Device and method for producing plastic preforms having an infrared image recording device

Infrared imaging is used to monitor plastic preforms for temperature variations and defects, addressing inefficiencies in injection molding by enabling early fault detection and correction, resulting in higher quality preforms.

CN120307501APending Publication Date: 2025-07-15KRONES AG
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Patent Information

Application Number
CN202510055456.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-01-15
Filing Date
2025-01-14
Publication Date
2025-07-15

AI Technical Summary

Technical Problem

In the prior art, fault identification and monitoring of injection molding machines are difficult to achieve in the early stages, and the quality inspection of plastic preforms lacks effective means, resulting in lag in fault correction and defect identification.

Method used

Infrared image recording device is used to monitor the temperature changes of plastic preforms in real time during the manufacturing process, and combine the inspection device and control system to achieve accurate control of mold cavity and manufacturing unit and early identification of faults.

Benefits of technology

It realizes early fault identification of injection molding machines and real-time monitoring of the quality of plastic preforms, improves the controllability of the production process and product quality, and reduces the generation of defective plastic preforms.

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Abstract

The invention relates to a device and a method for producing a plastic preform having an infrared image recording device. The invention relates to a device for producing plastic preforms, comprising a production device having production units, each of which is suitable and used for producing a plastic preform, each plastic preform being designed as a single piece and having at least one base body and a threaded portion arranged on the base body, the device comprises a removal device adapted and used for removing the manufactured plastic preforms from the manufacturing device together, and the removal device comprises a carrier adapted and used for holding the removed plastic preforms. And a transport device adapted and used for transporting the carrier together with the plastic preforms removed from the removal device in a predetermined transport direction, in which the device comprises an inspection device for inspecting the manufactured plastic preforms, characterized in that the inspection device comprises at least one infrared image recording device, the invention relates to a device and method for recording spatial resolution images of at least one region of a plurality of manufactured plastic preforms and outputting at least one measurement characterizing a physical property of the plastic preforms.
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Description

Field of the Invention

[0001] The present invention relates to an apparatus and a method for manufacturing plastic preforms. Background Art

[0002] Such apparatuses and methods have long been known from the prior art. For example, injection molding machines or injection blow molding machines are used to manufacture this type of plastic preform, for example made of PET. In the apparatuses and methods known from the prior art, plastic preforms are usually manufactured in a separate operation and then further processed with other machines such as stretch blow molding machines to form containers.

[0003] Recently, efforts have also been made to integrate the manufacturing process of plastic preforms into the corresponding container handling equipment. This has the advantage that, due to the manufacturing, the manufactured plastic preforms are hot, and thus, if required, energy for further heating the plastic preforms can be saved.

[0004] In the prior art, it is not common to monitor injection molding machines. After the injection molding process, the manufactured plastic preforms are usually further transported in grid boxes or octabins or on conveyor belts without inspection. Therefore, it is currently not known how to monitor injection molding machines to identify possible failures of individual injection mold cavities at an early stage.

[0005] DE 10 2000 1618 670A1 discloses a method and an apparatus for testing plastic preforms. The plastic preforms are transported on a conveyor belt and inspected when transferred from one conveyor belt to another.

[0006] WO 2018 / 036857 A1 discloses an optical inspection system for plastic preforms. In this case, the plastic preforms are inspected with at least one camera device such that the plastic preforms are in a fixed relative position with respect to the injection molding operation.

[0007] DE 602 8 756T2 also discloses a method and an apparatus for processing ejected injection molded parts. Summary of the Invention

[0008] The object of the present invention is to perform monitoring, in particular for apparatuses for manufacturing plastic preforms, such as injection molding machines or injection blow molding machines. According to the present invention, this object is achieved by the subject matter of the independent patent claims. Advantageous embodiments and improvements are the subject matter of the dependent claims.

[0009] The device for manufacturing plastic preforms according to the invention comprises a manufacturing device having a plurality of manufacturing units and / or cavities, wherein each of the cavities is adapted and used for manufacturing plastic preforms, and wherein the plastic preforms are each configured as a monolithic body and have at least one base body and a threaded portion provided on the base body.

[0010] Furthermore, the device comprises a removal device which is adapted and used for removing, in particular together, the plastic preforms manufactured by the manufacturing device from the manufacturing device. Furthermore, the removal device comprises a carrier which is adapted and used for holding the removed plastic preforms, and a transport device which is adapted and used for transporting the carrier together with the plastic preforms removed from the removal device in a predetermined transport direction, wherein the device comprises an inspection device for inspecting the manufactured plastic preforms.

[0011] According to the invention, the inspection device comprises at least one infrared image recording device which is adapted and used for recording a spatially resolved image of at least one region of a plurality of manufactured plastic preforms.

[0012] Therefore, within the scope of the present invention, it is proposed that the inspection of the plastic preforms has been carried out in the manufacturing device and / or within the scope of the manufacturing process.

[0013] In this way, with the aid of the inspection device, in particular an infrared measurement system, the plastic preforms can be monitored directly after the manufacture or injection molding of the plastic preforms, and possible temperature differences can preferably be identified, which can be attributed to wear and / or defective cavities, heaters or defective cooling units or defective injection molding processes of corresponding quality.

[0014] Therefore, with the help of this infrared monitoring, faults in the injection molding machine can be detected and corrected in advance or at an early stage, in particular before the faults occur. Furthermore, defective injection-molded plastic preforms can be identified and preferably ejected.

[0015] Preferably, the infrared image recording device and / or its assigned evaluation device is adapted and used for outputting at least one measured value characterizing a physical property (e.g., its temperature) of the plastic preform. For example, the temperature of the plastic preform can be inferred from the recorded image.

[0016] Particularly preferably, the carrier is adapted and used for holding the plastic preforms at least partially in positions equidistant from each other, in particular also in parallel alignment (with respect to each other). Thus, for example, the carrier can have a plurality of openings, each of which is adapted and used for recording plastic deformation. These openings can be arranged in an array.

[0017] In a preferred embodiment, the device comprises a receiving device which is adapted and used for receiving the plastic preforms from the carrier.

[0018] In this case, the receiving device preferably comprises a plurality of receiving units, which are adapted and configured to receive individual plastic preforms from the carrier, respectively. In this case, these receiving units can be, for example, vacuum grippers, which are adapted and configured to receive plastic preforms. Thus, the receiving device preferably has receiving elements that are controllable independently of one another and are adapted and configured to receive plastic preforms, respectively. As described above, these are preferably vacuum grippers, which can be placed respectively on the mouths of the plastic preforms.

[0019] In another advantageous embodiment, the infrared image recording device is adapted and configured to detect radiation in a wavelength range from 4000 nm to 20000 nm, preferably in a wavelength range from 6000 nm to 8000 nm, and particularly preferably in a wavelength range from 8000 nm to 15000 nm.

[0020] In another preferred embodiment, the infrared image recording device is adapted and configured to output a value characterizing the temperature of the plastic preform, and preferably is adapted and configured to output at least one value characterizing the temperature thereof for each inspected plastic preform. Thus, the infrared image recording device and / or the evaluation device is preferably adapted and configured to output a plurality of measured values, which preferably at least correspond to the number of plastic preforms being transported.

[0021] Preferably, each of these measured values is assigned to and / or will be assigned to at least one and preferably exactly one manufactured plastic preform.

[0022] To this end, the inspection device can comprise an evaluation device for evaluating the recorded images, which preferably detects and / or identifies each plastic preform recorded by the infrared image recording device. Preferably, for each of these plastic preforms, a measured value characterizing a measured value such as the temperature of the plastic preform is detected.

[0023] This is also particularly achievable because the infrared image recording device preferably has a predetermined and also fixed position relative to the carrier on which the plastic preforms are mounted.

[0024] In the measurement of the physical quantities described here, especially the temperature of the plastic preform, emissivity is also an important factor. It depends on various influences and can thus be adjusted according to the application for manufacturing plastic preforms. For example, plastics with a thickness greater than 0.4 mm can be measured very well in the dark infrared spectral range (8000 nm to 14000 nm) with an emissivity greater than 0.9.

[0025] Preferably, the inspection device has a calibration device, which is adapted and configured to calibrate the infrared image recording device, especially taking into account the plastic preforms that have been manufactured and / or are to be manufactured.

[0026] In this case, the inspection device can have a planar camera, but a line camera can also be used. One or more images can also be recorded and unfolded to a predetermined angle, for example, an angle of at least 180°, preferably at least 360°.

[0027] Preferably, the inspection device is arranged to be adapted to and for inspecting at least partly and preferably precisely partly the plastic preforms held by a carrier (for example, in the threaded area of the plastic preform or in the area of the (to be expanded) matrix of the plastic preform).

[0028] In another advantageous embodiment, the inspection device is arranged to be adapted to and for inspecting the plastic preforms held by a receiving device.

[0029] In this case, the inspection device can inspect a predetermined area of the plastic preform, such as its mouth or its matrix.

[0030] In another advantageous embodiment, the device includes a distribution device which is adapted to and for allocating the manufacturing unit and / or the mold cavity for manufacturing the plastic preforms to the plastic preforms inspected by the inspection device. Due to this particularly clear allocation, more precise control and / or adjustment of the manufacturing device is preferably also possible, as described below.

[0031] In another advantageous embodiment, the device includes a control device for controlling the manufacturing device, which is preferably adapted to and for controlling each of the manufacturing units. In this way, the manufacturing device can be controlled individually, especially adjusted.

[0032] Preferably, the control device is adapted to and for controlling, especially adjusting the manufacturing device and / or the individual manufacturing units (respectively) according to at least one measured value.

[0033] Preferably, the control device is adapted to control and / or adjust at least one parameter characterizing the operation of the manufacturing device and / or the manufacturing unit, preferably a plurality of parameters.

[0034] Preferably, these parameters are selected from a group of parameters which includes the needle closing time, injection delay, time behavior of the injection (plastic composition), pressure distribution, holding pressure, especially the pressure distribution of the holding pressure and the duration of the holding pressure, cooling time, etc.

[0035] In addition, the parameter can also be at least one temperature, especially the temperature of the mold cavity for manufacturing the plastic preform, the temperature of the nozzle, especially the temperature of the injection nozzle for the plastic composition, the temperature of the hot runner or the temperature of one or more heating zones for plasticization.

[0036] Furthermore, the parameter can also be selected from a group of parameters which includes the rotational speed of the (delivery) screw, the dynamic pressure of the melt or the position and / or pressure of the closing unit (especially during injection molding).

[0037] In particular, the adjustment can be made according to the temperature value of an individual plastic preform measured by an infrared image recording device.

[0038] In another preferred embodiment, the (infrared) inspection device is also adapted to and used for detecting said physical value of each plastic preform with spatial resolution.

[0039] Thus, preferably, for example, not only can the temperature of an individual plastic preform be determined or derived, but also this temperature can be determined with spatial resolution according to the plastic preform (and / or relative to the plastic preform), for example, it can be detected that certain areas of the thread are colder than other areas.

[0040] Particularly preferably, the individual manufacturing units are controlled according to the recorded images, especially the derived temperature values. Thus, for example, an individual manufacturing unit can have a separate heating device which is controlled and / or controllable independently of each other accordingly. For example, the contact pressure in the manufacturing unit can also be controlled. Furthermore, for example, the material distribution of the plastic material supplied to the manufacturing unit can also be affected.

[0041] In another advantageous embodiment, the device includes a cooling device which is adapted to and used for at least segmentally cooling the plastic preforms manufactured by the manufacturing device. This cooling device is also preferably integrated into the manufacturing process. Particularly preferably, the plastic preforms are removed and / or transported only after they have been cooled or after an individual plastic preform has been cooled.

[0042] The cooling device is also preferably controllable and particularly controllable according to the inspection results of the inspection device and particularly adjustable.

[0043] Furthermore, such cooling can be carried out before the plastic preforms are removed from an individual manufacturing unit, or preferably after they are removed from an individual manufacturing unit. Thus, for example, the cooling device can cool the plastic preforms located in the carrier. In this case, the cooling can be carried out, for example, by acting on the plastic preforms with air or a coolant. Cooling by convection is also possible.

[0044] In another preferred embodiment, the manufacturing device has a plasticizing unit. This can include an injection molding unit adapted to inject a plastic composition. The injection molding unit preferably has a delivery screw for delivering the plastic composition and preferably has a nozzle connected to the delivery screw.

[0045] Furthermore, the manufacturing apparatus has at least one material supply device, which is adapted and used to supply plastic material, particularly plastic material in granular form.

[0046] In another preferred embodiment, the manufacturing apparatus has a drying device for drying the plastic granules to be supplied.

[0047] In another preferred embodiment, the apparatus includes a second inspection device for inspecting the manufactured plastic preforms, wherein the second inspection device includes at least one image recording device, preferably at least one infrared image recording device, which is adapted and used to record at least one spatially resolved image of at least a second region of a plurality of manufactured plastic preforms.

[0048] In this case, the second inspection device can also be implemented in the above-described manner, thereby also omitting the repetition of the above individual features.

[0049] The manufacturing apparatus can also be controlled based on the values output by the second inspection device (particularly based on the measured temperature of the plastic preforms).

[0050] In another advantageous embodiment, the apparatus has another inspection device for inspecting the manufactured plastic preforms. This can be, for example, an image recording device that records a spatially resolved image of the plastic preform in each case, and in particular, the image recording device is not an infrared image recording device, but a camera or an image recording device that records images in the visible light wavelength range.

[0051] The other image recording device can be used, for example, to detect defects on individual plastic preforms, such as an incompletely formed mouth or hole of a container, etc.

[0052] Preferably, the above-described dispensing device is also adapted and used to separately assign the plastic preforms recorded by the other image recording device to those manufacturing units that manufacture these plastic preforms.

[0053] Preferably, the manufacturing apparatus can also be controlled by considering the measured values output by other inspection devices.

[0054] Preferably, the apparatus further includes a lighting device for illuminating the plastic preforms inspected by the other inspection device.

[0055] The present invention also relates to a method for manufacturing plastic preforms, including a manufacturing apparatus having a plurality of manufacturing units and / or cavities, wherein each of the manufacturing units and / or cavities manufactures a plastic preform, and wherein the plastic preforms are each configured as an integral body and have at least one base and a threaded portion provided on the base.

[0056] In addition, the device includes a removal device that removes the plastic preforms manufactured by the manufacturing device together, wherein the removal device includes a carrier for holding the removed plastic preforms. Further, a transport device is provided that transports the carrier and the plastic preforms removed from the removal device along a predetermined transport direction, wherein the device includes an inspection device that inspects the manufactured plastic preforms.

[0057] According to the invention, the inspection device includes at least one infrared image recording device that is adapted and configured to record a spatially resolved image of at least one region of a plurality of manufactured plastic preforms and to output at least one value characterizing a physical property, preferably the temperature, of the inspected plastic preform.

[0058] Particularly preferably, the infrared image recording device records an image of the plastic preform immediately after the plastic preform has been removed and / or during transportation by the first transport device. In this case, the infrared image recording device can record an image during the movement of the plastic preform and / or the transport device.

[0059] Particularly preferably, the evaluation device evaluates the recorded images in such a way that values characterizing the plastic preform, and in particular values characterizing its temperature, are assigned to each detected plastic preform.

[0060] Particularly preferably, the manufacturing device or individual manufacturing units of the manufacturing device are controlled and in particular adjusted taking into account these measured values recorded for each individual plastic preform.

[0061] In another preferred method, a receiving device receives the plastic preforms from the carrier. In this case, the receiving device preferably has a plurality of receiving elements that each receive a plastic preform. In particular, these transfer elements receive individual plastic preforms using vacuum or negative pressure respectively.

[0062] In another preferred embodiment, a flipping device flips the plastic preform held by the receiving device such that its alignment is changed. Preferably, the flipping device flips the alignment of the plastic preform to a predetermined angle, in particular to an angle of 90°. Description of the Drawings

[0063] Further advantages and embodiments result from the drawings:

[0064] wherein:

[0065] Figure 1 A rough schematic view of the device according to the invention is shown;

[0066] Figure 2 A first view of a manufacturing device for manufacturing plastic preforms is shown; and

[0067] Figure 3 shows Figure 2 another view of the manufacturing apparatus shown;

[0068] Figure 4 shows a diagram for explaining the method according to the present invention;

[0069] Figure 5 shows a diagram of the apparatus according to the present invention;

[0070] Figure 6 shows a more detailed diagram of the apparatus according to the present invention. Detailed Description of the Invention

[0071] Figure 1 shows a rough schematic diagram of an apparatus 101 for manufacturing plastic containers. The apparatus 101 has a manufacturing apparatus 102 for manufacturing plastic preforms 10. In this case, the manufacturing apparatus 102 is preferably an injection molding machine. In this case, the manufacturing apparatus 102 has a plurality of manufacturing units, in particular forming tools, each adapted for and used for manufacturing an individual plastic preform 10.

[0072] These manufacturing units preferably each have a mold cavity adapted for and used for manufacturing plastic preforms. Preferably, these manufacturing units 103 can be controlled independently of each other. Heating elements are preferably assigned to these manufacturing units.

[0073] Reference numeral 104 schematically represents a removal device for removing the injection-molded plastic preform 10 from the manufacturing unit 102. Preferably, the removal device is adapted for this purpose and is used to remove all plastic preforms together from the manufacturing unit and / or the mold cavity. Preferably, the removal device is adapted for and used to remove individual plastic preforms from the manufacturing unit by the movement of the plastic preform in its longitudinal direction.

[0074] Reference numeral 106 represents a cooling device, in particular a cooling device in the form of a post-cooling unit, which cools the manufactured plastic preform 10. Preferably, the plastic preform is directly inserted into and / or supplied to the cooling device 106 after manufacture.

[0075] Reference numeral 130 represents an inspection device according to the present invention having an infrared image recording device 132 which records images of the plastic preforms that have been removed or are to be removed. In this case, the inspection device is preferably adapted to detect each of the manufactured plastic preforms.

[0076] Inspection devices, in particular a first temperature detection device 120, are arranged along the transport path of the transport device 104, which detect the temperature of the plastic preforms or characteristic values thereof, and in particular detect them non - contactlessly. In this case, the first temperature detection device 120 is particularly adapted and used to detect the temperature of each individual plastic preform 10. In addition to or instead of the temperature detection device, inspection devices for detecting at least one characteristic value of the plastic preforms can also be provided at this location.

[0077] Reference numeral 135 denotes a distribution device which assigns the manufacturing unit 103 for manufacturing the plastic preform to each plastic preform 10 whose temperature has been detected. The manufacturing device 101 preferably has at least one control device 21 which is adapted and used to control the individual manufacturing units also according to the measured temperature of the individual plastic preforms.

[0078] The distribution device is preferably adapted to assign the manufacturing unit 103 for manufacturing the plastic preform to each plastic preform detected by the inspection device 130.

[0079] Reference numeral 105 denotes a transport device, in particular a processing unit which receives the plastic preforms 10 from the transport device 104. The processing unit can be, for example, a receiving device, such as the above - mentioned receiving device, which is adapted and used to receive the plastic preforms from a carrier. Preferably, the receiving device is adapted and used to receive each plastic preform individually.

[0080] Additionally or alternatively, the distribution device 130 preferably can also assign the forming station 112 for forming the plastic preform into a plastic container to each plastic preform.

[0081] Therefore, the first temperature detection device is preferably arranged between the manufacturing device and / or the individual manufacturing units and the cooling device 106 and / or the transport device 105.

[0082] Reference numeral 121 denotes another inspection device which detects at least one value respectively characterizing the inspected plastic preform. Here, it can also preferably be a value selected from a group of values which includes the geometry of the plastic preform, the color of the plastic preform, the humidity of the plastic preform, the IV value of the plastic preform, the temperature of the plastic preform, etc.

[0083] These values are preferably provided to a higher - level controller in order to control the parameters of the entire device.

[0084] Furthermore, optionally, a second inspection device (not shown) with an infrared image recording device (not shown) is provided for inspecting the plastic preforms.

[0085] Furthermore, a discharge device can be provided which, in particular based on the characteristic value, prevents individual plastic preforms from being transferred to the forming device 112.

[0086] Furthermore, a gap closing device (not shown) can be provided which closes the gap created by the discharge of the individual plastic preforms again.

[0087] The reference numeral 110 generally denotes a forming device for forming a plastic preform into a plastic container 20.

[0088] In this case, a heating device 111 is preferably provided first, which heats the plastic preform to a temperature suitable for forming, in particular for expanding into the plastic container 20.

[0089] The forming device 110 preferably has a rotatable carrier 114 on which a plurality of forming stations 112 are arranged. These forming stations can preferably be controlled independently of one another.

[0090] Figure 2 and Figure 3 A first view of a manufacturing device 102 for manufacturing plastic preforms is shown. The reference numeral 103 denotes a plurality of manufacturing units, each of which manufactures an individual plastic preform.

[0091] The reference numeral 106 denotes a cooling device for cooling the plastic preforms. The reference numeral 106a denotes a removal device for removing the plastic preforms after the manufacturing process.

[0092] Figure 4 A diagram for illustrating the device according to the invention and the method according to the invention is shown.

[0093] In this case, a manufacturing device 102 with a plurality of manufacturing units (not shown in detail) is provided, each of which manufactures plastic preforms. It can be seen the mouth 10b of an individual plastic preform.

[0094] The reference numeral 120 denotes a first inspection device which here particularly records an image of the mouth 10b, wherein the individual mouth and thus the individual plastic preform are customizable.

[0095] The reference numeral 140 denotes a turning device which turns the carrier with the plastic preform arranged thereon by 90°. Furthermore, the plastic preform is cooled in this area by a cooling device (not shown here).

[0096] The turned carrier 142 is transported together with the plastic preform arranged thereon, and a second inspection device 121 records at least an image of the plastic preform, more precisely, now records an image of the base body 10a of the plastic preform.

[0097] Reference numeral 125 denotes a third inspection device, which also inspects the plastic preforms arranged in the carrier. Preferably, material defects such as so-called BlackSpecs are inspected.

[0098] In the region of the carrier 142, a vacuum holding device (not shown) is provided, the effect of which is to hold each individual plastic preform on its own carrier. In this way, defective plastic preforms can be separated from the correct plastic preforms.

[0099] In Figure 4 In the illustrated embodiment, the defective plastic preforms initially remain on their (vacuum) holders, while the correct plastic preforms fall onto another transport unit 150.

[0100] The preforms can again fall from this other transport unit in the form of a carrier 150 onto another transport unit 144, which in this case are two rollers arranged parallel to each other, and the plastic preform 10 is guided between the two rollers. For this purpose, the carrier 150 with a single plastic preform can be moved relative to the other transport unit in the direction of arrow P1.

[0101] Precisely, the carrier with the plastic preform moves laterally on the transport unit 144. For this purpose, as Figure 4 shown, a gap 155 can be opened in the carrier, and the plastic preform can fall between the rollers.

[0102] The defective plastic preforms still held on the carrier 142 by the vacuum holders can be discarded by selective actuation during the backward movement of the carrier 142.

[0103] Figure 5 A more detailed illustration of the manufacturing device 102 is shown. It has a supply device 52 for supplying plastic material (such as PET). At least one heating device for heating the plastic is arranged inside the housing. In addition, a plurality of manufacturing units (not shown) are provided, each of which manufactures individual plastic preforms. In addition, at least one plasticizing unit is provided, and advantageously a conveying screw for conveying the plastic composition is also provided.

[0104] Each of these manufacturing units preferably has a cavity for shaping the plastic preform, and preferably also has a heating element assigned to this cavity for heating the cavity. These are preferably electric heating elements.

[0105] Individual plastic preforms are removed from the removal device 104, in particular from individual cavities and / or manufacturing units. Reference numeral 106 denotes a cooling device. The latter is preferably movable longitudinally of the plastic preform (here in the direction X).

[0106] The transport device transports a carrier that holds plastic preforms in the transport direction T.

[0107] Reference numeral 130 denotes an inspection device that inspects the plastic preforms held by the carrier in the observation direction indicated by the arrow. Preferably, the inspection device 130 and preferably the evaluation device assigned to the inspection device are capable of evaluating the recorded images in such a way that individual manufactured plastic preforms can be detected. The inspection device preferably outputs characteristic values of the preform, in particular characteristic values of the temperature of the plastic preform 10, for each individual plastic preform.

[0108] Reference numeral 135 schematically denotes an assignment device that assigns the manufacturing unit 103 that manufactures the plastic preform to each plastic preform 10 inspected by the inspection device.

[0109] Reference numeral 20 again denotes a control device for controlling and in particular regulating the manufacturing device 102, which is particularly suitable for and used to individually control and in particular regulate the individual manufacturing units 103.

[0110] Figure 6 Another design of the device according to the invention is shown. A receiving device 142 is also shown here, which receives individual plastic preforms from the transport device.

[0111] In Figure 6 the right part of, two possible positions of the inspection device are shown, where the mouth 10b of the plastic preform can be inspected by the left inspection device 130 and the base 10a of the plastic preform can be inspected by the right inspection device 130.

[0112] The applicant reserves the right to claim all features essential to the invention disclosed in the application documents, provided that these features are novel individually or in combination compared to the prior art. Further, it should be noted that features that may be advantageous in themselves are also described in individual figures. A person skilled in the art will directly recognize that a certain feature described in the figures may be advantageous even if other features in the figure are not used. Additionally, a person skilled in the art will recognize that advantages can also be obtained by combining several features shown in individual figures or different figures.

Claims

1. An apparatus for manufacturing plastic preforms (10), comprising a manufacturing apparatus (102) having a plurality of manufacturing units (103), wherein, Each of the manufacturing units (103) is adapted and configured to manufacture plastic preforms (10), wherein the plastic preforms (10) are each configured as a monolithic body and have at least one base body and a threaded portion (10b) provided on the base body. The device includes a removal device (104) which is adapted and configured to remove the plastic preforms (10) manufactured by the manufacturing device (102) together from the manufacturing device (102). The removal device (104) includes a carrier (140) which is adapted and configured to hold the removed plastic preforms (10), and a transport device (160) which is adapted and configured to transport the carrier (140) together with the plastic preforms removed from the removal device (104) in a predetermined transport direction. The device (101) includes an inspection device (130) for inspecting the manufactured plastic preforms (10). Characterized in that the inspection device (130) includes at least one infrared image recording device (132) which is adapted and configured to record a spatially resolved image of at least one region of a plurality of manufactured plastic preforms (10) and output at least one measured value characterizing a physical property of the plastic preforms (10).

2. The device according to claim 1, Characterized in that the device includes a receiving device (142) which is adapted and configured to receive the plastic preforms (10) from the carrier (140).

3. The device (101) according to claim 2, Characterized in that the receiving device (142) includes a plurality of receiving units which are adapted and configured to receive individual plastic preforms (10) from the carrier (140) respectively.

4. The device (101) according to claim 1, Characterized in that the infrared image recording device (132) is adapted and configured to detect radiation in a wavelength range of at least 4000 nm to 20000 nm.

5. The device (101) according to claim 1, Characterized in that the infrared image recording device (132) is adapted and configured to output a value characterizing the temperature of the plastic preforms (10).

6. The device (101) according to claim 1, Characterized in that the inspection device (130) is arranged to be adapted and configured to inspect the plastic preforms (10) held by the carrier (140) and / or the inspection device (130) is arranged to be adapted and configured to inspect the plastic preforms held by the receiving device (142).

7. The device (101) according to claim 1, Characterized in that the device includes a distribution device (135) which is adapted and configured to assign the manufacturing unit (103) for manufacturing the plastic preforms to the plastic preforms inspected by the inspection device (130).

8. The device (101) according to claim 1, Characterized in that the device includes a control device (20) for controlling the manufacturing device (102).

9. The device according to claim 8, Characterized in that The control device (20) is adapted and configured to control the manufacturing device (102) and / or the individual manufacturing units (103) based on the at least one measurement value.

10. The device (101) according to claim 1, wherein, the device (101) includes a cooling device (106) which is adapted and configured to at least sectionally cool the plastic preforms (10) manufactured by the manufacturing device (102).

11. The device (101) according to claim 1, wherein, the device (101) includes a second inspection device (170) for inspecting the manufactured plastic preforms (10), wherein the second inspection device (170) includes at least one image recording device (172).

12. A method for manufacturing a plastic preform (10), comprising a manufacturing device (102) having a plurality of manufacturing units (103), wherein, Each of the manufacturing units (103) manufactures plastic preforms (10), wherein the plastic preforms (10) are each configured as a one-piece body and have at least one base body and a threaded portion (10b) provided on the base body. The device includes a removal device (104) which removes the plastic preforms manufactured by the manufacturing device (102) together from the manufacturing device (102). The removal device (104) includes a carrier (140) for holding the removed plastic preforms (10), and a transport device for transporting the carrier (140) together with the plastic preforms (10) removed from the removal device (104) in a predetermined transport direction. The device (101) includes an inspection device (130) which inspects the manufactured plastic preforms. wherein, the inspection device (130) includes at least one infrared image recording device (132) which is adapted and configured to record a spatially resolved image of at least one region of a plurality of manufactured plastic preforms (10) and output at least one value characterizing the physical properties of the inspected plastic preforms (10).

13. The method according to claim 12, wherein, a receiving device receives the plastic preform from the carrier.

Citation Information

Patent Citations

  • Optical inspection system for preforms

    WO2018036857A1