Milling cutter and drill bit fused drilling and milling cutter and production process
The drill mill tool optimizes lubrication distribution and prevents functional interference by adjusting lubrication pathways based on operation mode, reducing waste and enhancing machining efficiency.
Patent Information
- Application Number
- CN202510699421.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2045-05-28
AI Technical Summary
The existing drilling and milling cutters have problems of waste of cutting fluid and interference in the functional area when using the single function of milling cutters and drill bits, which affects the processing efficiency and effect.
A drilling and milling cutter that combines a milling cutter and a drill bit is designed. The lubricating fluid delivery path is automatically adjusted through the adjustment unit, and the lubricating fluid supply is adjusted according to the main state of the drill bit, reducing waste and avoiding interference in the functional area, including the setting of the lubricating flow guide unit and the adjustment unit.
It realizes the precise supply of lubricant, reduces consumption, improves resource utilization and processing efficiency, avoids interference from functional areas, and improves processing effect and flexibility.
Smart Images

Figure CN120306690A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of machining tools, and specifically to a drill-milling cutter integrating a milling cutter and a drill bit and a production process thereof. Background Art
[0002] A drill-milling cutter is a tool that integrates the functions of a drill bit and a milling cutter. It combines the drilling ability of the drill bit and the milling ability of the milling cutter, and can be used for various operations such as grooving, drilling positioning holes, and chamfering. It can complete operations such as drilling and milling the plane of the workpiece in one process, improving the processing efficiency and reducing the processing errors caused by multiple clampings in traditional processing methods.
[0003] In the prior art, usually during the actual operation of a drill-milling cutter, a large amount of lubricating fluid needs to be sprayed at multiple angles at the working position to cool the cutter head and provide lubrication for the processing position, reduce tool wear, and improve the tool life and the quality of the processing position. However, due to the existence of two functional areas in the drill-milling cutter, there are the following deficiencies in the actual processing process. First, in order for the cutting fluid to cover the entire working area, it is necessary to increase the spraying range and dosage. When using the single functions of the milling cutter and the drill bit, it will cause waste of the cutting fluid. When the milling cutter is working, the cutting fluid at the drill bit position does not play a role. Second, there may be interference between the functional areas of the milling cutter and the drill bit. When the milling cutter is operating, the drill bit functional area is located at the bottom of the milling cutter and may contact the workpiece, resulting in limited processing position and reduced processing effect. In view of the deficiencies of the prior art, the present invention provides a drill-milling cutter integrating a milling cutter and a drill bit and a production process thereof to solve the above problems. Summary of the Invention
[0004] In view of the deficiencies of the prior art, the present invention provides a drill-milling cutter integrating a milling cutter and a drill bit and a production process thereof, which can automatically adjust the lubricating fluid delivery path according to the state of the drill bit body. When the milling cutter or the drill bit works alone, the lubricating fluid only provides lubrication for the working part, reducing waste; when using both functions simultaneously, lubrication is synchronized only by increasing the pressure, reducing the consumption of the lubricating fluid. The position of the drill bit body is adjusted by the adjusting unit. When only using the milling cutter head, the drill bit body is retracted to avoid contact with the workpiece and prevent interference between functional areas, improving the processing effect.
[0005] To achieve the above object, the present invention is realized through the following technical solutions: A drill-milling cutter integrating a milling cutter and a drill bit includes a tool shank, a connecting seat, a milling cutter mounting seat, a milling cutter head, a drill bit body, a support seat, an adjusting unit, and a lubricating and guiding unit;
[0006] The tool shank is connected to the output end of the equipment;
[0007] The connecting seat is arranged on the tool shank;
[0008] The milling cutter mounting seat is arranged on the connecting seat and an embedding groove is formed inside it;
[0009] The milling cutter head is mounted on the milling cutter mounting seat;
[0010] The drill bit body is disposed in the embedding groove;
[0011] The support seat is slidably connected inside the embedding groove and is used for supporting and limiting the drill bit body;
[0012] The adjusting unit is disposed between the connecting seat and the support seat and is used for adjusting the position of the support seat. The adjusting unit includes an adjusting column fixedly connected to the support seat and a locking structure for limiting the adjusting column;
[0013] The lubrication and diversion unit is used for diverting lubricating fluid to the whole drill and milling cutter. The lubrication and diversion unit includes a main diversion groove, an inner diversion groove, a side diversion groove and a lower diversion hole;
[0014] The main diversion groove is opened inside the tool shank;
[0015] The inner diversion groove is disposed inside the adjusting column and is communicated with the main diversion groove;
[0016] The side diversion groove is disposed inside the milling cutter mounting seat and is communicated with the embedding groove;
[0017] The lower diversion hole is disposed on the support seat.
[0018] Preferably, a lubricating fluid delivery cavity is formed among the embedding groove, the adjusting column and the support seat. When the drill bit body is in the retracted state, the lower diversion hole is in contact with the inside of the milling cutter mounting seat and is in a closed state, and the lubricating fluid is delivered from the side diversion groove and provides lubrication for the milling cutter head;
[0019] When the drill bit body is in the extended state, the lower diversion hole is disengaged from the inside of the milling cutter mounting seat, and the position of the lower diversion hole is lower than the position of the side diversion groove. The lubricating fluid sprays out from the lower diversion hole and automatically lubricates the drill bit body.
[0020] Preferably, when the functions of the milling cutter head and the drill bit body are used simultaneously, the pressure of the delivered lubricating fluid is increased so that the lubricating fluid fills the lubricating fluid delivery cavity formed among the embedding groove, the adjusting column and the support seat, and the lubricating fluid sprays out from the side diversion groove and the lower diversion hole respectively, and lubrication operations are synchronously performed on the milling cutter head and the drill bit body.
[0021] Preferably, the lubrication and diversion unit further includes a convex ring disposed inside the milling cutter mounting seat and a positioning hole opened inside the convex ring. An inner diversion hole is opened inside the inner diversion groove, and the inner diversion hole is communicated with the embedding groove. When the drill bit body is in the retracted state, the lower diversion hole is in contact with the convex ring to form a closure, and the positioning hole is aligned with the inner diversion hole.
[0022] Preferably, a spiral seat is provided on the drill bit body, a threaded post is provided on the support seat, the threaded post is threadedly connected to the spiral seat, a drill bit guide hole is formed in the spiral seat, and the drill bit guide hole is aligned with the lower guide hole.
[0023] Preferably, the locking structure includes:
[0024] An adjusting block is arranged on the adjusting column, and a sliding groove corresponding to the adjusting block is formed on the connecting seat;
[0025] A limiting rail is arranged on the connecting seat, and a second locking bolt is threadedly connected between the limiting rail and the adjusting block.
[0026] Preferably, a clamping groove for limiting the cutter head of the milling cutter is formed on the milling cutter mounting seat, a first locking bolt is threadedly connected between the cutter head of the milling cutter and the milling cutter mounting seat, a fixing hole corresponding to the first locking bolt is formed on the cutter head of the milling cutter, and a cutting guide groove for guiding chips is formed on the milling cutter mounting seat.
[0027] Preferably, a dispersion guide groove aligned with the position of the side guide groove is formed on the cutter head of the milling cutter.
[0028] Preferably, a conduit is arranged on the adjusting column, and the conduit is slidably connected inside the main diversion groove.
[0029] In a second aspect of the present invention, a production process for a drill-milling cutter integrating a milling cutter and a drill bit is provided. The production process includes the following steps. Step S1, high-strength alloy steel materials are selected for manufacturing the tool holder, the connecting seat, the milling cutter mounting seat, and the support seat, and cemented carbide materials are selected for manufacturing the cutter head of the milling cutter and the drill bit body;
[0030] Step S2, through a casting process, the raw materials are made into the blank shapes of each component;
[0031] Step S3, the blanks are subjected to mechanical processing to accurately machine the external dimensions, hole positions, and groove positions of each component;
[0032] Step S4, a heat treatment process is performed on the processed components;
[0033] Step S5, surface treatment and sandblasting passivation treatment are performed on each component;
[0034] Step S6, the components after heat treatment and surface treatment are accurately assembled;
[0035] Step S7, during the assembly process, the structures of each part of the lubrication and diversion unit are accurately set;
[0036] Step S8, various performance tests are performed on the assembled drill-milling cutter;
[0037] Step S9: After completing performance detection and debugging and with all indicators qualified, the drill-milling cutter is packaged and shipped out.
[0038] The present invention discloses a drill-milling cutter integrating a milling cutter and a drill bit and its production process, and the beneficial effects thereof are as follows:
[0039] 1. For the drill-milling cutter integrating the milling cutter and the drill bit, firstly, this drill-milling cutter can automatically adjust the delivery path of the lubricating fluid according to the state of the drill bit body. When the drill bit body is in the retracted state and the milling cutter head is used for work, the lubricating fluid only provides lubrication for the milling cutter head; when the drill bit body is in the extended state and works alone, the lubricating fluid only provides lubrication for the drill bit body; when the functions of both the milling cutter head and the drill bit body are used simultaneously, both are lubricated synchronously by increasing the pressure. This precise lubrication method greatly reduces the consumption of the lubricating fluid and improves the resource utilization rate. Secondly, the setting of the adjustment unit enables the extended and retracted states of the drill bit body to be flexibly adjusted, facilitating rapid switching between the milling and drilling functions and meeting different processing requirements. When only the milling cutter head is used for work, the drill bit body is in the retracted state, avoiding contact with the workpiece, preventing interference in the functional area, and improving the processing effect, flexibility, and efficiency of processing.
[0040] 2. For the drill-milling cutter integrating the milling cutter and the drill bit, the support seat is slidably connected inside the embedded groove and is used to support and limit the drill bit body. The threaded post on the support seat is threadedly connected to the spiral seat on the drill bit body. This connection method can not only ensure the stability of the installation of the drill bit body but also facilitate the disassembly and replacement of the drill bit body, making it convenient to replace drill bit bodies of different models. Through the design of the card slot, the installation of the milling cutter head is stable and is laterally supported by the milling cutter mounting seat; through the design of the fixing hole and the first locking bolt, the disassembly and assembly of the milling cutter head are convenient and easy to maintain.
[0041] 3. For the drill-milling cutter integrating the milling cutter and the drill bit, the milling cutter head is provided with a dispersion guide groove aligned with the position of the side guide groove, and the dispersion guide groove is set to be arc-shaped. When the lubricating fluid sprays out from the side guide groove, through the guiding and dispersion of the dispersion guide groove, the distribution range of the lubricating fluid can be made wider, and it can be evenly attached to the working range of the milling cutter head, thereby improving the lubrication effect and the tool life. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0043] Figure 1 It is the first perspective of the overall structure schematic diagram of the present invention;
[0044] Figure 2 It is the second perspective of the overall structure schematic diagram of the present invention;
[0045] Figure 3 It is the structure schematic diagram of the adjustment unit of the present invention;
[0046] Figure 4 It is the sectional view of the present invention;
[0047] Figure 5 It is the structure schematic diagram of the lubrication and diversion unit of the present invention;
[0048] Figure 6 It is of the present invention Figure 5 The enlarged view of part A in;
[0049] Figure 7 It is the disassembly schematic diagram of the adjustment column of the present invention;
[0050] Figure 8 It is the disassembly schematic diagram of the spiral seat of the present invention;
[0051] Figure 9 It is the structure schematic diagram of the drill bit guide hole of the present invention;
[0052] Figure 10 It is the structure schematic diagram of the cutting guide groove of the present invention;
[0053] Figure 11 It is the structure schematic diagram of the milling cutter mounting seat of the present invention;
[0054] Figure 12 It is the structure schematic diagram of the milling cutter head of the present invention.
[0055] In the figure: 1. Tool shank; 2. Connecting seat; 21. Sliding groove; 3. Milling cutter mounting seat; 31. Embedding groove; 32. Cutting guide groove; 33. Card slot; 34. First locking bolt; 4. Milling cutter head; 41. Dispersion guide groove; 42. Fixing hole; 5. Drill bit body; 51. Spiral seat; 6. Support seat; 61. Threaded column; 7. Adjustment unit; 71. Adjustment column; 711. Conduit; 72. Adjustment block; 73. Limit rail; 731. Second locking bolt; 8. Lubrication and diversion unit; 81. Main diversion groove; 82. Inner diversion groove; 821. Inner guide hole; 83. Side diversion groove; 84. Lower guide hole; 85. Drill bit guide hole; 86. Convex ring; 861. Alignment hole. Detailed implementation manners
[0056] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0057] By providing a drill-milling cutter integrating a milling cutter and a drill bit and a production process in the embodiments of the present application, the problems in the prior art are solved. When the drill-milling cutter in the prior art is used for the single functions of the milling cutter and the drill bit, the cutting fluid fills the entire working area, resulting in waste of the cutting fluid. When the milling cutter is operating, the drill bit functional area may contact the workpiece, leading to limited machining positions and reduced machining effects.
[0058] To better understand the above technical solutions, the above technical solutions will be described in detail below in conjunction with the specification drawings and specific implementation manners.
[0059] Embodiment 1:
[0060] An embodiment of the present invention discloses a drill-milling cutter integrating a milling cutter and a drill bit. As shown in FIGS. Figure 1 to FIGS. Figure 12 it includes a tool shank 1, a connecting seat 2, a milling cutter mounting seat 3, a milling cutter head 4, a drill bit body 5, a support seat 6, an adjusting unit 7, and a lubricating and guiding unit 8.
[0061] The function of the tool shank 1 is to connect to the output end of the device. As the bridge for connecting the entire drill-milling cutter to the device, it transmits the power output by the device to the subsequent components, enabling the drill-milling cutter to operate normally.
[0062] The connecting seat 2 is arranged on the tool shank 1, serving to connect the tool shank 1 to the milling cutter mounting seat 3 and support the adjusting unit 7, providing an installation foundation and a support structure for other components.
[0063] The milling cutter mounting seat 3 is arranged on the connecting seat 2. An embedding groove 31 is formed inside it for accommodating the drill bit body 5. At the same time, a clamping groove 33 for limiting the milling cutter head 4 is also provided on the milling cutter mounting seat 3 to ensure the stability and accuracy of the installation of the milling cutter head 4. In addition, a cutting guide groove 32 for guiding the chips is also formed on the milling cutter mounting seat 3. During the milling process, the cutting guide groove 32 can effectively guide the generated chips out, avoiding chip accumulation from affecting the machining quality and tool life.
[0064] The milling cutter head 4 is installed on the milling cutter mounting seat 3, limited by the clamping groove 33 opened on the milling cutter mounting seat 3, and threadedly connected to the milling cutter mounting seat 3 using the first locking bolt 34 to ensure the firm installation of the milling cutter head 4. The milling cutter head 4 is provided with a dispersion guide groove 41 aligned with the position of the side guide groove 83. When the lubricating fluid flows out from the side guide groove 83, the dispersion guide groove 41 can disperse the lubricating fluid more evenly to each part of the milling cutter head 4, improving the lubrication effect. The milling cutter head 4 is used for milling processing, and its material is selected as cemented carbide material to ensure the hardness and wear resistance of the cutter head and be able to adapt to high-intensity milling work.
[0065] The drill bit body 5 is arranged in the embedding groove 31. The drill bit body 5 is provided with a spiral seat 51, and a drill bit guide hole 85 is opened on the spiral seat 51. The drill bit guide hole 85 is aligned with the lower guide hole 84 to ensure that the lubricating fluid can be smoothly delivered to the corresponding position of the drill bit body 5. The drill bit body 5 is used for drilling processing and is also made of cemented carbide material to meet the requirements for hardness and strength during drilling.
[0066] The support seat 6 is slidably connected inside the embedding groove 31 and is used to support and limit the drill bit body 5. The support seat 6 is provided with a threaded post 61, and the threaded post 61 is threadedly connected to the spiral seat 51 on the drill bit body 5. Through this connection method, both the stability of the installation of the drill bit body 5 can be ensured, and the disassembly and replacement of the drill bit body 5 are convenient, facilitating the replacement of the model of the drill bit body 5. At the same time, the support seat 6 is also provided with a lower guide hole 84, and the lubricating fluid can be sprayed through the lower guide hole 84 to lubricate the drill bit body 5.
[0067] The adjustment unit 7 is arranged between the connecting seat 2 and the support seat 6 and is used to adjust the position of the support seat 6, thereby realizing the adjustment of the extending and retracting states of the drill bit body 5. The adjustment unit 7 includes an adjustment post 71 fixedly connected to the support seat 6 and a locking structure for limiting the adjustment post 71. The adjustment post 71 is provided with a conduit 711, and the conduit 711 is slidably connected inside the main diversion groove 81, ensuring the smoothness of the lubricating fluid delivery.
[0068] The lubrication and diversion unit 8 is used to divert and lubricate the lubricating fluid for the entire drill and milling cutter, including the main diversion groove 81 opened inside the tool handle 1, the inner guide groove 82 arranged inside the adjustment post 71 and communicated with the main diversion groove 81, the side guide groove 83 arranged inside the milling cutter mounting seat 3 and communicated with the embedding groove 31, and the lower guide hole 84 arranged on the support seat 6.
[0069] In addition, the lubrication and diversion unit 8 further includes a convex ring 86 arranged inside the milling cutter mounting seat 3 and a positioning hole 861 opened inside the convex ring 86. An inner guide hole 821 is opened inside the inner guide groove 82, and the inner guide hole 821 is communicated with the embedding groove 31.
[0070] When the drill bit body 5 is in the storage state, the milling cutter head 4 is used for work at this time. The lower guide hole 84 fits with the convex ring 86 to form a closure. The alignment hole 861 is aligned with the inner guide hole 821. The lubricating fluid enters the side guide groove 83 from the alignment hole 861 and the inner guide hole 821. At this time, the lubricating fluid only provides lubrication for the milling cutter head 4.
[0071] When the drill bit body 5 is in the extended state, the drill bit body 5 is used for work at this time. The lower guide hole 84 is disengaged from the inside of the milling cutter mounting seat 3. The position of the lower guide hole 84 is lower than the position of the side guide groove 83. The lubricating fluid sprays out from the lower guide hole 84 and automatically lubricates the drill bit body 5. At this time, the lubricating fluid only provides lubrication for the drill bit body 5.
[0072] When the drill bit body 5 is in the extended state and the functions of both the milling cutter head 4 and the drill bit body 5 need to be used simultaneously, the pressure of the lubricating fluid is increased at this time, so that the lubricating fluid fills the lubricating fluid delivery cavity formed between the embedding groove 31, the adjusting column 71 and the support seat 6. The lubricating fluid sprays out from the side guide groove 83 and the lower guide hole 84 respectively, and the lubrication operation for both the milling cutter head 4 and the drill bit body 5 can be realized synchronously.
[0073] Therefore, the drill mill with the integrated milling cutter and drill bit can automatically adjust the delivery path of the lubricating fluid according to the state of the drill bit body 5, accurately lubricate the milling cutter head 4 and the drill bit body 5 respectively, reduce the consumption of the lubricating fluid, and improve the service performance and life of the tool.
[0074] Embodiment 2:
[0075] The embodiment of the present invention discloses a drill mill with an integrated milling cutter and drill bit. According to the attached Figure 1 to the attached Figure 12 shown, it includes a tool holder 1, a connecting seat 2, a milling cutter mounting seat 3, a milling cutter head 4, a drill bit body 5, a support seat 6, an adjusting unit 7 and a lubricating fluid guiding unit 8;
[0076] The tool holder 1 is connected to the output end position of the device;
[0077] The connecting seat 2 is arranged on the tool holder 1;
[0078] The milling cutter mounting seat 3 is arranged on the connecting seat 2 and an embedding groove 31 is formed inside it;
[0079] The milling cutter head 4 is mounted on the milling cutter mounting seat 3;
[0080] The drill bit body 5 is arranged in the embedding groove 31;
[0081] The support seat 6 is slidably connected inside the embedding groove 31 and is used for supporting and limiting the drill bit body 5;
[0082] The adjusting unit 7 is arranged between the connecting seat 2 and the supporting seat 6 and is used for adjusting the position of the supporting seat 6. The adjusting unit 7 includes an adjusting column 71 fixedly connected to the supporting seat 6 and a locking structure for limiting the adjusting column 71;
[0083] The lubricating and guiding unit 8 is used for guiding and lubricating the drilling and milling cutter with lubricating fluid as a whole. The lubricating and guiding unit 8 includes a main guiding groove 81, an inner guiding groove 82, a side guiding groove 83 and a lower guiding hole 84;
[0084] The main guiding groove 81 is opened inside the tool shank 1;
[0085] The inner guiding groove 82 is arranged inside the adjusting column 71 and is communicated with the main guiding groove 81;
[0086] The side guiding groove 83 is arranged inside the milling cutter mounting seat 3 and is communicated with the embedding groove 31;
[0087] The lower guiding hole 84 is arranged on the supporting seat 6.
[0088] The locking structure includes:
[0089] An adjusting block 72 is arranged on the adjusting column 71, and a sliding groove 21 corresponding to the adjusting block 72 is opened on the connecting seat 2;
[0090] A limiting rail 73 is arranged on the connecting seat 2, and a second locking bolt 731 is in threaded connection between the limiting rail 73 and the adjusting block 72.
[0091] In the locking structure, by adjusting the position of the adjusting block 72 in the sliding groove 21, the position of the adjusting column 71 can be changed, and further the position of the supporting seat 6 can be changed, so as to realize the adjustment of the state of the drill bit body 5. After the adjustment is in place, the adjusting block 72 is locked by tightening the second locking bolt 731, so as to fix the positions of the adjusting block 72, the adjusting column 71 and the supporting seat 6, and further realize the position locking of the drill bit body 5.
[0092] A clamping groove 33 for limiting the milling cutter head 4 is opened on the milling cutter mounting seat 3. A first locking bolt 34 is in threaded connection between the milling cutter head 4 and the milling cutter mounting seat 3, and a fixing hole 42 corresponding to the first locking bolt 34 is opened on the milling cutter head 4. Through the design of the clamping groove 33, the installation of the milling cutter head 4 is stable, and the milling cutter head 4 is laterally supported by the milling cutter mounting seat 3. Through the design of the fixing hole 42 and the first locking bolt 34, the disassembly and assembly of the milling cutter head 4 are convenient and easy to maintain.
[0093] A dispersion guiding groove 41 aligned with the position of the side guiding groove 83 is opened on the milling cutter head 4. The dispersion guiding groove 41 is set to be arc-shaped. When the lubricating fluid sprays out from the side guiding groove 83, through the guiding and dispersion of the dispersion guiding groove 41, the distribution range of the lubricating fluid is wide, and the lubricating fluid is evenly attached to the working range of the milling cutter head 4, improving the lubrication effect and the tool life.
[0094] A conduit 711 is provided on the adjusting column 71. The conduit 711 is slidably connected inside the main flow guide groove 81. When the adjusting column 71 adjusts its position, the conduit 711 is inside the main flow guide groove 81, always maintaining the communication state between the inner guide groove 82 and the main flow guide groove 81, ensuring stable lubricating fluid delivery.
[0095] In the second aspect of the present invention, a production process for a drill-milling cutter integrating a milling cutter and a drill bit is provided. The production process includes the following steps. Step S1, high-strength alloy steel materials are selected for manufacturing the tool shank 1, the connecting seat 2, the milling cutter mounting seat 3, and the support seat 6. The tool shank 1, the connecting seat 2, and the milling cutter mounting seat 3 are processed by integral molding. The support seat 6 and the adjusting column 71 are processed by integral molding. Cemented carbide materials are selected for manufacturing the milling cutter head 4 and the drill bit body 5. Cemented carbide tools can maintain cutting performance for a long time, effectively improving the processing efficiency and quality.
[0096] Step S2, through the casting process, the raw materials are made into the blank shapes of each component. According to the design requirements, the casting process melts the metal material and pours it into a pre-made mold, and the required shape of the blank is obtained after cooling and solidification.
[0097] Step S3, the blanks are subjected to mechanical processing to accurately machine the outer dimensions, hole positions, and slot positions of each component.
[0098] Step S4, the processed components are subjected to a heat treatment process to improve the hardness, strength, toughness, wear resistance and other properties of the components. For high-strength alloy steel components, quenching and tempering processes are adopted. For cemented carbide components, the heat treatment is mainly sintering treatment, and the powdered cemented carbide material is sintered into a dense solid at high temperature to further improve its hardness and wear resistance.
[0099] Step S5, surface treatment and sandblasting passivation treatment are carried out on each component. When carrying out surface treatment on each component, it includes chromium plating and nitriding operations. Chromium plating operation forms a chromium layer with high hardness and good wear resistance on the component surface, improving the corrosion resistance and aesthetics of the component, effectively preventing each component from rusting and corrosion. Nitriding treatment is to place the component in an atmosphere containing nitrogen and heat it to make nitrogen atoms penetrate into the component surface to form a nitriding layer with high hardness, good wear resistance and anti-fatigue, further improving the surface performance of the component. Sandblasting treatment can remove impurities such as scale and oil on the component surface, make the surface rougher, and increase the adhesion of subsequent coatings or platings.
[0100] Step S6, the components that have undergone heat treatment and surface treatment are accurately assembled; before assembly, each component needs to be thoroughly cleaned to remove impurities such as dust and oil on the surface to ensure the fitting accuracy and sealing performance between the components.
[0101] Step S7, during the assembly process, precisely set the structures of each part of the lubrication and diversion unit 8; ensure that the connection between each diversion groove and diversion hole is unobstructed, without blockage and leakage. Debug by introducing a small amount of lubricating fluid into the lubrication and diversion unit 8, check the flow of the lubricating fluid, and make adjustments in a timely manner if there are any abnormalities.
[0102] Step S8, conduct various performance tests on the assembled drill and milling cutter; including dimensional accuracy test, hardness test, wear resistance test, lubrication performance test, etc. For products that fail the tests, conduct a detailed analysis, identify the problems, and take corresponding measures for rework or scrapping.
[0103] Step S9, after completing the performance tests and debugging and all indicators are qualified, conduct packaging and ex-factory of the drill and milling cutter. The packaging materials should have good moisture-proof, rust-proof, and shock-proof properties to protect the drill and milling cutter from damage during transportation and storage. Mark information such as the name, specification, model, production date, etc. of the product on the packaging for users to identify and use. The drill and milling cutter products that have passed strict inspections can be sold ex-factory to provide users with high-quality processing tools.
[0104] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.
[0105] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A drill and milling cutter integrated drill-milling cutter, characterized in that Comprising: A tool shank (1), connected to the output end of the device; A connecting seat (2), arranged on the tool shank (1); A milling cutter mounting seat (3), arranged on the connecting seat (2) and having an embedding groove (31) formed inside; A milling cutter head (4), mounted on the milling cutter mounting seat (3); A drill bit body (5), arranged inside the embedding groove (31); A support seat (6), slidably connected inside the embedding groove (31) and used for supporting and limiting the drill bit body (5); An adjusting unit (7), arranged between the connecting seat (2) and the support seat (6) and used for adjusting the position of the support seat (6), the adjusting unit (7) includes an adjusting column (71) fixedly connected to the support seat (6) and a locking structure for limiting the adjusting column (71); A lubricating and guiding unit (8), which is used for guiding lubricating liquid to the whole drill and milling cutter, and the lubricating and guiding unit (8) includes: A main guiding groove (81), formed inside the tool shank (1); An inner guiding groove (82), arranged inside the adjusting column (71); A side guiding groove (83), arranged inside the milling cutter mounting seat (3); A lower guiding hole (84), arranged on the support seat (6).
2. The combined milling cutter and drill bit according to claim 1, wherein, A conveying cavity for lubricating liquid is formed among the embedding groove (31), the adjusting column (71) and the support seat (6). When the drill bit body (5) is in the retracted state, the lower guiding hole (84) is in contact with the inside of the milling cutter mounting seat (3) and is in a closed state, and the lubricating liquid is conveyed from the side guiding groove (83) to provide lubrication for the milling cutter head (4); When the drill bit body (5) is in the extended state, the lower guiding hole (84) is disengaged from the inside of the milling cutter mounting seat (3), and the position of the lower guiding hole (84) is lower than that of the side guiding groove (83). The lubricating liquid sprays out from the lower guiding hole (84) and automatically lubricates the drill bit body (5).
3. The combined milling cutter and drill bit according to claim 2, characterized in that, When the functions of both the milling cutter head (4) and the drill bit body (5) are used simultaneously, the pressure of the conveyed lubricating liquid is increased, so that the lubricating liquid fills the conveying cavity for lubricating liquid formed among the embedding groove (31), the adjusting column (71) and the support seat (6), and the lubricating liquid sprays out from the side guiding groove (83) and the lower guiding hole (84) respectively to synchronously lubricate the milling cutter head (4) and the drill bit body (5).
4. The combined milling cutter and drill bit according to claim 1, wherein, The lubricating and guiding unit (8) further includes a convex ring (86) arranged inside the milling cutter mounting seat (3) and a positioning hole (861) formed inside the convex ring (86). An inner guiding hole (821) is formed inside the inner guiding groove (82), and the inner guiding hole (821) is communicated with the embedding groove (31). When the drill bit body (5) is in the retracted state, the lower guiding hole (84) is in contact with the convex ring (86) to form a closure, and the positioning hole (861) is aligned with the inner guiding hole (821).
5. A drill-milling cutter integrating a milling cutter and a drill bit according to claim 1, wherein, A spiral seat (51) is arranged on the drill bit body (5), a threaded column (61) is arranged on the support seat (6), the threaded column (61) is in threaded connection with the spiral seat (51), and a drill bit guiding hole (85) is formed on the spiral seat (51), and the drill bit guiding hole (85) is aligned with the lower guiding hole (84).
6. The combined milling cutter and drill bit according to claim 1, wherein, The locking structure includes: Adjusting block (72), arranged on the adjusting column (71), and a sliding groove (21) corresponding to the adjusting block (72) is formed on the connecting seat (2); Limit rail (73), arranged on the connecting seat (2), and a second locking bolt (731) is threadedly connected between the limit rail (73) and the adjusting block (72).
7. The combined milling cutter and drill bit according to claim 1, characterized in that, A clamping groove (33) for limiting the milling cutter head (4) is formed on the milling cutter mounting seat (3), a first locking bolt (34) is threadedly connected between the milling cutter head (4) and the milling cutter mounting seat (3), a fixing hole (42) corresponding to the first locking bolt (34) is formed on the milling cutter head (4), and a cutting guide groove (32) for guiding chips is formed on the milling cutter mounting seat (3).
8. A combined milling cutter and drill bit according to claim 1, characterized in that, A dispersion guide groove (41) aligned with the position of the side guide groove (83) is formed on the milling cutter head (4).
9. A combined milling cutter and drill bit according to claim 1, characterized in that, A conduit (711) is arranged on the adjusting column (71), and the conduit (711) is slidably connected inside the main flow guide groove (81).
10. The production process of a drill-milling cutter integrating a milling cutter and a drill bit according to any one of claims 1-9, characterized in that, The production process includes the following steps. Step S1, high-strength alloy steel materials are selected for manufacturing the tool shank (1), connecting seat (2), milling cutter mounting seat (3), and support seat (6), and cemented carbide materials are selected for manufacturing the milling cutter head (4) and drill bit body (5); Step S2, through the casting process, the raw materials are made into the blank shapes of each component; Step S3, the blanks are subjected to machining treatment to accurately machine the outer dimensions, hole positions, and groove positions of each component; Step S4, the processed components are subjected to a heat treatment process; Step S5, surface treatment and sandblasting passivation treatment are carried out on each component; Step S6, the components after heat treatment and surface treatment are accurately assembled; Step S7, during the assembly process, the structures of each part of the lubrication and flow guiding unit (8) are accurately set; Step S8, various performance tests are carried out on the assembled drill and mill; Step S9, after the performance tests and debugging are completed and all indicators are qualified, the drill and mill are packaged and shipped out of the factory.
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