A concrete pipe pile autoclave

Abstract

The present invention provides a concrete pipe pile autoclave, comprising a kettle body, a material inlet and outlet assembly installed at the open end of the kettle body, a hoisting assembly installed on the top of the material inlet and outlet assembly; the material inlet and outlet assembly comprises a material plate, a lower bracket and an outer track; a frame posture adjustment assembly is installed at both ends of the outer track, the frame posture adjustment assembly comprises a slide, a slide plate, a first pick-up and placement component and a swing drive component; the hoisting assembly comprises a longitudinal guide rail, a first drive rod, a side fixing block, a flip motor, a middle plate body, a material clamping component, a second pick-up and placement component and an anti-rust liquid coating component. The present invention can increase the placement amount of pipe piles and ensure the stability of each pipe pile at the same time by providing a lower bracket and an upper bracket; the side constraint frame can synchronously position the side of the pipe pile above the upper bracket, and the side constraint frame can be deformed and rotated outward, so that the three groups of pipe piles located on the outside can be rotated outward to the side support frame, thereby realizing the rapid unloading of the three groups of pipe piles on the side.

Description

[0001] This application is a divisional application of the invention application with the application date of November 14, 2024, Chinese application number 2024116242589, and invention name “A Concrete Support Pipe Pile Autoclave”. Technical Field

[0002] The invention relates to the technical field of concrete pipe pile autoclaves, in particular to a concrete pipe pile autoclave. Background Art

[0003] Concrete support pipe piles are a commonly used foundation pit support structure, widely used in engineering fields such as construction, bridges, and tunnels. They have the advantages of simple construction, low cost, and strong bearing capacity. During the production of support pipe piles, the steel cage and concrete are first placed in a production mold, and then the mold is vibrated to shape the support pipe piles. After the support pipe piles are cured and shaped, they are sent to an autoclave for autoclaving. Autoclaving can give full play to the secondary reaction of cement, and can significantly improve the strength of concrete under the same cement dosage.

[0004] However, before the autoclaving process, some pipe piles need to be coated with anti-rust liquid on their ends to prevent rust, etc., but this part of the work is mostly done manually, which is labor-intensive and inconvenient to coat. Summary of the Invention

[0005] In view of the deficiencies in the prior art, the present invention provides a concrete pipe pile autoclave, which solves the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A concrete pipe pile autoclave comprises a kettle body, an open end of the kettle body is equipped with a material inlet and outlet assembly, side support frames are installed on both longitudinal sides of the material inlet and outlet assembly, and a lifting assembly is installed on the top of the material inlet and outlet assembly;

[0008] The material inlet and outlet components include a material plate, a lower bracket and an outer track. The outer track is located at the open end of the kettle body. The material plate is slidably installed on the top of the outer track. The lower bracket is symmetrically arranged on the surface of the material plate, and the upper bracket is inserted on the top of the lower bracket. The lower stacking area is between the lower bracket and the upper bracket. Pipe piles are stacked horizontally inside the lower stacking area, and pipe piles are stacked in a tower-like manner on the top of the upper bracket.

[0009] Both ends of the outer rail are equipped with a frame posture adjustment assembly, which includes a slide, a slide plate, a first pick-up and placement component and a swing drive component. The slide is longitudinally arranged on the side of the outer rail, and the slide plate is slidably installed on the top surface of the slide. The first pick-up and placement component is installed on the surface of the slide plate, and the top of the first pick-up and placement component is installed with a swing drive component; the first pick-up and placement component is used to insert the side constraint frame into the end of the pipe pile or extract it from the end of the pipe pile, and the side constraint frame is inserted into the ends of multiple pipe piles on the outside of the top of the upper supporting frame; the swing drive component is used to drive the side constraint frame to rotate, so as to drive the multiple pipe piles connected to the side constraint frame to turn outward to the side support frame;

[0010] The lifting assembly includes a longitudinal guide rail, a first driving rod, a side fixed block, a flip motor, a middle plate body, a material clamping component, a second picking and placing component and an anti-rust liquid coating component; the longitudinal guide rail is arranged above the material inlet and outlet component, and the top of the longitudinal guide rail is vertically slidably installed with the first driving rod, the bottom end of the first driving rod is connected to the side fixed block, the inner wall of the side fixed block is installed with a flip motor, the inner side of the flip motor is connected to the middle plate body, the bottom surface of the middle plate body is installed with a material clamping component and an anti-rust liquid coating component, the top surface of the middle plate body is installed with a second picking and placing component, the second picking and placing component is used to take out or lower the upper support rack, and the anti-rust liquid coating component is used to apply anti-rust liquid on both ends of the pipe pile.

[0011] Furthermore, the clamping component includes a vertical hanger, a horizontal hanger and an inner push rod. The top end of the vertical hanger is slidably installed on the bottom surface of the middle plate body, the bottom end of the vertical hanger is vertically provided with a horizontal hanger, and the inner end side wall of the horizontal hanger is provided with an inner push rod, which supports the pipe pile from the inside.

[0012] Furthermore, the anti-rust liquid smearing component includes an outer cover body, a connecting seat, a side cover body, a support rod and a bearing ring. The side walls of the horizontal suspension rod are symmetrically provided with constraint strips. The bearing ring is slidably sleeved on the outer wall of the horizontal suspension rod. The top surface of the bearing ring is vertically provided with a support rod. The top end of the support rod is connected to the vertically arranged side cover body. The top surface of the side cover body is provided with a connecting seat. The top of the connecting seat is vertically connected to the horizontally arranged outer cover body. An outer roller is installed inside the outer cover body. A first liquid storage tank is opened inside the outer cover body. The outer roller fits into the inner part of the first liquid storage tank. The first liquid storage tank is vertically slidably installed inside the first liquid storage tank with a sealing plate for controlling the on and off of the first liquid storage tank. An adjusting rod is provided on the top of the sealing plate, and the vertical damping sliding of the adjusting rod passes through the top surface of the outer cover body; a side roller is installed inside the side cover body, and a second liquid storage tank is opened inside the side cover body. The side roller fits and extends into the second liquid storage tank. The second liquid storage tank is connected to the first liquid storage tank, and the second liquid storage tank is connected to the bottom of the sealing plate; the outer roller is used to apply anti-rust liquid to one end side wall of the pipe pile, and the side roller is used to apply anti-rust liquid to the end face of the pipe pile.

[0013] Furthermore, the second pick-and-place component includes a screw seat, which is arranged on the top surface of the middle plate body. A clamping frame is symmetrically and slidably installed inside the screw seat, and a first inserting block is provided on the inner wall of the outer end of the clamping frame.

[0014] Furthermore, the upper support rack includes an upper bracket and a reinforcing rod. An upper bracket is provided on the top of each lower bracket, and adjacent upper brackets are connected as a whole through the reinforcing rod. Vertical pipes are symmetrically provided on the surface of the lower bracket, and second plug-ins are symmetrically provided on the bottom surface of the upper bracket. The second plug-in blocks are inserted into the vertical pipes. Hanging grooves are provided on the outer walls of the upper brackets at both ends, and the first plug-in blocks are inserted into the hanging grooves.

[0015] Furthermore, the first picking and placing component includes a second driving rod, a translation plate, a diagonal support rod and a clamping component. The second driving rod is arranged on the inner side of the surface of the slide, and the output end of the second driving rod is connected to the translation plate. The surface of the translation plate is symmetrically fixed with diagonal support rods, and the top of the diagonal support rod is provided with a horizontally arranged swinging driving component, and the inner wall of the diagonal support rod is provided with a clamping component; the clamping component includes a jacket and a fifth driving rod, the jacket is provided in the middle of the inner wall of the diagonal support rod, and a movable baffle is slidably provided at the open end of the jacket, and the side wall of the jacket is provided with a fifth driving rod for driving the movable baffle to move.

[0016] Furthermore, the side constraint frame includes a lower connecting rod, a locking block, an upper connecting rod and a constraint plug-in. The top end of the lower connecting rod is rotatably connected to the upper connecting rod and a swing gear is installed at the rotating connection. The outer wall of the lower connecting rod is provided with a locking piece for locking the swing gear. The two groups of upper connecting rods are arranged in an eight-shaped shape, and the two groups of lower connecting rods are arranged in a V-shape. The inner wall of the upper connecting rod is provided with multiple groups of constraint plug-ins; a locking block is provided at the bottom end of the outer wall of the lower connecting rod, and the constraint plug-in includes a side column, a first spring rod and an arc top plate. The side column is vertically arranged on the inner wall of the upper connecting rod, and the side wall of the side column is symmetrically provided with a first spring rod. The outer end of the first spring rod is provided with an arc top plate. The two groups of arc top plates are conically arranged and inserted into the pipe pile; the jacket is clamped on the lower connecting rod.

[0017] Furthermore, the locking member includes a lower positioning rod, a second spring rod, a pressure plate and a matching rod. The lower positioning rod is vertically arranged at the top end of the lower connecting rod. The second spring rod is installed on the top surface of the outer end of the lower positioning rod. The top end of the second spring rod is provided with a pressure plate, the side wall of the pressure plate is provided with a matching rod, and the bottom surface of the pressure plate is provided with convex teeth. The pressure plate is used to press down and position the swing gear.

[0018] Furthermore, the swing driving component includes a base plate, a fourth driving rod, a tooth plate and a contact plate; the base plate is arranged at the top end of the diagonal support rod, the surface of the base plate is slidably installed with a tooth plate, the side wall of the tooth plate is provided with a contact plate, the inner end of the contact plate is provided with a slot, the surface of the base plate is installed with a fourth driving rod for driving the tooth plate to move horizontally, the tooth plate is engaged with the bottom of the swing gear, the tooth plate drives the swing gear to rotate to drive the upper connecting rod to swing outward; the contact plate is used to resist the cooperation rod to lift up, so that the pressure plate is lifted up and separated from the swing gear.

[0019] Furthermore, slots are symmetrically provided at the ends of the material plate, a hexagonal column is provided at the inner center of the slot, an elastic column is installed at the bottom of the slot, the locking block is inserted into the slot, a matching groove is provided inside the locking block to match the hexagonal column, and a vertically arranged locking hole is provided inside the locking block, and the elastic column is inserted into the locking hole; an unlocking back plate is provided on the inner side of the surface of the slide plate, and unlocking rods are provided at both ends of the inner wall of the unlocking back plate, and the unlocking rods are used to resist the downward movement of the elastic column so that the locking block can be detached from the slot.

[0020] The present invention provides a concrete pipe pile autoclave. Compared with the prior art, it has the following beneficial effects:

[0021] 1. By setting up the lower bracket and the upper bracket, the placement amount of pipe piles can be increased while ensuring the stability of each pipe pile;

[0022] 2. The setting of the hoisting assembly can achieve the following effects: the clamping component can clamp and position the pipe piles, and can realize the hoisting and loading and unloading of each pipe pile; the second pick-up and placement component can clamp and position the upper bracket, so that the upper bracket can be placed above the middle plate body, so that the clamping component can complete the loading and unloading normally. When the lower stacking area is placed, a flip motor is set to drive the middle plate body to rotate, so that the clamping component and the second pick-up and placement component switch the action, and the second pick-up and placement component can clamp and place the upper bracket to the lower bracket; anti-rust liquid coating components are set at both ends of the clamping component, which can quickly complete the anti-rust liquid coating work on the end of each pipe pile before steaming;

[0023] 3. The setting of the side restraint frame can achieve the following effects: the side restraint frame can synchronously position the side of the pipe piles above the upper support frame, making the pipe pile layout more stable; when unloading, the side restraint frame can be deformed and rotated outward, so that the three groups of pipe piles located on the outside can be rotated outward to the side support frame, realizing the rapid unloading of the three groups of pipe piles on the side without the need for lifting. The side support frame can be directly moved outward to the storage area, effectively improving the unloading efficiency;

[0024] 4. The setting of the frame posture adjustment component can achieve the following effects: the slide can move laterally along the slide seat, so that the first pick-up and placement component and the swing drive component can move in and out quickly; the first pick-up and placement component can realize the automatic insertion and removal of the side constraint frame, so that the side constraint frame is automatically installed after the pipe piles are placed, and the side constraint frame is automatically removed after the autoclaving is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 The schematic diagram of the concrete support pipe pile autoclave structure of the present invention is shown;

[0027] Figure 2 shows a schematic structural diagram of a second pick-and-place component of the present invention;

[0028] Figure 3 Shows a schematic structural diagram of the clamping component of the present invention;

[0029] Figure 4 Shows a schematic structural diagram of the rust-proof liquid application component of the present invention;

[0030] Figure 5 A schematic diagram of the connection structure between the bearing ring and the horizontal suspension rod of the present invention is shown;

[0031] Figure 6 A schematic diagram of the connection structure between the side restraint frame and the frame posture adjustment assembly of the present invention is shown;

[0032] Figure 7 It shows a schematic structural diagram of the frame posture adjustment assembly of the present invention;

[0033] Figure 8 Shows a schematic diagram of the side restraint frame structure of the present invention;

[0034] Figure 9 Shows a schematic diagram of the constraint plug-in structure of the present invention;

[0035] Figure 10 Shown Figure 8 A schematic diagram of the enlarged structure at point A;

[0036] Figure 11 It shows a schematic structural diagram of the swing drive component of the present invention;

[0037] Figure 12 Shows a schematic structural diagram of the clamping component of the present invention;

[0038] Figure 13 Shows a schematic diagram of the unlocking back plate structure of the present invention;

[0039] Figure 14 It shows a schematic structural diagram of the material inlet and outlet assembly of the present invention;

[0040] Figure 15 Shown Figure 14 A schematic diagram of the enlarged structure at point B;

[0041] Figure 16 It shows a schematic diagram of the docking structure between the locking block and the material plate of the present invention;

[0042] As shown in the figure: 1. Kettle body, 2. Hoisting assembly, 21. Longitudinal guide rail, 22. First driving rod, 23. Side fixing block, 24. Turning motor, 25. Middle plate, 26. Clamping component, 261. Vertical lifting rod, 262. Horizontal lifting rod, 2621. Constraint bar, 263. Inner push rod, 27. Second pick-up and place component, 271. Screw seat, 272. Clamping frame, 2711. First plug block, 28. Anti-rust liquid coating component, 281. Outer cover, 28 11. First liquid storage tank, 282. Connecting seat, 283. Side cover, 2831. Second liquid storage tank, 284. Support rod, 285. Bearing ring, 286. Blocking plate, 2861. Adjusting rod, 287. Outer roller, 288. Side roller, 3. Side restraint frame, 31. Lower connecting rod, 32. Locking block, 321. Locking hole, 322. Matching groove, 33. Swing gear, 34. Upper connecting rod, 35. Restraint plug-in, 351. Side column, 352 , first spring rod, 353, arc top plate, 36, locking member, 361, lower positioning rod, 362, second spring rod, 363, pressure plate, 364, matching rod, 4, frame posture adjustment component, 41, slide, 42, slide plate, 43, translation plate, 431, second driving rod, 44, diagonal support rod, 45, clamping component, 451, jacket, 452, fifth driving rod, 453, movable baffle, 46, swing driving component, 461, bottom plate, 4 62. Fourth drive rod, 463. Tooth plate, 464. Resistance plate, 4641. Missing slot, 47. Unlocking back plate, 471. Unlocking rod, 5. Material inlet and outlet assembly, 51. Material plate, 511. Slot, 512. Elastic plug column, 52. Lower bracket, 521. Vertical pipe, 53. Hexagonal column, 54. Outer track, 6. Upper bracket, 61. Upper bracket, 611. Second plug block, 62. Reinforcement rod, 63. Hanging groove, 7. Side support frame, 8. Pipe pile. DETAILED DESCRIPTION

[0043] To make the objectives, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0044] In order to solve the technical problems in the background technology, the following concrete pipe pile autoclave is provided:

[0045] Combine Figures 1-16 As shown, the present invention provides a concrete pipe pile autoclave, comprising a kettle body 1, a material inlet and outlet assembly 5 is installed at the open end of the kettle body 1, side support frames 7 are installed on both longitudinal sides of the material inlet and outlet assembly 5, and a hoisting assembly 2 is installed on the top of the material inlet and outlet assembly 5;

[0046] The material inlet and outlet assembly 5 includes a material plate 51, a lower bracket 52 and an outer track 54. The outer track 54 is provided at the open end of the kettle body 1. The material plate 51 is slidably mounted on the top of the outer track 54. The lower bracket 52 is symmetrically provided on the surface of the material plate 51. The upper bracket 6 is inserted on the top of the lower bracket 52. Between the lower bracket 52 and the upper bracket 6 is a lower stacking area. Pipe piles 8 are horizontally stacked inside the lower stacking area. Pipe piles 8 are stacked in a tower-like manner on the top of the upper bracket 6.

[0047] The frame posture adjustment components 4 are installed at both ends of the outer rail 54. The frame posture adjustment components 4 include a slide 41, a slide plate 42, a first pick-up and placement component and a swing drive component 46. The slide 41 is longitudinally arranged on the side of the outer rail 54. The slide 42 is slidably installed on the top surface of the slide 41. The surface of the slide plate 42 is installed with the first pick-up and placement component, and the top of the first pick-up and placement component is installed with a swing drive component 46; the first pick-up and placement component is used to insert the side constraint frame 3 into the end of the pipe pile 8 or extract it from the end of the pipe pile 8. The side constraint frame 3 is inserted into the ends of multiple pipe piles 8 on the outside of the top of the upper bracket 6; the swing drive component 46 is used to drive the side constraint frame 3 to rotate, so as to drive the multiple pipe piles 8 connected to the side constraint frame 3 to turn outward onto the side support frame 7;

[0048] The lifting assembly 2 includes a longitudinal guide rail 21, a first driving rod 22, a side fixing block 23, a flipping motor 24, a middle plate 25, a material clamping component 26, a second picking and placing component 27 and an anti-rust liquid smearing component 28; the longitudinal guide rail is arranged above the material inlet and outlet assembly 5, and the top of the longitudinal guide rail 21 is vertically slidably installed with the first driving rod 22, the bottom end of the first driving rod 22 is connected to the side fixing block 23, the inner wall of the side fixing block 23 is installed with a flipping motor 24, the inner side of the flipping motor 24 is connected to the middle plate 25, the bottom surface of the middle plate 25 is installed with a material clamping component 26 and an anti-rust liquid smearing component 28, and the top surface of the middle plate 25 is installed with a second picking and placing component 27, the second picking and placing component 27 is used to take out or lower the upper bracket 6, and the anti-rust liquid smearing component 28 is used to apply anti-rust liquid on both ends of the pipe pile 8.

[0049] In the above scheme:

[0050] 1. By setting up the lower bracket and the upper bracket, the placement amount of pipe piles can be increased while ensuring the stability of each pipe pile;

[0051] 2. The setting of the hoisting components can achieve the following effects:

[0052] 2.1. The clamping parts can clamp and position pipe piles, and can realize the lifting and unloading of each pipe pile;

[0053] 2.2. The second pick-and-place component can clamp and position the upper bracket so that the upper bracket can be placed above the middle plate body. In this way, the clamping component can complete loading and unloading normally. When the lower stacking area is placed, a flip motor is set to drive the middle plate body to rotate, so that the clamping component and the second pick-and-place component switch action, and the second pick-and-place component can clamp and place the upper bracket on the lower bracket;

[0054] 2.3. Anti-rust liquid coating components are provided at both ends of the clamping components, which can quickly complete the anti-rust liquid coating work on each pipe pile end before steam pressing;

[0055] 3. The setting of the side restraint frame can achieve the following effects:

[0056] 3.1. The side restraint frame can simultaneously position the side of the pipe pile above the upper support frame, making the pipe pile layout more stable;

[0057] 3.2. When unloading, the side restraint frame can be deformed and rotated outward, so that the three groups of pipe piles on the outside can be rotated outward to the side support frame, realizing the rapid unloading of the three groups of pipe piles on the side without the need for lifting. The side support frame can be directly moved outward to the storage area, effectively improving the unloading efficiency;

[0058] 4. The setting of the frame posture adjustment component can achieve the following effects:

[0059] 4.1. The slide plate can move laterally along the slide seat, so that the first pick-and-place component and the swing drive component can move in and out quickly;

[0060] 4.2. The first pick-up and placement component can realize the automatic insertion and removal of the side restraint frame, so that the side restraint frame is automatically installed after the pipe piles are placed, and the side restraint frame is automatically removed after the autoclaving is completed.

[0061] In this embodiment, the clamping component 26 includes a vertical hanger 261, a horizontal hanger 262 and an inner push rod 263. The top end of the vertical hanger 261 is slidably installed on the bottom surface of the middle plate body 25. The bottom end of the vertical hanger 261 is vertically provided with a horizontal hanger 262. The inner end side wall of the horizontal hanger 262 is provided with an inner push rod 263. The inner push rod 263 supports the pipe pile 8 from the inside.

[0062] In the above solution, the vertical hanger can move along the bottom surface of the middle plate, so that the horizontal hanger moves inward, and the inner push rod is inserted into the open end of the pipe pile, so that the inner push rod can support and position the pipe pile.

[0063] In this embodiment, the anti-rust liquid smearing component 28 includes an outer cover body 281, a connecting seat 282, a side cover body 283, a support rod 284 and a bearing ring 285. The bearing ring 285 is slidably mounted on the outer wall of the horizontal suspension rod 262. The side walls of the horizontal suspension rod 262 are symmetrically provided with constraint strips 2621 for constraining the bearing 285. The top surface of the bearing ring 285 is vertically provided with a support rod 284. The top of the support rod 284 is connected to the vertically arranged side cover body 283. The top surface of the side cover body 283 is provided with a connecting seat 282. The top of the connecting seat 282 is vertically connected to the horizontally arranged outer cover body 281. The interior of the outer cover body 281 is provided with an outer roller 287. The interior of the outer cover body 281 is provided with a first liquid storage tank 2811. The outer roller 287 fits and extends into the first Inside the liquid storage tank 2811, a sealing plate 286 for controlling the on and off of the first liquid storage tank 2811 is installed vertically slidingly inside the first liquid storage tank 2811, and an adjusting rod 2861 is provided on the top of the sealing plate 286, and the vertical damping sliding of the adjusting rod 2861 passes through the top surface of the outer cover body 281; a side roller 288 is installed inside the side cover body 283, and a second liquid storage tank 2831 is opened inside the side cover body 283, and the side roller 288 fits and extends into the second liquid storage tank 2831, and the second liquid storage tank 2831 is connected to the first liquid storage tank 2811, and the second liquid storage tank 2831 is connected to the bottom of the sealing plate 286; the outer roller 287 is used to apply the rust-proof liquid to the side wall of one end of the pipe pile 8, and the side roller 288 is used to apply the rust-proof liquid to the end face of the pipe pile 8.

[0064] In the above scheme: the rust-proof liquid is stored in the first liquid storage tank on a daily basis. When lifting the pipe pile, the worker lifts the adjusting rod to open the first liquid storage tank, and the oil in the first liquid storage tank is discharged to the outer roller, and part of the oil is discharged to the second liquid storage tank, and then guided to the side roller; the worker rotates the rust-proof liquid smearing component to make the outer roller smear the rust-proof liquid to the end side wall of the pipe pile, and the side roller smears the rust-proof liquid to the end face of the pipe pile, thereby realizing rapid smearing of the rust-proof liquid; the interior of the first liquid storage tank is funnel-shaped, and the sealing plate blocks the first liquid storage tank when it is lowered, and the first liquid storage tank can be opened when it is lifted.

[0065] In this embodiment, the second taking and placing component 27 includes a screw seat 271, which is provided on the top surface of the middle plate body 25. A clamping frame 272 is symmetrically and slidably installed inside the screw seat 271, and a first insert block 2711 is provided on the inner wall of the outer end of the clamping frame 272.

[0066] In the above scheme: the screw seat can drive the two sets of clamping frames to open and close, so that the first plug is inserted into the upper supporting frame, realizing the removal, storage and automatic lowering assembly of the upper supporting frame without manual installation.

[0067] In this embodiment, the upper support rack 6 includes an upper bracket 61 and a reinforcing rod 62. An upper bracket 61 is provided on the top of each lower bracket 52, and adjacent upper brackets 61 are connected as a whole through the reinforcing rod 62. The surface of the lower bracket 52 is symmetrically provided with a vertical pipe 521, and the bottom surface of the upper bracket 61 is symmetrically provided with a second plug-in block 611, which is inserted into the vertical pipe 521. The outer walls of the upper brackets 61 at both ends are provided with hanging grooves 63, and the first plug-in block 2711 is inserted into the hanging groove 63.

[0068] In the above scheme: an integrated upper support rack is adopted. When assembling the upper support rack, the second plug is inserted into the vertical pipe to realize the assembly of the upper support rack and the lower support rack, and the first plug can be inserted into the hanging groove to realize the hanging of the lower support rack.

[0069] In this embodiment, the first picking and placing component includes a second driving rod 431, a translation plate 43, a diagonal support rod 44 and a clamping component. The second driving rod 431 is arranged on the inner side of the surface of the slide plate 42, and the output end of the second driving rod 431 is connected to the translation plate 43. The surface of the translation plate 43 is symmetrically fixed with diagonal support rods 44, and the top of the diagonal support rod 44 is provided with a horizontally arranged swinging driving component 46. The inner wall of the diagonal support rod 44 is provided with a clamping component 45; the clamping component 45 includes a jacket 451 and a fifth driving rod 452. The jacket 451 is provided in the middle of the inner wall of the diagonal support rod 44, and a movable baffle 453 is slidably provided at the open end of the jacket 451. The side wall of the jacket 451 is provided with a fifth driving rod 452 for driving the movable baffle 453 to move.

[0070] In the above scheme: the second driving rod drives the translation plate to move, which can drive the two sets of diagonal support rods to translate. When the diagonal support rods are close to the side restraint frame, the sleeve is clamped on the side restraint frame, the swing driving component engages with the swing gear, and the fifth driving rod drives the movable baffle to move, so that the sleeve is clamped on the side restraint frame; the swing driving component can drive the side restraint frame to rotate to realize automatic unloading.

[0071] In this embodiment, the side restraint frame 3 includes a lower connecting rod 31, a locking block 32, an upper connecting rod 34 and a restraining plug-in 35. The top end of the lower connecting rod 31 is rotatably connected to the upper connecting rod 34 and a swing gear 33 is installed at the rotating connection. The outer wall of the lower connecting rod 31 is provided with a locking piece 36 for locking the swing gear 33. The two groups of upper connecting rods 34 are arranged in an eight-shaped shape, and the two groups of lower connecting rods 31 are arranged in a V-shaped shape. The inner wall of the upper connecting rod 34 is provided with multiple groups of restraining plug-ins 35; the lower connecting rod 31 is provided with a plurality of groups of restraining plug-ins 35. A locking block is provided at the bottom end of the outer wall of the rod. The constraint plug-in 35 includes a side column 351, a first spring rod 352, and an arc top plate 353. The side column 351 is perpendicularly arranged on the inner wall of the upper connecting rod 34. The side wall of the side column 351 is symmetrically provided with the first spring rod 352. The outer end of the first spring rod 352 is provided with an arc top plate 353. The two sets of arc top plates 353 are arranged in a conical shape and are inserted into the pipe pile 8. The jacket 451 is clamped on the lower connecting rod 31.

[0072] The locking member 36 includes a lower positioning rod 361, a second spring rod 362, a pressure plate 363 and a matching rod 364. The lower positioning rod 361 is vertically arranged at the top end of the lower connecting rod 31. The second spring rod 362 is installed on the top surface of the outer end of the lower positioning rod 361. The top end of the second spring rod 362 is provided with a pressure plate 363. The side wall of the pressure plate 363 is provided with a matching rod 364. The bottom surface of the pressure plate 363 is provided with a convex tooth. The pressure plate 363 is used to press down and position the swing gear 33.

[0073] In the above scheme:

[0074] 1. The side restraint frame is designed as a two-section structure. The lower connecting rod is a supporting structure, and the upper connecting rod is a swingable structure. When the upper connecting rod swings, it can drive the three sets of restraint plug-ins to swing, realizing the unloading of three sets of pipe piles;

[0075] 2. When the second spring rod is in normal state, the pressure plate presses down the swing gear, thereby locking the upper connecting rod to prevent it from rotating;

[0076] 3. During insertion, the conical arc top plate can adapt to pipe piles with different inner diameters. The arc top plate can be inserted into the pipe pile. When the arc top plate is retracted, the second spring can be compressed to achieve internal elastic support.

[0077] In this embodiment, the swing driving component 46 includes a base plate 461, a fourth driving rod 462, a tooth plate 463 and a contact plate 464; the base plate 461 is arranged at the top end of the diagonal support rod 44, and the surface of the base plate 461 is slidably mounted with a tooth plate 463, the side wall of the tooth plate 463 is provided with a contact plate 464, the inner end of the contact plate 464 is provided with a notch 4641, and the surface of the base plate 461 is mounted with a fourth driving rod 462 that drives the tooth plate 463 to translate, and the tooth plate 463 is engaged with the bottom of the swing gear 33, and the tooth plate 463 drives the swing gear 33 to rotate to drive the upper connecting rod 34 to swing outward; the contact plate 464 is used to resist the cooperation rod 364 to lift up, so that the pressure plate 363 is lifted up and separated from the swing gear 33.

[0078] In the above scheme: when the swinging drive component approaches the side restraint frame, the tooth plate engages with the bottom of the swinging gear, the bottom end of the matching rod is placed in the notch, the fourth drive rod drives the tooth plate to slide outward, the tooth plate drives the swinging gear to rotate, the contact plate contacts the matching rod to lift and compress the second spring rod, and the swinging gear drives the upper connecting rod to rotate.

[0079] In this embodiment, a slot 511 is symmetrically provided at the end of the material plate 51, a hexagonal column 53 is provided at the inner center of the slot 511, an elastic column 512 is installed at the bottom of the slot 511, and the locking block 32 is inserted into the slot 511, and a matching groove 322 is provided inside the locking block 32 to match the hexagonal column 53, and a vertically arranged locking hole 321 is provided inside the locking block 32, and the elastic column 512 is inserted into the locking hole 321; an unlocking back plate 47 is provided on the inner side of the surface of the slide plate 42, and unlocking rods 471 are provided at both ends of the inner wall of the unlocking back plate 47, and the unlocking rod 471 is used to resist the downward movement of the elastic column 512, so that the locking block 32 can be detached from the slot 511.

[0080] In the above scheme:

[0081] 1. The hexagonal column is inserted into the matching groove to achieve smooth guiding of the locking block and internal positioning of the insert block; the elastic insert column can be inserted into the locking hole to achieve locking positioning of the insert block and the material plate, ensuring the stability of the side restraint frame insertion;

[0082] 2. When the slide moves, the unlocking rod will cooperate with the elastic plug-in column to move downward, and the elastic plug-in column will disengage from the locking hole. In this way, automatic unlocking can be achieved, making it easy to quickly remove the side restraint frame.

[0083] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0084] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A concrete pipe pile autoclave, characterized by: It includes a kettle body, a material inlet and outlet assembly is arranged outside the opening end of the kettle body, and two hoisting assemblies are arranged above the material inlet and outlet assembly; The material inlet and outlet components include a material plate and an outer track. The outer track is arranged outside the open end of the kettle body, and the material plate is slidably installed on the top of the outer track. A hoisting assembly is provided above each end of the outer rail; the hoisting assembly includes a longitudinal guide rail, a first driving rod, a side fixing block, a middle plate, a material clamping component, and an anti-rust liquid applying component; the two longitudinal guide rails are arranged parallel and horizontally above the material inlet and outlet components; the first driving rod is vertically and slidably installed at the bottom of the longitudinal guide rail, the bottom end of the first driving rod is connected to the side fixing block, the inner side of the side fixing block is connected to the middle plate, and the bottom surface of the middle plate is installed with the material clamping component and the anti-rust liquid applying component; The material clamping parts include a vertical hanger, a horizontal hanger and an inner push rod. The top end of the vertical hanger is slidably mounted on the bottom of the middle plate body. The bottom end of the vertical hanger is vertically connected to the horizontal hanger. The inner end of the horizontal hanger is provided with an inner push rod. The rust-proof liquid applying component includes an outer cover body, a side cover body, a support rod and a bearing ring. The bearing ring is slidably mounted on the horizontal suspension rod, and the outer wall of the bearing ring is vertically connected to the support rod. The top end of the support rod is connected to the vertically arranged side cover body, and the outer end of the side cover body is connected to the horizontally arranged outer cover body. A first liquid storage tank is provided in the outer cover body, and a horizontally arranged outer roller is also installed on the outer cover body. Part of the side wall of the outer roller fits and extends into the first end of the first liquid storage tank. A sealing plate for controlling the on and off of the first end of the first liquid storage tank is installed in the first liquid storage tank, and the sealing plate is connected to an adjusting rod with an outer end arranged outside the outer cover; a second liquid storage tank connected to the outer edge of the first end of the first liquid storage tank is provided in the side cover body, and a vertically arranged side roller is also installed on the side cover body, and part of the side wall of the side roller fits and extends into the second liquid storage tank; The material inlet and outlet components also include a lower bracket and an upper bracket. The lower bracket is symmetrically arranged on the surface of the material plate, and the upper bracket is plugged into the top of the lower bracket. A frame posture adjustment component is provided above both ends of the outer rail, and the frame posture adjustment component includes a slide, a slide plate, a first pick-up and placement component and a swing drive component. The slide is vertically arranged on one side of the outer rail, and a slide is slidably installed on the top surface of the slide, and the first pick-up and placement component is installed on the slide plate, and the swing drive component is installed on the first pick-up and placement component; the first pick-up and placement component is used to synchronously insert multiple constraint plug-ins on the side constraint frame into or extract multiple pipe pile ends from multiple pipe pile ends; the swing drive component is used to drive the side constraint frame to rotate, so as to drive the multiple pipe piles connected to the side constraint frame to evert; The lifting assembly also includes a flipping motor and a second picking and placing component, and the side fixing block is connected to the middle plate body through the flipping motor; the top surface of the middle plate body is equipped with a second picking and placing component for taking out or lowering the upper supporting rack, and the second picking and placing component includes a screw seat, which is arranged on the top surface of the middle plate body, and a clamping frame is symmetrically slidably installed on the screw seat, and a first plug block is installed on the outer end of the clamping frame.

2. The concrete pipe pile autoclave according to claim 1, characterized in that: Side support frames are respectively provided on both sides of the material inlet and outlet assembly.

3. The concrete pipe pile autoclave according to claim 1, characterized in that: The upper support rack includes an upper bracket and a reinforcing rod. An upper bracket is provided on the top of each lower bracket. A hanging groove corresponding to the first plug block is provided on the upper bracket. Adjacent upper brackets are connected as a whole through the reinforcing rod. Vertical pipes are symmetrically provided on the surface of the lower bracket, and second plug blocks are symmetrically provided on the bottom surface of the upper bracket. The second plug blocks are inserted into the vertical pipes.

4. The concrete pipe pile autoclave according to claim 3, characterized in that: The first picking and placing component includes a second driving rod, a translation plate, a diagonal support rod and a clamping component. The second driving rod is arranged on the inner side of the surface of the slide, and the output end of the second driving rod is connected to the translation plate. The surface of the translation plate is symmetrically fixed with diagonal support rods, and the top of the diagonal support rod is provided with a horizontally arranged swinging driving component, and the inner wall of the diagonal support rod is provided with a clamping component; the clamping component includes a jacket and a fifth driving rod, the jacket is provided in the middle of the inner wall of the diagonal support rod, and a movable baffle is slidably provided at the open end of the jacket, and the side wall of the jacket is provided with a fifth driving rod for driving the movable baffle to move.

5. The concrete pipe pile autoclave according to claim 4, characterized in that: The side constraint frame includes a lower connecting rod, a locking block, an upper connecting rod and a constraint plug-in. The top end of the lower connecting rod is rotatably connected to the upper connecting rod and a swing gear is installed at the rotating connection. The outer wall of the lower connecting rod is provided with a locking piece for locking the swing gear. The two groups of upper connecting rods are arranged in an eight-shaped shape, and the two groups of lower connecting rods are arranged in a V-shape. The inner wall of the upper connecting rod is provided with multiple groups of constraint plug-ins; a locking block is provided at the bottom end of the outer wall of the lower connecting rod, and the constraint plug-in includes a side column, a first spring rod and an arc top plate. The side column is vertically arranged on the inner wall of the upper connecting rod, and the side wall of the side column is symmetrically provided with a first spring rod. The outer end of the first spring rod is provided with an arc top plate. The two groups of arc top plates are conically arranged and inserted into the pipe pile; the jacket is clamped on the lower connecting rod.

6. The concrete pipe pile autoclave according to claim 5, characterized in that: The locking member includes a lower positioning rod, a second spring rod, a pressure plate and a matching rod. The lower positioning rod is vertically arranged at the top end of the lower connecting rod. The second spring rod is installed on the top surface of the outer end of the lower positioning rod. The top end of the second spring rod is provided with a pressure plate, the side wall of the pressure plate is provided with a matching rod, and the bottom surface of the pressure plate is provided with convex teeth. The pressure plate is used to press down and position the swing gear.

7. The concrete pipe pile autoclave according to claim 6, characterized in that: The swing driving component includes a base plate, a fourth driving rod, a tooth plate and a contact plate; the base plate is arranged at the top end of the diagonal support rod, the surface of the base plate is slidably installed with a tooth plate, the side wall of the tooth plate is provided with a contact plate, the inner end of the contact plate is provided with a slot, the surface of the base plate is installed with a fourth driving rod for driving the tooth plate to move horizontally, the tooth plate is engaged with the bottom of the swing gear, the tooth plate drives the swing gear to rotate to drive the upper connecting rod to swing outward; the contact plate is used to resist the cooperation rod to lift up, so that the pressure plate is lifted and separated from the swing gear.

Images