Novel high-toughness polyurethane composite material forming device

The movable heating mechanism and spiral cooling system in the polyurethane composite molding device address heating inconsistencies, ensuring uniform material solidification and precise product dimensions, thereby reducing defects and improving production efficiency.

CN120307538AInactive Publication Date: 2025-07-15SHANDONG HIGH ENERGY MATERIALS TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202510564353.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-30
Publication Date
2025-07-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the heating mechanism is fixed and cannot be moved out in time when opening the mold. The upper mold seat and the lower mold will continue to be subjected to unnecessary heating, which will affect the dimensional stability of the molded product, resulting in difficult to ensure the dimensional accuracy of the product and increase the product scrap rate.

Method used

A new high-toughness polyurethane composite material forming device is designed. The movement of the mold seat is driven by the hydraulic cylinder, and the heating mechanism is driven to move to both the upper and lower molds when the mold is closed, and it is moved out when the mold is opened. It combines the spiral cooling pipe and the air-cooling mechanism to quickly cool the lower molds to ensure uniform curing of the material and stable product size.

Benefits of technology

The consistency of the curing reaction of the material in various parts of the mold is achieved, the consistency of product quality and performance is improved, defects caused by uneven temperatures are reduced, the accuracy of the product dimensionality, the shortening of cooling time, the improvement of production efficiency and the improvement of operation safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120307538A_ABST
    Figure CN120307538A_ABST
Patent Text Reader

Abstract

The invention relates to the field of polyurethane composite materials, and discloses a novel high-toughness polyurethane composite material forming device which comprises a first die holder, a lower die is fixedly connected to the upper surface of the first die holder, a guide rod is fixedly connected to the upper surface of the first die holder, and a top plate is fixedly connected to the top end of the guide rod. And a hydraulic cylinder is fixedly connected to the upper surface of the top plate, the output end of the hydraulic cylinder is slidably connected to the interior of the top plate and fixedly connected with a second mold base, the interior of the second mold base is slidably connected to the outer wall of the guide rod, and an upper mold is fixedly connected to the lower surface of the second mold base. The heating mechanism can move to the two sides of the upper mold and the lower mold during mold closing, it is ensured that curing reactions of materials in all parts in the mold are consistent, the product quality and performance consistency are improved, the defects caused by uneven temperature are reduced, the heating mechanism is moved out during mold opening, unnecessary heating of the upper mold and the lower mold is avoided, the size stability of the formed product is maintained, and the size precision of the product is ensured.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of polyurethane composite materials, and particularly to a novel high-toughness polyurethane composite material forming device. Background Art

[0002] With the development of various industries, such as the fields of automotive, aerospace, and construction, the performance requirements for materials are becoming increasingly stringent. High-toughness polyurethane composite materials have excellent comprehensive properties such as strength, flexibility, wear resistance, and corrosion resistance, and can meet the usage requirements of these industries under complex working conditions. For example, anti-collision components of automobiles and structural components in aerospace require materials to have good toughness while possessing high strength to cope with various impacts and complex stresses.

[0003] In the prior art, the position of the heating mechanism is fixed and cannot be removed in time during mold opening. The upper mold base and the lower mold will continue to be heated unnecessarily, which will affect the dimensional stability of the formed product, making it difficult to ensure the dimensional accuracy of the product and increasing the product rejection rate. Summary of the Invention

[0004] In view of the deficiencies of the prior art, the present invention provides a novel high-toughness polyurethane composite material forming device, which solves the problems in the prior art that the position of the heating mechanism is fixed and cannot be removed in time during mold opening, the upper mold base and the lower mold will continue to be heated unnecessarily, which will affect the dimensional stability of the formed product, making it difficult to ensure the dimensional accuracy of the product and increasing the product rejection rate.

[0005] To achieve the above objectives, the present invention is realized through the following technical solutions: A novel high-toughness polyurethane composite material forming device, including a first mold base, the upper surface of the first mold base is fixedly connected with a lower mold, the upper surface of the first mold base is fixedly connected with a guide rod, the top end of the guide rod is fixedly connected with a top plate, the upper surface of the top plate is fixedly connected with a hydraulic cylinder, the output end of the hydraulic cylinder is slidably connected inside the top plate and fixedly connected with a second mold base, the inside of the second mold base is slidably connected to the outer wall of the guide rod, the lower surface of the second mold base is fixedly connected with an upper mold, the outer wall of the upper mold is slidably connected to the inner wall of the lower mold, the inner wall of the first mold base is fixedly connected with a bottom plate, a rectangular groove is opened on the upper surface of the first mold base, a heating mechanism is arranged on the outer wall of the first mold base, a moving mechanism is arranged on the lower surface of the second mold base, a cooling mechanism is arranged on the outer wall of the first mold base, a reset mechanism is arranged inside the bottom plate, and an air-cooling mechanism is arranged on the lower surface of the bottom plate.

[0006] Preferably, the heating mechanism includes a slide rail, the outer wall of the slide rail is fixedly connected to the outer wall of the first mold base, a rectangular cover is slidably connected to the outer wall of the slide rail, a heating plate is arranged inside the rectangular cover, and a temperature controller is arranged on the outer wall of the rectangular cover.

[0007] Preferably, the moving mechanism includes a second rack, and the upper surface of the second rack is fixedly connected to the lower surface of the second mold base.

[0008] Preferably, the moving mechanism further includes a U-shaped frame. The lower surface of the U-shaped frame is fixedly connected to the upper surface of the first mold base. A first rotating column is fixedly connected inside the U-shaped frame. The outer wall of the first rotating column is rotatably connected to a U-shaped frame, and the toothed end of the U-shaped frame is meshed and connected to the toothed end of the second rack.

[0009] Preferably, the moving mechanism further includes a first rack. The toothed end of the first rack is meshed and connected to the toothed end of the first gear, and the outer wall of the first rack is fixedly connected to the outer wall of the heating plate.

[0010] Preferably, the cooling mechanism includes a fixing plate. The outer wall of the fixing plate is fixedly connected to the outer wall of the first mold base. A water pump is fixedly connected to the upper surface of the fixing plate. The output end of the water pump is fixedly connected to a second conveying pipe. The other end of the second conveying pipe is fixedly connected to a hollow frame. A spiral cooling pipe is arranged on the inner wall of the hollow frame. A resisting block is fixedly connected to the outer wall of the hollow frame. The upper surface of the resisting block is in fit with the lower surface of the second rack. The upper surface of the hollow frame is in fit with the inner top wall of the first mold base. The outer wall of the spiral cooling pipe is in fit with the inner top wall of the first mold base.

[0011] Preferably, the cooling mechanism further includes a refrigerator. The outer wall of the refrigerator is fixedly connected to the outer wall of the first mold base. One end of a first conveying pipe is fixedly connected to the outer wall of the refrigerator. The other end of the first conveying pipe is fixedly connected to the outer wall of the hollow frame. One end of a connecting pipe is fixedly connected to the outer wall of the refrigerator. The other end of the connecting pipe is fixedly connected to the input end of the water pump. The outer wall of the second conveying pipe is fixedly connected inside the first mold base. The outer wall of the first conveying pipe is fixedly connected inside the first mold base.

[0012] Preferably, the reset mechanism includes a sliding column. The outer wall of the sliding column is slidably connected inside the bottom plate. A spring is slidably connected to the outer wall of the sliding column. One end of the spring is fixedly connected to the upper surface of the bottom plate. The other end of the spring is fixedly connected to the lower surface of the hollow frame.

[0013] Preferably, the air cooling mechanism includes a motor. The output end of the motor is rotatably connected inside the bottom plate and fixedly connected to a second gear and a first fan blade. The toothed end of the second gear is meshed and connected to a third gear. A second rotating column is fixedly connected inside the third gear. The outer wall of the second rotating column is rotatably connected inside the bottom plate. A second runner is fixedly connected to the outer wall of the second rotating column. A belt is arranged on the outer wall of the second runner. The inner wall of the belt is connected to a first runner.

[0014] Preferably, the air cooling mechanism further includes a third rotating column, the outer wall of the third rotating column is rotatably connected to the inside of the bottom plate, a second fan blade is fixedly connected to the outer wall of the third rotating column, and the outer wall of the third rotating column is fixedly connected to the inner wall of the first runner.

[0015] Working principle: When the mold is opened, the heating mechanism is moved to other positions. Specifically, the hydraulic cylinder is activated to cause the second mold base to slide on the outer wall of the guide rod and drive the upper mold to move downward and slide into the inner wall of the lower mold for injection molding of the material. During the downward movement of the second mold base, the second mold base drives the second rack to move downward and slide on the inner wall of the rectangular groove. When the second rack moves downward, it causes the first gear meshed with it to rotate and drives the first rotating column to rotate inside the U-shaped frame. Furthermore, the first rack meshed with the first gear moves upward. The first rack moves upward to drive the rectangular cover to move upward and slide on the outer wall of the slide rail. Then, the heating plate is driven by the rectangular cover to move to both sides of the upper mold and the lower mold to make the material reach the molten state. When the mold is opened, at this time, the second rack moves upward, so that the first gear rotates in reverse, which causes the first rack to move downward and drives the rectangular cover to move downward and slide on the outer wall of the slide rail, disengaging from the heating state of the upper mold and the lower mold.

[0016] When the mold is opened and reset, the cooling mechanism is pushed to move and continue to contact the inner top wall of the first mold base to cool the lower mold. Specifically, during the downward movement of the second mold base driving the upper mold, the second mold base will drive the second rack to move downward and slide on the inner wall of the rectangular groove and fit with the upper surface of the abutting block. Then, the abutting block drives the hollow frame to move downward. When the hollow frame moves downward, it drives the sliding column to move downward and slide inside the bottom plate and causes the spring to contract under force. Furthermore, the hollow frame and the spiral cooling pipe are disengaged from the fitting state with the inner top wall of the first mold base. When the mold is opened, at this time, the second mold base moves upward, so that the second rack moves upward, causing the abutting block to no longer be stressed. Then, the spring in the contracted state rebounds and resets to push the hollow frame and the spiral cooling pipe to reset, restoring to the fitting state with the inner wall of the first mold base, and then restoring the cooling state of the lower mold.

[0017] The motor is activated to cause its output end to be rotatably connected to the inside of the bottom plate and drive the first fan blade and the second gear to rotate. The rotation of the second gear drives the second rotating column to rotate inside the bottom plate through the third gear. The rotation of the second rotating column drives the second runner to rotate. The rotation of the second runner drives the first runner to rotate through the belt, so that the third rotating column drives the second fan blade to rotate. Through the rotation of the second gear and the second fan blade, the air inside the first mold base forms a convection, providing good air flow conditions for the cooling process. Through the cooperation of the rotation of the first fan blade and the second fan blade and the spiral cooling pipe, the air flow fully contacts the surface of the lower mold and the molded material, accelerating heat transfer and taking away the heat, thereby reducing the temperature of the lower mold and the material.

[0018] The present invention provides a novel high-toughness polyurethane composite material forming device, which has the following beneficial effects: 1. When the present invention closes the mold, the heating mechanism can move to both sides of the upper mold and the lower mold, ensuring that the curing reaction of the material is consistent at each part in the mold, improving the product quality and performance consistency, reducing defects caused by uneven temperature, and when opening the mold, the heating mechanism moves out to avoid unnecessary heating of the upper mold and the lower mold, maintaining the dimensional stability of the formed product and ensuring the dimensional accuracy of the product.

[0019] 2. During the process of the present invention passing through the spiral cooling pipe, a cold air flow is generated in the air-cooling mechanism to exchange heat with the lower mold. The spiral cooling pipe increases the contact area and contact time between the cooling water and the lower mold. When the cooling water flows in the spiral cooling pipe, the path becomes longer and the flow rate is relatively stable, enabling it to absorb the heat dissipated by the lower mold material more fully.

[0020] 3. When the present invention closes the mold, the cooling mechanism disengages from the lower mold, avoiding cooling interference with the filling and curing molding process of the composite material in the lower mold, providing a good temperature and pressure environment for it. When opening the mold, the cooling mechanism fits and can be reset in time to cool the lower mold and then cool the formed product, optimizing the product performance and dimensional accuracy, being able to quickly cool the product, shortening the cooling time, and helping to improve the overall production efficiency.

[0021] 4. Through the mutual cooperation of the rotation of the first fan blade and the second fan blade and the spiral cooling pipe, the present invention enables the air flow to fully contact the surface of the lower mold and the formed material, accelerating heat transfer and taking away the heat, thereby reducing the temperature of the lower mold and the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a three-dimensional view of the present invention; Figure 2 is a partial structural schematic diagram of the bottom plate of the present invention; Figure 3 is a partial structural schematic diagram of the rectangular cover of the present invention; Figure 4 is a partial structural schematic diagram of the spiral cooling pipe of the present invention; Figure 5 is a partial structural schematic diagram of the spring of the present invention; Figure 6 is a partial structural schematic diagram of the first fan blade of the present invention.

[0023] Among them, 1. Mold base one; 2. Guide rod; 3. Top plate; 4. Hydraulic cylinder; 5. Mold base two; 6. Upper mold; 7. Lower mold; 8. Belt; 9. Rectangular groove; 10. Rotating wheel one; 11. Slide rail; 12. Rectangular cover; 13. Heating plate; 14. Temperature controller; 15. Rack one; 16. Gear one; 17. Rotating column one; 18. U-shaped frame; 19. Rack two; 20. Fixed plate; 21. Water pump; 22. Connecting pipe; 23. Refrigerator; 24. Delivery pipe one; 25. Hollow frame; 26. Spiral cooling pipe; 27. Delivery pipe two; 28. Block; 29. Bottom plate; 30. Slide post; 31. Spring; 32. Motor; 33. Gear two; 34. Fan blade one; 35. Gear three; 36. Rotating column two; 37. Rotating wheel two; 38. Rotating column three; 39. Fan blade two. Specific implementation manner

[0024] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the drawings of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present invention.

[0025] Please refer to the attached Figure 1 -attached Figure 6 -figures, the embodiment of the present invention provides a new type of high-toughness polyurethane composite material forming device, including a mold base one 1, the upper surface of the mold base one 1 is fixedly connected with a lower mold 7, the upper surface of the mold base one 1 is fixedly connected with a guide rod 2, the top end of the guide rod 2 is fixedly connected with a top plate 3, the upper surface of the top plate 3 is fixedly connected with a hydraulic cylinder 4, the output end of the hydraulic cylinder 4 is slidably connected inside the top plate 3 and fixedly connected with a mold base two 5, the inside of the mold base two 5 is slidably connected to the outer wall of the guide rod 2, the lower surface of the mold base two 5 is fixedly connected with an upper mold 6, the outer wall of the upper mold 6 is slidably connected to the inner wall of the lower mold 7, the inner wall of the mold base one 1 is fixedly connected with a bottom plate 29, the upper surface of the mold base one 1 is provided with a rectangular groove 9, the outer wall of the mold base one 1 is provided with a heating mechanism, the lower surface of the mold base two 5 is provided with a moving mechanism, the outer wall of the mold base one 1 is provided with a cooling mechanism, the inside of the bottom plate 29 is provided with a reset mechanism, and the lower surface of the bottom plate 29 is provided with an air-cooling mechanism.

[0026] Specifically, the hydraulic cylinder 4 is activated to cause the second die holder 5 to drive the upper die 6 to move downward and slide on the inner wall of the lower die 7 to achieve mold clamping. Then, the hydraulic cylinder 4 is activated to cause the second die holder 5 to move upward and drive the upper die 6 to slide out from the inner wall of the lower die 7 to achieve mold opening. The guide rod 2 can play a guiding role in the movement of the second die holder 5. The heating mechanism is used to heat the upper die 6 and the lower die 7 when they are clamped together, so that the material reaches a molten state. The moving mechanism is used to move the heating mechanism to both sides of the upper die 6 and the lower die 7 when they are clamped together, and move the heating mechanism to other positions when the mold is opened. The cooling mechanism is used to cool the lower die 7 in cooperation with the air-cooling mechanism. The air-cooling mechanism is used to allow the air flow to fully contact the first die holder 1, accelerate heat transfer, and take away the heat, thereby reducing the temperature of the lower die 7 and the material.

[0027] Please refer to the appendix Figure 1 - appendix Figure 3 , the heating mechanism includes a slide rail 11, the outer wall of the slide rail 11 is fixedly connected to the outer wall of the first die holder 1, a rectangular cover 12 is slidably connected to the outer wall of the slide rail 11, a heating plate 13 is arranged inside the rectangular cover 12, and a temperature controller 14 is arranged on the outer wall of the rectangular cover 12.

[0028] Specifically, the heating mechanism is used to heat the upper die 6 and the lower die 7 when they are clamped together, so that the material reaches a molten state. During the process of clamping the upper die 6 and the lower die 7 together, it will cause the rectangular cover 12 to move upward and slide on the outer wall of the slide rail 11 and slide to both sides of the second die holder 5 and the lower die 7, so that the material in the lower die 7 reaches a molten state. Among them, the slide rail 11 is used to limit the rectangular cover 12, and at the same time, it can also play a guiding role in the movement of the rectangular cover 12.

[0029] Please refer to the appendix Figure 1 - appendix Figure 3 , the moving mechanism includes a second rack 19, the upper surface of the second rack 19 is fixedly connected to the lower surface of the second die holder 5; the moving mechanism also includes a U-shaped frame 18, the lower surface of the U-shaped frame 18 is fixedly connected to the upper surface of the first die holder 1, a first rotating column 17 is fixedly connected inside the U-shaped frame 18, the outer wall of the first rotating column 17 is rotatably connected to the U-shaped frame 18, and the tooth end of the U-shaped frame 18 is meshed with the tooth end of the second rack 19; the moving mechanism also includes a first rack 15, the tooth end of the first rack 15 is meshed with the tooth end of the first gear 16, and the outer wall of the first rack 15 is fixedly connected to the outer wall of the heating plate 13; Specifically, the function of the moving mechanism is to move the heating mechanism to both sides of the upper mold 6 and the lower mold 7 when the upper mold 6 and the lower mold 7 are closed, and move the heating mechanism to other positions when the mold is opened. Specifically, when the hydraulic cylinder 4 is activated, it causes the second mold base 5 to slide on the outer wall of the guide rod 2 and drives the upper mold 6 to move downward and slide into the inner wall of the lower mold 7 for injection molding of the material. During the downward movement of the second mold base 5, the second mold base 5 drives the second rack 19 to move downward and slide on the inner wall of the rectangular groove 9. When the second rack 19 moves downward, it causes the first gear 16 meshed with it to rotate and drives the first rotating column 17 to rotate inside the U-shaped frame 18. As a result, the first rack 15 meshed with the first gear 16 moves upward. The upward movement of the first rack 15 drives the rectangular cover 12 to move upward and slide on the outer wall of the slide rail 11. Then, the heating plate 13 is driven by the rectangular cover 12 to move to both sides of the upper mold 6 and the lower mold 7 to make the material reach the molten state. When the mold is opened, at this time, the second rack 19 moves upward, which causes the first gear 16 to reverse. As a result, the first rack 15 moves downward and drives the rectangular cover 12 to move downward and slide on the outer wall of the slide rail 11, disengaging from the heating state of the upper mold 6 and the lower mold 7. When the mold is closed, the heating mechanism is located on both sides of the upper mold 6 and the lower mold 7, which can heat the upper mold 6 and the lower mold 7 more evenly. During the forming process of the polyurethane composite material, a higher requirement is placed on the temperature uniformity. This can ensure that the curing reaction of the material in each part of the upper mold 6 and the lower mold 7 proceeds evenly, thereby improving the quality and performance consistency of the product and reducing product defects caused by temperature differences, such as local hardness or softness, uneven shrinkage, etc. When the mold is opened, the heating mechanism is removed, which can prevent the upper mold 6 and the lower mold 7 from being continuously heated unnecessarily after being opened, effectively maintaining the dimensional stability of the formed product, thereby ensuring that the product dimensional accuracy meets the requirements and reducing the product rejection rate caused by dimensional deviation. At the same time, when the mold is opened, the heating mechanism is moved away, reducing the influence of high temperature on the operator during the process of taking out the parts and cleaning, improving the safety and comfort of the working environment, and reducing the risk of the operator being scalded.

[0030] Please refer to the attached Figure 1 - attached Figure 4, the cooling mechanism includes a fixing plate 20, the outer wall of the fixing plate 20 is fixedly connected to the outer wall of the first die base 1, the upper surface of the fixing plate 20 is fixedly connected with a water pump 21, the output end of the water pump 21 is fixedly connected with a second conveying pipe 27, the other end of the second conveying pipe 27 is fixedly connected with a hollow frame 25, a spiral cooling pipe 26 is arranged on the inner wall of the hollow frame 25, a blocking block 28 is fixedly connected to the outer wall of the hollow frame 25, the upper surface of the blocking block 28 is in contact with the lower surface of the second rack 19, the upper surface of the hollow frame 25 is in contact with the inner top wall of the first die base 1, and the outer wall of the spiral cooling pipe 26 is in contact with the inner top wall of the first die base 1; the cooling mechanism further includes a refrigerator 23, the outer wall of the refrigerator 23 is fixedly connected to the outer wall of the first die base 1, one end of a first conveying pipe 24 is fixedly connected to the outer wall of the refrigerator 23, the other end of the first conveying pipe 24 is fixedly connected to the outer wall of the hollow frame 25, one end of a connecting pipe 22 is fixedly connected to the outer wall of the refrigerator 23, the other end of the connecting pipe 22 is fixedly connected to the input end of the water pump 21, the outer wall of the second conveying pipe 27 is fixedly connected inside the first die base 1, and the outer wall of the first conveying pipe 24 is fixedly connected inside the first die base 1.

[0031] Specifically, the function of the cooling mechanism is to cool the lower die 7 in cooperation with the air cooling mechanism. When the water pump 21 is started, the cooled water inside the refrigerator 23 is conveyed to the inside of the hollow frame 25 through the connecting pipe 22 and the second conveying pipe 27. During the process of passing through the spiral cooling pipe 26, heat exchange is carried out between the cold air flow generated by the air cooling mechanism and the lower die 7. The spiral cooling pipe 26 increases the contact area and contact time between the cooling water and the lower die 7. When the cooling water flows inside the spiral cooling pipe 26, the path becomes longer and the flow rate is relatively stable, so that the heat dissipated by the material of the lower die 7 can be absorbed more fully.

[0032] Please refer to Appendix Figure 1 , Appendix Figure 5 and Appendix Figure 6 , the reset mechanism includes a sliding column 30, the outer wall of the sliding column 30 is slidably connected inside the bottom plate 29, a spring 31 is slidably connected to the outer wall of the sliding column 30, one end of the spring 31 is fixedly connected to the upper surface of the bottom plate 29, and the other end of the spring 31 is fixedly connected to the lower surface of the hollow frame 25.

[0033] Specifically, the reset mechanism functions to cause the cooling mechanism to disengage from the inner top wall of the first die base 1 when the upper die 6 and the lower die 7 are closed, and to reset during the mold opening process, pushing the cooling mechanism to move and continue to contact the inner top wall of the first die base 1 to cool the lower die 7. Specifically, during the process of the second die base 5 driving the upper die 6 to move downward, the second die base 5 will drive the second rack 19 to move downward and slide on the inner wall of the rectangular groove 9 and fit with the upper surface of the abutting block 28, thereby causing the abutting block 28 to drive the hollow frame 25 to move downward. When the hollow frame 25 moves downward, it drives the sliding column 30 to move downward and slide inside the bottom plate 29, causing the spring 31 to be compressed. As a result, the hollow frame 25 and the spiral cooling pipe 26 are disengaged from the fitting state with the inner top wall of the first die base 1. When the mold is opened, the second die base 5 moves upward at this time, causing the second rack 19 to move upward, so that the abutting block 28 is no longer stressed. As a result, the spring 31 in the contracted state rebounds and resets, pushing the hollow frame 25 and the spiral cooling pipe 26 to reset and return to the fitting state with the inner wall of the first die base 1, thereby restoring the state of cooling the lower die 7. When the mold is closed, the cooling mechanism disengages from the lower die 7, which can avoid cooling interference with the filling and curing process of the composite material in the lower die 7, providing a good temperature and pressure environment for it. When the mold is opened, the fitting can cool the formed product in time, optimize the product performance and dimensional accuracy, can quickly cool the product, shorten the cooling time, and contribute to improving the overall production efficiency.

[0034] Please refer to the attached Figure 2 - attached Figure 6 As shown in the figure, the air-cooling mechanism includes a motor 32. The output end of the motor 32 is rotatably connected inside the bottom plate 29 and fixedly connected with a second gear 33 and a first fan 34. The tooth end of the second gear 33 is meshed with a third gear 35. The inside of the third gear 35 is fixedly connected with a second rotating column 36. The outer wall of the second rotating column 36 is rotatably connected inside the bottom plate 29. The outer wall of the second rotating column 36 is fixedly connected with a second runner 37. A belt 8 is arranged on the outer wall of the second runner 37. The inner wall of the belt 8 is connected with a first runner 10. The air-cooling mechanism further includes a third rotating column 38. The outer wall of the third rotating column 38 is rotatably connected inside the bottom plate 29. The outer wall of the third rotating column 38 is fixedly connected with a second fan 39. The outer wall of the third rotating column 38 is fixedly connected to the inner wall of the first runner 10.

[0035] Specifically, the start of the motor 32 causes its output end to be rotationally connected inside the bottom plate 29 and drives the first fan 34 and the second gear 33 to rotate. The rotation of the second gear 33 drives the second rotating column 36 to rotate inside the bottom plate 29 through the third gear 35. The rotation of the second rotating column 36 drives the second runner 37 to rotate. The rotation of the second runner 37 drives the first runner 10 to rotate through the belt 8, and then the third rotating column 38 drives the second fan 39 to rotate. Through the rotation of the second gear 33 and the second fan 39, the air inside the first mold base 1 forms a convection, providing good air flow conditions for the cooling process. Through the mutual cooperation of the rotation of the first fan 34 and the second fan 39 and the spiral cooling pipe 26, the air flow is fully contacted with the surface of the lower mold 7 and the molding material, accelerating heat transfer and taking away the heat, thereby reducing the temperature of the lower mold 7 and the material.

[0036] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A novel high-toughness polyurethane composite material forming device, including a die base one (1), characterized in that, The upper surface of the first die holder (1) is fixedly connected with a lower die (7). The upper surface of the first die holder (1) is fixedly connected with a guide rod (2). The top end of the guide rod (2) is fixedly connected with a top plate (3). The upper surface of the top plate (3) is fixedly connected with a hydraulic cylinder (4). The output end of the hydraulic cylinder (4) is slidably connected inside the top plate (3) and is fixedly connected with a second die holder (5). The inside of the second die holder (5) is slidably connected to the outer wall of the guide rod (2). The lower surface of the second die holder (5) is fixedly connected with an upper die (6). The outer wall of the upper die (6) is slidably connected to the inner wall of the lower die (7). The inner wall of the first die holder (1) is fixedly connected with a bottom plate (29). A rectangular groove (9) is formed in the upper surface of the first die holder (1). A heating mechanism is arranged on the outer wall of the first die holder (1). A moving mechanism is arranged on the lower surface of the second die holder (5). A cooling mechanism is arranged on the outer wall of the first die holder (1). A reset mechanism is arranged inside the bottom plate (29). An air-cooling mechanism is arranged on the lower surface of the bottom plate (29).

2. A novel high-toughness polyurethane composite material forming device according to claim 1, characterized in that, The heating mechanism includes a slide rail (11). The outer wall of the slide rail (11) is fixedly connected to the outer wall of the first die holder (1). A rectangular cover (12) is slidably connected to the outer wall of the slide rail (11). A heating plate (13) is arranged inside the rectangular cover (12). A temperature controller (14) is arranged on the outer wall of the rectangular cover (12).

3. A novel high-toughness polyurethane composite material forming device according to claim 1, characterized in that, The moving mechanism includes a second rack (19). The upper surface of the second rack (19) is fixedly connected to the lower surface of the second die holder (5).

4. A novel high-toughness polyurethane composite material forming device according to claim 3, characterized in that The moving mechanism further includes a U-shaped frame (18). The lower surface of the U-shaped frame (18) is fixedly connected to the upper surface of the first die holder (1). A first rotating column (17) is fixedly connected inside the U-shaped frame (18). The outer wall of the first rotating column (17) is rotatably connected to the U-shaped frame (18). The toothed end of the U-shaped frame (18) is meshed with the toothed end of the second rack (19).

5. A novel high-toughness polyurethane composite material forming device according to claim 4, characterized in that, The moving mechanism further includes a first rack (15). The toothed end of the first rack (15) is meshed with the toothed end of a first gear (16). The outer wall of the first rack (15) is fixedly connected to the outer wall of the heating plate (13).

6. A novel high-toughness polyurethane composite material forming device according to claim 1, characterized in that, The cooling mechanism includes a fixing plate (20). The outer wall of the fixing plate (20) is fixedly connected to the outer wall of the first die holder (1). A water pump (21) is fixedly connected to the upper surface of the fixing plate (20). The output end of the water pump (21) is fixedly connected with a second delivery pipe (27). The other end of the second delivery pipe (27) is fixedly connected with a hollow frame (25). A spiral cooling pipe (26) is arranged inside the inner wall of the hollow frame (25). A resisting block (28) is fixedly connected to the outer wall of the hollow frame (25). The upper surface of the resisting block (28) is in contact with the lower surface of the second rack (19). The upper surface of the hollow frame (25) is in contact with the inner top wall of the first die holder (1). The outer wall of the spiral cooling pipe (26) is in contact with the inner top wall of the first die holder (1).

7. A novel high-toughness polyurethane composite material forming device according to claim 6, characterized in that, The cooling mechanism further includes a refrigerator (23), the outer wall of the refrigerator (23) is fixedly connected to the outer wall of the first mold base (1), one end of a first conveying pipe (24) is fixedly connected to the outer wall of the refrigerator (23), the other end of the first conveying pipe (24) is fixedly connected to the outer wall of a hollow frame (25), one end of a connecting pipe (22) is fixedly connected to the outer wall of the refrigerator (23), the other end of the connecting pipe (22) is fixedly connected to the input end of a water pump (21), the outer wall of a second conveying pipe (27) is fixedly connected inside the first mold base (1), and the outer wall of the first conveying pipe (24) is fixedly connected inside the first mold base (1).

8. A novel high-toughness polyurethane composite material forming device according to claim 1, characterized in that, The reset mechanism includes a sliding column (30), the outer wall of the sliding column (30) is slidably connected inside a bottom plate (29), a spring (31) is slidably connected to the outer wall of the sliding column (30), one end of the spring (31) is fixedly connected to the upper surface of the bottom plate (29), and the other end of the spring (31) is fixedly connected to the lower surface of the hollow frame (25).

9. A novel high-toughness polyurethane composite material forming device according to claim 1, characterized in that The air-cooling mechanism includes a motor (32), the output end of the motor (32) is rotatably connected inside the bottom plate (29) and fixedly connected with a second gear (33) and a first fan blade (34), the tooth end of the second gear (33) is meshed with a third gear (35), a second rotating column (36) is fixedly connected inside the third gear (35), the outer wall of the second rotating column (36) is rotatably connected inside the bottom plate (29), a second runner (37) is fixedly connected to the outer wall of the second rotating column (36), a belt (8) is arranged on the outer wall of the second runner (37), and the inner wall of the belt (8) is connected with a first runner (10).

10. A novel high-toughness polyurethane composite material forming device according to claim 9, characterized in that, The air-cooling mechanism further includes a third rotating column (38), the outer wall of the third rotating column (38) is rotatably connected inside the bottom plate (29), a second fan blade (39) is fixedly connected to the outer wall of the third rotating column (38), and the outer wall of the third rotating column (38) is fixedly connected to the inner wall of the first runner (10).