 21, and the bottom of the brush pad 22 contacts the transmission assembly 4.
[0047] As a technical optimization solution of the present invention, by setting the cleaning mechanism 16, the top of the transmission component 4 can be cleaned to avoid dust accumulation.
[0048] refer toFigure 1 and Figure 4 On the front side and the rear side of the outer side of the top of the cleaning plate 21, disassembly and assembly mechanisms 23 are slidably connected. The disassembly and assembly mechanism 23 includes two moving plates 24. On both sides of the inner side of the moving plate 24, a first spring 25 is fixedly connected. On the outer side of the moving plate 24, a concave plate 26 is fixedly connected. The side of the concave plate 26 away from the moving plate 24 is in contact with the brush pad 22. On both sides of the outer side of the moving plate 24, L-shaped baffles 27 are provided. The bottom of the L-shaped baffle 27 is slidably connected to the cleaning plate 21.
[0049] As a technical optimization scheme of the present invention, through the setting of the disassembly and assembly mechanism 23, the brush pad 22 can be disassembled conveniently, avoiding the phenomenon that a lot of dust is contaminated after excessive wiping, which affects the next use.
[0050] Reference Figure 1 and Figure 3 Refer to and , on the right side of the toothed plate 18, a positioning mechanism 28 is fixedly connected. The positioning mechanism 28 includes a convex block 29. On the front side of the left side of the back frame assembly 2, a fixing plate 30 is fixedly connected. On the top of the fixing plate 30, a guiding column 31 is fixedly connected. The surface of the guiding column 31 is sleeved with a second spring 32. The bottom of the second spring 32 is fixedly connected to the fixing plate 30. The top of the second spring 32 is fixedly connected to a buffer plate 33. On the front side and the rear side of the top of the buffer plate 33, a resisting rod 34 is fixedly connected. The top of the resisting rod 34 penetrates into the inside of the convex block 29.
[0051] As a technical optimization scheme of the present invention, through the setting of the positioning mechanism 28, the toothed plate 18 can be positioned when it does not need to move, avoiding the phenomenon of shaking and instability.
[0052] Reference Figure 2 Refer to , on the front and back of the motor 8, inclined blocks 35 are fixedly connected. The right side of the inclined block 35 is fixedly connected to the back frame assembly 2.
[0053] As a technical optimization scheme of the present invention, through the setting of the inclined block 35, the motor 8 can operate more stably, avoiding the phenomenon of falling.
[0054] Reference Figure 2 Refer to , on the front surface of the sliding plate 19, a sliding groove 36 is opened. The back surface of the toothed plate 18 is slidably connected inside the sliding groove 36.
[0055] As a technical optimization scheme of the present invention, through the setting of the sliding groove 36, the toothed plate 18 can slide more smoothly inside the sliding plate 19, reducing the friction between the toothed plate 18 and the sliding plate 19 and extending the service life of the toothed plate 18.
[0056] Reference Figure 4, strip grooves 37 are provided on both the front side and the rear side of the outer side of the top of the cleaning plate 21, and the bottom of the L-shaped baffle 27 is slidably connected inside the strip groove 37.
[0057] As a technical optimization scheme of the present invention, through the setting of the strip groove 37, the L-shaped baffle 27 can move more stably, preventing the phenomenon of deviation.
[0058] S1: First, when the operator needs to adjust the tension, the motor 8 is started. The output end of the motor 8 drives the screw rod 9 to rotate. The screw rod 9 drives the nut block 10 to move upward. The nut block 10 drives the first special-shaped plate 11 to move upward. The first special-shaped plate 11 drives the first connecting plate 12 to move upward. The first connecting plate 12 drives the second connecting plate 13 to move upward. The second connecting plate 13 drives the lower rod 14 to move upward. The lower rod 14 drives the convex rod 15 and the winding roller 3 to move upward, so that the tension of the winding roller 3 is adjusted. When the adjusted rear tension transmits data to the calibrator 38 through the data connection line, and then compares it with the standard tension value set in advance in the calibrator 38 to ensure that the error is within the allowable range, so as to achieve the effect of calibrating or calibrating the tension on the workshop site;
[0059] S2: Then, while the screw rod 9 is rotating, the gear ring 17 will also rotate accordingly. The gear ring 17 drives the gear plate 18 to move forward. The gear plate 18 drives the second special-shaped plate 20 to move forward. The second special-shaped plate 20 drives the cleaning plate 21 and the brush pad 22 to move forward, so that the brush pad 22 sweeps the dust on the top of the transmission component 4, so as to achieve the effect of cleaning the transmission component 4;
[0060] S3: When the brush pad 22 needs to be replaced, the L-shaped baffle 27 is pulled outward, so that the L-shaped baffle 27 is separated from the moving plate 24. Then, after the moving plate 24 is no longer blocked by the L-shaped baffle 27, the first spring 25 will rebound. The first spring 25 drives the moving plate 24 and the concave plate 26 to move outward, so that the concave plate 26 is separated from the brush pad 22. Then the brush pad 22 is removed and replaced, and then the concave plate 26 and the brush pad 22 are limited, so as to achieve the effect of disassembling, installing and replacing the brush pad 22;
[0061] S4: When the gear plate 18 does not need to move, the resilience of the second spring 32 drives the buffer plate 33 to move upward. The buffer plate 33 drives the abutting rod 34 to move upward, so that the abutting rod 34 abuts tightly inside the convex block 29, achieving the effect of limiting the gear plate 18.
[0062] Working principle and usage process of the present invention: First, when the operator needs to adjust the tension, the motor 8 is started. The output end of the motor 8 drives the screw rod 9 to rotate. The screw rod 9 drives the screw block 10 to move upward. The screw block 10 drives the special-shaped plate one 11 to move upward. The special-shaped plate one 11 drives the connecting plate one 12 to move upward. The connecting plate one 12 drives the connecting plate two 13 to move upward. The connecting plate two 13 drives the lower rod 14 to move upward. The lower rod 14 drives the convex rod 15 and the winding roller 3 to move upward, so as to adjust the tension of the winding roller 3. When the adjusted rear tension transmits data to the calibrator 38 through the data connection line, and then compares it with the standard tension value set in advance in the calibrator 38 to ensure that the error is within the allowable range, so as to achieve the effect of calibrating or adjusting the tension on the workshop site. Then, while the screw rod 9 rotates, the gear ring 17 will also rotate accordingly. The gear ring 17 drives the gear plate 18 to move forward. The gear plate 18 drives the special-shaped plate two 20 to move forward. The special-shaped plate two 20 drives the cleaning plate 21 and the brush pad 22 to move forward, so that the brush pad 22 cleans the dust on the top of the transmission component 4, so as to achieve the effect of cleaning the transmission component 4. When the brush pad 22 needs to be replaced, the L-shaped baffle 27 is pulled outward, so that the L-shaped baffle 27 is separated from the moving plate 24. Then, after the moving plate 24 is no longer blocked by the L-shaped baffle 27, the first spring 25 will rebound. The first spring 25 drives the moving plate 24 and the concave plate 26 to move outward, so that the concave plate 26 is separated from the brush pad 22. Then, the brush pad 22 is removed and replaced. Then, the concave plate 26 and the brush pad 22 are limited, so as to achieve the effect of disassembling, installing and replacing the brush pad 22. When the gear plate 18 does not need to move, the resilience of the second spring 32 drives the buffer plate 33 to move upward. The buffer plate 33 drives the abutting rod 34 to move upward, so that the abutting rod 34 abuts tightly inside the convex block 29, so as to achieve the effect of limiting the gear plate 18.
[0063] In summary: The winding tension device and method for circular element metallized film on the workshop site change the traditional phenomenon that the tension cannot be changed according to the lack of "calibration" or "adjustment" on the workshop site. By using the convex rod 15 to drive the winding roller 3 to move upward, the tension required for metallized films with different production requirements can be adapted, and the processing quality will not be affected.
[0064] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0065] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A winding tension device for circular component metallized film in a workshop site, comprising a base (1). A back frame assembly (2) fixedly connected to the top of the base (1). A winding roller (3) movably connected to the front of the back frame assembly (2) through bearings. A transmission assembly (4) fixedly connected to the front side of the top of the base (1). An electric control assembly (5) fixedly connected to the right side of the back frame assembly (2). It is characterized in that: A tension adjusting mechanism (6) is fixedly connected to the left side of the back frame assembly (2). The tension adjusting mechanism (6) includes a machine base (7). A motor (8) is fixedly connected to the top of the machine base (7). The output end of the motor (8) is fixedly connected to a screw rod (9). A screw block (10) is threadedly connected to the surface of the screw rod (9). Special-shaped plates one (11) are fixedly connected to the front and back of the screw block (10). A connecting plate one (12) is fixedly connected to the side of the special-shaped plate one (11) away from the screw block (10). A connecting plate two (13) is fixedly connected to the front of the connecting plate one (12). A lower rod (14) is fixedly connected to the bottom of the connecting plate two (13). A convex rod (15) is fixedly connected to the inner side of the lower rod (14). The inner side of the convex rod (15) is fixedly connected to the winding roller (3). The back of the winding roller (3) is slidably connected to the back frame assembly (2). A calibrator (38) is fixedly connected to the front side of the left side of the electric control assembly (5).
2. The winding tension device for the metallized film of circular components at the workshop site according to claim 1, characterized in that: A cleaning mechanism (16) is sleeved on the bottom of the surface of the screw rod (9). The cleaning mechanism (16) includes a toothed ring (17). A toothed plate (18) is arranged on the right side of the toothed ring (17). A slide plate (19) is slidably connected to the back of the toothed plate (18). The right side of the slide plate (19) is slidably connected to the back frame assembly (2). A special-shaped plate two (20) is fixedly connected to the front of the toothed plate (18). A cleaning plate (21) is slidably connected to the bottom of the front of the special-shaped plate two (20). A brush pad (22) is arranged at the bottom of the cleaning plate (21). The bottom of the brush pad (22) contacts the transmission assembly (4).
3. The winding tension device for the metallized film of circular components on the workshop site according to claim 2, wherein: Disassembly and assembly mechanisms (23) are slidably connected to the front and back of the outer side of the top of the cleaning plate (21). The disassembly and assembly mechanisms (23) include two moving plates (24). Springs one (25) are fixedly connected to both sides of the inner side of the moving plates (24). Concave plates (26) are fixedly connected to the outer sides of the moving plates (24). The side of the concave plate (26) away from the moving plate (24) fits with the brush pad (22). L-shaped baffles (27) are arranged on both sides of the outer side of the moving plates (24). The bottoms of the L-shaped baffles (27) are slidably connected to the cleaning plate (21).
4. A winding tension device for a circular element metallized film at a workshop site according to claim 2, characterized in that: A positioning mechanism (28) is fixedly connected to the right side of the toothed plate (18). The positioning mechanism (28) includes a convex block (29). A fixing plate (30) is fixedly connected to the front side of the left side of the back frame assembly (2). A guiding column (31) is fixedly connected to the top of the fixing plate (30). A second spring (32) is sleeved on the surface of the guiding column (31). The bottom of the second spring (32) is fixedly connected to the fixing plate (30). The top of the second spring (32) is fixedly connected to a buffer plate (33). A resisting rod (34) is fixedly connected to both the front side and the rear side of the top of the buffer plate (33). The top of the resisting rod (34) penetrates into the inside of the convex block (29).
5. A winding tension device for circular element metallized film in a workshop site according to claim 1, characterized in that: Oblique blocks (35) are fixedly connected to both the front and the back of the motor (8). The right side of the oblique block (35) is fixedly connected to the back frame assembly (2).
6. A winding tension device for a circular component metallized film at a workshop site according to claim 2, characterized in that: A chute (36) is formed in the front of the sliding plate (19). The back of the toothed plate (18) is slidably connected to the inside of the chute (36).
7. The winding tension device for the metallized film of circular components on the workshop site according to claim 3, wherein: Grooves (37) are formed in both the front side and the rear side of the outer side of the top of the cleaning plate (21). The bottom of the L-shaped baffle (27) is slidably connected to the inside of the groove (37).
8. A method for using a winding tension device for a circular component metallized film in a workshop site according to any one of the above claims, characterized in that: It includes the following steps: S1: First, when the operator needs to adjust the tension, the motor (8) is started. The output end of the motor (8) drives the screw rod (9) to rotate. The screw rod (9) drives the nut block (10) to move upward. The nut block (10) drives the special-shaped plate one (11) to move upward. The special-shaped plate one (11) drives the connecting plate one (12) to move upward. The connecting plate one (12) drives the connecting plate two (13) to move upward. The connecting plate two (13) drives the lower rod (14) to move upward. The lower rod (14) drives the convex rod (15) and the winding roller (3) to move upward, so as to adjust the tension of the winding roller (3). After the tension is adjusted, the data is transmitted to the calibrator (38) through the data connection line, and then compared with the standard tension value set in advance in the calibrator (38) to ensure that the error is within the allowable range, so as to achieve the effect of calibrating or adjusting the tension on the workshop site; S2: Then, while the screw rod (9) rotates, the toothed ring (17) also rotates accordingly. The toothed ring (17) drives the toothed plate (18) to move forward. The toothed plate (18) drives the special-shaped plate two (20) to move forward. The special-shaped plate two (20) drives the cleaning plate (21) and the brush pad (22) to move forward, so that the brush pad (22) cleans the dust on the top of the transmission assembly (4), so as to achieve the effect of cleaning the transmission assembly (4). S3: When the brush pad (22) needs to be replaced, pull the L-shaped baffle (27) outward to separate the L-shaped baffle (27) from the moving plate (24). Then, after the moving plate (24) is no longer blocked by the L-shaped baffle (27), the first spring (25) will rebound. The first spring (25) drives the moving plate (24) and the concave plate (26) to move outward, separating the concave plate (26) from the brush pad (22). Then, remove the brush pad (22) for replacement, and then perform a limiting process on the concave plate (26) and the brush pad (22), so as to achieve the effect of being able to disassemble and replace the brush pad (22). S4: When the toothed plate (18) does not need to move, the resilience of the second spring (32) drives the buffer plate (33) to move upward. The buffer plate (33) drives the abutting rod (34) to move upward, so that the abutting rod (34) abuts tightly inside the convex block (29), achieving the effect of being able to limit the toothed plate (18).
Citation Information
Patent Citations
Automatic metallized film winding device
CN213833828U