A universal sheet metal chassis for reducing static electricity generation
By introducing a combination design of air cooler, activated carbon filter layer and PTFE membrane layer in the sheet metal chassis, combined with reciprocating components and grounding structure, the problems of static electricity and heat dissipation are solved, and static electricity reduction and stable equipment operation are achieved.
Patent Information
- Application Number
- CN202510780918.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2045-06-12
AI Technical Summary
Existing sheet metal chassis are prone to generating static electricity in electronic equipment, leading to circuit breakdown, signal interference and data loss. In addition, the grounding system is not well designed and cannot effectively cope with complex electromagnetic environments. The unreasonable structural design leads to poor heat dissipation, which affects the life of the equipment.
A combination of air cooler, activated carbon filter layer and PTFE membrane layer is used for cooling. The position of the ventilation hood is adjusted in combination with a reciprocating component. Humidity and temperature sensors are installed to monitor the environment. A grounding structure is constructed to reduce static electricity accumulation and discharge.
Effectively reduce static electricity generation, improve cooling effect, ensure normal operation of equipment, extend service life, and prevent static electricity accumulation and heat accumulation.
Smart Images

Figure CN120302619B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of chassis, and in particular to a universal sheet metal chassis for reducing static electricity generation. Background Art
[0002] In modern industrial environments densely populated with electronic equipment, electrostatic discharge (ESD) has become a key factor in equipment failure. Studies have shown that over 35% of electronic component failures can be traced back to ESD events. This is particularly true in areas where sheet metal chassis are widely used, such as servers, communication base stations, and industrial control equipment. The problems of circuit breakdown, signal interference, and data loss caused by static electricity are particularly prominent. Although international standards (such as IEC 61000-4-2) have clearly defined anti-static levels for electronic equipment, traditional sheet metal chassis designs still face multiple technical bottlenecks.
[0003] The existing Chinese patent with announcement number CN112272458B discloses a new sheet metal chassis, including a frame and a panel, the panel is spliced together by several panel units, the panel unit includes a main panel, and the four sides of the main panel are respectively provided with side panels, two of which are connected to each other and provided with several card points, and the other two connected side panels are provided with several card slots, the card slots corresponding to the card points, and the card slots and card points are evenly spaced on the side panels, and the frame is provided with several square frames for installing panels, and two adjacent inner walls of the square frame are respectively provided with several card points, and the other two adjacent inner walls are respectively provided with several card slots.
[0004] The aforementioned patent and existing chassis easily generate heat during operation, which is difficult to dissipate. This causes the storage device to be affected by high temperatures, hindering its normal operation. Poor airflow can also lead to static electricity accumulation, reducing its service life. Furthermore, existing grounding systems have shortcomings: single-point grounding designs struggle to cope with complex electromagnetic environments, local potential differences lead to static electricity accumulation, and excessive grounding resistance (>10Ω) is common. The structural design is crude: air turbulence caused by the unreasonable layout of ventilation holes exacerbates surface charge separation, and the risk of sharp discharges at metal joints is not effectively suppressed. Summary of the Invention
[0005] The object of the present invention is to provide a universal sheet metal chassis that reduces static electricity generation, so as to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a universal sheet metal chassis for reducing static electricity generation, comprising a chassis body and an air cooler mounted on the chassis body, an air filter cartridge mounted on the output end of the air cooler, an activated carbon filter layer mounted in the air filter cartridge, and a PTFE membrane layer mounted on the lower end of the air filter cartridge;
[0007] A rectangular plate is installed on the lower surface of the chassis body, a reciprocating component is installed on the rectangular plate, a ventilation hood is installed on the rectangular plate, a telescopic hose is connected to the ventilation hood and the lower end of the air filter cartridge, a fan is installed in the ventilation hood, a humidity sensor is installed on one side of the ventilation hood, a rectangular opening is opened on the top of the chassis body, and a temperature sensor is installed on one side of the chassis body; a grounding structure for controlling grounding and destaticization is provided on the outside of the chassis body.
[0008] Preferably, the reciprocating assembly includes a reciprocating screw, a slider and a servo motor, the servo motor is fixedly mounted on the outer surface of the chassis body, both ends of the reciprocating screw are rotatably mounted on the rectangular plate through bearings, the output shaft of the servo motor is transmission-connected to one end of the reciprocating screw through a coupling, the slider is threadedly connected to the reciprocating screw and slidably connected in the rectangular plate, and the ventilation hood is mounted on the slider.
[0009] Preferably, a guide groove is provided on the rectangular plate, a guide block is installed on the sliding block, and the guide block is slidably installed in the guide groove.
[0010] Preferably, an exhaust port is provided on one side of the rectangular opening, and an exhaust fan is installed on the exhaust port.
[0011] Preferably, a slot is provided on one side surface of the chassis body, an insert block is slidably installed in the slot, and a transparent cover is fixedly installed on one side of the insert block.
[0012] Preferably, a base is provided below the chassis body, and circular pieces are fixedly mounted on both the base and the chassis body, and a spring is mounted on the circular piece.
[0013] Preferably, a guide column is installed on the lower surface of the chassis body, a guide cylinder is installed on the base, and the lower end of the guide column is slidably installed in the guide cylinder.
[0014] Preferably, the grounding structure includes a metal clamping column, a first wiring, a second wiring, a third wiring, a fourth wiring, an electromagnetic clutch, an extended shaft, a gear, a rack and a grounding block. The metal clamping column is clamped and fixed to the outside of the chassis body, one end of the first wiring, the second wiring, the third wiring and the fourth wiring are respectively connected to the metal clamping column, the other end of the first wiring is connected to the exhaust fan, the other end of the second wiring extends into the chassis body and is connected to the grounding end of the electrical component in the chassis body, the other end of the third wiring is connected to the support plate in the chassis body, the other end of the fourth wiring is connected to the outside of the servo motor, the electromagnetic clutch is installed between the reciprocating screw and the extended shaft to control the cutting of the extended shaft, the gear is fixed to the end of the extended shaft, the rack is slidably connected at the metal clamping column, and the grounding block is fixed to the end of the rack.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] First, in this universal sheet metal chassis for reducing static electricity generation, the air is cooled by an installed air cooler, the chassis body is cooled by a physical method, the water vapor in the cold air is adsorbed by the activated carbon filter layer installed in the air filter cartridge, and the PTFE membrane layer has the function of air permeability and water insulation, thereby preventing water vapor from flowing into the interior of the chassis body, facilitating the normal use of storage devices; the present invention can reduce static electricity accumulation, and the present invention constructs an electrostatic discharge channel, which can effectively reduce static electricity;
[0017] Second, in this universal sheet metal chassis for reducing static electricity generation, the reciprocating assembly installed on the rectangular plate facilitates adjustment of the position of the ventilation hood, so that cold air is delivered to the ventilation hood through the telescopic hose to cool the electronic components inside the chassis body. The fan allows the cold air to be evenly distributed to improve the cooling effect. The humidity sensor facilitates humidity detection of the cold air flowing through the ventilation hood to prevent moisture from entering the chassis body. The temperature sensor monitors the internal temperature of the chassis body in real time to ensure the normal operation of the storage device without being affected by temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is one of the structural diagrams of the present invention;
[0019] Figure 2 This is the second structural diagram of the present invention;
[0020] Figure 3 It is a partial structural schematic diagram of the present invention;
[0021] Figure 4 for Figure 1 A partial enlarged view of the middle A;
[0022] Figure 5 This is the third structural diagram of the present invention;
[0023] Figure 6 for Figure 5 A partial enlarged view of point B in the middle;
[0024] Figure 7 This is the fourth structural diagram of the present invention.
[0025] In the figure: 1. Chassis body; 2. Air cooler; 3. Air filter cartridge; 4. Activated carbon filter layer; 5. PTFE membrane layer; 6. Rectangular plate; 7. Reciprocating assembly; 71. Reciprocating screw; 72. Slider; 73. Servo motor; 8. Ventilation hood; 9. Telescopic hose; 10. Fan; 11. Humidity sensor; 12. Rectangular opening; 13. Temperature sensor; 14. Guide groove; 15. Guide block; 16. Exhaust fan; 17. Slot; 18. Insert block; 19. Transparent cover; 20. Base; 21. Circular piece; 22. Spring; 23. Guide column; 24. Guide cylinder; 25. Exhaust port; 26. Metal clamp column; 27. First connection; 28. Second connection; 29. Third connection; 30. Fourth connection; 31. Extension shaft; 32. Gear; 33. Rack; 34. Grounding block. DETAILED DESCRIPTION
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figure 1-Figure 7 , the present invention provides a technical solution: a universal sheet metal chassis for reducing static electricity generation, comprising a chassis body 1 and an air cooler 2 installed on the chassis body 1, an air filter cartridge 3 installed on the output end of the air cooler 2, an activated carbon filter layer 4 installed in the air filter cartridge 3, and a PTFE film layer 5 installed at the lower end of the air filter cartridge 3. The air is cooled by the installed air cooler 2, and the chassis body 1 is cooled by a physical method. The activated carbon filter layer 4 installed in the air filter cartridge 3 adsorbs water vapor in the cold air, and the PTFE film layer 5 has a breathable and water-proof effect, thereby preventing water vapor from flowing into the interior of the chassis body 1, facilitating the normal use of storage equipment. The air cooler 2 is an existing technology, and a small air cooler model FC02 is adopted;
[0028] refer to Figures 1 to 7, wherein a rectangular plate 6 is installed on the lower surface of the chassis body 1, a reciprocating component 7 is installed on the rectangular plate 6, a ventilation hood 8 is installed on the rectangular plate 6, a telescopic hose 9 is connected to the lower end of the ventilation hood 8 and the air filter cartridge 3, a fan 10 is installed in the ventilation hood 8, a humidity sensor 11 is installed on one side of the ventilation hood 8, a rectangular opening 12 is opened on the top of the chassis body 1, a temperature sensor 13 is installed on one side of the chassis body 1, and the reciprocating component 7 installed on the rectangular plate 6 is convenient for adjusting the position of the ventilation hood 8, so that the cold air is transported to the ventilation hood 8 through the telescopic hose 9, and the chassis The electronic components inside the main body 1 are cooled down, and the cold air is evenly distributed through the fan 10 to improve the cooling effect. The humidity sensor 11 is conducive to detecting the humidity of the cold air flowing through the ventilation hood 8 to prevent moisture from entering the inside of the chassis body 1. The temperature sensor 13 monitors the internal temperature of the chassis body 1 in real time to ensure the normal operation of the storage device without being affected by temperature. The temperature sensor 13 is an existing technology and adopts the model WZPM2-201 temperature sensor. The humidity sensor 11 is an existing technology and adopts the model RS485 humidity sensor.
[0029] In this embodiment, preferably, the reciprocating assembly 7 includes a reciprocating screw 71, a slider 72 and a servo motor 73. The servo motor 73 is fixedly mounted on the outer surface of the chassis body 1. Both ends of the reciprocating screw 71 are rotatably mounted on the rectangular plate 6 through bearings. The output shaft of the servo motor 73 is transmission-connected to one end of the reciprocating screw 71 through a coupling. The slider 72 is threadedly connected to the reciprocating screw 71 and slidingly connected in the rectangular plate 6. The ventilation hood 8 is mounted on the slider 72. The output shaft of the servo motor 73 drives the reciprocating screw 71 to rotate through the coupling, thereby driving the ventilation hood 8 mounted on the slider 72 to move back and forth, thereby facilitating cooling the interior of the chassis body 1.
[0030] In this embodiment, preferably, a guide groove 14 is opened on the rectangular plate 6, and a guide block 15 is installed on the slider 72. The guide block 15 is slidably installed in the guide groove 14. By sliding the guide block 15 in the guide groove 14, it is beneficial to improve the temperature resistance of the slider 72 moving on the rectangular plate 6.
[0031] In this embodiment, preferably, an exhaust port 25 is provided on one side of the rectangular opening 12, and an exhaust fan 16 is installed on the exhaust port 25. The exhaust fan 16 installed on the exhaust port 25 is conducive to discharging heat inside the chassis body 1 and circulating air.
[0032] In this embodiment, preferably, a slot 17 is opened on one side surface of the chassis body 1, an insert block 18 is slidably installed in the slot 17, and a transparent cover 19 is fixedly installed on one side of the insert block 18. The transparent cover 19 is conveniently installed in the slot 17 of the chassis body 1 through the insert block 18, which facilitates the disassembly and assembly of the chassis body 1.
[0033] In this embodiment, preferably, a base 20 is provided below the chassis body 1, and a circular piece 21 is fixedly installed on the base 20 and the chassis body 1, and a spring 22 is installed on the circular piece 21. The spring 22 installed on the circular piece 21 is beneficial to improving the seismic buffering performance of the chassis body 1.
[0034] In this embodiment, preferably, a guide column 23 is installed on the lower surface of the chassis body 1, and a guide cylinder 24 is installed on the base 20. The lower end of the guide column 23 is slidably installed in the guide cylinder 24. By sliding the lower end of the guide column 23 in the guide cylinder 24, it is beneficial to improve the stability of the up and down movement of the chassis body 1.
[0035] When a universal sheet metal chassis that reduces static electricity is in use, the temperature inside the chassis body 1 is monitored in real time through the temperature sensor 13. When the temperature is too high, the air cooler 2 cools the air and transports it to the air filter cartridge 3. The activated carbon filter layer 4 adsorbs water vapor in the cold air, and the PTFE membrane layer 5 is breathable and waterproof. The dehydrated cold air is transported to the ventilation hood 8 through the telescopic hose 9. The reciprocating component 7 installed on the rectangular plate 6 is used to facilitate the adjustment of the movement position of the ventilation hood 8. The fan 10 allows the cold air to be evenly distributed, thereby improving the cooling effect.
[0036] See also Figure 1-Figure 7 The outside of the chassis body 1 is provided with a grounding structure for controlling grounding and destaticization. The grounding structure includes a metal clamping column 26, a first wiring 27, a second wiring 28, a third wiring 29, a fourth wiring 30, an electromagnetic clutch, an extension shaft 31, a gear 32, a rack 33 and a grounding block 34. The metal clamping column 26 is clamped and fixed to the outside of the chassis body 1. One end of the first wiring 27, the second wiring 28, the third wiring 29 and the fourth wiring 30 are respectively connected to the metal clamping column 26, the other end of the first wiring 27 is connected to the exhaust fan 16, the other end of the second wiring 28 extends into the chassis body 1 and is connected to the ground terminal of the electrical device in the chassis body 1, the other end of the third wiring 29 is connected to the support plate in the chassis body 1, and the fourth wiring 30 is connected to the metal clamping column 26. The other end is connected to the outside of the servo motor 73, and the electromagnetic clutch is installed between the reciprocating screw and the extension shaft 31 to control the cutting of the extension shaft 31. The gear 32 is fixed to the end of the extension shaft 31, and the rack 33 is slidably connected to the metal clamping column 26. The grounding block 34 is fixed to the end of the rack 33; the first wiring 27, the second wiring 28, the third wiring 29, and the fourth wiring 30 can be used to conduct the static electricity generated inside and outside the chassis, and the grounding height of the grounding block 34 can be adjusted. When the electromagnetic clutch fixes the reciprocating screw and the extension shaft 31, it can drive the extension shaft 31 to rotate, thereby driving the gear 32 to rotate, and driving the rack 33 and the grounding block 34 to adjust the height, thereby achieving the purpose of adjusting the grounding height.
[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A universal sheet metal chassis for reducing static electricity generation, comprising a chassis body (1) and an air cooler (2) mounted on the chassis body (1), characterized in that: An air filter cartridge (3) is installed on the output end of the air cooler (2), an activated carbon filter layer (4) is installed in the air filter cartridge (3), and a PTFE membrane layer (5) is installed at the lower end of the air filter cartridge (3); A rectangular plate (6) is mounted on the lower surface of the chassis body (1), a reciprocating assembly (7) is mounted on the rectangular plate (6), a ventilation hood (8) is mounted on the rectangular plate (6), a telescopic hose (9) is connected between the ventilation hood (8) and the lower end of the air filter cartridge (3), a fan (10) is mounted in the ventilation hood (8), a humidity sensor (11) is mounted on one side of the ventilation hood (8), a rectangular opening (12) is opened on the top of the chassis body (1), and a temperature sensor (13) is mounted on one side of the chassis body (1); a grounding structure for controlling grounding and removing static electricity is provided on the outside of the chassis body (1); The grounding structure comprises a metal clamping column (26), a first wiring (27), a second wiring (28), a third wiring (29), a fourth wiring (30), an electromagnetic clutch, an extension shaft (31), a gear (32), a rack (33) and a grounding block (34); the metal clamping column (26) is clamped and fixed on the outside of the chassis body (1); one end of the first wiring (27), the second wiring (28), the third wiring (29) and the fourth wiring (30) are respectively connected to the metal clamping column (26); the other end of the first wiring (27) is connected to the exhaust fan (16); the second wiring (28) is connected to the exhaust fan (16); and the third wiring (29) is connected to the exhaust fan (16). The other end of the wire (28) extends into the chassis body (1) and is connected to the ground terminal of the electrical device in the chassis body (1); the other end of the third wiring (29) is connected to the support plate in the chassis body (1); the other end of the fourth wiring (30) is connected to the outside of the servo motor (73); the electromagnetic clutch is installed between the reciprocating screw and the extension shaft (31) to control the cutting of the extension shaft (31); the gear (32) is fixed to the end of the extension shaft (31); the rack (33) is slidably connected to the metal clamping column (26); and the grounding block (34) is fixed to the end of the rack (33).
2. A universal sheet metal chassis for reducing static electricity generation according to claim 1, characterized in that: The reciprocating assembly (7) includes a reciprocating screw (71), a slider (72) and a servo motor (73), wherein the servo motor (73) is fixedly mounted on the outer surface of the chassis body (1), both ends of the reciprocating screw (71) are rotatably mounted on the rectangular plate (6) through bearings, the output shaft of the servo motor (73) is transmission-connected to one end of the reciprocating screw (71) through a coupling, the slider (72) is threadedly connected to the reciprocating screw (71) and slidably connected in the rectangular plate (6), and the ventilation hood (8) is mounted on the slider (72).
3. The universal sheet metal chassis for reducing static electricity generation according to claim 2, characterized in that: A guide groove (14) is provided on the rectangular plate (6), a guide block (15) is installed on the slider (72), and the guide block (15) is slidably installed in the guide groove (14).
4. The universal sheet metal chassis for reducing static electricity generation according to claim 1, characterized in that: An exhaust port (25) is provided on one side of the rectangular opening (12), and an exhaust fan (16) is installed on the exhaust port (25).
5. The universal sheet metal chassis for reducing static electricity generation according to claim 3, characterized in that: A slot (17) is provided on one side surface of the chassis body (1), an insert block (18) is slidably installed in the slot (17), and a transparent cover plate (19) is fixedly installed on one side of the insert block (18).
6. The universal sheet metal chassis for reducing static electricity generation according to claim 5, characterized in that: A base (20) is provided below the chassis body (1), and a circular piece (21) is fixedly mounted on both the base (20) and the chassis body (1), and a spring (22) is mounted on the circular piece (21).
7. A universal sheet metal chassis for reducing static electricity generation according to claim 6, characterized in that: A guide column (23) is installed on the lower surface of the chassis body (1), a guide cylinder (24) is installed on the base (20), and the lower end of the guide column (23) is slidably installed in the guide cylinder (24).
Citation Information
Patent Citations
A new type of sheet metal chassis
CN112272458B
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CN109788724A
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CN118073986A