Manufacturing method of pile foundation sounding pipe protective sleeve

A mold-based method creates a flexible protection sleeve for concrete pile sound test pipes, addressing the lack of dedicated protection by enabling easy installation and removal while ensuring effective prevention of foreign object entry.

CN120307456APending Publication Date: 2025-07-15ZHEJIANG JINZHU TRANSPORTATION CONSTR
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Patent Information

Application Number
CN202510456203.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2025-01-12
Filing Date
2025-04-11
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

The prior art lacks special protective devices to protect the pile-based acoustic measuring tube, which leads to the blockage of flexible objects that are easily stuffed too deep and difficult to remove, and has poor protection effect.

Method used

The pile-based acoustic measuring tube protective sleeve is made using molds, including the die core and the outer mold. The elastic sleeve, rigid grip ring and swing rod structure are used to achieve reliable closure and convenient installation of the sleeve through elastic telescopic and suspension step design.

Benefits of technology

Reliable protection of pile-based acoustic measuring tubes is achieved to prevent objects from falling in, and the casing can be easily tightened and removed, improving the protective effect.

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Abstract

The invention provides a pile foundation sounding pipe protective sleeve manufacturing method which is completed through a mold, and the pile foundation sounding pipe protective sleeve manufacturing process comprises the steps that an outer mold is in the state that the open end faces upwards, a swing rod assembled together with a rigid ring and a rigid holding ring are connected together according to requirements, and the outer mold is in the state that the open end faces upwards; a swing rod is input into an outer mold and hung on an outer mold part hanging block through a hanging step, a core mold is inserted into the outer mold till a core mold part hanging block is hung at the end, away from a pipe body, of a rigid holding ring, a cavity for forming the pile foundation sounding pipe protection sleeve is defined between the core mold and the outer mold, and the swing rod is arranged in the cavity in a penetrating mode. And pouring a molten material for manufacturing the sleeve into the cavity from the upper end of the cavity, and curing to form the sleeve. The invention aims to provide the manufacturing method of the pile foundation sound side pipe protective sleeve capable of reliably protecting the pile foundation sound side pipe, and the problem that the pile foundation sound side pipe is not provided with a special protective device for protection is also solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of building construction, and in particular to a method for manufacturing a protection sleeve for a pile foundation acoustic detection tube. Background Art

[0002] In order to detect the quality of a concrete pile foundation, a pile foundation acoustic detection tube is pre-embedded in the concrete pile foundation, and an acoustic detection instrument extends into the pile foundation through the pile foundation acoustic detection tube for detection. In order to protect the pile foundation acoustic detection tube and prevent objects from falling in, the existing method is to knead a flexible object into a ball and block it inside the upper end of the pile foundation acoustic detection tube, and there is a lack of a special protection device for protection. The method of blocking with a kneaded flexible object is prone to the phenomenon that it is accidentally inserted too deep and difficult to take out, and the protection effect is poor; for this reason, those skilled in the art conduct research on the protection technology of the pile foundation acoustic detection tube. Summary of the Invention

[0003] The present invention aims to provide a method for manufacturing a protection sleeve for a pile foundation acoustic detection tube that can reliably protect the pile foundation acoustic detection tube, and also solves the problem that the pile foundation acoustic detection tube lacks a special protection device for protection.

[0004] To achieve the above object, the present invention adopts the following technology: A method for manufacturing a protection sleeve for a pile foundation sonic logging tube, characterized in that it is completed through a mold. The mold includes a core mold and an outer mold with an upper opening sleeved at the lower end of the core mold. A cavity for forming the protection sleeve of the pile foundation sonic logging tube is enclosed between the core mold and the outer mold. The protection sleeve of the pile foundation sonic logging tube includes a sleeve for sleeving on the upper end of the pile foundation sonic logging tube to seal the pile foundation sonic logging tube. The sleeve includes a tube body and a top wall closed at the upper end of the tube body. The lower end of the tube body is open to form an insertion opening. The sleeve is an elastic structure capable of elastic expansion and contraction. The insertion opening is connected with a rigid holding ring. A plurality of swing rods are arranged in the tube wall of the tube body along the circumferential direction of the tube body and extending axially. A rigid ring is arranged inside one end of the side wall of the tube body connected to the top wall. One end of the swing rod is rotatably sleeved on the rigid ring. The other end of the swing rod is provided with a pressing spring for driving the swing rod to move towards the inside of the tube body to press the tube body against the pile foundation sonic logging tube and a swing rod relaxation structure arranged on the rigid holding ring for driving the swing rod to move away from the inside of the tube body. A hanging step is formed between the rigid holding ring and the tube body. The outer mold is provided with an outer mold part hanging block for supporting on the hanging step. The core mold is provided with a core mold part hanging block for hanging on one end of the rigid holding ring away from the tube body. The process of manufacturing the protection sleeve for the pile foundation sonic logging tube is as follows: Keep the outer mold in a state where the open end is upward. Connect the swing rod assembled with the rigid ring and the rigid holding ring together according to requirements. Input the swing rod into the outer mold and hang it on the outer mold part hanging block through the hanging step. Insert the core mold into the outer mold until the core mold part hanging block hangs on one end of the rigid holding ring away from the tube body. A cavity for forming the protection sleeve of the pile foundation sonic logging tube is enclosed between the core mold and the outer mold, and the swing rod passes through the cavity. Pour the molten material for manufacturing the sleeve from the upper end of the cavity into the cavity and solidify it to form the sleeve. When protecting the pile foundation sonic logging tube, sleeve the sleeve on the upper end of the pile foundation sonic logging tube with the insertion opening facing downward to seal the pile foundation sonic logging tube to prevent objects from falling into the pile foundation sonic logging tube. When the tube sleeve needs to be removed or put on, loosen the pressing action of the swing rod on the sleeve through the swing rod relaxation structure, and then hold the rigid holding ring to put the sleeve on or remove it from the pile foundation sonic logging tube. When the sleeve is sleeved on the pile foundation sonic logging tube, the sleeve is tightened on the pile foundation sonic logging tube under the action of the pressing spring. The manufactured sleeve can not only be tightened on the pile foundation sonic logging tube but also be easily removed.

[0005] Preferably, the entire circumference of the insertion opening is sealed and cast together with the rigid holding ring. This can avoid generating gaps between the rigid holding ring and the sleeve and interfering with the sleeving of the sleeve on the pile foundation sonic logging tube.

[0006] Preferably, the open end of the outer mold is provided with an outward-turned edge, which forms the hanging block of the outer mold part. The peripheral edge of the outward-turned edge is provided with an upward-turned edge. During use, the outer peripheral surface of the rigid holding ring abuts against the inner peripheral surface of the upward-turned edge for positioning; the hanging block of the core mold part uses a downward-turned edge. During use, the outer peripheral surface of the rigid holding ring abuts against the inner peripheral surface of the downward-turned edge for positioning. Positioning can be carried out, facilitating the position of the swing rod in the casing and the casing to meet the requirements.

[0007] Preferably, when the casing is sleeved on the pile foundation acoustic detection tube, the end of the swing rod connected to the rigid ring is in a state of being pressed against the casing. This can improve the tightening effect of the casing.

[0008] Preferably, the rigid ring is aligned with the top wall. This enables the swing rod to swing significantly.

[0009] Preferably, two retaining rings are provided on the rigid ring and are distributed on both sides of the swing rod. This can prevent the molten casing material from entering the rotating surfaces of the swing rod and the rigid ring during pouring, thereby affecting the swing of the swing rod.

[0010] Preferably, an annular sealing groove is provided on the swing rod, and a sealing flange is provided on the outer edge of the retaining ring and is inserted into the annular sealing groove. The sealing flange is annular with the axis of the swing of the swing rod as the center line. This enables the swing rod to still swing easily even though the casing is formed by pouring.

[0011] Preferably, a clearance is provided between the retaining ring and the swing rod. This enables the swing rod to swing more labor-savingly.

[0012] Preferably, the rigid holding ring is provided with accommodation pits distributed along the circumferential direction of the casing. The accommodation pits are located on the upper end surface of the rigid holding ring. The swing rods are correspondingly inserted into the accommodation pits one by one. The swing rod relaxation structure includes a seesaw rod hinged in the accommodation pit through a hinge shaft and a pressing pin inserted through the outer side wall of the accommodation pit and abutting against one end of the seesaw rod. One end of the pressing spring presses against the other end of the seesaw rod, and the other end is connected to the inner surface of the outer side wall of the accommodation pit. The swing rod overlaps on the side of the seesaw rod facing the outer side wall of the accommodation pit. During use, hold all the pressing pins, the pressing pins retract and drive the seesaw rod to swing and overcome the elastic force of the pressing spring, thereby driving the swing rod to swing in the loosening direction. When the pressing action on the pressing pins is lost, the seesaw rod resets under the action of the pressing spring, and the swing rod resets.

[0013] Preferably, an elastic holding ring is further sleeved on the rigid holding ring, and the outer ends of the pressing pins are connected to the inner peripheral surface of the elastic holding ring. When using, holding the elastic holding ring to drive the pressing pins can improve the reliability of driving all the pressing pins simultaneously and improve the comfort during use.

[0014] Beneficial effects: It can reliably protect the sonic logging tubes of pile foundations, prevent the phenomenon of falling into the sonic logging tubes of pile foundations, and can be recognized at night. Brief Description of the Drawings

[0015] Figure 1 It is a cross-sectional schematic view of the mold in the present invention in the use state; Figure 2 is Figure 1 a partially enlarged schematic view of the G position of Figure 3 is Figure 1 a partially enlarged schematic view of the H position of Figure 4 is Figure 3 a partially enlarged schematic view of the I position of Figure 5 is Figure 1 a D - D cross-sectional schematic view of Figure 6 is Figure 5 a partially enlarged schematic view of the E position of Figure 7 is Figure 6 a partially enlarged schematic view of the F position of Figure 8 is a cross-sectional schematic view of the sonic logging tube protection sleeve in the use state; Figure 9 is Figure 8 a partially enlarged schematic view of the A position of Figure 10 is Figure 8 a partially enlarged schematic view of the B position of Figure 11 is Figure 10 a partially enlarged schematic view of the C position of

[0016] In the figure: sonic logging tube of pile foundation 1, casing 2, tube body 3, top wall 4, rigid holding ring 5, swing rod 6, rigid ring 7, retaining ring 8, sealing flange 9, pressing spring 10, swing rod relaxation structure 11, avoidance gap 12, accommodation pit 13, hinge shaft 14, seesaw rod 15, outer wall of accommodation pit 16, pressing pin 17, elastic holding ring 18, core mold 19, outer mold 20, cavity 21, hanging step 22, outer mold part hanging block 23, upward flanging 24, core mold part hanging block 25, downward flanging 26. Detailed Embodiments

[0017] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0018] See Figures 1 to 11, a manufacturing method of a protective sleeve for pile foundation sonic logging tubes, which is completed through a mold. The mold includes a mold core 19 and an outer mold 20 with one end open and sleeved on the upper end of the mold core. A cavity 21 for forming the protective sleeve of the pile foundation sonic logging tube is surrounded between the mold core and the outer mold. The protective sleeve of the pile foundation sonic logging tube includes a sleeve 2 for sleeving on the upper end of the pile foundation sonic logging tube 1 to seal the pile foundation sonic logging tube. The sleeve includes a tube body 3 and a top wall 4 sealed at the upper end of the tube body. The lower end of the tube body is open to form an insertion port. A fluorescent strip is provided on the outer surface of the sleeve. During use, the sleeve is sleeved on the upper end of the pile foundation sonic logging tube with the insertion port facing down to seal the pile foundation sonic logging tube. The sleeve is an elastic structure (specifically rubber) that can elastically expand and contract. A rigid holding ring 5 is connected to the insertion port. A number of swing rods 6 extending axially along the circumferential direction of the tube body are provided inside the tube wall of the tube body. A rigid ring 7 is provided inside one end of the tube body side wall connected to the top wall. One end of the swing rod is rotatably sleeved on the rigid ring. One end of the swing rod connected to the rigid ring is in a state of pressing on the sleeve. The rigid ring is aligned with the top wall. The sleeve is a casting. Two retaining rings 8 distributed on both sides of the swing rod are provided on the rigid ring. An annular sealing groove is provided on the swing rod. A sealing flange 9 penetrating through the annular sealing groove is provided on the outer edge of the retaining ring. The sealing flange is an annulus with the axis of swing of the swing rod as the center line. The other end of the swing rod is provided with a pressing spring 10 for driving the swing rod to move towards the inside of the tube body to press the tube body on the pile foundation sonic logging tube and a swing rod relaxation structure 11 for driving the swing rod to move away from the inside of the tube body. When the tube sleeve needs to be removed or put on, the swing rod relaxation structure is used to make the swing rod release the pressing action on the sleeve, and then the rigid holding ring is held to put the sleeve on the pile foundation sonic logging tube or remove it. When the sleeve is sleeved on the pile foundation sonic logging tube, the sleeve is tightly sleeved on the pile foundation sonic logging tube under the action of the pressing spring. The entire circumference of the insertion port is hermetically fixed to the rigid holding ring. A clearance 12 is provided between the retaining ring and the swing rod. The rigid holding ring is provided with accommodation pits 13 distributed along the circumferential direction of the sleeve. The accommodation pits are located on the upper end surface of the rigid holding ring. The swing rods are respectively inserted into the accommodation pits. The swing rod relaxation structure includes a seesaw rod 15 hinged in the accommodation pit through a hinge shaft 14 and a pressing pin 17 inserted through the outer side wall 16 of the accommodation pit and abutted against one end of the seesaw rod. One end of the pressing spring presses on the other end of the seesaw rod, and the other end is connected to the inner surface of the outer side wall of the accommodation pit. The swing rod is lapped on the side of the seesaw rod facing the outer side wall of the accommodation pit. During use, all the pressing pins are held. The pressing pins retract and drive the seesaw rod to swing and overcome the elastic force of the pressing spring, thereby driving the swing rod to swing in the loosening direction. When the pressing action on the pressing pins is lost, the seesaw rod resets under the action of the pressing spring, and the swing rod resets. An elastic holding ring 18 sleeved on the rigid holding ring is also included. The outer end of the pressing pin is connected to the inner circumferential surface of the elastic holding ring. During use, the elastic holding ring is held to drive the pressing pin.A suspension step 22 is formed between the rigid holding ring and the pipe body; the outer mold is provided with an outer mold part hanging block 23 for supporting on the suspension step, and the open end of the outer mold is provided with an outward flanging, and the outward flanging constitutes the outer mold part hanging block, and an upward flanging 24 is provided on the periphery of the outward flanging. During use, the outer peripheral surface of the rigid holding ring abuts against the inner peripheral surface of the upward flanging for positioning. The core mold is provided with a core mold part hanging block 25 for hanging on the end of the rigid holding ring far from the pipe body. The core mold part hanging block is provided with a downward flanging 26. During use, the outer peripheral surface of the rigid holding ring abuts against the inner peripheral surface of the downward flanging for positioning.

[0019] The process of manufacturing the pile foundation acoustic logging pipe protection sleeve is as follows: keep the outer mold in a state where the open end is upward, connect the swing rod assembled with the rigid ring and the rigid holding ring together as required, input the swing rod into the outer mold and hang it on the outer mold part hanging block through the suspension step, insert the core mold into the outer mold until the core mold part hanging block hangs on the end of the rigid holding ring far from the pipe body, a cavity for forming the pile foundation acoustic logging pipe protection sleeve is enclosed between the core mold and the outer mold and the swing rod is arranged in the cavity, and the molten material for manufacturing the sleeve is poured into the cavity from the upper end of the cavity and solidified to form the sleeve.

[0020] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0021] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A manufacturing method of a protection sleeve for a pile foundation sonic logging tube, characterized in that, It is completed through a mold. The mold includes a core mold and an outer mold with an upper opening sleeved at the lower end of the core mold. A cavity for forming a protective sleeve for a pile foundation sonic logging pipe is defined between the core mold and the outer mold. The protective sleeve for a pile foundation sonic logging pipe includes a sleeve for sleeving on the upper end of the pile foundation sonic logging pipe to seal the pile foundation sonic logging pipe. The sleeve includes a pipe body and a top wall closed at the upper end of the pipe body. The lower end of the pipe body is open to form an insertion opening. The sleeve is an elastic structure capable of elastic expansion and contraction. The insertion opening is connected with a rigid holding ring. A plurality of swing rods are arranged in the pipe wall of the pipe body along the circumferential direction of the pipe body and extending axially. A rigid ring is arranged inside one end of the side wall of the pipe body connected to the top wall. One end of the swing rod is rotatably sleeved on the rigid ring. The other end of the swing rod is provided with a pressing spring for driving the swing rod to move towards the inside of the pipe body to press the pipe body against the pile foundation sonic logging pipe and a swing rod relaxation structure arranged on the rigid holding ring for driving the swing rod to move away from the inside of the pipe body. A hanging step is formed between the rigid holding ring and the pipe body. The outer mold is provided with an outer mold part hanging block for supporting on the hanging step. The core mold is provided with a core mold part hanging block for hanging on one end of the rigid holding ring away from the pipe body. The process of manufacturing the protective sleeve for a pile foundation sonic logging pipe is as follows: Make the outer mold in a state where the open end faces upwards. Connect the swing rod assembled with the rigid ring to the rigid holding ring as required. Input the swing rod into the outer mold and hang it on the outer mold part hanging block through the hanging step. Insert the core mold into the outer mold until the core mold part hanging block hangs on one end of the rigid holding ring away from the pipe body. A cavity for forming the protective sleeve for a pile foundation sonic logging pipe is defined between the core mold and the outer mold and the swing rod passes through the cavity. Pour the molten material for making the sleeve from the upper end of the cavity into the cavity to solidify and form the sleeve.

2. The manufacturing method of a pile foundation acoustic detection tube protective sleeve according to claim 1, characterized in that, The entire circumference of the insertion opening is sealed and cast together with the rigid holding ring.

3. A method for manufacturing a protection sleeve for a pile foundation sonic logging tube according to claim 1 or 2, characterized in that, The open end of the outer mold is provided with an outward flange, and the outward flange constitutes the outer mold part hanging block. The peripheral edge of the outward flange is provided with an upward flange. During use, the outer peripheral surface of the rigid holding ring abuts against the inner peripheral surface of the upward flange for positioning. The core mold part hanging block is a downward flange. During use, the outer peripheral surface of the rigid holding ring abuts against the inner peripheral surface of the downward flange for positioning.

4. A method for manufacturing a protection sleeve for a pile foundation sonic logging tube according to claim 1 or 2, characterized in that, When the sleeve is sleeved on the pile foundation sonic logging pipe, one end of the swing rod connected to the rigid ring is in a state of pressing on the sleeve.

5. The manufacturing method of a pile foundation sonic logging pipe protective sleeve according to claim 4, characterized in that, The rigid ring is aligned with the top wall.

6. A method for manufacturing a protection sleeve for a pile foundation sonic logging tube according to claim 1 or 2, characterized in that, Two retaining rings are arranged on the rigid ring on both sides of the swing rod.

7. A method for manufacturing a protection sleeve for a pile foundation sonic logging tube according to claim 6, characterized in that, The swing rod is provided with an annular sealing groove. The outer edge of the retaining ring is provided with a sealing flange inserted into the annular sealing groove. The sealing flange is annular with the axis of swing of the swing rod as the center line.

8. A method for manufacturing a protection sleeve for a pile foundation sonic logging pipe according to claim 7, characterized in that, A clearance for avoidance is provided between the retaining ring and the swing rod.

9. A manufacturing method of a protection sleeve for a pile foundation acoustic logging tube according to claim 1 or 2, characterized in that, The rigid holding ring is provided with accommodation pits distributed circumferentially along the sleeve, the accommodation pits are located on the upper end surface of the rigid holding ring, the swing rods are respectively inserted into the accommodation pits, the swing rod relaxation structure includes a seesaw rod hinged in the accommodation pit through a hinge shaft and a pressing pin inserted on the outer side wall of the accommodation pit and abutted against one end of the seesaw rod, one end of the pressing spring presses on the other end of the seesaw rod, and the other end is connected to the inner surface of the outer side wall of the accommodation pit, and the swing rod is lapped on one side of the seesaw rod facing the outer side wall of the accommodation pit.

10. A method for manufacturing a protection sleeve for a pile foundation sonic logging tube according to claim 9, characterized in that, It further includes an elastic holding ring sleeved on the rigid holding ring, and the outer end of the pressing pin is connected to the inner circumferential surface of the elastic holding ring.