Environment-friendly cleaning type concrete member machining equipment

The concrete processing equipment addresses noise and cleaning challenges through a soundproof design and automated cleaning system, improving efficiency and longevity.

CN120307471APending Publication Date: 2025-07-15DONGYING BANGCHENG CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202510786619.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-13
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

Existing concrete component processing equipment generates noise pollution during the mixing process and is difficult to clean, which affects health and equipment life.

Method used

The sound-insulating shell sleeve and vacuum sound-insulating chamber are used to reduce noise, the stir cleaning member is used to prevent insufficient concrete mixing, and the stir cleaning member driven by the servo motor is automatically cleaned the interior of the equipment.

Benefits of technology

Effectively reduce noise pollution, improve the processing quality of concrete components, reduce the labor intensity of manual cleaning, and extend the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of building equipment, and discloses environment-friendly cleaning type concrete member processing equipment which is characterized in that a stirring pipe body is fixedly sleeved with the interior of a sound insulation shell sleeve, a stirring inner cavity is formed in the interior of the stirring pipe body, and a sealing cover plate is movably connected to the top of the sound insulation shell sleeve; a servo motor is fixedly connected to the top position of the sealing cover plate, a discharging base is fixedly connected to the bottom position of the sound insulation shell sleeve, a vacuum sound insulation cavity is formed in the inner wall position of the sound insulation shell sleeve, and a lifting motor is fixedly connected to the position, close to one side of the bottom of the sound insulation shell sleeve, of one side of the top of the discharging base. When the concrete member is processed, stirred and mixed, noise generated by the stirring and cleaning member and concrete during stirring is blocked through the sound insulation shell sleeve and the vacuum sound insulation cavity, noise is prevented from being transmitted out, noise pollution is further reduced, influences on health of surrounding residents or workers are prevented, and the concrete member is more environmentally friendly during processing.
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Description

Technical Field

[0001] The present invention relates to the technical field of construction equipment, and more particularly to an environmentally friendly and clean concrete component processing equipment. Background Art

[0002] Concrete components refer to building or engineering structural units made of concrete and its composite materials (such as cement, sand, stone, steel bars, etc.) according to specific design requirements through processes such as pouring, vibrating, and curing. Concrete components play multiple functions such as supporting, bearing, partitioning, and protecting in modern buildings and infrastructure. According to different functional requirements, concrete components can have various shapes and forms and are widely used in various projects such as residential buildings, bridges, roads, tunnels, and factories. Concrete components play a crucial role in construction and engineering. Whether in residential buildings, public buildings, or infrastructure construction, concrete plays an irreplaceable role. With the continuous development of technology, the emergence of new materials and components such as prestressed concrete and lightweight concrete has further improved and applied concrete components in aspects such as improving structural performance, reducing self-weight, and shortening the construction period. Concrete component processing equipment plays a crucial role in modern building and infrastructure construction, especially in the production of precast concrete components. These equipment can efficiently complete processes such as the forming, vibrating, and curing of concrete components. However, in actual use, these equipment also have some disadvantages. During the processing of concrete components, concrete mixing may generate relatively large noise. Especially in large production workshops, long-term noise pollution may affect the health of surrounding residents or workers. In addition, when concrete is filled and mixed, the concrete near the bottom or edge has poor fluidity, resulting in insufficient mixing of the concrete and affecting the quality of later production. And after the processing of concrete components is completed, it is necessary to clean the inside of the processing equipment. However, the cleaning requires manual operation, with a high labor intensity, and it is difficult for manual labor to clean some firmly adhered concrete. Long-term accumulation will seriously affect the service life of the processing equipment. Summary of the Invention

[0003] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides an environmentally friendly and clean concrete component processing equipment to solve the technical problems proposed in the background art.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an environmentally friendly and clean concrete component processing equipment, including a soundproof outer shell, characterized in that: a mixing tube body is solidly sleeved inside the soundproof outer shell, a mixing inner cavity is opened inside the mixing tube body, a closed cover plate is movably connected to the top of the soundproof outer shell, a servo motor is fixedly connected to the top of the closed cover plate, a material discharge base is fixedly connected to the bottom of the soundproof outer shell, a vacuum soundproof cavity is opened on the inner wall of the soundproof outer shell, and a side of the top of the material discharge base and close to the bottom of the soundproof outer shell is provided. A lifting motor is fixedly connected to the top of the lifting motor, and a lifting screw component is transmission-connected to the top of the lifting motor. The top of the lifting screw component is fixedly connected to one side of the surface of the closed cover plate. An auxiliary limiting telescopic tube is fixedly connected to the top of the unloading base and away from the lifting motor. The top of the auxiliary limiting telescopic tube is fixedly connected to one side of the closed cover plate away from the lifting screw component. A stirring and cleaning component is movably connected to the bottom of the closed cover and located inside the stirring tube body. A sealing unloading plug component is movably connected to the top of the unloading base and located at the bottom end of the soundproof outer shell.

[0005] By providing a soundproof outer shell and a vacuum soundproof chamber, it is beneficial to block the noise generated by the stirring and cleaning components and concrete during the processing and mixing of concrete components through the soundproof outer shell and the vacuum soundproof chamber to prevent the noise from being transmitted, thereby reducing noise pollution and preventing effects on the health of surrounding residents or workers, making the processing of concrete components more environmentally friendly.

[0006] In a preferred embodiment, connecting ears are provided on both sides of the surface of the closed cover plate, a feeding chute is provided on one side of the surface of the feeding base, a fixed circular groove is provided on the top of the feeding base and located at a position where the sound insulation outer shell is fixedly connected, and a feeding cavity is provided on the feeding base at the bottom of the fixed circular groove, and the sealing feeding plug component is movably connected to the internal position of the feeding cavity. By providing a feeding base, it is beneficial to discharge the concrete through the feeding chute provided on the feeding base after the mixing of the concrete is completed, which is convenient for subsequent processing of the concrete and other operations, thereby increasing the convenience and usability in actual use.

[0007] In a preferred embodiment, regularly arranged stirring rods are provided on the surface of the stirring and cleaning member. One end of each stirring rod away from the stirring and cleaning member is fixedly connected to an inner wall stirring and cleaning plate. On the surface of the stirring and cleaning member and near the bottom, inclined stirring rods of different lengths are provided. One end of each inclined stirring rod away from the stirring and cleaning member is fixedly connected to an inclined stirring and cleaning plate. A circular pressing plate is fixedly connected to the bottom of the stirring and cleaning member. The bottom of the stirring tube body is conical. The inclined stirring and cleaning plate and the inner wall stirring and cleaning plate are in mutual contact with the inner wall of the stirring tube body. By providing the stirring and cleaning member, when stirring concrete, it is beneficial to drive the concrete adhered to the inner wall and bottom of the stirring tube body through the inner wall stirring and cleaning plate and the inclined stirring and cleaning plate provided on the stirring and cleaning member, preventing the concrete on the inner wall and bottom from being insufficiently mixed, thereby improving the quality of subsequent concrete component processing.

[0008] In a preferred embodiment, the plugging and blanking plug member includes a conical plug. A telescopic connecting rod is fixedly connected to the bottom of the conical plug. A telescopic cylindrical pipe is movably sleeved on the surface of the telescopic connecting rod and near the bottom. A telescopic spring is provided inside the telescopic cylindrical pipe. The telescopic spring is located at the bottom of the telescopic connecting rod. By providing the plugging and blanking plug member, after the concrete is stirred and processed, it is beneficial for the lifting motor to drive the lifting screw member to rise, so that the closing cover plate rises under the restriction of the auxiliary limiting telescopic pipe, thereby causing the plugging and blanking plug member to stop plugging the bottom of the stirring tube body, enabling the internal concrete to be discharged through the blanking inner cavity and the blanking chute provided in the blanking base, increasing the convenience and practicality of actual use.

[0009] In a preferred embodiment, the top of the plugging and blanking plug member is movably sleeved at the bottom of the stirring inner cavity provided in the stirring tube body. The outer shape structures of the top of the plugging and blanking plug member and the bottom of the stirring tube body are meshed with each other. By providing the plugging and blanking plug member, it is beneficial to plug the bottom of the stirring tube body to prevent leakage during concrete stirring.

[0010] The technical effects and advantages of the present invention: By providing the sound insulation outer casing and the vacuum sound insulation cavity, when the concrete component is processed by stirring and mixing, it is beneficial to block the noise generated by the stirring and cleaning member and the concrete during stirring through the sound insulation outer casing and the vacuum sound insulation cavity, preventing the noise from spreading, thereby reducing noise pollution and preventing the health of surrounding residents or workers from being affected, making the concrete component processing more environmentally friendly. The present invention is provided with a stirring and cleaning member, which is beneficial for driving the concrete adhered to the inner wall and bottom of the stirring pipe body during the stirring of concrete through the inner wall stirring and cleaning plate and the inclined surface stirring and cleaning plate opened by the stirring and cleaning member, preventing the insufficient mixing of the concrete on the inner wall and bottom, and thus improving the quality of subsequent concrete component processing. The present invention is provided with a stirring and cleaning member, which is beneficial for cleaning the inside of the stirring pipe body. When cleaning water is added to the inside of the stirring pipe body and the stirring and cleaning member is driven by a servo motor, the inner wall stirring and cleaning plate and the inclined surface stirring and cleaning plate brush the concrete residues adhered to the inner wall, reducing the operation steps of manual cleaning, lowering the labor intensity, and further increasing the overall service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic cross-sectional view of the overall structure of the present invention.

[0012] Figure 2 It is a schematic diagram of the overall structure of the present invention.

[0013] Figure 3 It is a schematic cross-sectional view of the sound insulation outer shell structure of the present invention.

[0014] Figure 4 It is a schematic diagram of the structure of the stirring and cleaning member of the present invention.

[0015] Figure 5 It is a schematic cross-sectional view of the blanking base structure of the present invention.

[0016] Figure 6 It is a schematic cross-sectional view of the stirring pipe body structure of the present invention.

[0017] Figure 7 It is a schematic diagram of the structure of the plugging blanking plug member of the present invention.

[0018] The reference numerals are: 1, sound insulation outer shell; 101, vacuum sound insulation cavity; 2, stirring pipe body; 201, stirring inner cavity; 3, closed cover plate; 301, connecting hanging ear; 4, servo motor; 5, blanking base; 501, blanking chute; 502, fixed circular groove; 503, blanking inner cavity; 6, lifting motor; 7, auxiliary limit telescopic pipe; 8, plugging blanking plug member; 801, conical plug; 802, telescopic connecting rod; 803, telescopic cylindrical pipe; 804, telescopic spring; 9, lifting screw member; 10, stirring and cleaning member; 1001, stirring rod; 1002, inner wall stirring and cleaning plate; 1003, inclined surface stirring rod; 1004, inclined surface stirring and cleaning plate; 1005, circular pressing plate. DETAILED DESCRIPTION OF THE INVENTION

[0019] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention. In addition, the forms of the various structures recorded in the following embodiments are merely illustrative. The environmentally friendly and clean concrete component processing equipment involved in the present invention is not limited to the various structures recorded in the following embodiments. All other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.

[0020] Reference Figures 1 - 7 As shown, the present invention provides an environmentally friendly clean concrete component processing equipment, including a soundproof outer shell 1, characterized in that: a mixing tube body 2 is solidly sleeved inside the soundproof outer shell 1, a mixing inner chamber 201 is opened inside the mixing tube body 2, a closed cover plate 3 is movably connected to the top of the soundproof outer shell 1, a servo motor 4 is fixedly connected to the top of the closed cover plate 3, a material discharge base 5 is fixedly connected to the bottom of the soundproof outer shell 1, a vacuum soundproof cavity 101 is opened on the inner wall of the soundproof outer shell 1, and a top side of the material discharge base 5 and a position close to the bottom side of the soundproof outer shell 1 are fixedly connected There is a lifting motor 6, and the top position of the lifting motor 6 is transmission-connected with a lifting screw component 9, and the top position of the lifting screw component 9 is fixedly connected to one side of the surface of the closed cover plate 3, and the top of the unloading base 5 and the side away from the lifting motor 6 are fixedly connected with an auxiliary limiting telescopic tube 7, and the top position of the auxiliary limiting telescopic tube 7 is fixedly connected to one side of the closed cover plate 3 away from the lifting screw component 9, and the bottom of the closed cover plate 3 and the inside of the stirring tube body 2 are movably connected with a stirring and cleaning component 10, and the top of the unloading base 5 and the bottom end of the soundproof outer shell 1 are movably connected with a unloading plug component 8.

[0021] In the present embodiment: by providing a soundproof outer shell 1 and a vacuum soundproof chamber 101, it is beneficial to block the noise generated by the stirring and cleaning component 10 and the concrete during the processing and mixing of the concrete component through the soundproof outer shell 1 and the vacuum soundproof chamber 101, prevent the noise from being transmitted, thereby reducing noise pollution, preventing the impact on the health of surrounding residents or workers, and making the processing of concrete components more environmentally friendly.

[0022] Reference Figures 2 - 7 As shown, connecting ears 301 are provided on both sides of the surface of the closed cover plate 3, a feeding chute 501 is provided on one side of the surface of the feeding base 5, a fixed circular groove 502 is provided on the top of the feeding base 5 and is located at a position fixedly connected to the sound insulation outer shell 1, and a feeding cavity 503 is provided on the feeding base 5 at the bottom of the fixed circular groove 502, and a feeding plug component 8 is movably connected to the inside of the feeding cavity 503.

[0023] In this embodiment: By providing a blanking base 5, it is beneficial to discharge the concrete through the blanking chute 501 opened in the blanking base 5 after the concrete is stirred, facilitating subsequent operations such as processing the concrete, and increasing the convenience and usability during actual use.

[0024] Referring to Figures 3 - 7 As shown, on the surface of the stirring and cleaning member 10, regularly arranged stirring rods 1001 are provided. At one end of the stirring rod 1001 away from the stirring and cleaning member 10, an inner wall stirring and cleaning plate 1002 is fixedly connected. On the surface of the stirring and cleaning member 10 and near the bottom, inclined stirring rods 1003 of different lengths are provided. At one end of the inclined stirring rod 1003 away from the stirring and cleaning member 10, an inclined stirring and cleaning plate 1004 is fixedly connected. At the bottom of the stirring and cleaning member 10, a circular pressing plate 1005 is fixedly connected. The bottom of the stirring tube body 2 is conical, and the inclined stirring and cleaning plate 1004 and the inner wall stirring and cleaning plate 1002 are in mutual contact with the inner wall of the stirring tube body 2.

[0025] In this embodiment: By providing the stirring and cleaning member 10, it is beneficial to drive the concrete adhered to the inner wall and bottom of the stirring tube body 2 through the inner wall stirring and cleaning plate 1002 and the inclined stirring and cleaning plate 1004 opened in the stirring and cleaning member 10 during the stirring of the concrete, preventing the insufficient mixing of the concrete on the inner wall and bottom, and thus improving the quality of subsequent concrete component processing.

[0026] Referring to Figure 7 As shown, the plugging blanking plug member 8 includes a conical blanking plug 801. At the bottom of the conical blanking plug 801, a telescopic connecting rod 802 is fixedly connected. On the surface of the telescopic connecting rod 802 and near the bottom, a telescopic cylindrical pipe 803 is movably sleeved. Inside the telescopic cylindrical pipe 803, a telescopic spring 804 is provided, and the telescopic spring 804 is located at the bottom of the telescopic connecting rod 802.

[0027] In this embodiment: Through the plugging blanking plug member 8, after the concrete is stirred and processed, the lifting motor 6 drives the lifting screw member 9 to rise, causing the closing cover plate 3 to rise under the restriction of the auxiliary limiting telescopic pipe 7, so that the plugging blanking plug member 8 stops plugging the bottom of the stirring tube body, enabling the internal concrete to be discharged through the blanking cavity 503 and the blanking chute 501 opened in the blanking base 5, increasing the convenience and practicality during actual use.

[0028] Referring to Figures 1 - 7 As shown, the top of the plugging blanking plug member 8 is movably sleeved at the bottom of the stirring cavity 201 opened in the stirring tube body 2, and the outer shape structures of the top of the plugging blanking plug member 8 and the bottom of the stirring tube body 2 are mutually engaged.

[0029] In this embodiment, by providing a plugging and discharging plug member 8, it is beneficial to plug the bottom position of the mixing pipe body 2 to prevent leakage during concrete mixing.

[0030] Working principle of the present invention: First, when in use, start the lifting motor 6, so that the lifting motor 6 drives the lifting screw member 9 to rotate. At this time, the rotation of the lifting screw member 9 drives the connecting hanging ear 301 opened on one side of the closed cover plate 3 to rise. When the connecting hanging ear 301 drives the closed cover plate 3 to rise, the auxiliary limit telescopic tube 7 prevents the closed cover plate 3 from rotating during lifting. Then, after the closed cover plate 3 rises, place the concrete component material to be processed into the internal position of the stirring cavity 201 opened in the stirring tube body 2. Then, reset the closed cover plate 3 according to the above operation, so that the closed cover plate 3 closes the sound insulation outer shell sleeve 1 and the top of the stirring tube body 2. Then, start the servo motor 4 so that the servo motor 4 drives the stirring and cleaning member 10 to rotate inside the stirring cavity 201. At this time, the stirring rod 1001 and the inner wall stirring cleaning plate 1002 opened on the surface of the stirring and cleaning member 10 mix and stir the concrete material inside the stirring cavity 201, and the inclined stirring rod 1003, the inclined stirring cleaning plate 1004 and the inner wall stirring cleaning plate 1002 fully drive and mix the concrete on the inner wall and bottom of the stirring cavity 201, avoiding the influence of insufficient concrete mixing on subsequent processing and use. Then, after the stirring and mixing is completed, start the lifting motor 6 at this time so that the lifting motor 6 drives the lifting screw member 9 to rotate, so that the closed cover plate 3 drives the servo motor 4 and the stirring and cleaning member 10 to rise. At this time, the circular pressing plate 1005 at the bottom of the stirring and cleaning member 10 stops pressing the conical plug 801. At this time, the telescopic connecting rod 802 at the bottom of the conical plug 801 is pushed by the telescopic spring 804 inside the telescopic cylindrical pipe 803. Then, the telescopic connecting rod 802 pushes the conical plug 801 to rise at the bottom of the stirring cavity 201. At this time, the concrete inside the stirring cavity 201 flows to the internal position of the blanking cavity 503 in the fixed circular groove 502 opened on the blanking base 5. Then, start the servo motor 4 at this time so that the servo motor 4 drives the stirring and cleaning member 10 to rotate. Then, the rotation of the stirring and cleaning member 10 accelerates the flow of the concrete inside the stirring cavity 201 under agitation. Then, the stirred and mixed concrete flows out through the blanking chute 501 for the next step of concrete component processing. Then, after all the concrete inside the stirring cavity 201 is discharged, inject cleaning water into the stirring cavity 201 at this time. Then, the injected cleaning water flushes the concrete residue on the inner wall of the stirring cavity 201 and discharges it through the blanking cavity 503 and the blanking chute 501. Then, when some concretes adhered more firmly cannot be washed, start the servo motor 4 at this time so that the servo motor 4 drives the stirring and cleaning member 10 to rotate. Then, the rotation of the stirring and cleaning member 10 drives the inner wall stirring cleaning plate 1002 to clean the concrete residue adhered to the inner wall of the stirring cavity 201.And start the lifting motor 6 according to the actual needs, so that the lifting screw rod member 9 drives the closed cover plate 3, the servo motor 4 and the stirring and cleaning member 10 to reset, so that the circular pressing plate 1005 and the inclined stirring and cleaning plate 1004 at the bottom of the stirring and cleaning member 10 clean the bottom and the inner wall of the bottom of the stirring pipe body 2. Then, after the cleaning is completed, raise the closed cover plate 3 again, and add cleaning water to flush the brushed concrete residues. The operation is simple and convenient, reducing the labor intensity of workers.

[0031] Finally: The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. An environmentally friendly and clean concrete component processing device, including a sound insulation outer casing (1), characterized in that: Inside the sound insulation outer casing (1), a stirring tube body (2) is fixedly sleeved. Inside the stirring tube body (2), a stirring inner cavity (201) is formed. At the top of the sound insulation outer casing (1), a closed cover plate (3) is movably connected. At the top of the closed cover plate (3), a servo motor (4) is fixedly connected. At the bottom of the sound insulation outer casing (1), a feeding base (5) is fixedly connected. Inside the inner wall of the sound insulation outer casing (1), a vacuum sound insulation cavity (101) is formed. On one side of the top of the feeding base (5) and near one side of the bottom of the sound insulation outer casing (1), a lifting motor (6) is fixedly connected. At the top of the lifting motor (6), a lifting screw member (9) is drivingly connected. The top of the lifting screw member (9) is fixedly connected to one side of the surface of the closed cover plate (3). On the top of the feeding base (5) and on the side far from the lifting motor (6), an auxiliary limiting telescopic tube (7) is fixedly connected. The top of the auxiliary limiting telescopic tube (7) is fixedly connected to the side of the closed cover plate (3) far from the lifting screw member (9). At the bottom of the closed cover plate (3) and inside the stirring tube body (2), a stirring and cleaning member (10) is movably connected. On the top of the feeding base (5) and at the bottom end of the sound insulation outer casing (1), a plugging and feeding plug member (8) is movably connected.

2. The environmentally friendly and clean concrete component processing equipment according to claim 1, characterized in that: On both sides of the surface of the closed cover plate (3), connecting hanging ears (301) are formed. On one side of the surface of the feeding base (5), a feeding chute (501) is formed. On the top of the feeding base (5) and at the position where the sound insulation outer casing (1) is fixedly connected, a fixed circular groove (502) is formed. At the bottom of the feeding base (5) where the fixed circular groove (502) is formed, a feeding inner cavity (503) is formed. The plugging and feeding plug member (8) is movably connected inside the feeding inner cavity (503).

3. An environmentally friendly and clean concrete component processing device according to claim 1, characterized in that: On the surface of the stirring and cleaning member (10), regularly arranged stirring rods (1001) are formed. At the end of the stirring rod (1001) far from the stirring and cleaning member (10), an inner wall stirring and cleaning plate (1002) is fixedly connected. On the surface of the stirring and cleaning member (10) and near the bottom, obliquely arranged stirring rods (1003) with different lengths are formed. At the end of the obliquely arranged stirring rod (1003) far from the stirring and cleaning member (10), an obliquely arranged stirring and cleaning plate (1004) is fixedly connected. At the bottom of the stirring and cleaning member (10), a circular pressing plate (1005) is fixedly connected. The bottom of the stirring tube body (2) is conical. The obliquely arranged stirring and cleaning plate (1004) and the inner wall stirring and cleaning plate (1002) are in mutual contact with the inner wall of the stirring tube body (2).

4. An environmentally friendly and clean concrete component processing device according to claim 1, characterized in that: The plugging and feeding plug member (8) includes a conical plug (801). A telescopic connecting rod (802) is fixedly connected to the bottom of the conical plug (801). A telescopic cylindrical pipe (803) is movably sleeved on the surface of the telescopic connecting rod (802) near the bottom. A telescopic spring (804) is provided inside the telescopic cylindrical pipe (803), and the telescopic spring (804) is located at the bottom of the telescopic connecting rod (802).

5. An environmentally friendly and clean concrete component processing device according to claim 1, characterized in that: The top of the plugging and feeding plug member (8) is movably sleeved at the bottom of the stirring cavity (201) formed in the stirring tube body (2), and the outer shape structures of the top of the plugging and feeding plug member (8) and the bottom of the stirring tube body (2) are meshed with each other.