Dual-purpose surface treatment machine for calendering and electrolyzing thick copper foil
The redesigned copper foil processing machine addresses the dual processing needs of thick and rolled copper foils by incorporating specialized tanks and rollers, enhancing cleaning efficiency and quality.
Patent Information
- Application Number
- CN202510709997.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-29
- Publication Date
- 2025-07-15
AI Technical Summary
Existing copper foil treatment equipment cannot meet the surface treatment requirements of thick copper foil and rolled copper foil at the same time, and has poor versatility and poor cleaning effect.
A dual-purpose surface treatment machine for calendering and electrolytic thick copper foil was designed, and an electrolytic degreasing tank and a water washing tank were added. The roller guide mechanism and cleaning roller shaft structure were adopted, and the conductive roller and hydraulic roller were combined to achieve effective cleaning and tension adjustment of the copper foil surface.
It realizes efficient surface treatment of thick copper foil and rolled copper foil, improves the cleaning effect, and ensures the adaptability and cleanliness of different process requirements.
Smart Images

Figure CN120311286A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of copper foil production, and particularly relates to a surface treatment machine for both rolling and electrolytic thick copper foils. Background Art
[0002] The copper foil industry has developed rapidly, and various new types of copper foils have been gradually widely applied. Among them, due to its excellent conductivity and superiority in high-frequency signal transmission, rolled copper foil is increasingly used in various devices such as high-current and 5G high-frequency transmission equipment. Electrolytic thick foil usually refers to electrolytic copper foil with a thickness exceeding 105 microns, and is gradually being applied in new energy and 5G power equipment. However, there are relatively few surface treatment equipment for thick copper foils in China. Most manufacturers are still using ordinary copper foil treatment machines for production, which has a great impact on product quality and so on.
[0003] The application publication number is CN119287368A, which discloses a surface treatment machine and treatment process for carrier copper foil. Combining its specification and drawings, its solution is that the lifting component drives the adjusting roller to immerse in or away from the solutions in the electroless plating tank, electroplating tank and anti-oxidation tank, so that the immersion time of the carrier copper foil in the solution can be adjusted as needed to produce copper foils with different thicknesses.
[0004] The process of producing copper foil using this equipment still has limitations: 1. Since thick copper foil and rolled copper foil have different physical properties, this equipment cannot simultaneously meet different process requirements and cannot simultaneously achieve the surface treatment of thick copper foil and rolled copper foil. The equipment has poor versatility and single function, which brings inconvenience to the production process; 2. When the copper foil surface treatment machine switches between different functional tanks, for example, when the copper foil extends into the cleaning pool from the electroless plating tank, how to effectively remove the excess chemical components contaminated on the copper foil surface in combination with the cleaning pool is also one of the problems that need to be considered. Summary of the Invention
[0005] The present invention mainly aims at the problems existing in the copper foil production process, and invents a surface treatment machine for both rolling and electrolytic thick copper foils. According to the physical properties of thick copper foil and rolled copper foil, combined with the process requirements of post-treatment in copper foil production, on the basis of an ordinary copper foil treatment machine, the functional tanks are redesigned, and two electrolytic degreasing tanks and two water washing tanks are added to enable it to meet the operation requirements of rolling and electrolytic thick copper foils.
[0006] The object of the present invention is achieved by the following technical solutions: A calendering and electrolytic thick copper foil dual-purpose surface treatment machine, including an equipment frame body, and a number of functional tanks arranged inside the equipment frame body, where the functional tanks are electrolytic degreasing tanks or water washing tanks. Above the equipment frame body, there are a number of first guide roller mechanisms for conveying copper foil. Between adjacent first guide roller mechanisms above the electrolytic degreasing tank, there is a second guide roller mechanism capable of conducting current on the surface of the copper foil. Between adjacent first guide roller mechanisms above the water washing tank, there is a third guide roller mechanism for wiping off the residual liquid on the surface of the copper foil.
[0007] Preferably, the third guide roller mechanism includes a third roller shaft support plate, a third guide roller, a third gear, a third lifting cylinder, and a third pressing roller. Each third roller shaft support plate is arranged on the side of the equipment frame body. Inside adjacent third roller shaft support plates, a third guide roller is rotatably arranged. The end of the third guide roller is connected with a third gear, and the third gear is in transmission connection with a driving mechanism. On the top of each third roller shaft support plate, there is a third lifting cylinder, and the end of the piston rod of the third lifting cylinder is connected with a third pressing roller, and the third pressing roller can wipe off the liquid on the surface of the copper foil on the third guide roller.
[0008] Preferably, above the equipment frame body, there is also a guide roller support frame. Inside the guide roller support frame, there is a belt tensioning roller hinged. On the surface of the third pressing roller and the surface of the belt tensioning roller, there is a rotary belt for wiping off the liquid, and the bottom of one side of the rotary belt is attached to the surface of the copper foil on the third guide roller.
[0009] Preferably, inside the guide roller support frame, there is also a cleaning roller shaft capable of sliding up and down and rotating. On the surface of the cleaning roller shaft, there are a number of deformable flexible strips, and the flexible strips of the cleaning roller shaft can wipe off the liquid contaminated on the rotary belt.
[0010] Preferably, the cleaning roller shaft includes a number of roller shaft connection blocks and a cleaning sleeve. Each roller shaft connection block is rotatably connected inside the guide roller support frame, and the cleaning sleeve is detachably installed between adjacent roller shaft connection blocks. Inside the cleaning sleeve, there is also an air path pipeline. One end of the air path pipeline passes through a roller shaft connection block until the outside. On the surface of the air path pipeline, a number of air blowing channels extend outward in a divergent manner. The air blowing channels pass through the inner wall of the cleaning sleeve until the outside, and the air outlet of each air blowing channel is located between adjacent flexible strips.
[0011] Preferably, the side wall of the device frame is also equipped with a device side panel, and the side of the device side panel is connected to a lifting support shell through a limiting column, and the side of the lifting support shell is provided with an adjustment support arm that can slide up and down, and the bottom side of the adjustment support arm is hingedly connected to a second transmission gear, and a plurality of metal springs are provided between the top of the adjustment support arm and the top of the lifting support shell, and a lifting guide rod is provided inside each of the metal springs, one end of the lifting guide rod is fixedly connected to the top of the lifting support shell, and the other end of the lifting guide rod is slidably connected to the inside of the adjustment support arm.
[0012] Preferably, a first transmission gear is rotatably provided on the top surface of the lifting support shell, a screw is connected to the internal thread of the first transmission gear, and the end of the screw is hingedly connected to the side plate of the adjusting support arm, and the rotation of the first transmission gear is driven by the rotating shaft of the first driving motor, and a fifth transmission gear and a gear support shaft are rotatably provided inside the lifting support shell, and a third transmission gear and a fourth transmission gear are provided on the gear support shaft, the fourth transmission gear is located inside the lifting support shell, and the third transmission gear is located outside the side of the lifting support shell, the second transmission gear and the third transmission gear are connected by a first transmission belt, and the fourth transmission gear and the fifth transmission gear are connected by a second transmission belt, and a second driving motor is also provided on the side of the side plate of the equipment, and the rotating shaft of the side plate of the equipment extends into the interior of the lifting support shell and is connected to the fifth transmission gear, and the fifth transmission gear, the gear support shaft and the second transmission gear are arranged in sequence from top to bottom relative to the surface of the guide roller support frame.
[0013] Preferably, the first guide roller mechanism includes a first roller support plate arranged on both sides of the equipment frame and a first guide roller hingedly connected between adjacent first roller support plates; the second guide roller mechanism includes a second roller support plate and a second guide roller hingedly connected between adjacent second roller support plates; the interior of the second guide roller is hollow and connected to an external water-cooling pipeline; a conductive copper ring is also provided at the end of the second guide roller, and the conductive copper ring is connected to the conductive copper plate; a second lifting cylinder is provided on the top of each second roller support plate; a second pressing roller is connected to the end of the piston rod of the second lifting cylinder; the second pressing roller can adjust the surface tension of the copper foil on the second guide roller and wipe off the liquid on the surface of the copper foil; the ends of the first guide roller and the second guide roller are respectively connected to the first gear and the second gear, and the first gear and the second gear are transmission-connected to the driving mechanism.
[0014] Preferably, a number of anode plates are provided inside at least one electrolytic degreasing tank. The anode plates are used to introduce current into the degreasing liquid inside the electrolytic degreasing tank to generate a large number of cleaning bubbles. A number of cleaning pipelines are provided inside each water washing tank, and the nozzles at the ends of the cleaning pipelines are aligned with the surface of the copper foil. A hydraulic roller is rotatably provided at the bottom of each functional tank, and the hydraulic roller is driven by a coupling and an external third driving motor.
[0015] Preferably, the driving mechanism includes a motor bearing column, a fourth driving motor and a fourth gear. The motor bearing column is arranged outside the equipment frame body. The top of the motor bearing column is connected with the fourth driving motor, and a fourth gear is installed at the end of the rotating shaft of the fourth driving motor. The fourth gear is connected to the first gear or the second gear or the third gear through a transmission chain.
[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. In view of the physical properties of thick copper foil and rolled copper foil, combined with the process requirements of post-treatment in copper foil production, on the basis of an ordinary copper foil treatment machine, the functional tanks are redesigned, and two electrolytic degreasing tanks and two water washing tanks are added to enable it to meet the operation requirements of rolled and electrolytic thick copper foil; 2. In the existing copper foil treatment equipment, the effective wiping area of the pressure roller is small. When the copper foil on the surface of the third guide roller is wiped for a period of time, too much water accumulates on the surface, so the wiping effect is significantly reduced. However, in this solution, the third pressure roller can drive the rotary belt while rotating. The rotary belt has a larger area, and the water accumulated during wiping can be effectively carried away during this rotary motion; 3. In order to further accelerate the removal of water on the surface of the rotary belt and thus ensure the wiping effect of the rotary belt, a cleaning roller shaft that can slide up and down and rotate by itself is designed inside the guide roller support frame. The flexible strips of the cleaning roller shaft can wipe and remove the liquid contaminated on the rotary belt; 4. A blowing channel made of aluminum alloy with good heat transfer effect is designed inside the cleaning roller shaft, so that the gas with heat can use the outer wall of the blowing channel to heat the heat-conducting liquid, so that the entire cleaning roller shaft is in a state of relatively high temperature; then under the blowing of the wind in the blowing channel, the high temperature of the cleaning roller shaft, and the wiping action of the flexible strips, the liquid remaining on the surface of the rotary belt can be efficiently removed, so that the rotary belt can be in the best cleaning effect for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional view of the second embodiment of the present invention; Figure 2 is a partial three-dimensional view of the second embodiment of the present invention; Figure 3Is a perspective view of the guide roller support frame and the lifting support shell area of the present invention; Figure 4 Regarding the present invention Figure 3 Partial cross-sectional view; Figure 5 Regarding the present invention Figure 3 Partial cross-sectional view; Figure 6 Regarding the present invention Figure 3 Partial perspective view; Figure 7 Is a structural diagram inside the lifting support shell of the present invention; Figure 8 Is a perspective view of the first embodiment of the present invention; Figure 9 Is a partial perspective view of the first embodiment of the present invention.
[0018] Markings in the figure: 1. Equipment frame; 11. Equipment side plate; 2. Function slot; 21. Anode plate; 22. Cleaning pipeline; 23. Hydraulic roller; 24. Third driving motor; 3. First guide roller mechanism; 31. First roller shaft support plate; 32. First guide roller; 33. First gear; 4. Second guide roller mechanism; 41. Second roller shaft support plate; 42. Second conductive roller; 43. Water cooling pipeline; 44. Conductive copper plate; 45. Second lifting cylinder; 46. Second pressure roller; 47. Second gear; 5. Third guide roller mechanism; 51. Third roller shaft support plate; 52. Third guide roller; 53. Third gear; 54. Third lifting cylinder; 55. Third pressure roller; 6. Driving mechanism; 61. Motor bearing column; 62. Fourth driving motor; 63. Fourth gear; 7. Guide roller support frame; 71. Belt tensioning roller; 72. Rotary belt; 73. Cleaning roller shaft; 74. Air pipeline; 711. Flexible strip; 731. Roller shaft connecting block; 732. Cleaning sleeve; 741. Blowing channel; 8. Lifting support shell; 81. Adjusting support arm; 82. Second transmission gear; 83. Metal spring; 84. Lifting guide rod; 85. First transmission gear; 86. First driving motor; 87. Screw; 9. Fifth transmission gear; 91. Gear support shaft; 92. Third transmission gear; 93. First transmission belt; 94. Fourth transmission gear; 95. Second transmission belt; 96. Second driving motor. Detailed implementation manners
[0019] The present invention will be further described below in conjunction with the embodiments shown in the drawings: As Figure 8 And Figure 9 Shown, a calendering and electrolytic thick copper foil dual-purpose surface treatment machine, the first embodiment of the present invention: includes an equipment frame 1, and four function slots 2 arranged inside the equipment frame 1. The four function slots 2 are two electrolytic degreasing slots and two water washing slots in sequence from left to right.
[0020] Inside at least one electrolytic degreasing tank, there are four anode plates 21. The reverse electroplating function of the four anode plates 23 enables a large number of cleaning bubbles to be generated in the degreasing liquid in the tank under the action of current, effectively cleaning the grease remaining on the surface of the rolled copper foil during the rolling process, so that the oil content rate on the surface of the copper foil meets the requirements of subsequent surface treatment.
[0021] Inside each water washing tank, there are several cleaning pipelines 22. The nozzles at the ends of the cleaning pipelines 22 are aligned with the surface of the copper foil, and pure water is used to spray and wash the surface of the copper foil to ensure that the remaining degreasing liquid will not be carried into the subsequent roughening and curing functional tanks.
[0022] In traditional copper foil electroplating treatment equipment, there are no electrolytic degreasing tanks and water washing tanks. When producing electrolytic thick copper foil, the copper foil can directly bypass the electrolytic degreasing tank and enter the roughening, curing and other electroplating processes after passing through the water washing tank.
[0023] For the grease or lubricating oil remaining on the surface of the rolled copper foil during the rolling process, the electrolytic degreasing tank and the water washing tank can effectively clean it. After the degreasing and water washing are completed, the copper foil is subjected to standard copper foil surface treatments such as roughening, curing, galvanizing, nickel plating, chromium plating, and silane spraying. The electroplating and water washing modes are also adopted to ensure that different plating solutions will not be mixed while meeting the requirements of copper foil surface treatment.
[0024] The solution of the first embodiment can be directed at the physical properties of thick copper foil and rolled copper foil, and in combination with the process requirements of post-treatment in copper foil production, on the basis of an ordinary copper foil processing machine, the functional tanks are redesigned to enable it to meet the operation requirements of rolled and electrolytic thick copper foil.
[0025] In order to more effectively realize the structural functions: in the first embodiment, several first guide roller mechanisms 3 for conveying copper foil are provided above the equipment frame 1. Between adjacent first guide roller mechanisms 3 above the electrolytic degreasing tank, there is a second guide roller mechanism 4 capable of conducting current to the surface of the copper foil. Between adjacent first guide roller mechanisms 3 above the water washing tank, there is a third guide roller mechanism 5 for wiping the residual liquid on the surface of the copper foil. At the bottom of each functional tank 2, there is a hydraulic roller 23 that can rotate, and the hydraulic roller 23 is driven by a coupling and an external third drive motor 24.
[0026] The first guide roller mechanism 3 includes first roller shaft support plates 31 arranged on both sides of the equipment frame 1 and first guide rollers 32 hinged between adjacent first roller shaft support plates 31.
[0027] The second guide roller mechanism 4 includes a second roller shaft support plate 41 and a second conductive roller 42 hinged between adjacent second roller shaft support plates 41. The interior of the second conductive roller 42 is hollow and connected to an external water cooling pipeline 43. A conductive copper ring is further provided at the end of the second conductive roller 42, and the conductive copper ring is connected to a conductive copper plate 44.
[0028] When designing the second conductive roller 42, in addition to increasing the bearing capacity and the diameter of the roller shaft, the roller surface also needs to be made of Hastelloy material to cope with the electrical and mechanical damage to the roller surface during the conduction of thick copper foil.
[0029] During the rotation process of the second conductive roller 42, the conductive copper ring is always driven to rotate, and the conductive copper ring always fits against the end of the conductive copper plate 44. The conductive copper plate 44 can conduct low-voltage current to the second conductive roller 42, and the second guide roller 42 transfers the current to the copper foil, making the second conductive roller 42 in an energized state, so as to facilitate subsequent other processes to treat the surface of the copper foil.
[0030] A second lifting cylinder 45 is provided at the top of each second roller shaft support plate 41. The piston rod end of the second lifting cylinder 45 is connected to a second pressure roller 46, and the second pressure roller 46 can adjust the tension on the surface of the copper foil on the second conductive roller 42 and wipe the liquid on the surface of the copper foil.
[0031] The hydraulic roller 23 is driven by an independent third drive motor 24. Both the first guide roller 32 and the second conductive roller 42 have independent drive mechanisms 6 for their respective self-rotation. Therefore, during the movement process, the hydraulic roller 23, the first guide roller 32, and the second conductive roller 42 can drive the copper foil for conveying, and the copper foil will pass through two electrolytic degreasing tanks and two water washing tanks in sequence during the conveying process. The second pressure roller 46 above the two electrolytic degreasing tanks can change its height under the control of the second lifting cylinder 45, so as to preliminarily wipe the grease on the surface of the copper foil and also play a role in adjusting the tension at the same time.
[0032] In order to make the two water washing tanks have a better cleaning effect on the copper foil, the third guide roller mechanism 5 includes a third roller shaft support plate 51, a third guide roller 52, a third gear 53, a third lifting cylinder 54, and a third pressure roller 55. Each third roller shaft support plate 51 is arranged on the side of the equipment frame 1. A third guide roller 52 is rotatably provided inside adjacent third roller shaft support plates 51. The end of the third guide roller 52 is connected to a third gear 53. A third lifting cylinder 54 is provided at the top of each third roller shaft support plate 51. The piston rod end of the third lifting cylinder 54 is connected to a third pressure roller 55, and the third pressure roller 55 can wipe the liquid on the surface of the copper foil on the third guide roller 52.
[0033] Similarly, the copper foil will pass through two washing tanks in turn during the conveying process. The third pressing roller 55 above the two washing tanks can change its height under the control of the third lifting cylinder 54, so as to wipe off the grease on the surface of the copper foil and also play a role in adjusting the tension.
[0034] The second pressing roller 46 and the third pressing roller 55 rotate under the movement trend of the copper foil. The second pressing roller 46 and the third pressing roller 55 are made of fluororubber with relatively high hardness, and the designed hardness is 65-70 degrees Shore, which can not only meet the function of the pressing roller for squeezing water and liquid, but also can cope with the mechanical damage of thick copper foil to rubber.
[0035] The second pressing roller 46 and the third pressing roller 55 adopt the cylinder vertical motion mode, which can effectively enhance the operation automation of the pressing rollers and facilitate the adjustment of the pressing roller force to suit the pressing force of copper foils of different thicknesses and strengths.
[0036] The third gear 53 is connected to the driving mechanism 6 by transmission. The ends of the first guide roller 32 and the second conductive roller 42 are connected to the first gear 33 and the second gear 47 respectively. The first gear 33 and the second gear 47 are connected to the driving mechanism 6 by transmission.
[0037] The driving mechanism 6 includes a motor supporting column 61, a fourth driving motor 62 and a fourth gear 63. The motor supporting column 61 is arranged on the outside of the equipment frame 1. The top of the motor supporting column 61 is connected to the fourth driving motor 62. The fourth gear 63 is installed at the end of the rotating shaft of the fourth driving motor 62. The fourth gear 63 is connected to the first gear 33 or the second gear 47 or the third gear 53 through a transmission chain.
[0038] During the rotation of the shaft of the fourth drive motor 62, the fourth gear 63 can drive the transmission chain to reciprocate, and different transmission chains respectively drive the first gear 33 or the second gear 47 or the third gear 53 to rotate, thereby driving the first guide roller 32, the second conductive roller 42 and the third guide roller 52 to rotate.
[0039] In order to achieve better cleaning effect of copper foil when passing through the water washing tank, please refer to Figure 1 and Figure 2 , the second embodiment of the present invention. The difference from the first embodiment is that: a guide roller support frame 7 is further provided above the device frame 1, a belt tensioning roller 71 is hingedly connected inside the guide roller support frame 7, a revolving belt 72 for wiping liquid is provided on the surface of the third pressure roller 55 and the surface of the belt tensioning roller 71, and a bottom of one side of the revolving belt 72 is in contact with the surface of the copper foil on the third guide roller 52.
[0040] Since the effective wiping area of the third pressure roller 55 itself is small, after wiping the copper foil on the surface of the third guide roller 52 for a period of time, too much water accumulates on the surface, thus significantly reducing the wiping effect. However, in the second embodiment, the third pressure roller 55 can drive the rotary belt 72 simultaneously during rotation. The rotary belt 72 has a larger area and can effectively carry away the accumulated water during this rotary motion.
[0041] Please continue to refer to Figures 3 to 5 , in order to further accelerate the treatment of the water on the surface of the rotary belt 72. Inside the guide roller support frame 7, there is also a cleaning roller shaft 73 that can slide up and down and rotate. On the surface of the cleaning roller shaft 73, there are several deformable flexible strips 711. The flexible strips 711 of the cleaning roller shaft 73 can wipe and remove the liquid contaminated on the rotary belt 72.
[0042] The cleaning roller shaft 73 includes several roller shaft connection blocks 731 and a cleaning sleeve 732. Each roller shaft connection block 731 is rotatably connected to the inside of the guide roller support frame 7. The cleaning sleeve 732 is detachably installed between adjacent roller shaft connection blocks 731. Inside the cleaning sleeve 732, there is also an air duct 74. One end of the air duct 74 passes through a roller shaft connection block 731 until the outside. On the surface of the air duct 74, several blowing channels 741 extend outward in a divergent manner. The blowing channels 741 pass through the inner wall of the cleaning sleeve 732 until the outside. The air outlet of each blowing channel 741 is located between adjacent flexible strips 711.
[0043] Since the inside of the cleaning roller shaft 73 is a hollow structure, it can be filled with a heat-conducting liquid. The external gas enters through the air duct 74, and the entering gas can be a heated gas. These gases with heat flow inside the air duct 74 to each blowing channel 741 until they are blown to the outside. The blowing channels 741 can be made of aluminum alloy with good heat transfer effect. Therefore, the gases with heat can use the outer wall of the blowing channels 741 to heat the heat-conducting liquid, so that the entire cleaning roller shaft 73 is in a state with a relatively high temperature.
[0044] Then, under the blowing force of the blowing channels 741, the high temperature of the cleaning roller shaft 73, and the wiping action of the flexible strips 711, the liquid remaining on the surface of the rotary belt 72 can be efficiently removed, so that the rotary belt 72 can maintain the best cleaning effect for a long time.
[0045] Please continue to refer to Figure 6 and Figure 7, in order to replace the cleaning sleeve 732 without affecting the normal production of copper foil by the whole device, or to perform positioning maintenance on the cleaning sleeve 732, such as manual wiping, it is necessary to effectively adjust the position of the cleaning sleeve 732, that is, to achieve the height control of the cleaning sleeve 732.
[0046] Since the rotation of the rotary belt 72 is driven by the driving force of the third guide roller 52 to drive the third pressure roller 55 to move reciprocally. Therefore, the setting of the cleaning sleeve 732 cannot affect the normal rotation speed of the rotary belt 72 and can be specifically adapted to the rotation speed of the third guide roller 52. So after the cleaning sleeve 732 realizes the height change, it also needs to have the function of self-rotation. The height change and self-rotation of the cleaning sleeve 732 can adaptively adjust the pressure on the rotary belt 72, so as to achieve the cleaning effect for different speeds. The side wall of the equipment frame 1 is also installed with an equipment side plate 11. The side of the equipment side plate 11 is connected with a lifting support shell 8 through a limiting column. The side of the lifting support shell 8 is provided with an adjusting support arm 81 that can slide up and down. The bottom side of the adjusting support arm 81 is hinged and connected with a second transmission gear 82. A plurality of metal springs 83 are arranged between the top of the adjusting support arm 81 and the top of the lifting support shell 8. Each metal spring 83 is internally provided with a lifting guide rod 84. One end of the lifting guide rod 84 is fixedly connected to the top of the lifting support shell 8, and the other end of the lifting guide rod 84 is slidably connected to the inside of the adjusting support arm 81. The rotation of the first transmission gear 85 is driven by the rotating shaft of the first driving motor 86.
[0047] The top surface of the lifting support shell 8 is also rotatably provided with a first transmission gear 85. The inside of the first transmission gear 85 is threadedly connected with a screw rod 87. The end of the screw rod 87 is hinged and connected to the side plate of the adjusting support arm 81. The inside of the lifting support shell 8 is rotatably provided with a fifth transmission gear 9 and a gear support shaft 91. The gear support shaft 91 is provided with a third transmission gear 92 and a fourth transmission gear 94. The fourth transmission gear 94 is located inside the lifting support shell 8, and the third transmission gear 92 is located outside the side of the lifting support shell 8. The second transmission gear 82 and the third transmission gear 92 are connected by a first transmission belt 93. The fourth transmission gear 94 and the fifth transmission gear 9 are connected by a second transmission belt 95. The side of the equipment side plate 11 is also provided with a second driving motor 96. The rotating shaft of the equipment side plate 11 extends into the inside of the lifting support shell 8 and is connected to the fifth transmission gear 9. The fifth transmission gear 9, the gear support shaft 91 and the second transmission gear 82 are arranged in sequence from top to bottom relative to the surface of the guide roller support frame 7.
[0048] The cleaning roller 73 is driven by the second transmission gear 82. Therefore, adjusting the height of the gear of the second transmission gear 82 can adjust the height of the cleaning roller 73. During the rotation of the rotating shaft of the first drive motor 86, the first transmission gear 85 can be driven to rotate. The first transmission gear 85 drives the screw 87 to rotate by means of external teeth. Therefore, the screw 87 can generate a displacement of rising or falling. The position change of the screw 87 can simultaneously drive the adjusting support arm 81 to slide up and down on the side of the lifting support housing 8, and finally change the height of the second transmission gear 82 at the end of the adjusting support arm 81.
[0049] To avoid the pressing effect of the cleaning roller 73 on the rotary belt 72 after the height change, or to prevent the cleaning roller 73 from jamming with the rotary belt 72, after the screw 87 adjusts the height of the adjusting support arm 81, when the cleaning roller 73 is subjected to a force exceeding the set force, the force will be transmitted to the adjusting support arm 81 through the second transmission gear 82. At this time, the metal spring 83 will deform, and the lifting guide rod 84 will slide inside the adjusting support arm 81.
[0050] It should be noted that the end of the screw 87 can limit the downward movement of the adjusting support arm 81, but the end of the screw 87 cannot limit the upward sliding of the adjusting support arm 81. And when the metal spring 83 is in a compressed state, it indicates that the height adjustment is incorrect at this time, which is convenient for self-adaptive adjustment of the height of the second transmission gear 82.
[0051] In order to enable the second transmission gear 82 to rotate normally during subsequent reset after the height change, after the height of the second transmission gear 82 changes, the second transmission belt 95 will deform to a certain extent, but there will be no interference with the upward movement of the adjusting support arm 81, which is convenient for subsequent workers to clean the dirt on the cleaning sleeve 732 or replace the cleaning sleeve 732.
[0052] When the second transmission gear 82 returns, after the rotating shaft of the second drive motor 96 rotates, the fifth transmission gear 9 can be driven to rotate. During the rotation of the fifth transmission gear 9, the entire gear support shaft 91 is driven to rotate through the third transmission gear 92. The gear support shaft 91 simultaneously drives the second transmission belt 95 to move through the fourth transmission gear 94, and the second transmission belt 95 drives the second transmission gear 82 to move normally.
[0053] The working principle and usage method of the present invention: During the rotation of the hydraulic roller 23, the first guide roller 32 and the second conductive roller 42, the copper foil can be conveyed. During the conveying process of the copper foil, it will successively pass through two electrolytic degreasing tanks and two water washing tanks.
[0054] When passing through the inside of the electrolytic degreasing tank, the reverse electroplating function of the four anode plates 23 causes a large number of cleaning bubbles to be generated in the degreasing liquid in the tank under the action of current, effectively cleaning the grease remaining on the surface of the rolled copper foil during the rolling process, so that the oil content rate on the surface of the copper foil meets the requirements of subsequent surface treatment.
[0055] When passing above the space between the two electrolytic degreasing tanks, the second pressure roller 46 can change its height under the control of the second lifting cylinder 45, thereby initially wiping the grease on the surface of the copper foil and also playing a role in adjusting the tension at the same time. When passing through the inside of the water washing tank, a number of cleaning pipelines 22 are provided inside each water washing tank. The nozzles at the ends of the cleaning pipelines 22 are aligned with the surface of the copper foil, and pure water is used to spray and wash the surface of the copper foil to ensure that the remaining degreasing liquid will not be carried into the subsequent roughening and curing function tanks.
[0056] When passing above the space between the two water washing tanks, the third pressure roller 55 can change its height under the control of the third lifting cylinder 54, thereby wiping the grease on the surface of the copper foil and also playing a role in adjusting the tension at the same time.
[0057] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Those skilled in the art to which the present invention pertains can make various modifications or supplements to the described specific embodiments or use similar ways to replace them, but will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A calendering and electrolytic thick copper foil dual-purpose surface treatment machine, comprising an equipment frame (1) and a plurality of functional slots (2) arranged inside the equipment frame (1), characterized in that, The functional tank (2) is an electrolytic degreasing tank or a water washing tank. Above the equipment housing (1), there are several first guide roller mechanisms (3) for conveying copper foil. Between adjacent first guide roller mechanisms (3) above the electrolytic degreasing tank, there is a second guide roller mechanism (4) capable of conducting current on the surface of the copper foil. Between adjacent first guide roller mechanisms (3) above the water washing tank, there is a third guide roller mechanism (5) for wiping the residual liquid on the surface of the copper foil.
2. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 1, wherein The third guide roller mechanism (5) includes a third roller shaft support plate (51), a third guide roller (52), a third gear (53), a third lifting cylinder (54), and a third pressing roller (55). Each third roller shaft support plate (51) is arranged on the side of the equipment housing (1). Inside adjacent third roller shaft support plates (51), a third guide roller (52) is rotatably arranged. The end of the third guide roller (52) is connected with a third gear (53), and the third gear (53) is in transmission connection with a driving mechanism (6). At the top of each third roller shaft support plate (51), there is a third lifting cylinder (54). The piston rod end of the third lifting cylinder (54) is connected with a third pressing roller (55), and the third pressing roller (55) can wipe the liquid on the surface of the copper foil on the third guide roller (52).
3. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 2, characterized in that, Above the equipment housing (1), there is also a guide roller support frame (7). Inside the guide roller support frame (7), a belt tensioning roller (71) is hinged. On the surfaces of the third pressing roller (55) and the belt tensioning roller (71), there is a rotary belt (72) for wiping the liquid. One side bottom of the rotary belt (72) is attached to the surface of the copper foil on the third guide roller (52).
4. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 3, characterized in that, Inside the guide roller support frame (7), there is also a cleaning roller shaft (73) capable of sliding up and down and rotating. On the surface of the cleaning roller shaft (73), there are several deformable flexible strips (711). The flexible strips (711) of the cleaning roller shaft (73) can wipe and remove the liquid contaminated on the rotary belt (72).
5. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 4, wherein The cleaning roller shaft (73) includes several roller shaft connection blocks (731) and a cleaning sleeve (732). Each roller shaft connection block (731) is rotatably connected inside the guide roller support frame (7). The cleaning sleeve (732) is detachably installed between adjacent roller shaft connection blocks (731). Inside the cleaning sleeve (732), there is also an air path pipeline (74). One end of the air path pipeline (74) passes through a roller shaft connection block (731) until the outside. The surface of the air path pipeline (74) extends outward in a divergent manner with several blowing channels (741). The blowing channels (741) pass through the inner wall of the cleaning sleeve (732) until the outside. The air outlet of each blowing channel (741) is located between adjacent flexible strips (711).
6. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 5, characterized in that The side wall of the device housing (1) is also provided with a device side plate (11). The side surface of the device side plate (11) is connected with a lifting support shell (8) through a limiting column. An adjusting support arm (81) is slidably arranged on the side surface of the lifting support shell (8). The bottom side surface of the adjusting support arm (81) is hingedly connected with a second transmission gear (82). A plurality of metal springs (83) are arranged between the top of the adjusting support arm (81) and the top of the lifting support shell (8). Each metal spring (83) is internally provided with a lifting guide rod (84). One end of the lifting guide rod (84) is fixedly connected to the top of the lifting support shell (8), and the other end of the lifting guide rod (84) is slidably connected to the inside of the adjusting support arm (81).
7. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 6, characterized in that, A first transmission gear (85) is rotatably arranged on the top surface of the lifting support shell (8). A screw rod (87) is threadedly connected to the inside of the first transmission gear (85). The end of the screw rod (87) is hingedly connected to the side plate of the adjusting support arm (81). The rotation of the first transmission gear (85) is driven by the rotating shaft of a first drive motor (86). A fifth transmission gear (9) and a gear support shaft (91) are rotatably arranged inside the lifting support shell (8). A third transmission gear (92) and a fourth transmission gear (94) are arranged on the gear support shaft (91). The fourth transmission gear (94) is located inside the lifting support shell (8), and the third transmission gear (92) is located outside the side surface of the lifting support shell (8). The second transmission gear (82) and the third transmission gear (92) are connected through a first transmission belt (93). The fourth transmission gear (94) and the fifth transmission gear (9) are connected through a second transmission belt (95). A second drive motor (96) is also arranged on the side surface of the device side plate (11). The rotating shaft of the device side plate (11) extends into the inside of the lifting support shell (8) and is connected to the fifth transmission gear (9). The fifth transmission gear (9), the gear support shaft (91), and the second transmission gear (82) are arranged in sequence from top to bottom relative to the surface of the guide roller support frame (7).
8. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 2, characterized in that, The first guide roller mechanism (3) includes first roller shaft support plates (31) arranged on both sides of the equipment frame body (1) and a first guide roller (32) hinged between adjacent first roller shaft support plates (31). The second guide roller mechanism (4) includes second roller shaft support plates (41) and a second guide roller (42) hinged between adjacent second roller shaft support plates (41). The interior of the second guide roller (42) is hollow and connected to an external water-cooling pipeline (43). A conductive copper ring is further provided at the end of the second guide roller (42), and the conductive copper ring is connected to a conductive copper plate (44). A second lifting cylinder (45) is provided at the top of each second roller shaft support plate (41). The piston rod end of the second lifting cylinder (45) is connected to a second pressure roller (46). The second pressure roller (46) can adjust the tension on the surface of the copper foil on the second guide roller (42) and wipe the liquid on the surface of the copper foil. First gears (33) and second gears (47) are respectively connected to the ends of the first guide roller (32) and the second guide roller (42), and the first gears (33) and the second gears (47) are drivingly connected to a driving mechanism (6).
9. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 8, characterized in that, A number of anode plates (21) are provided inside at least one electrolytic degreasing tank. The anode plates (21) are used to introduce current into the degreasing liquid inside the electrolytic degreasing tank to generate a large number of cleaning bubbles. A number of cleaning pipelines (22) are provided inside each water washing tank. The nozzles at the ends of the cleaning pipelines (22) are aligned with the surface of the copper foil. A hydraulic roller (23) is rotatably provided at the bottom of each functional tank (2), and the hydraulic roller (23) is driven by a coupling and an external third driving motor (24).
10. The calendering and electrolytic thick copper foil dual-purpose surface treatment machine according to claim 8, characterized in that, The driving mechanism (6) includes a motor bearing column (61), a fourth driving motor (62) and a fourth gear (63). The motor bearing column (61) is arranged outside the equipment frame body (1). A fourth driving motor (62) is connected to the top of the motor bearing column (61). A fourth gear (63) is installed at the end of the rotating shaft of the fourth driving motor (62), and the fourth gear (63) is connected to the first gear (33) or the second gear (47) or the third gear (53) through a transmission chain.
Citation Information
Patent Citations
Carrier copper foil surface treatment machine and treatment process
CN119287368A