Shaping device for aluminum material

Abstract

The invention discloses a shaping device for an aluminum material, relates to the technical field of shaping devices, solves the technical problem of inconvenience in preheating, and comprises a shaping table, a mounting frame with a shaping plate is fixedly mounted at the top of the shaping table, and a preheating assembly for preheating the aluminum material is arranged at one end of the shaping table; the preheating assembly comprises a rectangular through hole formed in one end of the shaping table, a plurality of sliding rollers are rotatably installed on the inner wall of the rectangular through hole, a protection box is fixedly installed at the position, close to the rectangular through hole, of the bottom of the shaping table, and a supporting rod with a plurality of gears is rotatably installed on the inner wall of the protection box; the multiple gears are connected with gear rings in a meshed mode, and heating rings are fixedly installed on the inner walls of the gear rings. According to the device, aluminum materials before shaping are conveniently preheated, preheating operation is conveniently conducted in the feeding and conveying process, shaping operation of the aluminum materials is convenient, the preheating effect of the device is improved, and the shaping working efficiency of the device is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of shaping devices, and particularly to a shaping device for aluminum materials. Background Art

[0002] Aluminum materials are products made of aluminum and other alloy elements. It is often necessary to process and shape aluminum materials. Generally, the aluminum materials are shaped by extrusion with a hydraulic press. However, after the aluminum materials are shaped, since the aluminum materials are shaped by pressure extrusion, it is difficult to take out the well-shaped aluminum materials, which increases the operation difficulty and delays the production time. For example, the Chinese patent with the patent publication number CN209465480U solves the problem of difficult removal of well-shaped aluminum materials.

[0003] However, during the shaping process of the above device, it is not convenient to preheat the aluminum materials before shaping, and it is not convenient to perform preheating operations during the feeding and transportation processes, resulting in the situation that the aluminum materials are hard before shaping and easily damage the shaping plate, affecting the preheating effect of the device and the working efficiency of the device for shaping. Therefore, according to the technical defect problems, we propose a shaping device for aluminum materials that can solve the above problems. Summary of the Invention

[0004] The purpose of the present invention is to provide a shaping device for aluminum materials, and solve the following technical problems:

[0005] It is not convenient to preheat the aluminum materials before shaping, and it is not convenient to perform preheating operations during the feeding and transportation processes, resulting in the situation that the aluminum materials are hard before shaping and easily damage the shaping plate, affecting the preheating effect of the device and the working efficiency of the device for shaping.

[0006] The purpose of the present invention can be achieved by the following technical solutions:

[0007] A shaping device for aluminum materials includes a shaping table. An installation frame with a shaping plate is fixedly installed on the top of the shaping table. A preheating component for preheating the aluminum materials is arranged at one end of the shaping table.

[0008] The preheating component includes a rectangular through hole opened at one end of the shaping table. A plurality of sliding rollers are rotatably installed on the inner wall of the rectangular through hole. A protective box is fixedly installed at the bottom of the shaping table near the rectangular through hole. A support rod with a plurality of gears is rotatably installed on the inner wall of the protective box. A toothed ring is meshed with each of the plurality of gears. A heating coil is fixedly installed on the inner wall of the toothed ring. Two conductive sheets are fixedly installed on the inner wall of the rectangular through hole. A first motor is fixedly installed on one side of the protective box close to the installation frame.

[0009] As a further solution of the present invention: Two pulleys are rotatably installed on one side of the protection box close to the first motor, a belt is sleeved between the two pulleys, the output end of the first motor is fixedly installed on one side of one of the pulleys away from the protection box, and the rotating shaft of the pulley slidably penetrates the protection box and is fixedly installed on the support rod.

[0010] As a further solution of the present invention: Protection plates are fixedly installed on both sides of the top surface of the shaping table. A temperature controller is fixedly installed on the side of the protection plate away from the sliding roller. The toothed ring is slidably installed between two conductive sheets. The temperature controller is electrically connected to the conductive sheet, the conductive sheet is electrically connected to the heating coil, and the toothed ring is installed between the two sliding rollers.

[0011] As a further solution of the present invention: An expansion rod and a first spring are fixedly installed on the side of the protection plate close to the toothed ring. The other end of the expansion rod is fixedly installed with a hollow clamping plate. A hollow conveyor belt is rotatably installed inside the hollow clamping plate. A second motor is fixedly installed on the side of the protection plate close to the protection box. A guide plate is fixedly installed on the side of the hollow clamping plate away from the mounting frame.

[0012] As a further solution of the present invention: The other end of the first spring is fixedly installed on the hollow clamping plate. The first spring is nested on the outer surface of the expansion rod. The output end of the second motor slidably penetrates the hollow clamping plate and is fixedly installed on the drive shaft of the hollow conveyor belt.

[0013] As a further solution of the present invention: A blanking assembly for blanking the shaped aluminum is provided at the other end of the shaping table. The blanking assembly includes a blanking port opened on the inner wall of the mounting frame. Two mounting blocks are fixedly installed on the side of the mounting frame away from the toothed ring. A limiting rod is fixedly installed between the mounting blocks. A blanking plate is slidably penetrated on the limiting rod. A third motor with a swinging plate is fixedly installed at one end of the shaping table away from the protection box.

[0014] As a further solution of the present invention: A kidney-shaped through hole is opened at one end of the swinging plate away from the third motor. A limiting column is slidably penetrated in the kidney-shaped through hole. One end of the limiting column is fixedly installed on the blanking plate, and the other end of the limiting column is slidably attached to the top surface of the shaping table.

[0015] As a further solution of the present invention: The swinging plate is fixedly installed on the output end of the third motor. The blanking plate is slidably attached to the top surface of the shaping table below the shaping plate. A cooling fan is fixedly installed on the side of the mounting block away from the shaping table.

[0016] As a further solution of the present invention: a demolding component is provided on the shaping table. The demolding component includes a shaping groove opened directly below the shaping plate. A demolding plate is slidably installed in the shaping groove. A sliding rod and a second spring are fixedly installed on the side of the demolding plate away from the mounting frame. A limiting plate is fixedly installed at the end of the sliding rod away from the demolding plate.

[0017] As a further solution of the present invention: the end of the sliding rod away from the demolding plate slidably penetrates through the shaping groove. The other end of the second spring is fixedly installed on the inner wall of the shaping groove. The second spring is nested on the outer surface of the sliding rod.

[0018] Beneficial effects of the present invention:

[0019] (1) The heating coil in the preheating component facilitates preheating the aluminum material before shaping, facilitating the preheating operation during the feeding and transportation process, facilitating the shaping operation of the aluminum material, minimizing the problem of the aluminum material being too hard during shaping and damaging the shaping plate, being beneficial to improving the preheating effect of the device and the working efficiency of the device for shaping;

[0020] (2) The blanking plate in the blanking component cooperates with the cooling fan, minimizing the situation where the aluminum material after shaping scalds the staff, facilitating swinging blanking, minimizing the situation of manual blanking, facilitating the blanking operation, and being beneficial to improving the working efficiency of the device for blanking;

[0021] (3) The demolding plate in the demolding component is reset and demolded under the elastic force of the second spring, facilitating the demolding operation, facilitating the blanking operation in cooperation with the blanking plate, minimizing the situation of manual demolding, and being beneficial to improving the working efficiency of the device for demolding. Description of the drawings

[0022] The present invention will be further described below with reference to the drawings.

[0023] Figure 1 is the overall structural schematic diagram of a shaping device for aluminum materials of the present invention;

[0024] Figure 2 is Figure 1 the enlarged structural schematic diagram at A in

[0025] Figure 3 is the bottom view structural schematic diagram of a shaping device for aluminum materials of the present invention;

[0026] Figure 4 is Figure 3 the enlarged structural schematic diagram at B in

[0027] Figure 5 is the top view structural schematic diagram of a shaping device for aluminum materials of the present invention;

[0028] Figure 6 isFigure 5 Schematic diagram of the enlarged structure at position C;

[0029] Figure 7 It is a schematic diagram of the internal structure of a shaping device for aluminum materials according to the present invention;

[0030] Figure 8 is Figure 7 Schematic diagram of the enlarged structure at position D in.

[0031] In the figure: 1, shaping table; 2, mounting frame; 3, shaping plate; 4, preheating assembly; 41, protective box; 42, gear ring; 43, sliding roller; 44, heating coil; 45, telescopic rod; 46, first spring; 47, hollow clamping plate; 48, guide plate; 49, conductive sheet; 410, temperature controller; 411, hollow conveyor belt; 412, support rod; 413, gear; 414, pulley; 415, belt; 416, first motor; 417, protective plate; 418, second motor; 5, blanking assembly; 51, blanking port; 52, blanking plate; 53, mounting block; 54, limiting rod; 55, swinging plate; 56, kidney-shaped through hole; 57, limiting column; 58, third motor; 59, cooling fan; 6, demolding assembly; 61, demolding plate; 62, sliding rod; 63, second spring; 64, limiting plate; 65, shaping groove. Detailed implementation manners

[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] Embodiment 1

[0034] Please refer to Figures 1-8 As shown, the present invention is a shaping device for aluminum materials, including a shaping table 1. A mounting frame 2 with a shaping plate 3 is fixedly installed on the top of the shaping table 1. A telescopic hydraulic rod is fixedly installed on the shaping plate 3, and the hydraulic rod is fixedly installed on the mounting frame 2. The shaping plate 3 plays a role in extruding and shaping the aluminum material. A preheating assembly 4 for preheating the aluminum material is provided at one end of the shaping table 1;

[0035] The preheating component 4 includes a rectangular through hole opened at one end of the shaping table 1. A plurality of sliding rollers 43 are rotatably installed on the inner wall of the rectangular through hole, facilitating the rolling of the aluminum material on the sliding rollers 43. A protective box 41 is fixedly installed at the bottom of the shaping table 1 near the rectangular through hole. The protective box 41 plays a role in protecting the gear ring 42 and the heating coil 44. A support rod 412 with a plurality of gears 413 is rotatably installed on the inner wall of the protective box 41. The support rod 412 plays a role in supporting the gear ring 42 and the heating coil 44 through the gears 413. A gear ring 42 is meshed and connected to each of the plurality of gears 413. The support rod 412 drives the gear ring 42 to rotate between the two sliding rollers 43 through the meshing of the gears 413. A heating coil 44 is fixedly installed on the inner wall of the gear ring 42. The heating coil 44 rotates to preheat and soften the aluminum material on the sliding rollers 43, facilitating the extrusion and shaping of the aluminum material by the shaping plate 3. Two conductive sheets 49 are fixedly installed on the inner wall of the rectangular through hole. The conductive sheets 49 play a role in supplying power to the heating coil 44 and also play a role in stably supporting the gear ring 42. A first motor 416 is fixedly installed on one side of the protective box 41 close to the mounting frame 2. Two belt pulleys 414 are rotatably installed on one side of the protective box 41 close to the first motor 416. A belt 415 is sleeved and installed between the two belt pulleys 414. The output end of the first motor 416 is fixedly installed on one side of one of the belt pulleys 414 away from the protective box 41. The rotating shaft of the belt pulley 414 slidably penetrates the protective box 41 and is fixedly installed on the support rod 412. The first motor 416 drives the support rod 412 to rotate through the belt pulley 414, facilitating the support rod 412 to drive the gear ring 42 to rotate through the meshing of the gears 413, so that the gear ring 42 drives the heating coil 44 to perform the preheating operation on the aluminum material. Protective plates 417 are fixedly installed on both sides of the top surface of the shaping table 1. The protective plates 417 play a role in protecting the gear ring 42. A temperature controller 410 is fixedly installed on one side of the protective plate 417 away from the sliding roller 43. The temperature controller 410 plays a role in controlling the temperature of the heating coil 44. The gear ring 42 is slidably installed between the two conductive sheets 49. The temperature controller 410 is electrically connected to the conductive sheets 49, and the conductive sheets 49 are electrically connected to the heating coil 44. The gear ring 42 is installed between the two sliding rollers 43.

[0036] On one side of the protective plate 417 close to the gear ring 42, a telescopic rod 45 and a first spring 46 are fixedly installed. The other end of the telescopic rod 45 is fixedly installed with a hollow clamping plate 47. The telescopic rod 45 plays a role in supporting and stabilizing the hollow clamping plate 47. A hollow conveyor belt 411 is rotatably installed inside the hollow clamping plate 47. The hollow conveyor belt 411 plays a role in driving the aluminum material to slide on the sliding roller 43. Moreover, the hollows in the hollow clamping plate 47 and the hollow conveyor belt 411 play a role in heat conduction and preheating. On one side of the protective plate 417 close to the protective box 41, a second motor 418 is fixedly installed. The output end of the second motor 418 slidably penetrates through the hollow clamping plate 47 and is fixedly installed on the drive shaft of the hollow conveyor belt 411. On the side of the hollow clamping plate 47 away from the mounting bracket 2, a guide plate 48 is fixedly installed. The guide plate 48 plays a role in guiding the movement of the aluminum material towards the space between the two hollow clamping plates 47. The other end of the first spring 46 is fixedly installed on the hollow clamping plate 47. The first spring 46 is nested on the outer surface of the telescopic rod 45. The first spring 46 plays a role in driving the hollow clamping plate 47 to elastically clamp the aluminum material, facilitating the preheating of the aluminum material before shaping, facilitating the preheating operation during the feeding and transportation process, facilitating the shaping operation of the aluminum material, and minimizing the problem of the aluminum material being too hard during shaping and damaging the shaping plate. It is beneficial to improve the preheating effect of the device and beneficial to improve the working efficiency of the device for shaping.

[0037] Embodiment 2

[0038] Please refer to Figure 1 、 Figure 2As shown, on the basis of Example 1, a material unloading component 5 for unloading the shaped aluminum material is provided at the other end of the shaping platform 1, and the material unloading component 5 includes a material unloading port 51 opened on the inner wall of the mounting frame 2, and two mounting blocks 53 are fixedly installed on the side of the mounting frame 2 away from the gear ring 42, and a limiting rod 54 is fixedly installed between the mounting blocks 53, and the limiting rod 54 plays a role in guiding and stabilizing the unloading plate 52, and a material unloading plate 52 is slidably installed on the limiting rod 54, and the unloading plate 52 is convenient for unloading the shaped aluminum material on the stripping template 61 by moving it, so that the shaped aluminum material can be unloaded through the unloading plate 52, and a third motor 58 with a swing plate 55 is fixedly installed on the end of the shaping platform 1 away from the protective box 41, and a waist-shaped through hole 56 is provided at the end of the swing plate 55 away from the third motor 58. A limiting column 57 is installed, one end of which is fixedly installed on the unloading plate 52. The swing plate 55 drives the limiting column 57 to slide on the shaping table 1, so that the limiting column 57 drives the unloading plate 52 to swing back and forth on the shaping table 1, which is convenient for unloading operation. The other end of the limiting column 57 slides with the top surface of the shaping table 1. The swing plate 55 is fixedly installed on the output end of the third motor 58. The unloading plate 52 slides with the top surface of the shaping table 1 below the shaping plate 3. A cooling fan 59 is fixedly installed on the side of the mounting block 53 away from the shaping table 1. The cooling fan 59 is convenient for cooling the aluminum material after shaping, and avoids the situation where the aluminum material after shaping hurts the staff as much as possible. It is convenient for swinging unloading, avoids the situation of manual unloading as much as possible, facilitates unloading operation, and is beneficial to improving the working efficiency of unloading of the device.

[0039] Embodiment 3

[0040] See also Figure 3 , Figure 4 As shown, on the basis of the first and second embodiments, a demoulding assembly 6 is provided on the shaping table 1, and the demoulding assembly 6 includes a shaping groove 65 provided just below the shaping plate 3, a demoulding plate 61 is slidably installed in the shaping groove 65, and the top surface of the demoulding plate 61 is flush with the top surface of the shaping table 1, and a sliding rod 62 and a second spring 63 are fixedly installed on the side of the demoulding plate 61 away from the mounting frame 2, the sliding rod 62 plays a role in supporting the freedom of the demoulding plate 61, and the second spring 63 plays a role in driving the demoulding plate 61 to return to its original position elastically, and the sliding rod 62 is away from the demoulding plate 61. One end of the second spring 63 is fixedly installed with a limit plate 64, and the end of the slide bar 62 away from the stripping plate 61 slides through the shaping groove 65, which plays a role in limiting and stabilizing the slide bar 62. The other end of the second spring 63 is fixedly installed on the inner wall of the shaping groove 65, and the second spring 63 is nested on the outer surface of the slide bar 62, so that the stripping plate 61 can be demoulded by utilizing the elastic force of the second spring 63, which is convenient for the demoulding operation and the blanking operation of the blanking plate 52, thereby avoiding the situation of manual demoulding as much as possible, which is beneficial to improving the demoulding efficiency of the device.

[0041] Working principle of the present invention: When using the device, first start the second motor 418, so that the output end of the second motor 418 drives the hollow conveyor belt 411 to rotate within the hollow clamping plate 47. Then, hold the aluminum material and extrude the hollow clamping plate 47 under the guidance of the guide plate 48. At the same time, make the hollow clamping plate 47 extrude the telescopic rod 45 and the first spring 46, so that the telescopic rod 45 and the first spring 46 are in a compressed state. At the same time, make the hollow conveyor belt 411 drive the aluminum material to slide on the sliding roller 43. At the same time, start the temperature controller 410, so that the temperature controller 410 controls the preheating temperature of the heating coil 44 through the conductive sheet 49. At the same time, start the first motor 416, so that the output end of the first motor 416 drives one of the belt pulleys 414 to rotate. At the same time, make the belt pulley 414 drive another belt pulley 414 to rotate synchronously through the belt 415. At the same time, make the rotating shafts of the two belt pulleys 414 drive the support rod 412 to rotate. At the same time, make the support rod 412 drive the toothed ring 42 to rotate between the two conductive sheets 49 through the engagement of the gear 413, facilitating the conductive sheet 49 to drive the heating coil 44 to uniformly preheat the aluminum material. During the preheating process of the aluminum material, it is transported to the lower part of the shaping plate 3. Then, start the shaping plate 3 to shape the aluminum material. At the same time, make the shaping plate 3 extrude the demolding plate 61 with the aluminum material, so that the demolding plate 61 extrudes the sliding rod 62 and the second spring 63, making the second spring 63 in a compressed state. At the same time, make the sliding rod 62 slide within the shaping table 1. At the same time, make the demolding plate 61 slide within the shaping groove 65. After shaping, retract the shaping plate 3, and the elastic restoring force of the second spring 63 drives the demolding plate 61 to eject the shaped aluminum material out of the shaping groove 65. Then, start the third motor 58, so that the output end of the third motor 58 drives the swing plate 55 to reciprocally swing on the shaping table 1. At the same time, make the swing plate 55 drive the limit post 57 to slide within the waist-shaped through hole 56. At the same time, make the swing plate 55 drive the blanking plate 52 to slide on the limit rod 54 through the limit post 57. At the same time, make the blanking plate 52 dial and blank the shaped aluminum material on the demolding plate 61.

[0042] The above has described an embodiment of the present invention in detail, but the content described is only the preferred embodiment of the present invention and cannot be considered as used to limit the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.

Claims

1. A shaping device for aluminum materials, comprising a shaping table (1), characterized in that: A mounting frame (2) with a shaping plate (3) is fixedly installed on the top of the shaping table (1), and a preheating assembly (4) for preheating aluminum is arranged at one end of the shaping table (1). The preheating assembly (4) includes a rectangular through hole opened at one end of the shaping table (1). A plurality of sliding rollers (43) are rotatably installed on the inner wall of the rectangular through hole. A protective box (41) is fixedly installed at the bottom of the shaping table (1) near the rectangular through hole. A support rod (412) with a plurality of gears (413) is rotatably installed on the inner wall of the protective box (41). A toothed ring (42) is meshed and connected to each of the plurality of gears (413). A heating coil (44) is fixedly installed on the inner wall of the toothed ring (42). Two conductive sheets (49) are fixedly installed on the inner wall of the rectangular through hole. A first motor (416) is fixedly installed on one side of the protective box (41) close to the mounting frame (2).

2. The shaping device for aluminum materials according to claim 1, wherein: Two belt pulleys (414) are rotatably installed on one side of the protective box (41) close to the first motor (416). A belt (415) is sleeved and installed between the two belt pulleys (414). The output end of the first motor (416) is fixedly installed on one side of one of the belt pulleys (414) away from the protective box (41). The rotating shaft of the belt pulley (414) slidably penetrates the protective box (41) and is fixedly installed on the support rod (412).

3. The shaping device for aluminum materials according to claim 1, characterized in that: Protective plates (417) are fixedly installed on both sides of the top surface of the shaping table (1). A temperature controller (410) is fixedly installed on one side of the protective plate (417) away from the sliding roller (43). The toothed ring (42) is slidably installed between the two conductive sheets (49). The temperature controller (410) is electrically connected to the conductive sheet (49). The conductive sheet (49) is electrically connected to the heating coil (44). The toothed ring (42) is installed between the two sliding rollers (43).

4. A shaping device for aluminum materials according to claim 3, characterized in that: An expansion rod (45) and a first spring (46) are fixedly installed on one side of the protective plate (417) close to the toothed ring (42). The other end of the expansion rod (45) is fixedly installed with a hollow clamping plate (47). A hollow conveyor belt (411) is rotatably installed inside the hollow clamping plate (47). A second motor (418) is fixedly installed on one side of the protective plate (417) close to the protective box (41). A guide plate (48) is fixedly installed on one side of the hollow clamping plate (47) away from the mounting frame (2).

5. A shaping device for aluminum materials according to claim 4, characterized in that: The other end of the first spring (46) is fixedly installed on the hollow clamping plate (47). The first spring (46) is nested on the outer surface of the expansion rod (45). The output end of the second motor (418) slidably penetrates the hollow clamping plate (47) and is fixedly installed on the driving shaft of the hollow conveyor belt (411).

6. A shaping device for aluminum materials according to claim 1, characterized in that: At the other end of the shaping table (1), there is a blanking component (5) for blanking the shaped aluminum material. The blanking component (5) includes a blanking port (51) opened on the inner wall of the mounting frame (2). On the side of the mounting frame (2) away from the gear ring (42), two mounting blocks (53) are fixedly installed. A limiting rod (54) is fixedly installed between the mounting blocks (53). A blanking plate (52) is slidably penetrated through the limiting rod (54). At the end of the shaping table (1) away from the protection box (41), a third motor (58) with a swing plate (55) is fixedly installed.

7. The shaping device for aluminum materials according to claim 6, characterized in that: One end of the swing plate (55) away from the third motor (58) is provided with an oval through hole (56). A limiting column (57) is slidably penetrated through the oval through hole (56). One end of the limiting column (57) is fixedly installed on the blanking plate (52), and the other end of the limiting column (57) is slidably attached to the top surface of the shaping table (1).

8. A shaping device for aluminum materials according to claim 7, characterized in that: The swing plate (55) is fixedly installed on the output end of the third motor (58). The blanking plate (52) is slidably attached to the top surface of the shaping table (1) below the shaping plate (3). On the side of the mounting block (53) away from the shaping table (1), a cooling fan (59) is fixedly installed.

9. A shaping device for aluminum materials according to claim 1, characterized in that: A demolding component (6) is arranged on the shaping table (1). The demolding component (6) includes a shaping groove (65) opened directly below the shaping plate (3). A demolding plate (61) is slidably installed in the shaping groove (65). On the side of the demolding plate (61) away from the mounting frame (2), a sliding rod (62) and a second spring (63) are fixedly installed. One end of the sliding rod (62) away from the demolding plate (61) is fixedly installed with a limiting plate (64).

10. A shaping device for aluminum materials according to claim 9, characterized in that: One end of the sliding rod (62) away from the demolding plate (61) is slidably penetrated through the shaping groove (65). The other end of the second spring (63) is fixedly installed on the inner wall of the shaping groove (65). The second spring (63) is nested on the outer surface of the sliding rod (62).

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