Medium trace element fertilizer production equipment and method

The system addresses waste and safety issues in micro and secondary nutrient fertilizer production by using a controlled ingredient addition and filtration system, reducing manual labor and preventing dust dispersion and explosions.

CN120305873AActive Publication Date: 2025-07-15云南农家乐农业集团有限公司
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Patent Information

Application Number
CN202510809626.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-17
Publication Date
2025-07-15
Estimated Expiration
2045-06-17

AI Technical Summary

Technical Problem

In the traditional production process of trace element fertilizers, raw material dumping leads to waste, environmental pollution and health hazards, and there is a risk of dust explosion.

Method used

A medium-tracelebrity fertilizer production equipment is designed, using a feeding mechanism, a filtering mechanism and a mixing motor, and the filtering mechanism is driven to connect with the feeding mechanism through the top cover, and blowing and suctioning the fan to achieve quantitative discharge of raw materials and filtration of dust to prevent dust from dissipating.

Benefits of technology

Effectively reduce the difficulty of operators' work, reduce waste of raw materials, prevent dust from harming health and dust explosion, and ensure production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses medium trace element fertilizer production equipment and method, and belongs to the technical field of agricultural processing.The medium trace element fertilizer production equipment comprises a mixing tank, a filtering mechanism and multiple sets of feeding mechanisms, the mixing tank is fixedly arranged on the ground, and the feeding mechanisms are symmetrically and fixedly arranged around the mixing tank; the top of the mixing tank is rotationally connected with a top cover, and the filtering mechanism is fixedly connected to the top cover. The raw materials can be sequentially added according to the formula in the production process, the working difficulty of operators is effectively reduced, flying dust is effectively inhibited in the raw material adding process, flying dust is prevented from escaping into the air to harm the body health of the operators while raw material waste is reduced, and meanwhile dust explosion and safety accidents are prevented.
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Description

Technical Field

[0001] The present invention belongs to the technical field of agricultural processing, and particularly relates to a production equipment and method for medium and trace element fertilizers. Background Art

[0002] The nutrient elements required by plants are divided into macronutrients (nitrogen, phosphorus, potassium), secondary nutrients (calcium, magnesium, sulfur) and micronutrients (iron, boron, manganese, zinc, etc.). Medium and trace element fertilizers are fertilizers that supplement these secondary and micronutrients.

[0003] Compared with traditional fertilizers, medium and trace element fertilizers usually need to add a variety of raw materials to meet the addition of a variety of medium and trace elements. The production process is usually raw material processing, formula design, additive mixing, drying and screening, and finished product packaging. The characteristics of medium and trace element fertilizers make the most important production link the additive mixing link. In the production process of traditional medium and trace element fertilizers, after the formula is usually determined, the raw materials are directly poured into the mixing equipment according to the formula ratio. This production method not only wastes raw materials, but also generates a large amount of dust, pollutes the environment and is easy to cause health damage to operators, and may also cause serious accidents such as dust explosion. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the above-mentioned disadvantages of the prior art and provide a production equipment and method for medium and trace element fertilizers. In the production process of the present invention, raw materials are added sequentially according to the formula, without the need for operators to manually pour raw materials, effectively reducing the working difficulty of operators, and effectively suppressing the escape of dust into the air during the addition of raw materials, reducing raw material waste while preventing dust from harming the health of operators, and at the same time preventing dust explosion and generating safety accidents.

[0005] The technical solution adopted to solve the above technical problem is: a production equipment for medium and trace element fertilizers, including a mixing tank, a filtering mechanism and a feeding mechanism. The mixing tank is fixedly arranged on the ground. The feeding mechanism is in multiple groups and is symmetrically and fixedly arranged around the mixing tank. The top of the mixing tank is rotatably connected with a top cover. The filtering mechanism is fixedly connected to the top cover. A stirring motor is fixedly arranged above the mixing tank; The top of the filtering mechanism is fixedly connected with a blower. The blower can suck air from the filtering mechanism and blow air into the feeding mechanism; One side of the mixing tank is fixedly connected with a control motor. The rotating shaft of the control motor is fixedly connected with a first driving gear. The edge of the top cover is fixedly connected with a driven gear ring. The first driving gear meshes with the driven gear ring. The rotation of the top cover can drive the filtering mechanism to be docked with different feeding mechanisms; The raw materials conveyed by the feeding mechanism enter the mixing tank through the filtering mechanism.

[0006] Through the above technical solution, during the production process, different raw materials can be put into different feeding mechanisms according to the formula. The top cover drives the filtering mechanism to dock with different feeding mechanisms, and the raw materials conveyed by the feeding mechanism enter the mixing tank through the filtering mechanism, realizing the sequential feeding of different raw materials into the mixing tank according to the formula without manual dumping of raw materials by operators, effectively reducing the working difficulty of the operators. The fan can blow air into the feeding mechanism to assist the raw materials to enter the mixing tank, and the fan can suck air from the filtering mechanism, so that the dust generated when the raw materials enter the mixing tank is adsorbed and collected by the filtering mechanism, effectively preventing the dust from escaping into the air, reducing raw material waste and preventing the dust from harming the physical health of the operators.

[0007] Furthermore, the feeding mechanism includes a feeding air inlet, a feeding outlet and a feed hopper. A feed hopper is arranged at the top of one end of the feeding mechanism, a feeding air inlet is arranged at the top of the other end of the feeding mechanism, a feeding outlet is arranged at the bottom of the other end of the feeding mechanism, an upper cover is rotatably connected to the top of the feeding air inlet, and a lower cover is rotatably connected to the bottom of the feeding outlet.

[0008] Through the above technical solution, since a feed hopper is arranged at the top of one end of the feeding mechanism, a feeding air inlet is arranged at the top of the other end of the feeding mechanism, a feeding outlet is arranged at the bottom of the other end of the feeding mechanism, an upper cover is rotatably connected to the top of the feeding air inlet, and a lower cover is rotatably connected to the bottom of the feeding outlet, the raw materials can enter the feeding mechanism from the feed hopper. When the raw materials do not need to be conveyed, the upper cover can block the feeding air inlet, and the lower cover can block the feeding outlet, so that the raw materials will be sealed in the feeding mechanism, and the raw materials will not leak or generate dust. Torsion springs are arranged on the upper cover rotating shaft and the lower cover rotating shaft, so that the upper cover and the lower cover can remain closed; A screw is arranged in the feeding mechanism, and the screw can convey the raw materials to the feeding outlet. The raw materials can enter the mixing tank from the feeding outlet. The feeding air inlet is arranged above the feeding outlet, and the fan blowing air can assist the raw materials to enter the mixing tank.

[0009] Furthermore, the filtering mechanism includes a filter housing, a material passing ring, a filter cylinder and a filter plate. The material passing ring is fixedly connected to one side of the filter housing, the filter cylinder is rotatably connected in the filter housing, the filter plate is rotatably connected to the bottom of the top cover, a feed hole is arranged on the top cover, the bottom of the material passing ring is communicated with the feed hole, and the top of the material passing ring is communicated with the feeding outlet.

[0010] Through the above technical solution, since the bottom of the material passing ring is communicated with the feed hole and the top of the material passing ring is communicated with the feeding outlet, the material passing ring can push open the lower cover. After the material passing ring is aligned with the feeding outlet, the feeding outlet can be communicated with the feed hole, so that the raw materials in the feeding mechanism can enter the mixing tank through the material passing ring.

[0011] Further, the blower includes a suction air pipe and a blowing air pipe. An air suction joint is provided at the top of the filter housing. The bottom of the suction air pipe is fixedly connected to the air suction joint. The blowing air pipe is communicated with the feeding air inlet. An opening is provided at the top of the filter cylinder.

[0012] Through the above technical solution, since the blowing air pipe is communicated with the feeding air inlet, the blowing air pipe can push open the upper cover, so that the blower can blow air into the feeding mechanism through the feeding air inlet. The bottom of the suction air pipe is fixedly connected to the air suction joint, so that the blower can suck air from the filter housing.

[0013] Further, a first air pipe is provided on one side of the material passing ring close to the filter housing. A plurality of dust collection ports are provided in the material passing ring. A second air pipe is provided below the filter housing. The first air pipe is fixedly connected to the second air pipe. The first air pipe is communicated with the material passing ring. The second air pipe is communicated with the filter housing.

[0014] Through the above technical solution, since a first air pipe is provided on one side of the material passing ring close to the filter housing, a plurality of dust collection ports are provided in the material passing ring, a second air pipe is provided below the filter housing, the first air pipe is fixedly connected to the second air pipe, the first air pipe is communicated with the material passing ring, and the second air pipe is communicated with the filter housing, the material passing ring is communicated with the filter housing. And the blower can suck air from the filter housing, so that the dust generated by the raw materials entering the mixing tank through the material passing ring can be sucked by the material passing ring and adsorbed on the outer wall of the filter cylinder after entering the filter housing.

[0015] Further, a plurality of ash scraping plates are fixedly provided on the inner wall of the filter housing. A driven gear is fixedly connected to the bottom of the filter cylinder.

[0016] Through the above technical solution, since a plurality of ash scraping plates are fixedly provided on the inner wall of the filter housing and a driven gear is fixedly connected to the bottom of the filter cylinder, the rotation of the driven gear can drive the rotation of the filter cylinder, and the rotation of the filter cylinder can drive the ash scraping plates to stir the outer wall of the filter cylinder, so that the dust adsorbed on the outer wall of the filter cylinder falls off.

[0017] Further, a stirring shaft is fixedly connected to the rotating shaft of the stirring motor. The stirring shaft penetrates through the top cover. A plurality of stirring paddles are symmetrically and fixedly connected to the bottom of the stirring shaft. A second driving gear is fixedly connected to the stirring shaft. The second driving gear meshes with the driven gear. A fan blade is fixedly connected to the stirring shaft. The fan blade is arranged above the second driving gear.

[0018] Through the above technical solution, since the stirring motor shaft is fixedly connected to the stirring shaft, a plurality of stirring paddles are symmetrically fixedly connected to the bottom of the stirring shaft, the stirring shaft is fixedly connected to the second driving gear, the second driving gear is meshed with the driven gear, and the stirring shaft is fixedly connected to the fan blade, which is arranged above the second driving gear, so that the stirring motor can drive the stirring shaft to rotate, and the rotation of the stirring shaft can drive the stirring paddle to mix and stir the raw materials in the mixing tank, and the rotation of the stirring shaft can also drive the second driving gear to rotate, and the rotation of the second driving gear can drive the driven gear to rotate, thereby driving the filter cartridge to rotate; The rotation of the stirring shaft can also drive the fan blades to rotate, and the rotation of the fan blades can blow air to the driven gear to blow away the dust that falls from the filter housing and falls on the driven gear. The driven gear is also provided with a plurality of hollow holes to minimize the retention of raw material dust on the driven gear.

[0019] Furthermore, a through hole is provided on the top cover corresponding to the bottom of the filter housing, the bottom of the filter housing is connected to the mixing tank through the through hole, a bracket is fixedly connected in the through hole, the driven gear shaft passes through the bracket, a scraper is provided at the bottom of the bracket, and the filter plate covers the through hole.

[0020] Through the above technical scheme, since a through hole is provided on the top cover corresponding to the bottom of the filter casing, the bottom of the filter casing is connected to the mixing tank through the through hole, a bracket is fixedly connected in the through hole, the driven gear shaft passes through the bracket, a scraper is provided at the bottom of the bracket, and the filter plate covers the through hole, so that the dust falling in the filter casing falls onto the filter plate through the through hole, and enters the mixing tank after being filtered by the filter plate. The scraper can scrape and clean the filter plate to prevent the filter plate from being blocked.

[0021] Furthermore, one end of the filter plate is fixedly connected to a receiving rod, the other end of the filter plate is fixedly connected to a connecting plate, one side of the through hole is fixedly connected to two fixed plates, the fixed plates are symmetrically arranged on both sides of the connecting plate, buffer springs are fixedly connected on both sides of the connecting plate, the other end of the buffer spring is connected to the fixed plate, and a plurality of toggle rods are symmetrically fixedly connected to the inner wall of the mixing tank, the receiving rod and the toggle rod are in the same horizontal plane, and the toggle rod can toggle the receiving rod.

[0022] Through the above technical scheme, since one end of the filter plate is fixedly connected to a receiving rod, the other end of the filter plate is fixedly connected to a connecting plate, two fixed plates are fixedly connected to one side of the through hole, the fixed plates are symmetrically arranged on both sides of the connecting plate, buffer springs are fixedly connected on both sides of the connecting plate, the other end of the buffer spring is connected to the fixed plate, and multiple toggle rods are symmetrically fixedly connected on the inner wall of the mixing tank, the receiving rod and the toggle rod are in the same horizontal plane, the toggle rod can toggle the receiving rod, so that when the toggle rod toggle the receiving rod, the connecting plate will swing back and forth periodically between the two fixed plates, that is, the filter plate will rotate back and forth periodically, so that the scraper can scrape and clean the filter plate, effectively preventing the filter plate from being blocked.

[0023] A production method of a medium and trace element fertilizer, comprising the following steps: Step 1, raw material selection and treatment: Select raw materials according to the medium and trace elements to be added, and crush the raw materials to 80-100 mesh to improve the mixing uniformity; Step 2, formula design: Determine the proportions of various medium and trace elements according to soil test data and crop requirements. After determining the proportions, put different raw materials into different feeding mechanisms respectively; Step 3, feeding: According to the formula design, select the raw material feeding sequence, start the control motor to drive the top cover to rotate, the top cover drives the filtering mechanism to dock with the feeding mechanism that needs to feed raw materials, start the fan, the fan blows the raw materials from the feeding mechanism through the material passing ring into the mixing tank, and at the same time the fan provides suction for the filtering mechanism, so that the dust raised when the raw materials enter the mixing tank enters the filtering mechanism, effectively preventing the dust from escaping into the air, endangering the health of the operators, and at the same time preventing dust explosion; Step 4, mixing: Start the stirring motor, the stirring motor drives the stirring shaft to stir the raw materials entering the mixing tank, and while the stirring motor stirs, it can drive the filter cylinder in the filtering mechanism to rotate, so that the dust adhering to the outer side of the filter cylinder drops off, and the dust falls on the lower filter plate. The top cover can dial the filter plate during rotation, and finally the dust on the filter plate enters the mixing tank, effectively ensuring that the raw materials will not be wasted, and at the same time greatly extending the service life of the filter cylinder and the filter plate, and reducing the maintenance of the equipment; Step 5, drying, screening and finished product packaging: After screening and drying the finished product mixed in the mixing tank, package the qualified finished product, and the production is completed.

[0024] The beneficial effects of the present invention are as follows: (1) In the present invention, different raw materials can be put into different feeding mechanisms according to the formula, the top cover drives the filtering mechanism to dock with different feeding mechanisms, and the raw materials transported by the feeding mechanism enter the mixing tank through the filtering mechanism, realizing the quantitative feeding of different raw materials into the mixing tank according to the formula in sequence, without the need for operators to manually pour raw materials, effectively reducing the working difficulty of the operators; (2) In the present invention, the fan can blow air into the feeding mechanism through the feeding air inlet, the raw materials can enter the mixing tank from the feeding outlet through the material passing ring, the feeding air inlet is arranged above the feeding outlet, the air blown by the fan can assist the raw materials to enter the mixing tank, the material passing ring is communicated with the filter housing, and the fan can suck air from the filter housing, so that the dust generated by the raw materials entering the mixing tank through the material passing ring can be sucked by the dust collecting port on the material passing ring, adsorbed on the outer wall of the filter cylinder after entering the filter housing, effectively suppressing the escape of dust into the air during the process of adding raw materials, preventing the dust from endangering the health of the operators, and at the same time preventing dust explosion and causing safety accidents. Description of the Drawings

[0025] Figure 1 It is a schematic structural diagram of a production device for medium and trace element fertilizers of the present invention; Figure 2 It is a schematic structural diagram of the cooperation of a mixing tank, a filtering mechanism and a blower of a production device for medium and trace element fertilizers of the present invention; Figure 3 It is a schematic structural diagram of a feeding mechanism of a production device for medium and trace element fertilizers of the present invention from the first perspective; Figure 4 It is a schematic structural diagram of a feeding mechanism of a production device for medium and trace element fertilizers of the present invention from the second perspective; Figure 5 It is a schematic structural diagram of a filtering mechanism of a production device for medium and trace element fertilizers of the present invention; Figure 6 It is an exploded structural diagram of a filtering mechanism of a production device for medium and trace element fertilizers of the present invention; Figure 7 It is a sectional perspective view of a material-passing ring of a production device for medium and trace element fertilizers of the present invention; Figure 8 It is a sectional perspective view of a filter housing of a production device for medium and trace element fertilizers of the present invention; Figure 9 It is a schematic structural diagram of the cooperation of a filtering mechanism and a top cover of a production device for medium and trace element fertilizers of the present invention; Figure 10 It is a Figure 9 partial enlarged view at A of a production device for medium and trace element fertilizers of the present invention; Figure 11 It is a schematic structural diagram of a top cover of a production device for medium and trace element fertilizers of the present invention; Figure 12 It is a schematic structural diagram of the cooperation of a stirring shaft and a filter cylinder of a production device for medium and trace element fertilizers of the present invention; Figure 13 It is a schematic structural diagram of a stirring shaft of a production device for medium and trace element fertilizers of the present invention; Figure 14 It is a schematic structural diagram of the cooperation of a mixing tank and a filter plate of a production device for medium and trace element fertilizers of the present invention.

[0026] Reference numerals: 1, mixing tank; 2, filtering mechanism; 3, feeding mechanism; 4, fan; 5, stirring motor; 6, control motor; 11, top cover; 12, toggle rod; 111, driven gear ring; 112, feed hole; 113, fixing plate; 114, through hole; 115, bracket; 21, filter housing; 22, material passing ring; 23, filter cartridge; 24, filter plate; 211, ash scraping plate; 212, air suction joint; 213, second ventilation pipe; 221, dust collection port; 222, first ventilation pipe; 231, driven gear; 241, toggled rod; 242, connecting plate; 2421, buffer spring; 31, feeding air inlet; 32, feeding outlet; 33, feed hopper; 311, upper cover; 321, lower cover; 41, air suction pipe; 42, air blowing pipe; 51, stirring shaft; 52, stirring paddle; 53, fan blade; 54, second driving gear; 61, first driving gear. Detailed implementation manners

[0027] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0028] As Figure 1 shown, a production device for medium and trace element fertilizers includes a mixing tank 1, a filtering mechanism 2 and a feeding mechanism 3. The mixing tank 1 is fixedly arranged on the ground. There are multiple groups of feeding mechanisms 3, and the feeding mechanisms 3 are symmetrically and fixedly arranged around the mixing tank 1. The top of the mixing tank 1 is rotatably connected with a top cover 11. The filtering mechanism 2 is fixedly connected to the top cover 11. A stirring motor 5 is fixedly arranged above the mixing tank 1; The top of the filtering mechanism 2 is fixedly connected with a fan 4. The fan 4 can suck air from the filtering mechanism 2, and the fan 4 can blow air into the feeding mechanism 3; One side of the mixing tank 1 is fixedly connected with a control motor 6. The rotating shaft of the control motor 6 is fixedly connected with a first driving gear 61. The edge of the top cover 11 is fixedly connected with a driven gear ring 111. The first driving gear 61 meshes with the driven gear ring 111. The rotation of the top cover 11 can drive the filtering mechanism 2 to be docked with different feeding mechanisms 3; The raw materials conveyed by the feeding mechanism 3 enter the mixing tank 1 through the filtering mechanism 2.

[0029] In this embodiment, during the production process, different raw materials can be put into different feeding mechanisms 3 according to the formula. The top cover 11 drives the filtering mechanism 2 to dock with different feeding mechanisms 3. The raw materials conveyed by the feeding mechanism 3 enter the mixing tank 1 through the filtering mechanism 2, realizing the sequential feeding of different raw materials into the mixing tank 1 according to the formula without the need for operators to manually pour the raw materials, effectively reducing the work difficulty of the operators. The fan 4 can blow air into the feeding mechanism 3 to assist the raw materials to enter the mixing tank 1 from the feeding mechanism 3. The fan 4 can suck air from the filtering mechanism 2, so that the dust generated when the raw materials enter the mixing tank 1 is adsorbed and collected by the filtering mechanism 2, effectively preventing the dust from escaping into the air, reducing raw material waste and preventing the dust from harming the health of the operators.

[0030] As Figure 1 - Figure 8 As shown, the feeding mechanism 3 includes a feeding air inlet 31, a feeding outlet 32 and a feed hopper 33. A feed hopper 33 is provided at the top of one end of the feeding mechanism 3, a feeding air inlet 31 is provided at the top of the other end of the feeding mechanism 3, and a feeding outlet 32 is provided at the bottom of the other end of the feeding mechanism 3. A top cover 311 is rotatably connected to the top of the feeding air inlet 31, and a bottom cover 321 is rotatably connected to the bottom of the feeding outlet 32; The filtering mechanism 2 includes a filtering housing 21, a material passing ring 22, a filtering cylinder 23 and a filtering plate 24. The material passing ring 22 is fixedly connected to one side of the filtering housing 21. The filtering cylinder 23 is rotatably connected inside the filtering housing 21. The filtering plate 24 is rotatably connected to the bottom of the top cover 11. A feeding hole 112 is provided on the top cover 11. The bottom of the material passing ring 22 is communicated with the feeding hole 112, and the top of the material passing ring 22 is communicated with the feeding outlet 32; The fan 4 includes a suction air pipe 41 and a blowing air pipe 42. A suction air joint 212 is provided at the top of the filtering housing 21. The bottom of the suction air pipe 41 is fixedly connected to the suction air joint 212. The blowing air pipe 42 is communicated with the feeding air inlet 31. An opening is provided at the top of the filtering cylinder 23; A first air pipe 222 is provided on the side of the material passing ring 22 close to the filtering housing 21. A plurality of dust collection ports 221 are provided inside the material passing ring 22. A second air pipe 213 is provided below the filtering housing 21. The first air pipe 222 is fixedly connected to the second air pipe 213. The first air pipe 222 is communicated with the material passing ring 22, and the second air pipe 213 is communicated with the filtering housing 21.

[0031] In this embodiment, the raw materials can enter the feeding mechanism 3 from the feed hopper 33. When the feeding mechanism 3 does not need to convey the raw materials, the top cover 311 can block the feeding air inlet 31, and the bottom cover 321 can block the feeding outlet 32, so that the raw materials will be sealed in the feeding mechanism 3, and the raw materials will not leak or generate dust. Torsion springs are provided on the rotating shafts of the top cover 311 and the bottom cover 321, so that the top cover 311 and the bottom cover 321 can remain closed; When the feeding mechanism 3 is required to transport raw materials, the filtering mechanism 2 rotates to the corresponding feeding mechanism 3, the blowing pipe 42 can squeeze open the upper cover 311, the blowing pipe 42 is connected with the feeding mechanism 3, the feeding ring 22 can squeeze open the lower cover 321, after the feeding ring 22 is aligned with the feeding outlet 32, the feeding outlet 32 can be connected with the feeding hole 112, and then the screw in the feeding mechanism 3 can transport the raw materials to the feeding outlet 32; The fan 4 is started, and the fan 4 can blow air into the feeding mechanism 3 through the feeding air inlet 31. The raw materials can enter the mixing tank 1 from the feeding outlet 32 through the feeding ring 22. The feeding air inlet 31 is arranged above the feeding outlet 32. The blowing of the fan 4 can assist the raw materials to enter the mixing tank 1. The feeding ring 22 is connected with the filter housing 21, and the fan 4 can suck air from the filter housing 21, so that the dust generated by the raw materials entering the mixing tank 1 through the feeding ring 22 can be sucked by the dust collecting port 221 on the feeding ring 22, and after entering the filter housing 21, it is adsorbed by the outer wall of the filter cylinder 23.

[0032] like Figure 5 - Figure 13 As shown, a plurality of dust-moving plates 211 are fixedly arranged on the inner wall of the filter housing 21, and a driven gear 231 is fixedly connected to the bottom of the filter cartridge 23; A stirring shaft 51 is fixedly connected to the rotating shaft of the stirring motor 5, and the stirring shaft 51 passes through the top cover 11. A plurality of stirring paddles 52 are symmetrically fixedly connected to the bottom of the stirring shaft 51. A second driving gear 54 is fixedly connected to the stirring shaft 51, and the second driving gear 54 is meshed with the driven gear 231. A fan blade 53 is fixedly connected to the stirring shaft 51, and the fan blade 53 is arranged above the second driving gear 54.

[0033] In this embodiment, the stirring motor 5 can drive the stirring shaft 51 to rotate, and the rotation of the stirring shaft 51 can drive the stirring paddle 52 to mix and stir the raw materials in the mixing tank 1, and the rotation of the stirring shaft 51 can also drive the second driving gear 54 to rotate, and the rotation of the second driving gear 54 can drive the driven gear 231 to rotate, thereby driving the filter cartridge 23 to rotate, and the rotation of the filter cartridge 23 can drive the dust-moving plate 211 to move the outer wall of the filter cartridge 23, so that the dust adsorbed on the outer wall of the filter cartridge 23 falls off; The rotation of the stirring shaft 51 can also drive the fan blades 53 to rotate. The rotation of the fan blades 53 can blow air toward the driven gear 231 to blow away the dust that falls from the filter housing 21 and onto the driven gear 231. The driven gear 231 is also provided with a plurality of hollow holes to minimize the retention of raw material dust on the driven gear 231.

[0034] like Figure 9 - Figure 14As shown, a through hole 114 is provided on the top cover 11 corresponding to the bottom of the filter housing 21, and the bottom of the filter housing 21 is connected to the mixing tank 1 through the through hole 114. A bracket 115 is fixedly connected in the through hole 114, and the rotating shaft of the driven gear 231 passes through the bracket 115. A scraper is provided at the bottom of the bracket 115, and the filter plate 24 covers the through hole 114; One end of the filter plate 24 is fixedly connected to a receiving rod 241, and the other end of the filter plate 24 is fixedly connected to a connecting plate 242. One side of the through hole 114 is fixedly connected to two fixed plates 113, and the fixed plates 113 are symmetrically arranged on both sides of the connecting plate 242. Buffer springs 2421 are fixedly connected to both sides of the connecting plate 242, and the other end of the buffer spring 2421 is connected to the fixed plate 113. A plurality of toggle rods 12 are symmetrically fixedly connected to the inner wall of the mixing tank 1. The receiving rod 241 and the toggle rod 12 are in the same horizontal plane, and the toggle rod 12 can toggle the receiving rod 241.

[0035] In this embodiment, the dust falling into the filter housing 21 falls onto the filter plate 24 through the through hole 114, and enters the mixing tank 1 after being filtered by the filter plate 24. When the toggle rod 12 toggles the toggle rod 241, the connecting plate 242 will swing back and forth periodically between the two fixed plates 113, that is, the filter plate 24 will rotate back and forth periodically, so that the scraper can scrape and clean the filter plate 24, effectively preventing the filter plate 24 from being blocked while assisting the dust to enter the mixing tank 1.

[0036] A method for producing a medium and trace element fertilizer comprises the following steps: Step 1: Raw material selection and processing: select raw materials according to the trace elements to be added, and crush the raw materials to 80-100 mesh to improve mixing uniformity; Step 2: Formula design: determine the ratio of various trace elements according to soil test data and crop needs. After the ratio is determined, different raw materials are respectively put into different feeding mechanisms 3; Step 3: Add materials. According to the formula design, select the order of raw material placement, start the control motor 6 to drive the top cover 11 to rotate, the top cover 11 drives the filter mechanism 2 to dock with the feeding mechanism 3 where the raw materials need to be placed, start the fan 4, and the fan 4 blows the raw materials from the feeding mechanism 3 into the mixing tank 1 through the material passing ring 22. At the same time, the fan 4 provides suction for the filter mechanism 2, so that the dust raised by the raw materials entering the mixing tank 1 enters the filter mechanism 2 to prevent the dust from escaping into the air; Step 4: Mixing. Start the stirring motor 5. The stirring motor 5 drives the stirring shaft 51 to stir the raw materials in the mixing tank 1. The stirring motor 5 can drive the filter cartridge 23 in the filter mechanism 2 to rotate while stirring, so that the dust on the outside of the filter cartridge 23 falls off and falls onto the filter plate 24 below. The top cover 11 can move the filter plate 24 during the rotation process, and finally the dust on the filter plate 24 enters the mixing tank 1, ensuring that the raw materials will not be wasted. Step Five: Drying, Screening and Finished Product Packaging. After screening and drying the finished product in the mixing tank 1, the qualified finished product is packaged, thus completing the production.

[0037] Working Principle: During operation, different raw materials can be put into different feeding mechanisms 3 according to the formula during the production process. For the feeding mechanism 3 that does not need to transport raw materials, the upper cover 311 can block the feeding air inlet 31, and the lower cover 321 can block the feeding outlet 32. The raw materials will be sealed in the feeding mechanism 3, and the raw materials will not leak and no dust will be generated. When a certain feeding mechanism 3 needs to transport raw materials, control the motor 6 to drive the top cover 11 to rotate. The rotation of the top cover 11 drives the filtering mechanism 2 to dock with the feeding mechanism 3. At this time, the air blowing pipe 42 can push open the upper cover 311, and the air blowing pipe 42 is connected to the feeding mechanism 3. The material passing ring 22 can push open the lower cover 321. After the material passing ring 22 is aligned with the feeding outlet 32, the feeding outlet 32 can be connected to the feeding hole 112. Then, the screw in the feeding mechanism 3 can transport the raw materials to the feeding outlet 32. Start the fan 4. The fan 4 can blow air into the feeding mechanism 3 through the feeding air inlet 31. The raw materials can enter the mixing tank 1 from the feeding outlet 32 through the material passing ring 22. The feeding air inlet 31 is arranged above the feeding outlet 32. The air blown by the fan 4 can assist the raw materials to enter the mixing tank 1. The material passing ring 22 is connected to the filter housing 21, and the fan 4 can suck air from the filter housing 21, so that the dust generated by the raw materials entering the mixing tank 1 through the material passing ring 22 can be sucked by the dust collecting port 221 on the material passing ring 22, and is adsorbed on the outer wall of the filter cartridge 23 after entering the filter housing 21. The top of the filter cartridge 23 is open and the bottom is solid. At this time, the air flow direction is from the material passing ring 22 to the filter cartridge 23. The dust is adsorbed on the outer wall of the filter cartridge 23, and the filtered air is extracted by the fan 4 and blown towards the feeding mechanism 3 through the feeding air inlet 31. The raw materials entering the mixing tank 1 are stirred and mixed by the stirring paddle 52. During this process, the rotation of the stirring shaft 51 can also drive the second driving gear 54 to rotate. The rotation of the second driving gear 54 can drive the driven gear 231 to rotate, thereby driving the filter cartridge 23 to rotate. The rotation of the filter cartridge 23 can drive the ash scraping plate 211 to stir the outer wall of the filter cartridge 23, so that the dust adsorbed on the outer wall of the filter cartridge 23 falls off. The dust falling in the filter housing 21 falls into the filter plate 24 through the through hole 114 and enters the mixing tank 1 after being filtered by the filter plate 24. Part of the dust entering the mixing tank 1 falls on the driven gear 231. The rotation of the stirring shaft 51 can also drive the fan blade 53 to rotate. The rotation of the fan blade 53 can blow air towards the driven gear 231 to blow away the dust falling on the driven gear 231 from the filter housing 21. There are also multiple louvers on the driven gear 231 to minimize the retention of raw material dust on the driven gear 231. After a feeding mechanism 3 has transported the raw materials, the top cover 11 rotates to drive the filtering mechanism 2 to dock with the next feeding mechanism 3 that needs to transport the raw materials. The upper cover 311 and the lower cover 321 of the feeding mechanism 3 that has completed the raw material transportation are reset to prevent the leakage of raw materials and the generation of dust. Then, the feeding mechanism 3 that needs to transport the raw materials can repeat the above process to transport the raw materials in the feeding mechanism 3 into the mixing tank 1 without generating dust. Finally, after the raw materials are added and the raw materials are mixed, the subsequent processes can be carried out until the finished product packaging is completed.

[0038] The above is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. A production device for medium and trace element fertilizers, comprising a mixing tank (1), a filtering mechanism (2) and a feeding mechanism (3), characterized in that, The mixing tank (1) is fixedly arranged on the ground. There are multiple groups of feeding mechanisms (3), and the feeding mechanisms (3) are symmetrically and fixedly arranged around the mixing tank (1). A top cover (11) is rotatably connected to the top of the mixing tank (1), and the filtering mechanism (2) is fixedly connected to the top cover (11). A stirring motor (5) is fixedly arranged above the mixing tank (1). A blower (4) is fixedly connected to the top of the filtering mechanism (2). The blower (4) can suck air from within the filtering mechanism (2) and can blow air into the feeding mechanism (3). A control motor (6) is fixedly connected to one side of the mixing tank (1). A first driving gear (61) is fixedly connected to the rotating shaft of the control motor (6). A driven gear ring (111) is fixedly connected to the edge of the top cover (11). The first driving gear (61) meshes with the driven gear ring (111). The rotation of the top cover (11) can drive the filtering mechanism (2) to dock with different feeding mechanisms (3). The raw materials conveyed by the feeding mechanism (3) enter the mixing tank (1) through the filtering mechanism (2).

2. The production equipment of a medium and trace element fertilizer according to claim 1, characterized in that, The feeding mechanism (3) includes a feeding air inlet (31), a feeding outlet (32), and a feeding hopper (33). A feeding hopper (33) is arranged at the top of one end of the feeding mechanism (3). A feeding air inlet (31) is arranged at the top of the other end of the feeding mechanism (3). A feeding outlet (32) is arranged at the bottom of the other end of the feeding mechanism (3). An upper cover (311) is rotatably connected to the top of the feeding air inlet (31). A lower cover (321) is rotatably connected to the bottom of the feeding outlet (32).

3. The production equipment of a medium and trace element fertilizer according to claim 2, characterized in that, The filtering mechanism (2) includes a filtering machine housing (21), a material passing ring (22), a filtering cylinder (23), and a filtering plate (24). The material passing ring (22) is fixedly connected to one side of the filtering machine housing (21). The filtering cylinder (23) is rotatably connected within the filtering machine housing (21). The filtering plate (24) is rotatably connected to the bottom of the top cover (11). A feeding hole (112) is arranged on the top cover (11). The bottom of the material passing ring (22) is communicated with the feeding hole (112). The top of the material passing ring (22) is communicated with the feeding outlet (32).

4. The production equipment of a medium and trace element fertilizer according to claim 3, characterized in that, The blower (4) includes a suction air pipe (41) and a blowing air pipe (42). A suction air connection (212) is arranged at the top of the filtering machine housing (21). The bottom of the suction air pipe (41) is fixedly connected to the suction air connection (212). The blowing air pipe (42) is communicated with the feeding air inlet (31). An opening is arranged at the top of the filtering cylinder (23).

5. The production equipment for medium and trace element fertilizers according to claim 4, characterized in that, A first air pipe (222) is arranged on the side of the material passing ring (22) close to the filtering machine housing (21). A plurality of dust collection ports (221) are arranged within the material passing ring (22). A second air pipe (213) is arranged below the filtering machine housing (21). The first air pipe (222) is fixedly connected to the second air pipe (213). The first air pipe (222) is communicated with the material passing ring (22). The second air pipe (213) is communicated with the filtering machine housing (21).

6. The production equipment of a medium and trace element fertilizer according to claim 3, wherein, A plurality of dust-moving plates (211) are fixedly arranged on the inner wall of the filter housing (21), and a driven gear (231) is fixedly connected to the bottom of the filter cartridge (23).

7. The production equipment for medium and trace element fertilizers according to claim 6, characterized in that, A stirring shaft (51) is fixedly connected to the rotating shaft of the stirring motor (5), the stirring shaft (51) passes through the top cover (11), a plurality of stirring paddles (52) are symmetrically fixedly connected to the bottom of the stirring shaft (51), a second driving gear (54) is fixedly connected to the stirring shaft (51), the second driving gear (54) is meshed with the driven gear (231), and a fan blade (53) is fixedly connected to the stirring shaft (51), the fan blade (53) is arranged above the second driving gear (54).

8. The production equipment for medium and trace element fertilizers according to claim 7, characterized in that, A through hole (114) is provided on the top cover (11) corresponding to the bottom of the filter housing (21); the bottom of the filter housing (21) is connected to the mixing tank (1) via the through hole (114); a bracket (115) is fixedly connected inside the through hole (114); a rotating shaft of the driven gear (231) passes through the bracket (115); a scraper is provided at the bottom of the bracket (115); and the filter plate (24) covers the through hole (114).

9. The production equipment for medium and trace element fertilizers according to claim 8, characterized in that, One end of the filter plate (24) is fixedly connected to a driven rod (241), and the other end of the filter plate (24) is fixedly connected to a connecting plate (242). One side of the through hole (114) is fixedly connected to two fixed plates (113), and the fixed plates (113) are symmetrically arranged on both sides of the connecting plate (242). Both sides of the connecting plate (242) are fixedly connected to buffer springs (2421), and the other end of the buffer spring (2421) is connected to the fixed plate (113). A plurality of toggling rods (12) are symmetrically fixedly connected to the inner wall of the mixing tank (1), and the driven rods (241) and the toggling rods (12) are located in the same horizontal plane, and the toggling rods (12) can toggle the driven rods (241).

10. The production method of the medium and trace element fertilizer production equipment according to any one of claims 1-9, characterized in that, The steps include: Step 1: Raw material selection and processing: select raw materials according to the trace elements to be added, and crush the raw materials to 80-100 mesh to improve mixing uniformity; Step 2: Formula design: determine the ratio of various trace elements according to soil test data and crop needs. After the ratio is determined, different raw materials are respectively put into different feeding mechanisms (3); Step 3: Adding materials. According to the formula design, the order of adding raw materials is selected, and the control motor (6) is started to drive the top cover (11) to rotate. The top cover (11) drives the filtering mechanism (2) to dock with the feeding mechanism (3) where the raw materials need to be added. The fan (4) is started. The fan (4) blows the raw materials from the feeding mechanism (3) through the material passing ring (22) into the mixing tank (1). At the same time, the fan (4) provides suction for the filtering mechanism (2), so that the dust raised by the raw materials entering the mixing tank (1) enters the filtering mechanism (2), thereby preventing the dust from escaping into the air. Step 4: Mixing. Start the stirring motor (5). The stirring motor (5) drives the stirring shaft (51) to stir the raw materials entering the mixing tank (1). While the stirring motor (5) is stirring, it can drive the filter cylinder (23) in the filtering mechanism (2) to rotate, so that the dust adhering to the outer side of the filter cylinder (23) falls off. The dust falls onto the lower filter plate (24). During the rotation process, the top cover (11) can push the filter plate (24), and finally the dust on the filter plate (24) enters the mixing tank (1), ensuring that the raw materials are not wasted; Step 5: Drying, screening and finished product packaging. After screening and drying the finished products mixed in the mixing tank (1), package the qualified finished products to complete the production.

Citation Information

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