Multifunctional pneumatic shaping device

Abstract

The invention discloses a multifunctional pneumatic shaping device, relates to the technical field of track socket shaping, and solves the technical problem that the size and the shape of a track socket are changed due to the fact that the track socket and a cutter are deformed due to stress in contact in the machining process. Comprising a platform, the upper surface of which is provided with a socket fixing rail; the track socket piece is placed on the platform; the top frame is horizontally positioned above the socket fixing rail; a plurality of groups of shaping components for pressing and shaping the track socket piece are arranged on the top frame; the pneumatic shaping device solves the problem of deformation of the track socket parts caused by processing stress, can be compatible with shaping work of the track socket parts with different lengths, can be compatible with the track socket parts with the maximum length of 1000 mm, reduces equipment investment, achieves the effect of one piece of equipment on various products, improves the production takt, increases the productivity, and reduces the production cost. The enterprise cost is reduced, and the rejection rate of track socket pieces is reduced.

Description

Technical Field

[0001] The present invention belongs to the technical field of track socket shaping, and specifically relates to a multifunctional pneumatic shaping device. Background Art

[0002] A track socket is a socket that can be arbitrarily added, reduced, moved, and repositioned within the track at any time. It has a beautiful appearance and solves the problem of messy wires in the home. It has the advantages of flexible configuration, convenient use, easy installation, and beautiful style.

[0003] Some existing aluminum track sockets are positioned and clamped on a machine tool using tooling. During the machining process, when the track socket contacts the tool, it will deform due to the force, resulting in changes in the size and shape of the track socket, and thus the track socket cannot be used normally after machining, increasing the scrap rate. Summary of the Invention

[0004] The present invention aims to solve at least one of the technical problems existing in the prior art; for this purpose, the present invention proposes a multifunctional pneumatic shaping device.

[0005] A multifunctional pneumatic shaping device includes:

[0006] A platform, on the upper surface of which there is a socket fixing rail;

[0007] A track socket member placed on the platform;

[0008] A top frame horizontally located above the socket fixing rail, on which there are multiple shaping members for pressing and shaping the track socket member.

[0009] Preferably, there is a side frame between the top frame and the side of the platform, and a travel switch is arranged on the outer side of the side frame.

[0010] Preferably, the shaping members for pressing and shaping the track socket member include;

[0011] Multiple mounting holes distributed on the surface of the top frame;

[0012] A pressing cylinder vertically installed below the mounting hole, and a shaping press head is arranged at the lower end of the piston rod inside the pressing cylinder.

[0013] Preferably, the shaping member further includes a fixed chassis fixed on the upper surface of the pressing cylinder. On the upper surface of the fixed chassis, there is a connecting column passing through the mounting hole and exposed outside. An upper limit disc located on the upper surface of the top frame is sleeved on the upper end of the connecting column.

[0014] Preferably, a frame is arranged at the bottom of the platform, and casters are arranged at the bottom of the frame.

[0015] Preferably, the socket fixing rail further includes a positioning groove formed on its upper surface, and a protrusion at the bottom of the rail socket member extends into the positioning groove.

[0016] Preferably, the upper surface of the socket fixing rail is provided with limiting ribs located on the front and rear surfaces of the positioning groove, and the upper ends of the two limiting ribs respectively extend into the recesses inside the rail socket member.

[0017] Preferably, a limiting support block for limiting the rail socket member is provided at the bottom of the left end of the positioning groove.

[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0019] (1) The pneumatic shaping device provided by the present invention solves the deformation of the rail socket member caused by processing stress, and at the same time can be compatible with the shaping work of rail socket members of different lengths. It can be compatible with rail socket members up to 1000 mm at most, reducing equipment investment, achieving the effect of one device for multiple products, improving the production rhythm, increasing production capacity, reducing enterprise costs, and reducing the scrap rate of rail socket members.

[0020] (2) By combining the socket fixing rail and the rail socket member, the present invention can support and position the rail socket member, so that the rail socket member will not have a lateral offset during the shaping process, increasing the shaping stability and accuracy of the rail socket member, and reducing the factors affecting the shaping quality of the rail socket member. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the pneumatic shaping device for rail sockets of the present invention;

[0022] Figure 2 is a schematic structural diagram of the second form of the pneumatic shaping device of the present invention;

[0023] Figure 3 For the present invention Figure 1 is a partial cross-sectional view of the pneumatic shaping device in the present invention;

[0024] Figure 4 For the present invention Figure 3 is an exploded view of the shaping component in the present invention;

[0025] Figure 5 For the present invention Figure 4 is an enlarged view of area A in the present invention;

[0026] Figure 6 is a schematic structural diagram of the socket fixing rail of the present invention;

[0027] In the figure: 100, frame; 101, platform; 102, top frame; 103, travel switch; 106, caster; 107, socket fixing rail; 1071, limit support block; 1072, positioning groove; 1073, limit rib; 108, track socket part; 109, side frame; 200, shaping member; 201, pressing cylinder; 202, mounting hole; 203, shaping punch; 204, fixed chassis; 205, connecting column; 206, upper limit disc; 207, adjusting wrench. Specific embodiments

[0028] The technical solutions of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0029] Embodiment 1

[0030] Please refer to Figure 1 - Figure 5 , this application provides a multifunctional pneumatic shaping device, including:

[0031] A platform 101, on the upper surface of the platform 101, there is a socket fixing rail 107, which plays a positioning and supporting role for the track socket part 108 by using the socket fixing rail 107;

[0032] The track socket part 108 placed on the platform 101;

[0033] A top frame 102 horizontally located above the socket fixing rail 107, on the top frame 102, there are multiple shaping members 200 for pressing and shaping the track socket part 108. By using the shaping members 200, the deformation of the track socket part 108 caused by processing force is solved. At the same time, the shaping work of track socket parts 108 with different lengths can be compatible. The longest compatible track socket part can be 1000 mm, reducing equipment investment, achieving the effect of one device for multiple products, improving the production beat, increasing production capacity, and reducing enterprise costs.

[0034] In this embodiment, preferably, there is a side frame 109 between the side of the top frame 102 and the platform 101. A travel switch 103 is arranged on the outer side of the side frame 109, and the travel switch 103 is used to control the pressing time of the shaping punch 203 on the track socket part 108.

[0035] In this embodiment, preferably, the shaping member 200 for pressing and shaping the track socket part 108 includes;

[0036] Multiple mounting holes 202 distributed on the surface of the top frame 102;

[0037] The pressing cylinder 201 is vertically installed below the installation hole 202. At the lower end of the piston rod inside the pressing cylinder 201, a shaping press head 203 is provided. The shaping press head 203 is made of polyurethane material and will not damage the surface of the track socket part 108.

[0038] In this embodiment, preferably, the shaping member 200 further includes a fixed chassis 204 fixed on the upper surface of the pressing cylinder 201. On the upper surface of the fixed chassis 204, a connecting column 205 penetrating through the installation hole 202 and exposed outside is provided. A upper limit disc 206 located on the upper surface of the top frame 102 is sleeved on the upper end of the connecting column 205. The diameter of the upper limit disc 206 is larger than the diameter of the installation hole 202. The upper limit disc 206 cooperates with the installation hole 202 to facilitate the position limit of the pressing cylinder 201.

[0039] In this embodiment, preferably, a frame 100 is provided at the bottom of the platform 101, and casters 106 are provided at the bottom of the frame 100 to facilitate the movement of the entire shaping device.

[0040] In summary, during use, the track socket part 108 is placed on the socket fixing rail 107 of the shaping device. The pneumatic shaping device is also provided with a time relay and a travel switch 103. The time relay is not marked in the figure and is prior art. Multiple pressing cylinders 201 work simultaneously. When the piston rod inside the pressing cylinder 201 closest to the travel switch 103 presses down, it drives the block to contact the travel switch 103, and the shaping pressing countdown starts. After pressing for 30S, the pressing cylinder 201 automatically opens, avoiding manual operation, resulting in different shaping pressing times and different shaping effects, improving the shaping qualification rate. The deformation of the track socket part 108 caused by processing is shaped, and the shape and size changes of the track socket 108 caused by the force during the processing are restored. At the same time, this pneumatic shaping device is designed to be compatible with multiple products. The upper end of the pressing cylinder 201 is detachably connected to the top frame 102 through the connecting column 205, the upper limit disc 206 and the fixed chassis 204, and the distance between two adjacent pressing cylinders 201 can be changed. For example Figure 1 and Figure 2 the different distributions of the pressing cylinders 201 in [relevant content] to meet the shaping requirements of different track socket products, enabling a pneumatic shaping device to complete the shaping work without designing different shaping toolings for different track socket products, reducing the cost of tooling equipment.

[0041] Embodiment Two

[0042] Referring to Figure 6 , this is the second embodiment of the present invention. The difference between this embodiment and the previous one is as follows.

[0043] In this embodiment, preferably, the socket fixing rail 107 further includes a positioning groove 1072 formed on its upper surface. The socket fixing rail 107 is made of bakelite material and will not cause damage to the track socket member 108. The bottom protrusion of the track socket member 108 extends into the positioning groove 1072, making their shapes fit, facilitating the positioning of the placement position of the track socket member 108, and the front and rear ends of the track socket member 108 respectively extend to the front and rear surfaces of the socket fixing rail 107.

[0044] In this embodiment, preferably, the upper surface of the socket fixing rail 107 is provided with limit ribs 1073 located on the front and rear surfaces of the positioning groove 1072. The upper ends of the two limit ribs 1073 respectively extend into the recesses inside the track socket member 108, and the limit ribs 1073 are tightly engaged with the track socket member 108, so that the track socket member 108 will not move back and forth, ensuring the precise positioning of the track socket member 108 and facilitating shaping processing.

[0045] In this embodiment, preferably, a limit support block 1071 for limiting the track socket member 108 is provided at the bottom of the left end of the positioning groove 1072. The limit support block 1071 is located at the outermost edge of the positioning groove 1072, so that the track socket member 108 and the limit support block 1071 will not move laterally in cooperation, increasing the shaping stability of the track socket member 108. Moreover, the shape of the limit support block 1071 fits the internal shape of the track socket member 108, and the limit support block 1071 is connected to the socket fixing rail 107 by screws, facilitating disassembly and assembly.

[0046] In summary, during use, first place the limit support block 1071 at the outermost edge of the socket fixing rail 107, then fix the two with screws, then horizontally place the track socket member 108 on the socket fixing rail 107. The upper end of the limit support block 1071 is embedded in the recess at the left end of the track socket member 108, and the protruding part of the track socket member 108 is embedded in the positioning groove 1072. The limit ribs 1073 are engaged with the track socket member 108, so that the track socket member 108 is horizontally placed on the socket fixing rail 107, and the track socket member 108 will not move left and right or back and forth, facilitating the stable shaping processing of the track socket member 108.

[0047] Embodiment Three

[0048] This embodiment is obtained by combining Embodiment One and Embodiment Two.

[0049] In use, the socket fixing rail 107 is used to support and limit the track socket member 108, and the shaping member 200 is used to press and shape the track socket member 108 to trim the deformation of the track socket member 108 caused by processing. Moreover, the distance between adjacent pressing cylinders 201 is adjustable to adapt to track socket members 108 of different lengths, increasing the shaping and processing range of the track socket member 108, and pneumatic shaping can reduce the rejection rate of the track socket member 108.

[0050] The above embodiments are only used to illustrate the technical method of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical method of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the present invention.

Claims

1. A multifunctional pneumatic shaping device, characterized in that, Comprising: A platform (101), on the upper surface of which there is a socket fixing rail (107); A rail socket member (108) placed on the platform (101); A top frame (102) horizontally located above the socket fixing rail (107), on which there are multiple groups of shaping members (200) for pressing and shaping the rail socket member (108).

2. The multifunctional pneumatic shaping device according to claim 1, characterized in that, A side frame (109) is arranged between the side surface of the top frame (102) and the platform (101), and a travel switch (103) is arranged on the outer side of the side frame (109).

3. A multifunctional pneumatic shaping device according to claim 1, wherein, The shaping member (200) for pressing and shaping the rail socket member (108) includes: Multiple mounting holes (202) distributed on the surface of the top frame (102); A pressing cylinder (201) vertically installed below the mounting hole (202), and a shaping pressing head (203) is arranged at the lower end of the piston rod inside the pressing cylinder (201).

4. A multifunctional pneumatic shaping device according to claim 3, characterized in that, The shaping member (200) further includes a fixed chassis (204) fixed on the upper surface of the pressing cylinder (201). On the upper surface of the fixed chassis (204), there is a connecting column (205) passing through the mounting hole (202) and exposed outside. An upper limit disc (206) located on the upper surface of the top frame (102) is sleeved on the upper end of the connecting column (205).

5. A multifunctional pneumatic shaping device according to claim 1, characterized in that, A frame (100) is arranged at the bottom of the platform (101), and casters (106) are arranged at the bottom of the frame (100).

6. The multifunctional pneumatic shaping device according to claim 1, characterized in that, The socket fixing rail (107) further includes a positioning groove (1072) opened on the upper surface, and the bottom protrusion of the rail socket member (108) extends into the positioning groove (1072).

7. The multifunctional pneumatic shaping device according to claim 6, characterized in that, On the upper surface of the socket fixing rail (107), there are limiting ridges (1073) located on the front and rear surfaces of the positioning groove (1072), and the upper ends of the two limiting ridges (1073) respectively extend into the recesses inside the rail socket member (108).

8. A multifunctional pneumatic shaping device according to claim 7, characterized in that A limiting support block (1071) for limiting the rail socket member (108) is arranged at the bottom of the left end of the positioning groove (1072).

Images