High-precision edge grinding equipment for sun visor lens

The high-precision edge grinding device for automotive sun visor lenses addresses the lack of automatic centering and integrated processing by using motorized gear systems and clamps for secure lens holding, achieving efficient and safe edge and corner grinding with integrated dust collection.

CN120307125APending Publication Date: 2025-07-15SUZHOU XINHE MIRRORS CO LTD
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Patent Information

Application Number
CN202510703776.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-05-29
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

The existing edge grinding equipment lacks the automatic centering positioning function, and cannot achieve rapid integrated processing of the edges and corners of the lens, and it is inconvenient to deal with dust.

Method used

The automatic centering positioning system is adopted to achieve stable clamping of the lens by controlling the linkage of the motor, gear rack and rack transmission structure and clamping strips; the sides and corners are polished separately, and efficiently polished by the side telescopic cylinder, edge grinding motor and edge grinding tracks; the circulation system composed of fans and magnetic suction strips is used for dust absorption and recycling.

Benefits of technology

It realizes fast, accurate and automatic positioning and integrated processing of the lens, ensures grinding accuracy, and effectively prevents dust from spreading during the processing process, improving operational safety and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides high-precision edge grinding equipment for a sun shield lens, and relates to the technical field of automobile accessory machining, the high-precision edge grinding equipment comprises a supporting base, and an edge grinding mold frame is fixedly arranged at the top of the supporting base; two sets of side telescopic cylinders are fixedly arranged on all the side faces of the outer portion of the edge grinding mold frame, and the telescopic ends of the side telescopic cylinders penetrate through the edge grinding mold frame and are fixedly provided with transmission frames. A lens seat stand is fixedly arranged on the lower portion in the edge grinding mold frame, inclined supporting rod structures are arranged below the corners of the lens seat stand, and a transmission bin is arranged in the middle of the bottom of the lens seat stand. The lens centering device has an automatic centering and positioning function, a lens is controlled to be centered at the top of the lens seat stand through a program, the lens can be automatically centered through linkage of a control motor, a gear and rack transmission structure and a clamping strip, a stable clamping structure is formed in cooperation with fixing of a pressing telescopic cylinder, adaptability can be provided by making contact with the edge of the lens through a rubber pad, and fixing is facilitated. The problem that existing edge grinding equipment is inconvenient to center, position and unlock quickly is solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of auto parts processing, and particularly to a high-precision edge grinding device for sun visor lenses. Background Art

[0002] The edge grinding device performs edge processing on the optical lenses of automotive sun visors. Through the numerical control system and precision grinding technology, it realizes the control of the dimensional accuracy of the lens edge, the optimization of the surface roughness, and the processing of special-shaped contours, avoiding assembly scratches or optical performance defects caused by burrs and chipping.

[0003] The currently used edge grinding device adopts manual positioning, lacks the corresponding functions of automatic centering and unlocking, and only processes the local side. Since the corners are rounded, they need to be processed separately, which is not convenient for rapid one-piece processing and forming. Summary of the Invention

[0004] In view of this, the present invention provides a high-precision edge grinding device for sun visor lenses in view of the above deficiencies in the prior art.

[0005] The present invention provides a high-precision edge grinding device for sun visor lenses, specifically including: a support base, on the top of which a grinding die frame is fixedly arranged; on each side of the outside of the grinding die frame, two groups of side expansion cylinders are fixedly arranged, and the expansion end of the side expansion cylinder passes through the grinding die frame and is fixedly provided with a transmission frame; below the inside of the grinding die frame, a lens seat platform is fixedly arranged, and the corners below the lens seat platform are all inclined support rod structures, and in the middle of the bottom of the lens seat platform is a transmission chamber; in the middle of the lens seat platform, an intermediate frame is fixedly arranged, and on the top of the intermediate frame, two groups of control gears are rotatably arranged; at the bottom of the intermediate frame, a control motor for driving the two groups of control gears is fixedly arranged; on the upper middle side of the edge of the lens seat platform, rotating sleeves are rotatably arranged in cooperation with bearings, and hexagonal shafts are slidably arranged in the rotating sleeves; at one end of the hexagonal shaft extending out of the lens seat platform, clamping strips are fixedly arranged, and the clamping strips are all eccentrically installed; on one side of the clamping strip close to the lens seat platform, rubber pads are fixedly arranged; at the lower side of the edge of the grinding die frame, four groups of lifting expansion cylinders are fixedly arranged, and at the expansion end of the lifting expansion cylinder, a closed top seat is fixedly arranged; in the middle of the bottom of the closed top seat, a circular groove is opened and a pressing expansion cylinder is installed.

[0006] Optionally, in the middle of the bottom of the support base, a flange connection seat is fixedly arranged; trapezoidal grooves are arranged on the sides of the support base; on the sides of the support base, four groups of magnetic adsorption net strips for dust blocking are fixedly arranged by magnetic adsorption.

[0007] Optionally, two sets of side guide rods are fixedly arranged outside the transmission frame, and the side guide rods are slidably connected with the edge grinding die frame; both ends of the transmission frame are corner structures, and edge grinding motors are fixedly arranged in the middle of the outside of the transmission frame. Through grooves for passing through the edge grinding motors are arranged in the middle of the side edges of the edge grinding die frame; transmission wheels are fixedly arranged at the shaft ends of the edge grinding motors, and driving rods are eccentrically fixedly arranged outside the transmission wheels.

[0008] Optionally, edge grinding tracks are fixedly arranged in the middle of the corners of the transmission frame, and lubrication ports for injecting lubricating oil are arranged at the tops of the edge grinding tracks; edge grinding strips are slidably arranged in the edge grinding tracks; through grooves are arranged in the middle of the edge grinding tracks, and vertical sliding grooves are fixedly arranged in the middle of the outside of the edge grinding tracks, and the driving rods are slidably fitted in the vertical sliding grooves.

[0009] Optionally, driven worm wheels are fixedly arranged outside the rotating sleeves; four groups of driving worm gears are rotatably arranged below the inside of the lens seat platform, and the driving worm gears are in transmission connection with the driven worm wheels.

[0010] Optionally, a steering motor is fixedly arranged at the bottom of the middle frame, and the steering motor is in synchronous belt transmission connection with one group of driving worm gears; the corners of the four groups of driving worm gears are in transmission connection through bevel gears.

[0011] Optionally, one ends of the hexagonal shafts located inside the lens seat platform are all circular shaft structures; connecting rotating seats are rotatably arranged at the circular shaft ends of the two hexagonal shafts on the same side through bearings, and retaining plates are also arranged at the circular shaft ends of the hexagonal shafts; racks are fixedly arranged outside the connecting rotating seats, the heights of the adjacent two groups of racks are staggered, and the adjacent racks are meshed with different control gears.

[0012] Optionally, four air inlet channels are arranged at the side edges of the closed top seat, fans are fixedly arranged above the inside of the air inlet channels, and filter screens are arranged at the tops of the air inlet channels; when the lifting telescopic cylinder contracts, the closed top seat can be attached to the top of the edge grinding die frame.

[0013] Optionally, four accommodating grooves are arranged at the bottom of the closed top seat, vertical telescopic cylinders are fixedly arranged inside the accommodating grooves, edge angle grinders are fixedly arranged at the telescopic ends of the vertical telescopic cylinders, and the edge angle grinders can be accommodated in the accommodating grooves; vertical guide rods are fixedly arranged at the tops of the edge angle grinders, and the vertical guide rods slide in the accommodating grooves.

[0014] Optionally, edge angle grinding wheels are rotatably arranged in the middle of the bottoms of the edge angle grinders, and 90-degree circular groove structures are arranged around the middle of the outside of the edge angle grinding wheels; edge angle grinding motors for driving the edge angle grinding wheels are fixedly arranged outside the edge angle grinders.

[0015] The beneficial effects are as follows: The present invention has an automatic centering and positioning function. Through program control, the lens is centered on the top of the lens seat. By using the linkage of the control motor, the gear-rack transmission structure and the clamping strip, the lens can be automatically centered. Combined with the top fixing of the closed top seat and the pressing telescopic cylinder, a stable clamping structure is formed. Then, the clamping strip can be unlocked, and the rubber pad is used to contact the edge of the lens to provide adaptability for fixing. By replacing manual fixing with automatic fixing, rapid positioning can be achieved with high accuracy.

[0016] In the present invention, an integrated processing is realized by adopting a method of separately grinding the side and the corner. When grinding the side, through the cooperation of the side telescopic cylinder, the edge grinding motor and the edge grinding track, the edge grinding strip can make a rapid reciprocating movement in the track to efficiently grind the side of the lens. When grinding the corner, the corner grinding motor and the vertical telescopic cylinder are used to drive the corner grinding wheel to precisely grind the corner of the lens. The two do not interfere with each other, ensuring the grinding accuracy and integrity of each part of the lens.

[0017] In the present invention, a circulation system composed of a fan and a magnetic adsorption net strip adsorbs dust in real time during the edge grinding process to avoid dust diffusion and pollution of the working environment. After grinding is completed, the dust can be conveniently recycled by disassembling the magnetic adsorption net strip, which not only ensures operation safety but also facilitates subsequent cleaning and maintenance. After grinding is completed, by raising the closed top seat, the top fixing structure is released, which is convenient for the operator to safely and quickly take out the lens, optimizing the convenience of the overall operation process. Brief Description of the Drawings

[0018] Figure 1 Shows the three-dimensional structure schematic diagram of the embodiment in the present invention; Figure 2 Shows the three-dimensional disassembled structure schematic diagram of the embodiment in the present invention; Figure 3 Shows the side-upward disassembled structure schematic diagram of the embodiment in the present invention; Figure 4 Shows the three-dimensional structure schematic diagram of the edge grinding die frame of the embodiment in the present invention; Figure 5 Shows the three-dimensional sectional structure schematic diagram of the lens seat of the embodiment in the present invention; Figure 6 Shows the internal transmission structure schematic diagram of the lens seat of the embodiment in the present invention; Figure 7 Shows the three-dimensional disassembled structure schematic diagram of the edge grinding die frame of the embodiment in the present invention; Figure 8 Shows the embodiment in the present invention Figure 7 from another angle structure schematic diagram.

[0019] List of Reference Numerals: 1. Support base; 101. Flange connection seat; 102. Trapezoidal groove; 103. Magnetic adsorption mesh strip; 2. Edge grinding die frame; 201. Side telescopic cylinder; 202. Transmission frame; 203. Side guide rod; 204. Edge grinding motor; 205. Transmission wheel; 206. Drive rod; 207. Edge grinding track; 208. Lubrication port; 209. Edge grinding strip; 210. Vertical chute; 3. Lens seat platform; 301. Intermediate frame; 302. Control gear; 303. Control motor; 304. Steering motor; 305. Rotating sleeve; 306. Driven worm gear; 307. Hexagonal shaft; 308. Clamping strip; 309. Rubber pad; 310. Connecting rotating seat; 311. Rack; 312. Driving worm; 4. Lifting telescopic cylinder; 5. Closed top seat; 501. Air intake channel; 502. Fan; 503. Accommodating groove; 504. Vertical telescopic cylinder; 505. Edge angle grinder; 506. Vertical guide rod; 507. Edge angle grinding wheel; 508. Edge angle grinding motor; 6. Pressing telescopic cylinder. Detailed implementation manners

[0020] In order to make the purpose, scheme and advantages of the technical scheme of the present invention clearer, the technical scheme of the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings of the specific embodiments of the present invention.

[0021] Embodiment 1: Please refer to the accompanying drawings in the specification, Figures 1 to 8 as shown: The present invention provides a high-precision edge grinding device for sun visor lenses, including: a support base 1, on the top of the support base 1, an edge grinding die frame 2 is fixedly arranged; on each outer side of the edge grinding die frame 2, two groups of side telescopic cylinders 201 are fixedly arranged, and the telescopic ends of the side telescopic cylinders 201 pass through the edge grinding die frame 2 and are fixedly provided with a transmission frame 202; below the inside of the edge grinding die frame 2, a lens seat platform 3 is fixedly arranged, the corners of the lens seat platform 3 are all inclined support rod structures, and the middle of the bottom of the lens seat platform 3 is a transmission chamber; in the middle of the lens seat platform 3, an intermediate frame 301 is fixedly arranged, and on the top of the intermediate frame 301, two groups of control gears 302 are rotatably arranged; at the bottom of the intermediate frame 301, a control motor 303 for driving the two groups of control gears 302 is fixedly arranged; on the upper middle sides of the sides of the lens seat platform 3, rotating sleeves 305 are rotatably arranged in cooperation with bearings, and hexagonal shafts 307 are slidably arranged in the rotating sleeves 305; at one end of the hexagonal shafts 307 protruding out of the lens seat platform 3, clamping strips 308 are fixedly arranged, and the clamping strips 308 are all eccentrically installed; on one side of the clamping strips 308 close to the lens seat platform 3, rubber pads 309 are fixedly arranged; at the lower sides of the sides of the edge grinding die frame 2, four groups of lifting telescopic cylinders 4 are fixedly arranged, and the telescopic ends of the lifting telescopic cylinders 4 are fixedly provided with a closed top seat 5; in the middle of the bottom of the closed top seat 5, a circular groove is opened and a pressing telescopic cylinder 6 is installed; on the telescopic end of the pressing telescopic cylinder 6, a pressing piece is arranged to fix the upper part of the lens.

[0022] Among them, a flange connecting seat 101 is fixedly arranged in the middle of the bottom of the support base 1; trapezoidal grooves 102 are arranged on the sides of the support base 1; four groups of magnetic adsorption net strips 103 for dust prevention are fixedly arranged on the sides of the support base 1 through magnetic adsorption.

[0023] Among them, two groups of side guide rods 203 are fixedly arranged outside the transmission frame 202, and the side guide rods 203 are slidably connected with the edge grinding die frame 2; both ends of the transmission frame 202 are corner structures, and edge grinding motors 204 are fixedly arranged in the middle of the outside of the transmission frame 202, and through grooves for passing through the edge grinding motors 204 are arranged in the middle of the sides of the edge grinding die frame 2; transmission wheels 205 are fixedly arranged at the shaft ends of the edge grinding motors 204, and driving rods 206 are eccentrically fixedly arranged outside the transmission wheels 205.

[0024] Among them, edge grinding tracks 207 are fixedly arranged in the middle of the corners of the transmission frame 202, lubricating ports 208 for injecting lubricating oil are arranged at the tops of the edge grinding tracks 207; edge grinding strips 209 are slidably arranged in the edge grinding tracks 207; through grooves are arranged in the middle of the edge grinding tracks 207, and vertical sliding grooves 210 are fixedly arranged in the middle of the outside of the edge grinding tracks 207, and the driving rods 206 are slidably fitted in the vertical sliding grooves 210.

[0025] Among them, driven worm wheels 306 are fixedly arranged outside the rotating sleeves 305; four groups of driving worm shafts 312 are rotatably arranged below the inside of the lens seat 3, and the driving worm shafts 312 are in transmission connection with the driven worm wheels 306.

[0026] Among them, a steering motor 304 is fixedly arranged at the bottom of the middle frame 301, and the steering motor 304 is in synchronous belt transmission connection with one group of driving worm shafts 312; the corners of the four groups of driving worm shafts 312 are in bevel gear transmission connection.

[0027] Among them, one end of the hexagonal shaft 307 located inside the lens seat 3 is a round shaft structure; connecting rotating seats 310 are rotatably arranged at the round shaft ends of the two groups of hexagonal shafts 307 on the same side through bearings, and retaining rings are also arranged at the round shaft ends of the hexagonal shaft 307; racks 311 are fixedly arranged outside the connecting rotating seats 310, the heights of the adjacent two groups of racks 311 are staggered, and the adjacent racks 311 are meshed with different control gears 302.

[0028] Among them, four groups of air inlet channels 501 are arranged on the sides of the closed top seat 5, fans 502 are fixedly arranged above the inside of the air inlet channels 501, and filter screens are arranged at the tops of the air inlet channels 501; when the lifting telescopic cylinder 4 contracts, the closed top seat 5 can be attached to the top of the edge grinding die frame 2.

[0029] Among them, four groups of receiving grooves 503 are formed at the bottom of the closed top seat 5. Vertical telescopic cylinders 504 are fixedly arranged inside the receiving grooves 503. The telescopic ends of the vertical telescopic cylinders 504 are fixedly provided with corner grinders 505, and the corner grinders 505 can be received in the receiving grooves 503; vertical guide rods 506 are fixedly arranged at the tops of the corner grinders 505, and the vertical guide rods 506 slide inside the receiving grooves 503.

[0030] Among them, corner grinding wheels 507 are rotatably arranged in the middle of the bottoms of the corner grinders 505, and a 90-degree circular groove structure is formed around the middle of the outside of the corner grinding wheels 507; a grinding angle motor 508 for driving the corner grinding wheels 507 is fixedly arranged outside the corner grinders 505.

[0031] A sun visor makeup mirror is a small mirror embedded in the vehicle sun visor, mainly used to block sunlight from the front or side to reduce the risk of glare when driving; when the mirror is needed, the user can simply open the sun visor to easily use it without flipping the rearview mirror inside the vehicle. The design of this makeup mirror aims to improve driving comfort and safety.

[0032] Such as Figures 1 - 8 , the automated grinding operation process of the observable lens can be seen; Placing the lens: Precisely and fixedly assemble the flange connection seat 101 at the designated position on the processing table to ensure its stability without shaking; manually place the cut sun visor lens at the central area on the top of the lens seat 3, and start the centering adjustment function through the pre-set program control system to quickly complete the position calibration and centering positioning of the lens above the seat; gloves need to be worn during the operation; The method of position calibration and centering positioning: Start the control motor 303 to make it start running, drive the two groups of meshing control gears 302 to rotate synchronously, and then drive the four groups of racks 311 to move smoothly outwards along the slide rail through the gear transmission structure. At the same time, with the linkage effect of the connecting swivel seat 310, the hexagonal shaft 307 is evenly pushed outwards from the fixed position, so that the clamping strip 308 gradually unfolds under the drive of the mechanical structure; then start the steering motor 304, and its output shaft drives the drive worm 312 to rotate at high speed. The four groups of drive worms 312 achieve multi-axis coordinated rotation through the synchronous transmission mechanism composed of bevel gears, and then drive the groups of driven worm wheels 306 to rotate synchronously. The rotation of the driven worm wheels 306 is transmitted to the rotating sleeve 305, so that the rotating sleeve 305 drives the hexagonal shaft 307 to accurately rotate half a circle, and rotates the clamping strip 308 upwards to a predetermined angle; then the control motor 303 executes the reverse instruction, drives the four groups of racks 311 to retract inwards along the original path, makes the clamping strip 308 slowly move towards the side of the lens, and uses the grinding strip 209 installed on the clamping strip 308 to accurately fit the side of the lens, and stably center and fix the lens through the action of mechanical force; The operation control panel retracts the lifting and telescoping cylinder 4, driving the closed top seat 5 to descend vertically until the closed top seat 5 is in close contact with the upper surface of the edging die frame 2; the pressing telescoping cylinder 6 is started, and the pressing piece at its telescoping end presses evenly on the top surface of the lens to form a multi-point support and fixation structure; then, in accordance with the preset program, reverse the previous mechanical action steps, gradually reset the clamping strip 308, move it outward and rotate it downward to the specified position to ensure that the clamping strip 308 completely disengages from the lens area and avoid interfering with subsequent edging operations; if the clamping strip 308 directly contacts the lens, it may be affected by protruding structures such as burrs, causing the lens to shift. Therefore, a rubber pad 309 is used for contact, and the influence of burrs can be avoided through elasticity. Edge grinding operation: Start the side telescoping cylinder 201, push the transmission frame 202 to slowly approach the edge of the lens along the horizontal guide rail; start the edging motor 204 to run at high speed, the output shaft of the motor drives the transmission wheel 205 to rotate, the transmission wheel 205 drives the drive rod 206 to rotate, the rotation of the drive rod 206 drives the vertical chute 210 to rotate around the axis, so that the edging strip 209 installed on the chute makes a rapid reciprocating linear motion in the edging track 207. When the edging track 207 approaches the edge of the lens as the transmission frame 202 moves, the high-speed moving edging strip 209 efficiently grinds the edge of the lens; after completing the edge grinding process, control the side telescoping cylinder 201 to contract and reset, and make the transmission frame 202 return to the initial position. Corner grinding operation: Start the corner grinding motor 508, its output shaft drives the corner grinding wheel 507 to rotate at a set speed at high speed, and the abrasive on the surface of the grinding wheel forms a grinding surface; start the vertical telescoping cylinder 504, and its piston rod pushes the corner grinding device 505 to move downward along the vertical guide rail, so that the high-speed rotating corner grinding wheel 507 accurately aligns with the corner area of the lens, and the corner of the lens is finely ground through the grinding action of the corner grinding wheel 507. This step adopts a process design of separate grinding of the edge and the corner, so that the two do not interfere with each other during the grinding process, ensuring an automated and complete grinding effect. Dust collection and treatment: Start the fan 502 to exhaust air downward, form an air flow channel inside the equipment, and the air is discharged after passing through the magnetic adsorption net strip 103 installed at the bottom, forming a continuous air circulation system; the dust generated during the edging operation moves downward with the air under the action of the air flow and is effectively intercepted by the magnetic structure of the magnetic adsorption net strip 103, preventing the dust from spreading into the working environment; after completing all edging processes, first place a dust collection container at an appropriate position below the magnetic adsorption net strip 103, and then remove the magnetic adsorption net strip 103, and the dust will automatically fall off and drop into the container below to complete the recycling process.

[0033] Embodiment 2: On the basis of Embodiment 1, the side telescopic cylinder 201, the lifting telescopic cylinder 4, the vertical telescopic cylinder 504, and the pressing telescopic cylinder 6 can be replaced by an electric cylinder, a pneumatic cylinder, or any other driving member that can achieve a similar telescopic driving function according to actual use requirements, as long as it can be telescoped and does not interfere with the edge grinding step; For example, the telescopic cylinder 6 is an electric cylinder or a hydraulic cylinder, and the side telescopic cylinder 201 is a pneumatic cylinder.

[0034] Embodiment 3: On the basis of Embodiment 1, a stable transmission method such as a chain can be used between the steering motor 304 and the driving worm 312.

[0035] Specific usage method and function of this embodiment: In the present invention, when in use, the flange connection seat 101 is fixedly assembled on the processing table; Place the lens of the cut sun visor on the top of the lens seat table 3, and then center it through program control; Start the control motor 303 to drive the two groups of control gears 302 to rotate. Use the two groups of control gears 302 to drive the four groups of racks 311 to move outwards. Cooperate with the connecting turntable 310 to push the hexagonal shaft 307 outwards, unfold the clamping strip 308, and then start the steering motor 304 to drive the driving worm 312 to rotate; the four groups of driving worms 312 are synchronously driven by bevel gears and rotate synchronously to drive each group of driven worm wheels 306 to rotate synchronously. The driven worm wheel 306 drives the rotating sleeve 305 to rotate, and the rotating sleeve 305 drives the hexagonal shaft 307 to rotate half a circle to turn the clamping strip 308 upwards; then reverse the control motor 303 to drive the four groups of racks 311 to retract, move the clamping strip 308 to the side of the lens, and use the edge grinding strip 209 to fit the side of the lens to center the lens; Then contract the lifting telescopic cylinder 4 to lower the closed top seat 5. The closed top seat 5 is fixedly attached to the edge grinding die frame 2. Start the pressing telescopic cylinder 6, and use the pressing piece at the telescopic end of the pressing telescopic cylinder 6 to fix the top of the lens. At this time, reverse the previous steps to reset the clamping strip 308, so that the clamping strip 308 moves outwards and turns downwards to avoid affecting edge grinding; Start the side telescopic cylinder 201 to move the transmission frame 202 closer to the side of the lens. Start the edge grinding motor 204 to drive the transmission wheel 205 to rotate. The transmission wheel 205 drives the driving rod 206 to rotate. Use the driving rod 206 to drive the vertical sliding groove 210 to move, so that the edge grinding strip 209 moves rapidly back and forth in the edge grinding track 207 to produce a grinding effect. Furthermore, when the edge grinding track 207 fits the side of the lens, grind the side of the lens; After completing the side grinding, contract the side telescopic cylinder 201 to reset; Then start the corner grinding motor 508 to drive the corner grinding wheel 507 to rotate, start the vertical telescopic cylinder 504 to move the corner grinder 505 downward, and use the corner grinding wheel 507 to grind the corners of the lens, so as to grind the corners of the lens and achieve complete grinding; The above steps separately grind the side and arc corners of the lens without affecting each other, achieving automated complete grinding; Start the fan 502 to extract air downward, and the air passes through the magnetic adsorption mesh strip 103 and is discharged to generate a cycle; the dust generated during edge grinding moves downward along with the air flow and is intercepted by the magnetic adsorption mesh strip 103. After edge grinding is completed, a collection container is set below the magnetic adsorption mesh strip 103, and then the magnetic adsorption mesh strip 103 is removed, so that the dust automatically falls off and drops into the container to complete the recovery; Then raise the closed top seat 5 to take out the lens.

Claims

1. High-precision edge grinding equipment for sun visor lenses, characterized in that, Including: A support base (1), on the top of which a grinding edge mold frame (2) is fixedly arranged; on each side surface of the outside of the grinding edge mold frame (2), two groups of side expansion cylinders (201) are fixedly arranged, and the expansion ends of the side expansion cylinders (201) pass through the grinding edge mold frame (2) and are fixedly provided with a transmission frame (202); below the inside of the grinding edge mold frame (2), a lens seat (3) is fixedly arranged, and the lower corners of the lens seat (3) are all inclined strut structures, and in the middle of the bottom of the lens seat (3) is a transmission bin; in the middle of the lens seat (3), an intermediate frame (301) is fixedly arranged, and on the top of the intermediate frame (301), two groups of control gears (302) are rotatably arranged; at the bottom of the intermediate frame (301), a control motor (303) for driving the two groups of control gears (302) is fixedly arranged; on the upper middle sides of the sides of the lens seat (3), rotating sleeves (305) are rotatably arranged in cooperation with bearings, and hexagonal shafts (307) are slidably arranged in the rotating sleeves (305); at one end of the hexagonal shafts (307) extending out of the lens seat (3), clamping strips (308) are fixedly arranged, and the clamping strips (308) are all eccentrically installed; on one side of the clamping strips (308) close to the lens seat (3), rubber pads (309) are fixedly arranged; at the lower sides of the sides of the grinding edge mold frame (2), four groups of lifting expansion cylinders (4) are fixedly arranged, and at the expansion ends of the lifting expansion cylinders (4), a closed top seat (5) is fixedly arranged; in the middle of the bottom of the closed top seat (5), a circular groove is opened and a pressing expansion cylinder (6) is installed.

2. The high-precision edge grinding device for a sun visor lens according to claim 1, wherein, In the middle of the bottom of the support base (1), a flange connection seat (101) is fixedly arranged; trapezoidal grooves (102) are arranged on the sides of the support base (1); on the sides of the support base (1), four groups of magnetic adsorption net strips (103) for dust prevention are fixedly arranged by magnetic adsorption.

3. The high-precision edge grinding device for a sun visor lens according to claim 1, characterized in that On the outside of the transmission frame (202), two groups of side guide rods (203) are fixedly arranged, and the side guide rods (203) are slidably connected with the grinding edge mold frame (2); both ends of the transmission frame (202) are corner structures, and in the middle of the outside of the transmission frame (2), grinding edge motors (204) are fixedly arranged, and through grooves for passing through the grinding edge motors (204) are opened in the middle of the sides of the grinding edge mold frame (2); at the shaft ends of the grinding edge motors (204), transmission wheels (205) are fixedly arranged, and drive rods (206) are eccentrically fixed outside the transmission wheels (205).

4. The high-precision edge grinding device for a sun visor lens according to claim 3, characterized in that, In the middle of the corners of the transmission frame (202), grinding edge tracks (207) are fixedly arranged, and lubrication ports (208) for injecting lubricating oil are opened at the tops of the grinding edge tracks (207); grinding edge strips (209) are slidably arranged in the grinding edge tracks (207); through grooves are opened in the middle of the grinding edge tracks (207), and vertical chutes (210) are fixedly arranged in the middle of the outside of the grinding edge tracks (207), and the drive rods (206) are slidably fitted in the vertical chutes (210).

5. The high-precision edge grinding device for a sun visor lens according to claim 1, characterized in that, Outside the rotating sleeves (305), driven worm wheels (306) are fixedly arranged; four groups of driving worm shafts (312) are rotatably arranged below the inside of the lens seat (3), and the driving worm shafts (312) are in transmission connection with the driven worm wheels (306).

6. The high-precision edge grinding device for sun visor lenses according to claim 5, characterized in that, A steering motor (304) is fixedly arranged at the bottom of the middle frame (301), and the steering motor (304) is connected to a group of driving worm shafts (312) through a synchronous belt drive; the corners of the four groups of driving worm shafts (312) are all connected through bevel gear drives.

7. The high-precision edge grinding device for the sun visor lens according to claim 6, characterized in that, One end of the hexagonal shaft (307) located inside the lens seat (3) is of a round shaft structure; connecting rotating seats (310) are rotatably arranged at the round shaft ends of the two groups of hexagonal shafts (307) on the same side in cooperation with bearings, and a retaining piece is also arranged at the round shaft end of the hexagonal shaft (307); racks (311) are fixedly arranged outside the connecting rotating seats (310), the heights of the adjacent two groups of racks (311) are staggered, and the adjacent racks (311) are meshed with different control gears (302).

8. The high-precision edge grinding device for sun visor lenses according to claim 1, characterized in that, Four air intake channels (501) are opened on the side of the closed top seat (5), fans (502) are fixedly arranged above the interiors of the air intake channels (501), and filters are arranged at the tops of the air intake channels (501); when the lifting telescopic cylinder (4) contracts, the closed top seat (5) can be attached to the top of the edge grinding die frame (2).

9. The high-precision edge grinding device for a sun visor lens according to claim 1, wherein Four receiving grooves (503) are opened at the bottom of the closed top seat (5), vertical telescopic cylinders (504) are fixedly arranged inside the receiving grooves (503), the telescopic ends of the vertical telescopic cylinders (504) are fixedly provided with corner grinders (505), and the corner grinders (505) can be received in the receiving grooves (503); vertical guide rods (506) are fixedly arranged at the tops of the corner grinders (505), and the vertical guide rods (506) slide inside the receiving grooves (503).

10. The high-precision edge grinding device for sun visor lenses according to claim 9, characterized in that, Corner grinding wheels (507) are rotatably arranged in the middle of the bottoms of the corner grinders (505), and 90-degree circular groove structures are circumferentially opened in the middle of the exteriors of the corner grinding wheels (507); angle grinding motors (508) for driving the corner grinding wheels (507) are fixedly arranged outside the corner grinders (505).

Citation Information

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