Rotor machining apparatus for rotor marking, deburring and inspection
By designing rotor processing equipment that includes a clamping device, etc., efficient and automated movement of the rotor in each workstation is achieved, solving the problem of low automation level of existing equipment, improving processing efficiency and reducing production costs.
Patent Information
- Application Number
- CN202510781163.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-06-12
AI Technical Summary
The existing rotor processing equipment has a low degree of automation, resulting in low rotor processing efficiency and high production costs.
A rotor processing equipment is designed, which includes a clamping device, a marking device, a deburring device, a cleaning device, a testing device, an oiling device, a first recovery device and a second recovery device. The clamping device is used to achieve efficient movement and automatic transfer of the rotor at various workstations.
The efficiency and automation level of rotor processing are improved, and the production cost is reduced.
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Figure CN120320564B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of motor rotor processing equipment, and in particular to a rotor processing equipment for rotor marking, deburring and detection. Background Art
[0002] The traditional motor rotor processing line mainly includes the following steps: first, the rotor is marked with a marking machine, then the rotor is deburred with an automatic motor rotor deburring machine, and then the deburred rotor is cleaned. The electrical parameters such as resistance and voltage of the rotor are tested by a testing machine, and after the test, the rotor is coated with anti-rust oil by an oiling machine before being unloaded.
[0003] At present, the existing rotor processing equipment mainly uses manual methods to transfer the rotor between the marking machine, automatic deburring machine, cleaning machine, testing machine, and oiling machine. Therefore, the rotor processing efficiency is low, the degree of automation is low, and the production cost is too high. Summary of the Invention
[0004] The object of the present invention is to provide a rotor processing equipment for rotor marking, deburring and detection, so as to solve the technical problems of low rotor processing efficiency and high production cost in the prior art.
[0005] To achieve the above-mentioned objectives, the technical solution adopted by the present invention is: to provide a rotor processing equipment for rotor marking, deburring and inspection, including a frame and the following devices supported on the frame: a clamping device for clamping the rotor and moving the rotor; a marking device for fixing the rotor fed by the clamping device and forming graphic marks on the surface of the rotor; a deburring device for supporting the marked rotor fed by the clamping device and removing sharp objects on the surface of the rotor; a cleaning device for fixing the deburred rotor fed by the clamping device and cleaning the rotor; a testing device for fixing the cleaned rotor fed by the clamping device and performing electrical testing on the rotor; an oiling device for fixing the tested rotor fed by the clamping device and coating the rotor surface with protective oil; a first recovery device including a first channel assembly for moving the rotor, the first recovery device being located between the deburring device and the cleaning device; and a second recovery device including a second channel assembly for moving the rotor, the second recovery device being located between the testing device and the oiling device.
[0006] In some embodiments, the clamping device includes: a clamping mounting frame supported on a machine frame, and a guide rail is provided on the clamping mounting frame; a clamping support frame slidably mounted on the guide rail; a clamping support driving member for moving the clamping support frame relative to the clamping mounting frame; a plurality of clamping assemblies for clamping the rotor, the plurality of clamping assemblies are supported on the clamping support frame and arranged at equal intervals along the extension direction of the guide rail; and a braking device for limiting the movement of the clamping support frame and causing the clamping assembly to hover directly above the first channel assembly and the second channel assembly.
[0007] In some embodiments, the clamping support frame includes two linkage frames and a connecting rod, and the two ends of the connecting rod are fixedly connected to the two linkage frames respectively; the linkage frame includes a clamping sliding bracket slidingly arranged on a guide rail, a clamping lifting bracket liftably mounted on the clamping sliding bracket, and a clamping lifting power member for lifting the clamping lifting bracket; the braking device includes a braking head component fixedly arranged on the clamping mounting frame and a blocking plate used to abut against the braking head component to limit the movement of the clamping support frame, and the blocking plate is arranged on any one of the two linkage frames; the number of the multiple clamping assemblies is six, and each clamping lifting bracket is provided with three clamping assemblies.
[0008] In some embodiments, the marking device includes a marking fixed base for placing and supporting the rotor, a marking positioning block for abutting against one end of the rotor's rotating shaft, a marking chuck for clamping the other end of the rotor's rotating shaft, and a marking machine for marking the surface of the rotor. The marking positioning block is movably mounted on the marking fixed base along the axial direction of the rotor.
[0009] In some embodiments, the deburring device includes a deburring holding device for placing and supporting the rotor, a deburring rotary drive device for rotating the rotor, and a razor device; the deburring holding device includes a deburring holding seat for placing the rotor and a deburring clamping shaft assembly, the deburring holding seat has two deburring support arms for abutting the rotating shaft of the rotor, the two deburring support arms are arranged at intervals, the deburring clamping shaft assembly includes two deburring clamping shaft arms that can be opened and closed, and a clamping shaft hole for the end of the rotating shaft of the rotor to be placed is formed between the two deburring clamping shaft arms when closed; the deburring rotary drive device includes a deburring support seat, a deburring lifting seat that can be lifted and lowered on the deburring support seat, a deburring lifting seat that can lift and lower the deburring The deburring device comprises a deburring lifting power member for lifting the lowering seat relative to the deburring support seat, a deburring movable mounting seat movably mounted on the deburring lifting seat along the axial direction of the rotor, a deburring movable power member for moving the deburring movable mounting seat, a deburring driving belt mounted on the deburring movable mounting seat and used to abut against the surface of the rotor, and a deburring rotating power member for rotating the deburring driving belt; the razor device comprises a razor base, a razor component for contacting the rotor, a razor mounting seat for mounting the razor component, a transverse driving assembly for moving the razor mounting seat relative to the razor base along the axial direction of the rotor, and a longitudinal driving assembly for moving the razor mounting seat relative to the razor base along a direction perpendicular to the axial direction of the rotor.
[0010] In some embodiments, the cleaning device includes a cleaning chuck for clamping the rotor, a cleaning box, and a cleaning moving power member for driving the cleaning chuck to move axially along the rotor to move the rotor into and out of the cleaning box; the cleaning box includes a transparent box body, a cleaning brush head installed in the box body, an air blow pipe, and a dust bag arranged under the box body.
[0011] In some embodiments, the testing device includes a test holding seat for placing the rotor, a test base arranged on one side of the test holding seat, a test movable seat movably mounted on the base along the axial direction of the rotor, a test movable power part for moving the test movable seat, and a test connector mounted on the test movable seat, wherein a test probe for abutting against the end face of the commutator of the rotor is arranged in the test connector, and a test clamping shaft assembly for clamping the rotating shaft of the rotor is arranged on the test holding seat.
[0012] In some embodiments, the oiling device includes an oiling chuck for clamping the rotor, an oil tank disposed below the oiling chuck, a roller for applying protective oil in the oil tank to the surface of the rotor, and a roller power member for rotating the roller.
[0013] In some embodiments, a material collecting device is also included, and a material unloading transfer device is provided on the frame for receiving the oiled rotor delivered by the clamping device and flipping the rotor for grabbing by the material collecting device; the material unloading transfer device includes a flipping platform for placing the rotor and a flipping power part that can rotate the flipping platform; the material collecting device includes a material collecting base plate, a carrying platform provided on the material collecting base plate and used to support the carrying plate, and a material collecting grabbing device for grabbing the rotor on the material unloading transfer device to the carrying plate; the carrying plate is provided with a socket for inserting the end of the rotor's rotating shaft.
[0014] In some embodiments, a storage bin to be loaded and a collection bin are provided on the collection base plate, and a collection grabbing device is provided between the storage bin to be loaded and the collection bin; the storage bin to be loaded includes a first storage area for storing empty carrier discs and a first vacant area below the first storage area, a plurality of carrier discs are stacked in the first storage area, and a first anti-falling device for preventing the carrier discs from moving from the first storage area to the first vacant area is provided on the peripheral side of the storage bin to be loaded; the collection bin includes a second storage area for storing carrier discs loaded with rotors and a second vacant area below the second storage area, a plurality of carrier discs are stacked in the second storage area, and a second anti-falling device for preventing the carrier discs from moving from the second storage area to the second vacant area is provided on the peripheral side of the collection bin The loading platform can move back and forth between the first empty area and the second empty area, and the bottom of the warehouse to be loaded is provided with a first lifting mechanism for lifting the carrying tray in the first storage area to the carrying platform located in the first empty area, and the bottom of the aggregate bin is provided with a second lifting mechanism for lifting the carrying tray on the carrying platform located in the second empty area to the second storage area, the first lifting mechanism includes a first lifting plate for resisting the carrying tray and a first lifting power member for driving the first lifting plate to rise and fall, the second lifting mechanism includes a second lifting plate for resisting the carrying tray and a second lifting power member for driving the second lifting plate to rise and fall, and an avoidance hole for the first lifting plate and the second lifting plate to pass through is opened on the loading platform.
[0015] Compared with the prior art, the rotor processing equipment for rotor marking, deburring and inspection provided by the present invention includes a clamping device, a marking device, a deburring device, a cleaning device, a testing device, an oiling device, a first recovery device and a second recovery device. The clamping device can clamp the rotor and drive the rotor to transfer on the marking device, deburring device, cleaning device, testing device, oiling device, first recovery device and second recovery device. In this way, the rotor can be ensured to move efficiently, thereby improving the processing efficiency, and the degree of automation is high, which can save manpower and effectively reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a three-dimensional schematic diagram of a rotor processing device provided by an embodiment of the present invention;
[0017] Figure 2 This is a three-dimensional schematic diagram of the clamping and conveying device provided in an embodiment of the present invention. Figure 1 ;
[0018] Figure 3 This is a three-dimensional schematic diagram of the clamping and conveying device provided in an embodiment of the present invention. Figure 2 ;
[0019] Figure 4 It is a three-dimensional schematic diagram of a marking device and a loading device provided by an embodiment of the present invention;
[0020] Figure 5 is a three-dimensional schematic diagram of a deburring device provided by an embodiment of the present invention;
[0021] Figure 6 is a three-dimensional schematic diagram of a first recovery device provided by an embodiment of the present invention;
[0022] Figure 7 is a three-dimensional schematic diagram of a cleaning device provided by an embodiment of the present invention;
[0023] Figure 8 is a three-dimensional schematic diagram of a testing device provided by an embodiment of the present invention;
[0024] Figure 9 is a three-dimensional schematic diagram of an oil coating device provided by an embodiment of the present invention;
[0025] Figure 10 It is a three-dimensional schematic diagram of a material transfer device provided by an embodiment of the present invention;
[0026] Figure 11 This is a three-dimensional schematic diagram of the material collecting device provided by the embodiment of the present invention. Figure 1 ;
[0027] Figure 12 This is a three-dimensional schematic diagram of the material collecting device provided by the embodiment of the present invention. Figure 2 .
[0028] Description of main component symbols
[0029] 1000 - Rotor processing equipment for rotor marking, deburring, and inspection; 101 - Water conveying assembly; 102 - Frame; 103 - Main base plate; 10 - Loading device; 11 - Loading jacking seat; 12 - Loading jacking power element; 13 - Loading rotating power element; 20 - Clamping device; 21 - Clamping mounting frame; 211 - Guide rail; 22 - Clamping support frame; 221 - Linkage frame; 2211 - Clamping sliding bracket; 2212 - Clamping lifting bracket; 2213 - Clamping lifting power element; 222 - Connecting rod; 23 - Clamping support drive element; 24 - Clamping assembly; 25 - Braking device; 251 - Braking head component; 252 - Blocking plate; 253 - Blocking cylinder; 26 - Height limit assembly; 30 - Marking device; 31-Marking fixed seat; 32-Marking positioning block; 33-Marking chuck; 34-Marking machine; 40-Deburring device; 41-Deburring holding device; 411-Deburring holding seat; 411a-Deburring support arm; 412-Deburring clamping shaft assembly; 412a-Deburring clamping shaft arm; 42-Deburring rotary drive device; 421-Deburring support seat; 422-Deburring lifting seat; 423-Deburring lifting power member; 424-Deburring movable mounting seat; 425-Deburring movable power member; 426-Deburring drive belt; 427-Deburring rotary power member; 43-Shaving device; 431-Shaving base; 432-Shaving component; 433-Shaving mounting seat; 434-Transverse drive assembly; 435-Vertical Drive assembly; 50-cleaning device; 51-cleaning chuck; 52-cleaning box; 521-box; 522-cleaning brush head; 523-air blowpipe; 524-dust bag; 53-cleaning mobile power piece; 60-testing device; 61-test holding seat; 62-test base; 63-test moving seat; 64-test mobile power piece; 65-test connector; 66-test probe; 67-test clamping shaft assembly; 70-oiling device; 71-oiling chuck; 72-oil tank; 73-roller; 74-roller power piece; 80-unloading transfer device; 81-turning platform; 82-turning power piece; 83-turning mobile power piece; 104-first recovery device; 1041-first channel assembly; 1042-recovery connector Material assembly; 1043-recovery and pushing assembly; 105-second recovery device; 1051-second channel assembly; 90-material collection device; 91-material collection base plate; 92-carrying platform; 92a-avoidance hole; 93-carrying translational force member; 94-waiting bin; 941-first storage area; 942-first empty area; 943-first anti-falling device; 95-material collection bin; 951-second storage area; 952-second empty area; 953-second anti-falling device; 96-first top supporting mechanism; 961-first top supporting plate; 962-first top supporting power member; 97-second top supporting mechanism; 972-second top supporting power member; 98-material collection grabbing device; 981-material collection grabbing frame; 982-grabbing module; 983-lifting module;984 - translation module; 99 - carrier plate; 99a - socket; 200 - rotor; 201 - shaft; 202 - commutator. DETAILED DESCRIPTION
[0030] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] In order to enable those skilled in the art to better understand the technical solution of the present invention, the implementation of the present invention is described in detail below with reference to specific drawings.
[0032] For the convenience of description, the terms "front", "rear", "left", "right", "up" and "down" mentioned below are consistent with the front, rear, left, right, up and down directions of the drawings themselves, but do not limit the structure of the present invention.
[0033] Unless otherwise defined, technical or scientific terms used herein shall have the ordinary meaning as understood by persons of ordinary skill in the art to which this invention pertains. The terms "first," "second," and similar terms used in the present patent application specification and claims do not denote any order, quantity, or importance, but are merely used to distinguish different components. Similarly, terms such as "a" or "an" do not denote a limitation of quantity, but rather denote the presence of at least one.
[0034] like Figures 1 to 12As shown, the rotor processing equipment 1000 for rotor marking, deburring and inspection provided in this embodiment includes a frame 102 and the following devices supported on the frame 102: a clamping device 20 for clamping the rotor 200 and moving the rotor 200; a marking device 30 for fixing the rotor 200 fed by the clamping device 20 and forming graphic marks on the surface of the rotor 200; a deburring device 40 for supporting the marked rotor 200 fed by the clamping device 20 and removing sharp objects on the surface of the rotor 200; a cleaning device 50 for fixing the deburred rotor 200 fed by the clamping device 20 and cleaning the rotor 200. cleaning; a testing device 60 for fixing the cleaned rotor 200 fed by the clamping device 20 and conducting electrical tests on the rotor 200; an oiling device 70 for fixing the tested rotor 200 fed by the clamping device 20 and coating the surface of the rotor 200 with protective oil; a first recovery device 104 comprising a first channel assembly 1041 for moving the rotor 200, the first recovery device 104 being located between the deburring device 40 and the cleaning device 50; and a second recovery device 105 comprising a second channel assembly 1051 for moving the rotor 200, the second recovery device 105 being located between the testing device 60 and the oiling device 70.
[0035] The above-mentioned rotor processing equipment 1000 for rotor marking, deburring and inspection includes a clamping device 20, a marking device 30, a deburring device 40, a cleaning device 50, a testing device 60, an oiling device 70, a first recovery device 104 and a second recovery device 105. The clamping device 20 can clamp the rotor 200 and drive the rotor 200 to transfer on the marking device 30, the deburring device 40, the cleaning device 50, the testing device 60, the oiling device 70, the first recovery device 104 and the second recovery device 105. In this way, the rotor 200 can be ensured to move efficiently, thereby improving the processing efficiency, and the degree of automation is high, which can save manpower and effectively reduce production costs.
[0036] See also Figure 1The rotor processing equipment 1000 for rotor marking, deburring and inspection provided in this embodiment includes a frame 102, which includes a main substrate 103. The surface of the main substrate 103 has a first direction D1 (the D1 direction shown in the figure, hereinafter collectively referred to as the first direction D1) and a second direction D2 (the D2 direction shown in the figure, hereinafter collectively referred to as the second direction D2) that are perpendicular to each other. The clamping device 20, the marking device 30, the deburring device 40, the cleaning device 50, the testing device 60, the oiling device 70, the first recovery device 104, and the second recovery device 105 are all installed on the main substrate 103 and supported by the main substrate 103. The marking device 30, the deburring device 40, the cleaning device 50, the testing device 60, and the oiling device 70 are arranged side by side and at intervals in the first direction D1. The first recovery device 104 is located between the deburring device 40 and the cleaning device 50, and the second recovery device 105 is located between the testing device 60 and the oiling device 70. In this embodiment, a loading device 10, a marking device 30, a deburring device 40, a cleaning device 50, a testing device 60, an oiling device 70, and a material transfer device 80 are sequentially arranged on the frame 102 along the first direction D1. The loading device 10 has a rotor loading station, the material transfer device 80 has a rotor unloading station, the marking device 30, the deburring device 40, the cleaning device 50, the testing device 60, and the oiling device 70 each have a rotor unloading station, and the clamping device 20 can clamp the rotor. The rotor 200 is held and driven to move along the first direction D1, so that the rotor 200 on the rotor loading station of the loading device 10 is sequentially sent into and taken out of the rotor loading station of the loading device 10, the rotor loading and unloading station of the marking device 30, the rotor loading and unloading station of the deburring device 40, the rotor loading and unloading station of the cleaning device 50, the rotor loading and unloading station of the testing device 60, and the rotor loading and unloading station of the oiling device 70, and finally placed on the rotor loading and unloading station of the unloading transfer device 80.
[0037] See Figure 1 and Figure 4In this embodiment, a water conveying component 101 is connected to one side of the marking device 30, and the water conveying component 101 is used to deliver the rotor 200 to be processed in the upstream equipment (not shown) to the top of the feeding device 10. The water conveying component 101 moves the rotor 200 along the second direction D2, wherein the rotor 200 is placed on the water conveying component 101 in a manner that its axial direction is parallel to the first direction D1. The feeding device 10 includes a feeding lifting seat 11 for pushing the rotor 200 away from the water conveying component 101, a feeding lifting power member 12 for lifting the feeding lifting seat 11, and a feeding rotating power member 13 for horizontally rotating the feeding lifting seat 11. The feeding lifting power member 12 and the feeding rotating power member 13 are but not limited to cylinders. Under the action of the loading lifting power part 12 and the loading rotating power part 13, the loading lifting seat 11 lifts the rotor 200 on the water conveying assembly 101 to the above-mentioned rotor loading station and rotates the rotor 200 horizontally 90°, so that the axial direction of the rotor 200 is parallel to the second direction D2 for grabbing by the clamping device 20.
[0038] See also Figures 1 to 3In this embodiment, the rotor loading station of the loading device 10, the rotor loading and unloading station of the marking device 30, the rotor loading and unloading station of the deburring device 40, the rotor loading and unloading station of the cleaning device 50, the rotor loading and unloading station of the testing device 60, the rotor loading and unloading station of the oiling device 70, and the rotor unloading station of the unloading transfer device 80 are all arranged at equal intervals. The first recovery device 104 is at the same distance from the deburring device 40 and the cleaning device 50. The second recovery device 105 is at the same distance from the testing device 60 and the oiling device 70. The rotor loading station of the loading device 10, the marking device 3 0, the rotor loading and unloading stations of the deburring device 40, the rotor loading and unloading stations of the cleaning device 50, the rotor loading and unloading stations of the testing device 60, the rotor loading and unloading stations of the oiling device 70, and the rotor unloading station of the unloading transfer device 80 are all arranged with a preset spacing, the first channel component 1041 of the first recovery device 104 and the deburring device 40 and the cleaning device 50 are arranged with half of the above-mentioned preset spacing, and the second channel component 1051 of the second recovery device 105 and the testing device 60 and the oiling device 70 are arranged with half of the preset spacing. It can be understood that after the clamping device 20 moves the rotor 200 by a preset distance, the rotor 200 can be sent from the rotor loading station of the loading device 10, the rotor loading and unloading station of the marking device 30, the rotor loading and unloading station of the deburring device 40, the rotor loading and unloading station of the cleaning device 50, the rotor loading and unloading station of the testing device 60, and the rotor loading and unloading station of the oiling device 70 to the rotor loading and unloading station of the marking device 30, the rotor loading and unloading station of the deburring device 40, the rotor loading and unloading station of the cleaning device 50, the rotor loading and unloading station of the testing device 60, the rotor loading and unloading station of the oiling device 70, and the rotor unloading station of the unloading transfer device 80 respectively. After traveling one-third of the preset spacing, the rotor 200 can be sent from the rotor unloading and loading station of the deburring device 40 and the rotor unloading and loading station of the testing device 60 to the first channel component 1041 of the first recovery device 104 and the second channel component 1051 of the second recovery device 105 respectively. In this way, the rotor loading station of the loading device 10, the rotor unloading and loading station of the marking device 30, the rotor unloading and loading station of the deburring device 40, the rotor unloading and loading station of the cleaning device 50, the rotor unloading and loading station of the testing device 60, the rotor unloading and loading station of the oiling device 70, and the rotor unloading station of the unloading transfer device 80 are arranged at equal intervals, which can facilitate the control of the clamping device 20 to accurately move the rotor 200 to the corresponding station.
[0039] See also Figure 2 and Figure 3The clamping device 20 provided in this embodiment includes a clamping mounting frame 21, a clamping support frame 22, a clamping support driving member 23, a plurality of clamping assemblies 24, and a braking device 25. The clamping mounting frame 21 is supported on the frame 102. A guide rail 211 is provided on the clamping mounting frame 21. The clamping support frame 22 is slidably mounted on the guide rail 211. The clamping support driving member 23 is used to move the clamping support frame 22 relative to the clamping mounting frame 21. The clamping assemblies 24 are used to clamp the rotor 200. The plurality of clamping assemblies 24 are respectively supported on the clamping support frame 22 and are arranged at equal intervals along the extension direction of the guide rail 211. The braking device 25 is used to limit the movement of the clamping support frame 22 and to cause the clamping assemblies 24 to hover directly above the first channel assembly 1041 and the second channel assembly 1051. In this embodiment, the clamping support frame 22, the clamping support driving member 23, the clamping assembly 24 and the braking device 25 are all arranged on the clamping and feeding mounting frame 21 and supported by the clamping and feeding mounting frame 21. The guide rail 211 extends along the first direction D1. The clamping support driving member 23 is but not limited to a cylinder. The clamping support driving member 23 drives the clamping support frame 22 to move relative to the clamping and feeding mounting frame 21 in the first direction D1. The stroke of each movement of the clamping support frame 22 is the above-mentioned preset spacing. The braking device 25 can clamp the support frame 22 after the clamping support frame 22 moves half of the preset spacing.
[0040] See also Figures 1 to 3The clamping support frame 22 provided in this embodiment includes two linkage frames 221 and a connecting rod 222, and the two ends of the connecting rod 222 are fixedly connected to the two linkage frames 221 respectively; the linkage frame 221 includes a clamping sliding bracket 2211 slidingly arranged on the guide rail 211, a clamping lifting bracket 2212 liftably mounted on the clamping sliding bracket 2211 and a clamping lifting power part 2213 for lifting and lowering the clamping lifting bracket 2212; the braking device 25 includes a braking head component 251 fixedly arranged on the clamping mounting frame 21 and a blocking plate 252 used to abut against the braking head component 251 to limit the movement of the clamping support frame 22, and the blocking plate 252 is arranged on any one of the two linkage frames 221; the number of multiple clamping assemblies 24 is six, and three clamping assemblies 24 are arranged on each clamping lifting bracket 2212. In this embodiment, the two linkage frames 221 slide side by side on the guide rail 211 of the clamping and feeding mounting frame 21, the clamping support driving member 23 is connected to the linkage frame 221 of the two linkage frames 221 close to the unloading transfer device 80, the clamping lifting power member 2213 is but not limited to a cylinder, the blocking plate 252 is installed on the linkage frame 221 of the two linkage frames 221 close to the loading device 10 through the blocking cylinder 253, the blocking cylinder 253 can drive the blocking plate 252 to move along the second direction D2, the clamping assembly 24 includes but is not limited to the clamping claw cylinder, the number of the clamping assembly 24 is but not limited to six, the six clamping assemblies 24 are grouped into two groups of three, and each clamping lifting bracket 2212 is provided with a group of clamping assemblies 24. It is worth mentioning The six clamping assemblies 24 correspond to two workstations respectively, that is, in the direction from the loading device 10 to the unloading transfer device 80, the six clamping assemblies 24 respectively reciprocate between the rotor loading station of the loading device 10 and the rotor unloading station of the marking device 30, between the rotor unloading station of the marking device 30 and the rotor unloading station of the deburring device 40, between the rotor unloading station of the deburring device 40 and the rotor unloading station of the cleaning device 50, between the rotor unloading station of the cleaning device 50 and the rotor unloading station of the testing device 60, between the rotor unloading station of the testing device 60 and the rotor unloading station of the oiling device 70, and between the rotor unloading station of the oiling device 70 and the rotor unloading station of the unloading transfer device 80.The clamping and feeding device 20 described above, the clamping lifting power 2213 drives the clamping lifting support 2212 to drive the clamping assembly 24 to lift relative to the clamping sliding support 2211. When the blocking plate 252 is not extended, the clamping support driving member 23 makes the linkage frame 221 move a preset interval each time. When the rotor 200 needs to be sent to the first recycling device 104 and / or the second recycling device 105, the driving blocking plate 252 is extended to block the movement of the linkage frame 221, so that the linkage frame 221 stops moving after running one half of the preset interval, so that the clamping assembly 24 hovers above the first channel assembly 1041 of the first recycling device 104 and the second channel assembly 1051 of the second recycling device 105. In this way, six clamping assemblies 24 are used to clamp and loosen the rotor 200 on the rotor feeding station of the feeding device 10, the rotor feeding and discharging station of the marking device 30, the rotor feeding and discharging station of the deburring device 40, the rotor feeding and discharging station of the cleaning device 50, the rotor feeding and discharging station of the testing device 60, the rotor feeding and discharging station of the oiling device 70, and the rotor discharging station of the discharging transfer device 80. The rotor 200 moves in the above stations in sequence, and can be sent into the first recycling device 104 and / or the second recycling device 105 under the control of the braking device 25. In this way, the structure of two linkage frames 221 and connecting rods 222 avoids the overall size of the sliding support being too long and the weight being too heavy. The overall structure of the clamping and feeding device 20 is compact. The six clamping assemblies 24 corresponding to the seven stations can improve the moving efficiency of the rotor 200, and can accurately move the rotor 200.
[0041] Referring to Figure 2 and Figure 3 In this embodiment, the clamping sliding support 2211 is provided with a height limiting assembly 26 to limit the downward movement of the clamping lifting support 2212. In this way, the downward movement stroke of the clamping assembly 24 can be avoided to be too large, so as to avoid the rotor 200 from being damaged by collision.
[0042] Referring to Figure 4The marking device 30 provided in this embodiment includes a marking base 31 for placing and supporting the rotor 200, a marking positioning block 32 for abutting against one end of the rotating shaft 201 of the rotor 200, a marking chuck 33 for clamping the other end of the rotating shaft 201 of the rotor 200, and a marking machine 34 for marking the surface of the rotor 200. The marking positioning block 32 is movably mounted on the marking base 31 along the axial direction of the rotor 200. In this embodiment, the marking base 31 and the marking chuck 33 are both supported on the main substrate 103. The marking base 31 and the marking chuck 33 are spaced apart in the second direction D2. The marking base 31 is provided with a rotor loading and unloading station. The marking machine 34 is disposed above the water conveying assembly 101 and is any existing marking machine 34 capable of forming graphic markings such as text, symbols, and patterns on a surface. In this way, after the rotor 200 is placed on the marking fixing seat 31, the marking positioning block 32 is abutted against the end of the rotating shaft 201 of the rotor 200 to position the rotor 200. The rotating shaft 201 of the rotor 200 is clamped by the marking chuck 33 to fix the position of the rotor 200, and the marking machine 34 is controlled to mark the surface of the rotor 200. In this way, by setting the marking machine 34 above the water conveying component 101, the overall structure of the equipment is more compact and smaller in size.
[0043] See also Figure 5 The deburring device 40 provided in this embodiment includes a deburring holding device 41 for placing and supporting the rotor 200 , a deburring rotation driving device 42 for rotating the rotor 200 , and a razor device 43 .
[0044] See also Figure 5The deburring holding device 41 provided in this embodiment includes a deburring holding seat 411 for placing the rotor 200 and a deburring clamping shaft assembly 412. The deburring holding seat 411 has two deburring support arms 411a for abutting the rotating shaft 201 of the rotor 200. The two deburring support arms 411a are arranged at intervals. The deburring clamping shaft assembly 412 includes two deburring clamping shaft arms 412a that can be opened and closed. When the two deburring clamping shaft arms 412a are closed, a clamping shaft hole is formed between the two deburring clamping shaft arms 412a for inserting the end of the rotating shaft 201 of the rotor 200. In this embodiment, the deburring holding device 41, the deburring rotary drive device 42, and the razor device 43 are all supported on the main substrate 103. The deburring holding device 41 is located between the deburring rotary drive device 42 and the razor device 43. The deburring holding device 41 includes a deburring holding seat 411 and a deburring clamping shaft assembly 412. The deburring holding seat 411 is fixed on the main substrate 103. The deburring holding seat 411 is provided with a rotor loading and unloading station. After the rotor 200 is placed on the deburring holding seat 411, the rotating shaft 201 of the rotor 200 is mounted on the corresponding The rotor 200 is placed on the deburring support arm 411a, and the iron core of the rotor 200 is suspended on the deburring holding seat 411. The deburring clamping shaft assembly 412 is located on the side of the deburring holding seat 411 close to the deburring rotation drive device 42. The deburring clamping shaft assembly 412 includes but is not limited to a clamping claw cylinder, which has two deburring clamping shaft arms 412a that can be opened and closed. After the rotor 200 is placed, the two deburring clamping shaft arms 412a are closed to form a clamping shaft hole for the end of the rotating shaft 201 of the rotor 200 to be placed, so as to hold the rotor 200 on the deburring holding seat 411. It is worth mentioning that the rotor 200 is clamped by the clamping assembly 24 in such a way that its commutator 202 faces the razor device 43. After being placed in the deburring holding seat 411, one side of the commutator 202 of the rotor 200 faces away from the deburring rotation drive device 42.
[0045] Please continue to see Figure 5The deburring rotation drive device 42 provided in this embodiment includes a deburring support seat 421, a deburring lifting seat 422 which is liftably mounted on the deburring support seat 421, a deburring lifting power member 423 for lifting the deburring lifting seat 422 relative to the deburring support seat 421, a deburring movable mounting seat 424 which is movably mounted on the deburring lifting seat 422 along the axial direction of the rotor 200, a deburring movable power member 425 for moving the deburring movable mounting seat 424, a deburring driving belt 426 which is mounted on the deburring movable mounting seat 424 and is used to abut against the surface of the rotor 200, and a deburring rotating power member 427 for rotating the deburring driving belt 426. In this embodiment, the deburring rotation drive device 42 includes a deburring support seat 421, a deburring lifting seat 422, a deburring lifting power piece 423, a deburring movable mounting seat 424, a deburring movable power piece 425, a deburring drive belt 426 and a deburring rotating power piece 427. The deburring support seat 421 is fixed on the main substrate 103; the deburring lifting seat 422 can be lifted and lowered on the deburring support seat 421; the deburring lifting power piece 423 is but not limited to a cylinder, which can drive the deburring lifting seat 422 to move vertically. It moves relative to the deburring support seat 421 in the direction of the main substrate 103; the deburring movable mounting seat 424 can be movably mounted on the deburring lifting seat 422 along the second direction D2; the deburring movable power member 425 is but not limited to a cylinder, which can drive the deburring movable mounting seat 424 to move relative to the deburring lifting seat 422 along the second direction D2; the deburring drive belt 426 is mounted on the deburring movable mounting seat 424 through a pulley; the deburring rotating power member 427 is but not limited to a motor, which can drive the deburring drive belt 426 to rotate. In this way, after the rotor 200 is placed, the deburring moving power part 425 drives the deburring moving mounting seat 424 along the second direction D2 to drive the deburring driving belt 426 to move directly above the rotor 200, and the deburring lifting power part 423 drives the deburring lifting seat 422 to drive the deburring driving belt 426 to move downward and against the surface of the iron core of the rotor 200. After the deburring driving belt 426 rotates, it drives the rotor 200 to rotate.
[0046] Please continue to see Figure 5The shaving device 43 provided in this embodiment includes a shaving base 431, a shaving component 432 for contacting the rotor 200, a shaving mount 433 for mounting on the shaving component 432, a transverse drive assembly 434 for moving the shaving mount 433 relative to the shaving base 431 along the axial direction of the rotor 200, and a longitudinal drive assembly 435 for moving the shaving mount 433 relative to the shaving base 431 along a direction perpendicular to the axial direction of the rotor 200. In this embodiment, a razor base 431 is fixed to the main base plate 103. The number of razor components 432 is, but is not limited to, two, and the number of razor mounting seats 433 is, but is not limited to, two. The two razor components 432 are respectively mounted on corresponding razor mounting seats 433. A transverse drive assembly 434 and a longitudinal drive assembly 435 are disposed between the razor mounting seats 433 and the razor base 431. The transverse drive assembly 434 can drive the razor mounting seat 433 to move in the second direction D2, thereby moving the razor components 432 toward or away from the rotor 200. The longitudinal drive assembly 435 can drive the razor mounting seat 433 to move in the first direction D1, thereby adjusting the distance between the two razor components 432. Thus, after the rotor 200 is placed on the deburring holder 411, the transverse drive assembly 434 drives the razor mounting seat 433 and the razor components 432 toward the rotor 200 to remove sharp objects on the surface of the rotor 200.
[0047] See also Figure 1 、 Figure 5 and Figure 6In this embodiment, the first recovery device 104 includes a first channel assembly 1041 for moving the rotor 200. The first recovery device 104 is located between the deburring device 40 and the cleaning device 50. The second recovery device 105 includes a second channel assembly 1051 for moving the rotor 200. The second recovery device 105 is located between the testing device 60 and the oiling device 70. The structures of the first recovery device 104 and the second recovery device 105 can be the same or different. In this embodiment, the first recovery device 104 and the second recovery device 105 have the same structure. The following detailed description of the first recovery device 104 is based on the accompanying drawings. The first recovery device 104 includes a first channel component 1041, a recovery material receiving component 1042 and a recovery material pushing component 1043. The first channel component 1041 extends along the second direction D2. The recovery material receiving component 1042 is located between the first channel component 1041 and the recovery material pushing component 1043. The recovery material receiving component 1042 includes a recovery material receiving seat and a recovery material receiving cylinder. The recovery material receiving cylinder can drive the recovery material receiving seat to rise and fall; the recovery material pushing component 1043 includes a recovery material pushing rod and a recovery material pushing cylinder. It should be noted that after the deburring operation, the surface of the rotor 200 is photographed by, but not limited to, a charge coupled device assembly (not shown). If the razor component 432 scratches or damages the rotor 200, the clamping assembly 24 clamps the rotor 200. The clamping device 20 is blocked by the brake device 25, and the rotor 200 is transported by the clamping assembly 24 to the first recovery device 104 and then lowered to the recovery receiving seat. The recovery receiving cylinder drives the recovery receiving seat to rise so that the recovery receiving seat is aligned with the first channel assembly 1041. The recovery pusher cylinder then drives the recovery pusher rod to extend and push the rotor 200 on the recovery receiving seat onto the first channel assembly 1041. The structure of the second recovery device 105 is the same as that of the first recovery device 104, so it will not be repeated.
[0048] See also Figure 7The cleaning device 50 provided in this embodiment includes a cleaning chuck 51 for clamping the rotor 200, a cleaning box 52, and a cleaning moving element 53 for driving the cleaning chuck 51 to move axially along the rotor 200, thereby moving the rotor 200 into and out of the cleaning box 52. The cleaning box 52 includes a transparent housing 521, a cleaning brush head 522 mounted within the housing 521, an air blower 523, and a dust bag 524 disposed below the housing 521. In this embodiment, the cleaning chuck 51 and the cleaning box 52 are spaced apart in the second direction D2. A rotor loading and unloading station is provided at the front end of the cleaning chuck 51 (the end proximal to the cleaning box 52). The clamping assembly 24 delivers the rotor 200 to the front end of the cleaning chuck 51, whereupon the cleaning chuck 51 clamps the rotating shaft 201 of the rotor 200 and secures the rotor 200 in position. The cleaning moving element 53 is, but is not limited to, a pneumatic cylinder that drives the cleaning chuck 51 to move in the second direction D2. In this way, after the rotor 200 is sent into the cleaning device 50 , the cleaning chuck 51 sends the deburred rotor 200 into the cleaning box 52 , and the surface and interior of the rotor 200 are cleaned by the cleaning brush head 522 and the air blow pipe 523 .
[0049] See also Figure 8The test device 60 provided in this embodiment includes a test holding seat 61 for placing the rotor 200, a test base 62 arranged on one side of the test holding seat 61, a test movable seat 63 movably installed on the base along the axial direction of the rotor 200, a test movable power member 64 for moving the test movable seat 63, and a test connector 65 installed on the test movable seat 63. A test probe 66 for abutting against the end face of the commutator 202 of the rotor 200 is arranged in the test connector 65, and a test clamping shaft assembly 67 for clamping the rotating shaft 201 of the rotor 200 is arranged on the test holding seat 61. In this embodiment, the testing device 60 includes a test holding seat 61, a test base 62, a test movable seat 63, a test movable power member 64, and a test connector 65. The test holding seat 61 and the test base 62 are fixed on the main substrate 103 and spaced apart in the second direction D2. The test holding seat 61 is provided with a rotor loading and unloading station; the test clamping shaft assembly 67 is but not limited to a clamping cylinder, which is installed on the side of the test holding seat 61 away from the test base 62. The rotor 200 is placed on the test holding seat 61, and the test clamping shaft assembly 67 clamps the end of the rotating shaft 201 of the rotor 200 and fixes the position of the rotor 200; the test movable power member 64 is but not limited to a cylinder, which can drive the test movable seat 63 to drive the test connector 65 to move along the second direction D2 toward the test holding seat 61, so that the test probe 66 installed in the test connector 65 is against the end face of the commutator 202 of the rotor 200 to be electrically connected to the rotor 200, thereby detecting the electrical parameters of the rotor 200. It should be noted that if the detected electrical parameters of the rotor 200 do not reach the preset range values, the clamping assembly 24 clamps the rotor 200, and the clamping device 20 is blocked by the braking device 25, and the rotor 200 is sent by the clamping assembly 24 to the second recovery device 105 for unloading.
[0050] See also Figure 9 The oiling device 70 provided in this embodiment includes an oiling chuck 71 for clamping the rotor 200, an oil tank 72 disposed below the oiling chuck 71, a roller 73 for applying protective oil from the oil tank 72 to the surface of the rotor 200, and a roller power element 74 for rotating the roller 73. In this embodiment, a rotor loading and unloading station is provided at the front end of the oiling chuck 71 (the end near the oil tank 72). The clamping assembly 24 delivers the rotor 200 to the front end of the oiling chuck 71, which then clamps the rotor 200's shaft 201 to secure the rotor 200 in place. The oil tank 72 contains protective oil with rust-proofing and insulating properties. The roller power element 74 is, but is not limited to, a motor, which drives the roller 73 to rotate, coating the rotor 200 with protective oil.
[0051] See also Figure 10The rotor processing equipment 1000 for rotor marking, deburring, and inspection provided in this embodiment further includes a collection device 90. A material transfer device 80 is capable of receiving the oiled rotor 200 delivered by the clamping device 20 and flipping the rotor 200 for grabbing by the collection device 90. The material transfer device 80 includes a flipping platform 81 for placing the rotor 200 and a flipping power element 82 capable of rotating the flipping platform 81. In this embodiment, a rotor unloading station is provided on the flipping platform 81. The flipping power element 82 is, but is not limited to, a rotary cylinder. The flipping power element 82 is capable of driving the flipping platform 81 to rotate about a first direction D1, thereby flipping the rotor 200 lying flat on the flipping platform 81 to a vertical position. The material transfer device 80 further includes a flipping motion power element 83 connected to the flipping power element 82. The flipping motion power element 83 is, but is not limited to, a linear cylinder. It is capable of driving the flipping power element 82 and the flipping platform 81 to move along a second direction D2, thereby adapting to rotors 200 of different sizes.
[0052] See also Figure 11 and Figure 12The material collection device 90 provided in this embodiment includes a material collection base plate 91, a carrying platform 92 mounted on the material collection base plate 91 and used to support a carrier plate 99, and a material collection grabbing device 98 for grabbing the rotor 200 from the material transfer device 80 onto the carrier plate 99. The carrier plate 99 is provided with a socket 99a for inserting the end of the rotating shaft 201 of the rotor 200. The material collection base plate 91 is provided with a waiting bin 94 and a material collection bin 95. The structures of the waiting bin 94 and the material collection bin 95 are identical or different, and in this embodiment, they are identical. In this embodiment, the structures of the waiting loading bin 94 and the collecting bin 95 are the same, and the collecting material grabbing device 98 is arranged between the waiting loading bin 94 and the collecting bin 95; the waiting loading bin 94 includes a first storage area 941 for storing empty carrier plates 99 and a first vacant area 942 located below the first storage area 941, multiple carrier plates 99 are stacked in the first storage area 941, and the surrounding side of the waiting loading bin 94 is provided with a first anti-falling device 943 for preventing the carrier plates 99 from moving from the first storage area 941 to the first vacant area 942; the collecting bin 95 includes a second storage area 951 for storing carrier plates 99 loaded with rotors 200 and a second vacant area 952 located below the second storage area 951, multiple carrier plates 99 are stacked in the second storage area 951, and the surrounding side of the collecting bin 95 is provided with a second anti-falling device 943 for preventing the carrier plates 99 from moving from the second storage area 951 to the second vacant area 952 53; The carrying platform 92 can move back and forth between the first empty area 942 and the second empty area 952. The bottom of the loading bin 94 is provided with a first lifting mechanism 96 for lifting the carrying disk 99 in the first storage area 941 to the carrying platform 92 located in the first empty area 942. The bottom of the collecting bin 95 is provided with a second lifting mechanism 97 for lifting the carrying disk 99 on the carrying platform 92 located in the second empty area 952 to the second storage area 951; the first lifting mechanism 96 includes a first lifting plate 961 for abutting against the carrying disk 99 and a first lifting power member 962 for driving the first lifting plate 961 to rise and fall, the second lifting mechanism 97 includes a second lifting plate (not shown) for abutting against the carrying disk 99 and a second lifting power member 972 for driving the second lifting plate to rise and fall, and an avoidance hole 92a for the first lifting plate 961 and the second lifting plate to pass through is opened on the carrying platform 92.
[0053] Specifically, the material collection grabbing device 98 includes a material collection grabbing frame 981, a grabbing module 982, a lifting module 983 and a translation module 984. The material collection grabbing frame 981 is installed on the material collection base plate 91; the grabbing module 982 is but not limited to a clamping cylinder, which is used to clamp the rotor 200, and the grabbing module 982 is connected to the translation module 984 through the lifting module 983; the lifting module 983 is but not limited to a linear cylinder, and its two ends are respectively connected to the translation module 984 and the grabbing module 982; the translation module 984 is but not limited to a motor linear module, which is used to drive the lifting module 983 and the grabbing module 982 to move along the first direction D1, so that the grabbing module 982 moves back and forth between the unloading transfer device 80 and the material collection base plate 91. The carrier tray 99 is, but not limited to, a rectangular shape, and its four feet are provided with supporting legs. The supporting legs of the carrier tray 99 are against the supporting legs of another carrier tray 99 when the carrier trays 99 are stacked. The carrier trays 99 in the first storage area 941 of the loading bin 94 and the second storage area 951 of the collecting bin 95 are stacked from top to bottom. The first anti-fall device 943 can prevent the carrier tray 99 from moving from the first storage area 941 to the first vacant area 942, and the second anti-fall device 943 can prevent the carrier tray 99 from moving from the first storage area 941 to the first vacant area 942. The anti-fall device 953 can prevent the carrier plate 99 from moving from the second disk storage area 951 to the second vacant area 952. The first anti-fall device 943 and the second anti-fall device 953 both adopt the structure of an anti-fall baffle and an anti-fall cylinder. The anti-fall cylinder of the first anti-fall device 943 drives the anti-fall baffle to move in and out of the first disk storage area 941, and the anti-fall cylinder of the second anti-fall device 953 drives the anti-fall baffle to move in and out of the second disk storage area 951. The carrying platform 92 is mounted on the collecting base plate 91 for movement along the second direction D2. The collecting base plate 91 is provided with a carrying translation force member 93 for driving the carrying platform 92 to move along the second direction D2. The carrying translation force member 93 is, but is not limited to, a motor. Driven by the carrying translation force member 93, the carrying platform 92 can move between the first vacant area 942 and the second vacant area 952.It can be understood that after the carrying platform 92 moves to the first empty area 942 of the warehouse to be loaded 94, the first supporting plate 961 of the first supporting mechanism 96 rises and passes through the carrying platform 92 and then abuts against the bottom carrier plate 99 in the first storage area 941 of the warehouse to be loaded 94. After the first anti-falling device 943 is separated from the carrier plate 99, the first supporting plate 961 drives the carrier plate 99 to move down to the carrying platform 92. After the bottom carrier plate 99 moves downward (below the figure) out of the first storage area 941, the first anti-falling device 943 re-extends to keep the carrier plate 99 in the first storage area 941; the carrying platform 92 drives the carrier plate 99 to move between the warehouse to be loaded 94 and the aggregate bin 95 and is located below the aggregate grabbing device 98 The aggregate grabbing device 98 grabs the rotor 200 on the unloading transfer device 80 to the carrying plate 99. After the rotor 200 is basically placed on the carrying plate 99, the carrying platform 92 drives the carrying plate 99 to move to the second empty area 952 of the aggregate bin 95. After the second supporting plate of the second supporting mechanism 97 rises and passes through the carrying platform 92, the carrying plate 99 is pushed upward (above as shown in the figure) into the second storage area 951. At the same time, the second anti-falling device 953 is separated from the bottom supporting plate 99 in the second storage area 951 to allow the new supporting plate 99 to enter, thereby realizing the swinging and aggregate loading of the processed rotor 200. In this way, the aggregate transportation of the rotor 200 can be improved, ensuring the efficient, stable and precise transfer of the rotor 200.
[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A rotor processing equipment for rotor marking, deburring and testing, characterized in that: The invention comprises a frame and the following devices supported on the frame: a clamping device, used for clamping the rotor and moving the rotor; a marking device, used to fix the rotor fed by the clamping device and form graphic marks on the surface of the rotor; a deburring device, used for supporting the marked rotor fed by the clamping device and removing sharp objects on the surface of the rotor; a cleaning device, used for fixing the deburred rotor fed by the clamping device and cleaning the rotor; A testing device, used to fix the cleaned rotor fed by the clamping device and perform electrical testing on the rotor; an oiling device, used for fixing the tested rotor fed by the clamping device and coating the surface of the rotor with protective oil; a first recovery device, comprising a first channel assembly for movement of the rotor, the first recovery device being located between the deburring device and the cleaning device; as well as a second recovery device, comprising a second channel assembly for movement of the rotor, the second recovery device being located between the testing device and the oiling device; The deburring device comprises a deburring holding device for placing and supporting the rotor, a deburring rotation driving device for rotating the rotor, and a razor device; the deburring holding device comprises a deburring holding seat for placing the rotor and a deburring clamping shaft assembly, the deburring holding seat has two deburring support arms for abutting the rotating shaft of the rotor, and the two deburring support arms are arranged at intervals, the deburring clamping shaft assembly comprises two deburring clamping shaft arms that can be opened and closed, and a clamping shaft hole for inserting the end of the rotating shaft of the rotor is formed between the two deburring clamping shaft arms when closed; the deburring rotation driving device comprises a deburring support seat, a deburring lifting seat that can be lifted and lowered on the deburring support seat, and a deburring lifting seat that can be lifted and lowered relative to the deburring support seat. The razor assembly comprises a razor base, a razor component for contacting the rotor, a razor mount for mounting on the razor component, a transverse drive assembly for moving the razor mount relative to the razor base along the axial direction of the rotor, and a longitudinal drive assembly for moving the razor mount relative to the razor base along the axial direction of the rotor.
2. The rotor processing equipment for rotor marking, deburring and testing according to claim 1, characterized in that: The clamping device includes: a clamping mounting frame supported on the frame, and a guide rail is provided on the clamping mounting frame; a clamping support frame slidably mounted on the guide rail; a clamping support driving member for moving the clamping support frame relative to the clamping mounting frame; a plurality of clamping assemblies for clamping the rotor, the plurality of clamping assemblies are supported on the clamping support frame and arranged at equal intervals along the extension direction of the guide rail; and a braking device for limiting the movement of the clamping support frame and causing the clamping assembly to hover directly above the first channel assembly and the second channel assembly.
3. The rotor processing equipment for rotor marking, deburring and testing according to claim 2, characterized in that: The clamping support frame includes two linkage frames and a connecting rod, and the two ends of the connecting rod are fixedly connected to the two linkage frames respectively; the linkage frame includes a clamping sliding frame slidably arranged on the guide rail, a clamping lifting frame liftably mounted on the clamping sliding frame and a clamping lifting power member for lifting the clamping lifting frame; the braking device includes a braking head component fixedly arranged on the clamping mounting frame and a blocking plate for abutting against the braking head component to limit the movement of the clamping support frame, and the blocking plate is arranged on any one of the two linkage frames; the number of the plurality of clamping assemblies is six, and each of the clamping lifting brackets is provided with three clamping assemblies.
4. The rotor processing equipment for rotor marking, deburring and testing according to any one of claims 1 to 3, characterized in that: The marking device includes a marking fixed seat for placing and supporting the rotor, a marking positioning block for abutting against one end of the rotor's rotating shaft, a marking chuck for clamping the other end of the rotor's rotating shaft, and a marking machine for marking the rotor surface. The marking positioning block is movably mounted on the marking fixed seat along the axial direction of the rotor.
5. The rotor processing equipment for rotor marking, deburring and testing according to any one of claims 1 to 3, characterized in that: The cleaning device includes a cleaning chuck for clamping the rotor, a cleaning box, and a cleaning moving power member for driving the cleaning chuck to move along the axial direction of the rotor to move the rotor into and out of the cleaning box; the cleaning box includes a transparent box body, a cleaning brush head installed in the box body, an air blowing pipe, and a dust collection bag arranged under the box body.
6. The rotor processing equipment for rotor marking, deburring and testing according to any one of claims 1 to 3, characterized in that: The testing device includes a test holding seat for placing the rotor, a test base arranged on one side of the test holding seat, a test movable seat movably mounted on the base along the axial direction of the rotor, a test movable power member for moving the test movable seat, and a test connector mounted on the test movable seat, wherein a test probe for abutting against the end face of the commutator of the rotor is provided in the test connector, and a test clamping shaft assembly for clamping the rotating shaft of the rotor is provided on the test holding seat.
7. The rotor processing equipment for rotor marking, deburring and testing according to any one of claims 1 to 3, characterized in that: The oiling device includes an oiling chuck for clamping the rotor, an oil tank arranged below the oiling chuck, a roller for coating the protective oil in the oil tank on the surface of the rotor, and a roller power member for rotating the roller.
8. The rotor processing equipment for rotor marking, deburring and testing according to any one of claims 1 to 3, characterized in that: It also includes a material collecting device, and a material unloading transfer device is provided on the frame for receiving the oiled rotor sent by the clamping device and flipping the rotor for grabbing by the material collecting device; the material unloading transfer device includes a flipping platform for placing the rotor and a flipping power member capable of rotating the flipping platform; the material collecting device includes a material collecting base plate, a carrying platform provided on the material collecting base plate and used for supporting a carrying plate, and a material collecting grabbing device for grabbing the rotor on the material unloading transfer device to the carrying plate; the carrying plate is provided with a socket for inserting the end of the rotor's rotating shaft.
9. The rotor processing equipment for rotor marking, deburring and testing according to claim 8, characterized in that: The material collection base plate is provided with a waiting-for-loading bin and a material collection bin, and the material collection grasping device is arranged between the waiting-for-loading bin and the material collection bin; the waiting-for-loading bin includes a first disk storage area for storing empty carrier disks and a first vacant area located below the first disk storage area, a plurality of the carrier disks are stacked and placed in the first disk storage area, and a first anti-falling device is provided on the circumference of the waiting-for-loading bin for preventing the carrier disks from moving from the first disk storage area to the first vacant area; the material collection bin includes a second disk storage area for storing carrier disks loaded with the rotor and a second vacant area located below the second disk storage area, a plurality of the carrier disks are stacked and placed in the second disk storage area, and a second anti-falling device is provided on the circumference of the material collection bin for preventing the carrier disks from moving from the second disk storage area to the second vacant area. The loading platform can be reciprocated between the first empty area and the second empty area, and the bottom of the warehouse to be loaded is provided with a first lifting mechanism for lifting the carrying tray in the first storage area to the carrying platform located in the first empty area, and the bottom of the aggregate bin is provided with a second lifting mechanism for lifting the carrying tray on the carrying platform located in the second empty area to the second storage area, the first lifting mechanism includes a first lifting plate for resisting against the carrying tray and a first lifting power member for driving the first lifting plate to rise and fall, the second lifting mechanism includes a second lifting plate for resisting against the carrying tray and a second lifting power member for driving the second lifting plate to rise and fall, and an avoidance hole for the first lifting plate and the second lifting plate to pass through is opened on the loading platform.
Citation Information
Patent Citations
Multifunctional motor rotor processing machine
CN212726790U
Rotor carrier for a rotor device of an electric machine and method for producing a positioning means in a rotor carrier
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