Mushroom production cultivation shelf
By designing a mushroom cultivation rack with rotating columns and oscillating nozzles, the problem of uneven spraying of mushroom bags in existing technologies has been solved, achieving uniform mushroom growth and efficient utilization of nutrient solution, while reducing energy consumption and costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGXI TIANHUA BIOTECHNOLOGY CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-05-19
AI Technical Summary
When spraying nutrient solution on existing mushroom cultivation racks, it is difficult to spray the mushroom bags in the center evenly, resulting in nutrient solution waste and uneven growth. Existing technologies have problems such as spray dead zones and low nutrient solution utilization.
A mushroom production and cultivation rack was designed, which adopts a structure of columns, rectangular frames and placement racks, combined with a drive component and a spraying mechanism. By rotating the columns and swinging the nozzles, it ensures that each mushroom bag receives light and nutrient solution spraying evenly. A torque sensor is used to control the spraying accuracy and reduce waste.
This method achieves uniform growth of the mushroom bags, improves the utilization rate of nutrient solution, reduces spray dead zones, ensures uniform spraying of nutrient solution in each area, and reduces energy consumption and costs.
Smart Images

Figure CN120304248B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mushroom cultivation technology, specifically a mushroom production and cultivation rack. Background Technology
[0002] In existing technologies, mushroom cultivation is generally carried out through mushroom bags. Mushroom bags (also known as mushroom sticks) are a common method for modern edible mushroom cultivation. They are made by using cottonseed hulls as the main raw material, inoculating the spawn into a bag-packaged culture medium, and then cultivating it under temperature control.
[0003] During the cultivation of mushroom bags, the mushrooms are usually placed on cultivation racks, and then nutrient solution is sprayed evenly on the surface of the mushrooms as needed to ensure their normal growth.
[0004] Existing mushroom cultivation racks are typically multi-layered. During mushroom production and cultivation, the spawn bags are evenly arranged within these multi-layered structures. While this arrangement achieves the desired cultivation and placement of the spawn bags, it still has the following shortcomings:
[0005] 1. When spraying nutrient solution on the mushroom bags on the cultivation rack, the mushroom bags located on the outer perimeter of the cultivation rack are easier to spray, while the mushroom bags located in the center of the cultivation rack are not easy to spray. Therefore, it cannot be guaranteed that the mushroom bags in every area of the cultivation rack can receive nutrient solution evenly, which is not conducive to the uniform growth of mushrooms.
[0006] 2. When spraying nutrient solution, due to the gaps between adjacent mushroom bags, some of the nutrient solution will fall onto the mushroom bags for mushroom growth, while the rest will fall into the gaps between the mushroom bags and cannot directly act on the mushroom bags, resulting in waste. This reduces the utilization rate of nutrient solution. To address this issue, a mushroom production and cultivation rack is now provided. Summary of the Invention
[0007] The purpose of this invention is to provide a mushroom production and cultivation rack to solve the problems mentioned in the background art.
[0008] To achieve the above objectives, the present invention provides the following technical solution:
[0009] A mushroom production and cultivation rack includes a base and a top plate located above the base, the base and the top plate are connected by multiple support columns, and also includes a support mechanism and a spraying mechanism;
[0010] The support mechanism includes a drive assembly, multiple columns and several storage components. The multiple columns are equidistantly arranged between the base and the top plate. Both ends of each column are rotatably connected to the base and the top plate respectively through bearings. The drive assembly is installed between the multiple columns, and the several storage components are respectively installed on the surface of the multiple columns.
[0011] The spraying mechanism includes a conveying assembly, several nozzles, multiple mounting assemblies, multiple swing assemblies, and multiple transmission assemblies. The multiple mounting assemblies are respectively set on one side of multiple columns. Each swing assembly is located at the top of a mounting assembly. Each transmission assembly is located between a mounting assembly and a column. The multiple nozzles are respectively mounted on the multiple mounting assemblies. Each nozzle is located on one side of a storage assembly. The conveying assembly is installed between the top plate and the multiple nozzles.
[0012] As a further aspect of the present invention: each storage component includes a rectangular frame and several placement racks, the rectangular frame is fixedly installed on the surface of the column, and every two placement racks are symmetrically fixed on one side of the rectangular frame.
[0013] As a further aspect of the present invention: each mounting component includes two mounting brackets, multiple mounting plates, multiple guide rods, multiple arc rods, multiple movable plates, and multiple sliders. The two mounting brackets are respectively mounted on one side of the base and the top plate. The multiple mounting plates are equidistantly arranged between the two mounting brackets. The two mounting plates at both ends are respectively fixedly connected to the two mounting brackets. Each guide rod is fixed between two adjacent mounting plates. Each arc rod is located on one side of a guide rod and fixed between two adjacent mounting plates.
[0014] Each guide rod has a sliding seat slidably mounted on its surface. Each moving plate is fixed to one side of a sliding seat. Each slider is slidably mounted on an arc-shaped rod. Each nozzle is mounted on a slider. Each moving plate has a slot on its surface. Each slot has a rod inserted into its interior. One end of each rod is fixedly connected to a slider. Two connecting rods are fixed between two adjacent moving plates.
[0015] As a further aspect of the present invention: each swing assembly includes a support plate, a turntable, a hinge rod, and a connecting seat. The support plate is fixedly installed on one side of the top plate, the turntable is rotatably mounted on the support plate, the connecting seat is installed on one side of the top of one of the movable plates, one end of the hinge rod is hinged to the connecting seat, and the other end of the hinge rod is hinged to the surface edge of the turntable.
[0016] As a further embodiment of the present invention: each transmission component includes a driven wheel, a transmission belt, a driving wheel, a vertical plate, a first bevel gear, and a second bevel gear. The driven wheel is located on the side of the support plate away from the turntable and is coaxially and fixedly connected to the turntable. The second bevel gear is located at the top of the top plate and is fixedly connected to the top of the column. The vertical plate is fixed to the top of the top plate. The first bevel gear is rotatably disposed on one side of the vertical plate. The first bevel gear and the second bevel gear mesh with each other. The driving wheel is located on the side of the vertical plate away from the first bevel gear and is coaxially and fixedly connected to the first bevel gear. The transmission belt is sleeved on the driven wheel and the driving wheel.
[0017] As a further embodiment of the present invention: the delivery assembly includes a pump body, a connecting pipe, a main pipe, multiple vertical pipes and several flexible hoses. Each vertical pipe is installed between two mounting brackets on the same side. One end of each flexible hose is connected to a nozzle, and the other end of each flexible hose is connected to a vertical pipe. The main pipe is located at the top of the multiple vertical pipes, and one end of each vertical pipe is connected to the main pipe. The pump body is installed above the top plate, and one end of the main pipe is connected to the output end of the pump body. The connecting pipe is installed at the input end of the pump body.
[0018] As a further aspect of the present invention: a torque sensor is provided below the top plate, the torque sensor is installed on the outer wall of one of the columns, and a pipe clamp is fixed at one end of each mounting plate.
[0019] As a further aspect of the present invention: the drive assembly includes a motor base, a motor and multiple rotating parts. The motor base is fixed to the top of the top plate, the motor is mounted on the top of the motor base, the output end of the motor passes through the motor base and is fixedly connected to the top of one of the columns, the bottom of the base is provided with a mounting groove, and the multiple rotating parts are all located inside the mounting groove, and each rotating part is located between two adjacent columns.
[0020] As a further aspect of the present invention: each rotating component includes a chain and two sprockets, the two sprockets being fixed to the bottom surfaces of two adjacent columns respectively, and the chain being sleeved on the surfaces of the two sprockets.
[0021] As a further aspect of the present invention: each placement rack has two stops fixed on its surface, and each stop is located on the side of the two placement racks that are far apart from each other.
[0022] Compared with the prior art, the beneficial effects of the present invention are:
[0023] 1. The present invention provides a mushroom production and cultivation rack, which, by setting up columns, rectangular frames and placement racks, allows mushrooms to be placed on two placement racks on the same side of the rectangular frame for cultivation. At the same time, with the help of a drive component, each rectangular frame and the mushroom bags on the rectangular frame can be rotated, so that each mushroom bag can be exposed to the outside. It is equivalent to the multi-layer structure cultivation rack in the prior art. The present application can make the mushroom bags receive light evenly, reduce the occurrence of ventilation dead corners and uneven temperature and humidity, and is more conducive to the growth and cultivation of mushrooms.
[0024] 2. The mushroom production and cultivation rack of the present invention has a nozzle installed on one side of each rectangular frame. When the torque sensor detects that the column has rotated a certain angle, that is, when the mushroom bag on the rectangular frame rotates to the side of the nozzle, the torque sensor will send a signal to the controller. The controller controls the pump to work, so that the nutrient solution is sprayed onto the surface of the mushroom bag through the nozzle, avoiding the occurrence of spraying empty. This ensures that the nutrient solution sprayed from each nozzle can land on the surface of a mushroom bag. Compared with the traditional spraying method, this method can effectively reduce the waste of nutrient solution, improve the utilization rate of nutrient solution, and thus more accurately control the amount of nutrient solution required for mushroom growth, which is beneficial to the growth of mushrooms.
[0025] 3. The mushroom production and cultivation rack of the present invention, when spraying nutrient solution, uses a drive component to rotate each column, so that each mushroom bag on the cultivation rack can be evenly sprayed with nutrient solution. Compared with the traditional multi-layer structure cultivation rack, it can effectively avoid the problem of spraying dead corners, and ensure that the mushroom bags in each area of the cultivation rack can be evenly sprayed with nutrient solution, which is conducive to the uniform growth of mushrooms.
[0026] 4. The mushroom production and cultivation rack of the present invention, when the column rotates, can drive the swing component to rotate through the transmission component, thereby realizing the synchronous swing of each nozzle. While spraying nutrient solution, the reciprocating swing of the nozzle ensures that the outlet of the nozzle is always facing the mushroom bag, reducing waste and improving the utilization rate of nutrient solution. At the same time, the swinging nozzle can spray the nutrient solution more evenly on the surface of the mushroom bag, so that most of the mushrooms on the mushroom bag can be evenly sprayed with the culture solution, avoiding the situation of excessive spray dead zones caused by local spraying.
[0027] 5. The mushroom production and cultivation rack of the present invention, through the set transmission component, can drive the nozzle to swing when the column rotates, with high synchronization, without the need for an additional drive source, which helps to reduce the number of drive sources used in this cultivation rack, reduce power consumption and cost, and meet the usage requirements. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .
[0029] Figure 2 For the present invention Figure 1 A magnified structural diagram of part A in the middle.
[0030] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 2 .
[0031] Figure 4 For the present invention Figure 3 A magnified structural diagram of part B.
[0032] Figure 5 For the present invention Figure 3 A magnified structural diagram of section C.
[0033] Figure 6 This is a front view of the present invention.
[0034] Figure 7 This is a side view of the present invention.
[0035] Figure 8 This is a partial structural diagram of the spraying mechanism in this invention. Figure 1 .
[0036] Figure 9 For the present invention Figure 8 A magnified structural diagram of part D in the middle.
[0037] Figure 10 For the present invention Figure 9 A magnified structural diagram of section E in the middle.
[0038] Figure 11 This is a partial structural diagram of the spraying mechanism in this invention. Figure 2 .
[0039] Figure 12 For the present invention Figure 11 A magnified structural diagram of section F in the middle.
[0040] Figure 13 This is a schematic diagram of the rectangular frame in this invention.
[0041] Figure 14 For the present invention Figure 13 A magnified structural diagram of section G in the middle.
[0042] The components are as follows: 11. Base; 12. Top plate; 13. Support column; 14. Upright column; 15. Rectangular frame; 16. Placement rack; 17. Stop bar; 18. Sprocket; 19. Chain; 20. Motor base; 21. Motor; 22. Mounting bracket; 23. Mounting plate; 24. Guide rod; 25. Arc rod; 26. Moving plate; 27. Connecting rod; 28. Strip groove; 29. Insert rod; 30. Slider; 31. Sliding seat. 32. Nozzle; 33. Hose; 34. Vertical pipe; 35. Pipe clamp; 36. Main pipe; 37. Pump body; 38. Connecting pipe; 39. Connecting seat; 40. Hinge rod; 41. Turntable; 42. Support plate; 43. Driven wheel; 44. Drive belt; 45. Drive wheel; 46. Vertical plate; 47. First bevel gear; 48. Second bevel gear; 49. Clearance groove; 50. Torque sensor; 51. Mounting groove. Detailed Implementation
[0043] The principles and features of the present invention are described below with reference to the accompanying drawings. The examples given are only for explaining the present invention and are not intended to limit the scope of the present invention.
[0044] The present invention provides the following preferred embodiments:
[0045] Example 1, as Figures 1-14 As shown, a mushroom production and cultivation rack includes a base 11 and a top plate 12 located above the base 11. The base 11 and the top plate 12 are connected by multiple support columns 13. Specifically, multiple support columns 13 are provided between the base 11 and the top plate 12. Both ends of each support column 13 are connected to the base 11 and the top plate 12 respectively to support the top plate 12, so that the base 11, the top plate 12 and the multiple support columns 13 can form a frame of a cultivation rack. It also includes a support mechanism and a spraying mechanism.
[0046] The support mechanism includes a drive assembly, multiple columns 14 and several storage components. The multiple columns 14 are equidistantly arranged between the base 11 and the top plate 12. Both ends of each column 14 are rotatably connected to the base 11 and the top plate 12 respectively via bearings. The drive assembly is installed between the multiple columns 14, and the several storage components are respectively installed on the surface of the multiple columns 14.
[0047] The storage component is used to place the mushroom bags, and the drive component can realize the synchronous rotation of multiple columns 14, thereby enabling the storage component and the mushroom bags on the storage component to rotate, so that each mushroom bag can be exposed to the outside, which is equivalent to the multi-layer structure of the cultivation rack in the prior art. This application can make the mushroom bags receive light evenly, reduce the occurrence of ventilation dead corners and uneven temperature and humidity, and is more conducive to the growth and cultivation of mushrooms.
[0048] The spraying mechanism includes a conveying component, several nozzles 32, several mounting components, several swing components, and several transmission components. The mounting components are respectively set on one side of several columns 14. Specifically, each mounting component is located on one side of a column 14, each swing component is located at the top of a mounting component, and each transmission component is located between a mounting component and a column 14. When the column 14 rotates under the action of the driving component, the swing component can be driven to work through the transmission component. Several nozzles 32 are respectively installed on the several mounting components, and each nozzle 32 is located on one side of a storage component. The conveying component is installed between the top plate 12 and several nozzles 32. The conveying component is used to convey nutrient solution to several nozzles 32, and the nozzles 32 spray out the nutrient solution to provide nutrients for the mushroom bags, which is beneficial to the growth of mushrooms.
[0049] By setting a nozzle 32 on one side of each storage component, and coordinating with the rotation of the storage component, when a mushroom bag on a storage component rotates to the side of the nozzle 32, the nutrient solution can be sprayed onto the surface of the mushroom bag through the nozzle 32. This ensures that the nutrient solution sprayed by each nozzle 32 can land on the surface of a mushroom bag. Compared with the traditional spraying method, this can effectively reduce the waste of nutrient solution, improve the utilization rate of nutrient solution, and thus more accurately control the amount of nutrient solution required for mushroom growth, which is beneficial to the growth of mushrooms.
[0050] With the help of the drive component, each column 14 can rotate, so that each mushroom bag on this cultivation rack can be evenly sprayed with nutrient solution. Compared with the traditional multi-layer structure cultivation rack, it can effectively avoid the problem of spraying dead corners and ensure that the mushroom bags in each area of the cultivation rack can be evenly sprayed with nutrient solution, which is conducive to the uniform growth of mushrooms.
[0051] When cultivating mushrooms, this cultivation rack needs to be placed in a cultivation room. The cultivation room is equipped with a temperature and humidity control system, ventilation equipment, lighting equipment, disinfection and sterilization equipment, etc. The temperature and humidity control system is used to maintain suitable temperature and humidity conditions. The ventilation equipment is used to maintain good air circulation, ensure fresh indoor air, and reduce the risk of contamination by miscellaneous bacteria. The lighting equipment is used to provide appropriate light. The disinfection and sterilization equipment is used to perform disinfection and sterilization treatments regularly.
[0052] like Figures 1-14 As shown, each storage component includes a rectangular frame 15 and several placement racks 16. The rectangular frame 15 is fixedly installed on the surface of the column 14, and every two placement racks 16 are symmetrically fixed on one side of the rectangular frame 15.
[0053] In practical use, when it is necessary to cultivate mushrooms, the mushroom bag is placed on top of the two placement racks 16 on the same side, and the placement racks 16 are used to support the mushroom bag. The contact area between the placement racks 16 and the mushroom bag is small, which is conducive to the growth of mushrooms.
[0054] It should be noted that the shape of the placement rack 16 is an arc that matches the shape of the mushroom bag.
[0055] like Figures 1-14 As shown, each mounting assembly includes two mounting brackets 22, multiple mounting plates 23, multiple guide rods 24, multiple arc rods 25, multiple movable plates 26, and multiple sliders 30. The two mounting brackets 22 are respectively mounted on one side of the base 11 and the top plate 12. The multiple mounting plates 23 are equidistantly arranged between the two mounting brackets 22. The two mounting plates 23 located at both ends are fixedly connected to the two mounting brackets 22 respectively. Each guide rod 24 is fixed between two adjacent mounting plates 23. Each arc rod 25 is located on one side of a guide rod 24 and fixed between two adjacent mounting plates 23.
[0056] Multiple mounting plates 23 can be connected by multiple guide rods 24 and multiple arc rods 25. At the same time, the two mounting plates 23 at both ends are fixedly connected to two mounting brackets 22 respectively, so that multiple mounting plates 23, multiple guide rods 24 and multiple arc rods 25 can become a whole mounting frame, and the mounting frame can be fixed between the base 11 and the top plate 12 by two mounting brackets 22.
[0057] Each guide rod 24 has a sliding seat 31 slidably mounted on its surface. Each moving plate 26 is fixed to one side of a sliding seat 31. That is, each moving plate 26 is slidably mounted on a vertical tube 34 through a sliding seat 31. Each slider 30 is slidably mounted on an arc-shaped rod 25. Each nozzle 32 is mounted on a slider 30. Each moving plate 26 has a strip groove 28 on its surface. Each strip groove 28 has a rod 29 inserted into its interior. One end of each rod 29 is fixedly connected to a slider 30. Two connecting rods 27 are fixed between two adjacent moving plates 26. The connecting rods 27 are used to connect multiple moving plates 26 to form a whole. When one moving plate 26 moves, the other moving plates 26 can move synchronously through the multiple connecting rods 27.
[0058] When in use, the oscillating component drives one of the moving plates 26 to move up and down along the length of the guide rod 24. With the connection of the connecting rod 27, the other moving plates 26 also move synchronously. When the moving plates 26 move, they drive the strip groove 28 to move, which in turn drives the slider 30 to slide on the arc rod 25 through the insertion rod 29. This allows the nozzle 32 on the slider 30 to move along the arc trajectory of the arc rod 25, enabling the nozzle 32 to oscillate back and forth. While spraying nutrient solution, the oscillating nozzle 32 ensures that the outlet of the nozzle 32 is always facing the mushroom bag, reducing waste and improving the utilization rate of nutrient solution. At the same time, the oscillating nozzle 32 can spray the nutrient solution more evenly on the surface of the mushroom bag, so that most of the mushrooms on the mushroom bag can be evenly sprayed with the culture solution, avoiding the occurrence of too many dead spraying areas caused by local spraying.
[0059] like Figures 1-14 As shown, each swing assembly includes a support plate 42, a turntable 41, a hinge rod 40, and a connecting seat 39. The support plate 42 is fixedly installed on one side of the top plate 12, the turntable 41 is rotatably mounted on the support plate 42, and the connecting seat 39 is installed on one side of the top of one of the movable plates 26. Specifically, the connecting seat 39 is fixed to the surface of the uppermost movable plate 26, one end of the hinge rod 40 is hinged to the connecting seat 39, and the other end of the hinge rod 40 is hinged to the edge of the surface of the turntable 41.
[0060] When the transmission component is working, it can drive the turntable 41 to rotate, and under the action of the hinge rod 40, it can drive the moving plate 26 to move back and forth along the length direction of the guide rod 24 through the connecting seat 39.
[0061] like Figures 1-14 As shown, each transmission component includes a driven wheel 43, a transmission belt 44, a driving wheel 45, a vertical plate 46, a first bevel gear 47, and a second bevel gear 48. The driven wheel 43 is located on the side of the support plate 42 away from the turntable 41 and is coaxially and fixedly connected to the turntable 41. The second bevel gear 48 is located at the top of the top plate 12 and is fixedly connected to the top of the column 14. The vertical plate 46 is fixed to the top of the top plate 12. The first bevel gear 47 is rotatably disposed on one side of the vertical plate 46. The first bevel gear 47 and the second bevel gear 48 mesh with each other. The driving wheel 45 is located on the side of the vertical plate 46 away from the first bevel gear 47. The driving wheel 45 and the first bevel gear 47 are coaxially and fixedly connected. The transmission belt 44 is sleeved on the driven wheel 43 and the driving wheel 45.
[0062] When the column 14 rotates, it can drive the second bevel gear 48 to rotate. The second bevel gear 48 and the first bevel gear 47 mesh with each other. When the second bevel gear 48 rotates, it can drive the first bevel gear 47 to rotate. When the first bevel gear 47 rotates, it can drive the driving wheel 45 to rotate. Under the action of the transmission belt 44, it can drive the driven wheel 43 to rotate. Since the driven wheel 43 and the turntable 41 are coaxially fixedly connected, the driven wheel 43 can drive the turntable 41 to rotate when it rotates.
[0063] It should be noted that a clearance groove 49 is provided on one side of the top plate 12 to avoid the transmission belt 44.
[0064] like Figures 1-14 As shown, the delivery assembly includes a pump body 37, a connecting pipe 38, a main pipe 36, multiple vertical pipes 34, and several flexible hoses 33. Each vertical pipe 34 is installed between two mounting brackets 22 on the same side. Specifically, the mounting brackets 22 have holes for the vertical pipes 34 to pass through. One end of each flexible hose 33 is connected to a nozzle 32, and the other end of each flexible hose 33 is connected to the vertical pipe 34. The main pipe 36 is located at the top of the multiple vertical pipes 34, and one end of each vertical pipe 34 is connected to the main pipe 36. The pump body 37 is installed above the top plate 12, and one end of the main pipe 36 is connected to the output end of the pump body 37. The connecting pipe 38 is installed at the input end of the pump body 37.
[0065] Specifically, in actual use, the other end of the connecting pipe 38 is connected to the tank for storing nutrient solution. When the pump 37 is working, the nutrient solution enters the interior of the main pipe 36 through the connecting pipe 38, and then enters multiple vertical pipes 34. Through several hoses 33, the nutrient solution is transported to several nozzles 32, and sprayed out through the nozzles 32.
[0066] like Figures 1-14 As shown, a torque sensor 50 is provided below the top plate 12. The torque sensor 50 is installed on the outer wall of one of the columns 14. A pipe clamp 35 is fixed at one end of each mounting plate 23. Specifically, the pipe clamp 35 is used to fix the vertical pipe 34.
[0067] The torque sensor 50 is electrically connected to the controller. When the torque sensor 50 detects that the column 14 has rotated a certain angle, that is, when the mushroom bag on the rectangular frame 15 has rotated to one side of the nozzle 32, the torque sensor 50 will send a signal to the controller. The controller controls the pump body 37 to work, so that the nutrient solution is sprayed onto the surface of the mushroom bag through the nozzle 32. This ensures that the nutrient solution sprayed from each nozzle 32 can land on the surface of a mushroom bag, avoiding the occurrence of spraying empty. Compared with the transmission spraying method, it can effectively reduce the waste of nutrient solution and improve the utilization rate of nutrient solution. This allows for more precise control of the amount of nutrient solution required for mushroom growth, which is beneficial to the growth of mushrooms.
[0068] like Figures 1-14 As shown, the drive assembly includes a motor base 20, a motor 21, and multiple rotating parts. The motor base 20 is fixed to the top of the top plate 12, the motor 21 is mounted on the top of the motor base 20, the output end of the motor 21 passes through the motor base 20 and is fixedly connected to the top of one of the columns 14, and the bottom end of the base 11 is provided with a mounting groove 51. Multiple rotating parts are located inside the mounting groove 51, and each rotating part is located between two adjacent columns 14.
[0069] When the column 14 needs to be rotated, the controller controls the motor 21 to work. The motor 21 can drive the column 14 connected to its output end to rotate. Under the action of multiple rotating parts, when one column 14 rotates, it can synchronously drive the other columns 14 to rotate, so that multiple columns 14 can rotate at the same time.
[0070] like Figures 1-14 As shown, each rotating component includes a chain 19 and two sprockets 18. The two sprockets 18 are fixed to the bottom surfaces of two adjacent columns 14, and the chain 19 is sleeved on the surfaces of the two sprockets 18.
[0071] When one column 14 rotates, it can drive the sprocket 18 on its surface to rotate. Under the action of the chain 19, it can drive another sprocket 18 to rotate, thereby driving the column 14 corresponding to the sprocket 18 to rotate. And so on, when one column 14 rotates, the other columns 14 can achieve synchronous rotation.
[0072] like Figures 1-14As shown, each placement rack 16 has two fixed bars 17 on its surface. Each bar 17 is located on the side of the two placement racks 16 that are far apart from each other. Specifically, the bar 17 can limit the position of the mushroom bags on the placement rack 16, prevent the mushroom bags from sliding out from the side, ensure the stability of the mushroom bags when placed, and promote the growth of mushrooms.
[0073] The specific working process of this invention is as follows:
[0074] When it is necessary to cultivate mushrooms, place the mushroom bags on top of the two placement racks 16 in sequence, and use the placement racks 16 to support the mushroom bags;
[0075] The controller controls the motor 21 to work. The motor 21 can drive the column 14 connected to its output end to rotate. When one column 14 rotates, it can drive the sprocket 18 on its surface to rotate. Under the action of the chain 19, it can drive another sprocket 18 to rotate, thereby driving the column 14 corresponding to the sprocket 18 to rotate. And so on. When one column 14 rotates, the remaining columns 14 can rotate synchronously. When the column 14 rotates, it can drive the rectangular frame 15 and the mushroom bags on the rectangular frame 15 to rotate, so that each mushroom bag can be exposed to the outside. It is equivalent to the multi-layer structure of the cultivation rack in the prior art. This application can make the mushroom bags receive light evenly, reduce the occurrence of ventilation dead corners and uneven temperature and humidity, and is more conducive to the growth and cultivation of mushrooms.
[0076] As the column 14 rotates, the torque sensor 50 detects the rotation angle of the column 14. When the torque sensor 50 detects that the column 14 has rotated to a certain angle, that is, when the mushroom bag on the rectangular frame 15 rotates to one side of the nozzle 32, the torque sensor 50 sends a signal to the controller. The controller controls the pump body 37 to work. When the pump body 37 works, the nutrient solution enters the interior of the main pipe 36 through the connecting pipe 38, and then enters multiple vertical pipes 34. Through several hoses 33, the nutrient solution is delivered to several nozzles 32, and sprayed out by the nozzles 32. The nutrient solution is sprayed onto the surface of the mushroom bag, so that the nutrient solution sprayed by each nozzle 32 can land on the surface of a mushroom bag, avoiding the situation of spraying empty. Compared with the transmission spraying method, it can effectively reduce the waste of nutrient solution, improve the utilization rate of nutrient solution, and thus more accurately control the amount of nutrient solution required for mushroom growth, which is beneficial to the growth of mushrooms.
[0077] Simultaneously, when the column 14 rotates, it drives the second bevel gear 48 to rotate. The second bevel gear 48 meshes with the first bevel gear 47. When the second bevel gear 48 rotates, it drives the first bevel gear 47 to rotate. When the first bevel gear 47 rotates, it drives the drive wheel 45 to rotate. Under the action of the transmission belt 44, it drives the driven wheel 43 to rotate. Since the driven wheel 43 and the turntable 41 are coaxially fixedly connected, when the driven wheel 43 rotates, it drives the turntable 41 to rotate. When the turntable 41 rotates, under the action of the hinge rod 40, it drives the moving plate 26 to reciprocate along the length direction of the guide rod 24 through the connecting seat 39. Under the connection of the connecting rod 27, the other moving plates 26 also move synchronously. When the movable plate 26 moves, it can drive the strip groove 28 to move, which in turn can drive the slider 30 to slide on the arc rod 25 through the insertion rod 29. This allows the nozzle 32 on the slider 30 to move along the arc trajectory of the arc rod 25, enabling the nozzle 32 to oscillate back and forth. While spraying nutrient solution, the oscillating nozzle 32 ensures that the outlet of the nozzle 32 is always facing the mushroom bag, reducing waste and improving the utilization rate of nutrient solution. At the same time, the oscillating nozzle 32 can spray the nutrient solution more evenly on the surface of the mushroom bag, so that most of the mushrooms on the mushroom bag can be evenly sprayed with the culture solution, avoiding the occurrence of too many dead spraying areas caused by local spraying.
[0078] By setting a nozzle 32 on one side of each storage component, and coordinating with the rotation of the storage component, when a mushroom bag on a storage component rotates to the side of the nozzle 32, the nutrient solution can be sprayed onto the surface of the mushroom bag through the nozzle 32. This ensures that the nutrient solution sprayed from each nozzle 32 can land on the surface of a mushroom bag. Compared with the traditional spraying method, this effectively reduces the waste of nutrient solution, improves the utilization rate of nutrient solution, and allows for more precise control of the amount of nutrient solution required for mushroom growth, which is beneficial to mushroom growth.
[0079] The beneficial effects of the present invention are specifically reflected in the fact that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A mushroom production and cultivation rack, comprising a base (11) and a top plate (12) located above the base (11), wherein the base (11) and the top plate (12) are connected by a plurality of support columns (13), characterized in that, It also includes support mechanisms and spraying mechanisms; The support mechanism includes a drive assembly, multiple columns (14) and several storage components. The multiple columns (14) are equidistantly arranged between the base (11) and the top plate (12). Both ends of each column (14) are rotatably connected to the base (11) and the top plate (12) respectively through bearings. The drive assembly is installed between the multiple columns (14), and the several storage components are respectively installed on the surface of the multiple columns (14). The spraying mechanism includes a conveying assembly, several nozzles (32), multiple mounting assemblies, multiple swing assemblies, and multiple transmission assemblies. The multiple mounting assemblies are respectively set on one side of multiple columns (14). Each swing assembly is located at the top of a mounting assembly. Each transmission assembly is located between a mounting assembly and a column (14). Several nozzles (32) are respectively mounted on multiple mounting assemblies. Each nozzle (32) is located on one side of a storage assembly. The conveying assembly is installed between the top plate (12) and several nozzles (32). Each mounting assembly includes two mounting brackets (22), multiple mounting plates (23), multiple guide rods (24), multiple arc rods (25), multiple movable plates (26), and multiple sliders (30). The two mounting brackets (22) are respectively mounted on one side of the base (11) and the top plate (12). The multiple mounting plates (23) are equidistantly arranged between the two mounting brackets (22). The two mounting plates (23) at both ends are fixedly connected to the two mounting brackets (22). Each guide rod (24) is fixed between two adjacent mounting plates (23). Each arc rod (25) is located on one side of a guide rod (24) and fixed between two adjacent mounting plates (23). Each guide rod (24) has a sliding seat (31) slidably mounted on its surface. Each moving plate (26) is fixed to one side of a sliding seat (31). Each slider (30) is slidably mounted on an arc rod (25). Each nozzle (32) is mounted on a slider (30). Each moving plate (26) has a strip groove (28) on its surface. Each strip groove (28) has a rod (29) inserted into its interior. One end of each rod (29) is fixedly connected to a slider (30). Two connecting rods (27) are fixed between two adjacent moving plates (26). Each swing assembly includes a support plate (42), a turntable (41), a hinge rod (40), and a connecting seat (39). The support plate (42) is fixedly installed on one side of the top plate (12), the turntable (41) is rotatably mounted on the support plate (42), the connecting seat (39) is installed on one side of the top of one of the movable plates (26), one end of the hinge rod (40) is hinged to the connecting seat (39), and the other end of the hinge rod (40) is hinged to the surface edge of the turntable (41). Each transmission component includes a driven wheel (43), a transmission belt (44), a driving wheel (45), a vertical plate (46), a first bevel gear (47), and a second bevel gear (48). The driven wheel (43) is located on the side of the support plate (42) away from the turntable (41) and is coaxially fixedly connected to the turntable (41). The second bevel gear (48) is located at the top of the top plate (12) and is fixedly connected to the top of the column (14). The vertical plate (46) is fixed to the top of the top plate (12). The first bevel gear (47) is rotatably disposed on one side of the vertical plate (46). The first bevel gear (47) and the second bevel gear (48) mesh with each other. The driving wheel (45) is located on the side of the vertical plate (46) away from the first bevel gear (47). The driving wheel (45) and the first bevel gear (47) are coaxially fixedly connected. The transmission belt (44) is sleeved on the driven wheel (43) and the driving wheel (45). A torque sensor (50) is provided below the top plate (12), and the torque sensor (50) is installed on the outer wall of one of the columns (14); A torque sensor (50) is used to detect the rotation angle of the column (14) to control the start and stop of the conveying assembly.
2. The mushroom production and cultivation rack according to claim 1, characterized in that, Each storage component includes a rectangular frame (15) and several placement racks (16). The rectangular frame (15) is fixedly installed on the surface of the column (14), and every two placement racks (16) are symmetrically fixed on one side of the rectangular frame (15).
3. The mushroom production and cultivation rack according to claim 2, characterized in that, The delivery assembly includes a pump body (37), a connecting pipe (38), a main pipe (36), multiple vertical pipes (34) and several hoses (33). Each vertical pipe (34) is installed between two mounting brackets (22) on the same side. One end of each hose (33) is connected to a nozzle (32), and the other end of each hose (33) is connected to a vertical pipe (34). The main pipe (36) is located at the top of the multiple vertical pipes (34), and one end of each vertical pipe (34) is connected to the main pipe (36). The pump body (37) is installed above the top plate (12). One end of the main pipe (36) is connected to the output end of the pump body (37), and the connecting pipe (38) is installed at the input end of the pump body (37).
4. The mushroom production and cultivation rack according to claim 3, characterized in that, Each mounting plate (23) has a pipe clamp (35) fixed at one end.
5. A mushroom production and cultivation rack according to claim 4, characterized in that, The drive assembly includes a motor base (20), a motor (21), and multiple rotating parts. The motor base (20) is fixed to the top of the top plate (12). The motor (21) is mounted on the top of the motor base (20). The output end of the motor (21) passes through the motor base (20) and is fixedly connected to the top of one of the columns (14). The bottom end of the base (11) is provided with a mounting groove (51). Multiple rotating parts are located inside the mounting groove (51), and each rotating part is located between two adjacent columns (14).
6. The mushroom production and cultivation rack according to claim 5, characterized in that, Each rotating component includes a chain (19) and two sprockets (18), which are fixed to the bottom surfaces of two adjacent columns (14) respectively, and the chain (19) is sleeved on the surfaces of the two sprockets (18).
7. A mushroom production and cultivation rack according to claim 6, characterized in that, Each shelf (16) has two stops (17) fixed to its surface, and each stop (17) is located on the side of the two shelves (16) on the same side that are far apart from each other.