Precast concrete parts pouring equipment

Abstract

The present invention relates to the technical field of precast concrete part preparation, and more specifically to a precast concrete part casting device, comprising a first pulley mounted between two first frames, a lifting and lowering material distribution box mounted on the first pulley, and a plurality of material unloading augers mounted at the bottom of the distribution box; a conveyor mounted below the first pulley, and two second frames parallel to each other and each spanning the conveyor, a second pulley slidably mounted between the two second frames, a removal assembly mounted on the second pulley, the working end of the removal assembly being capable of lifting and lowering, an elevator for placing partitions mounted on one side of the conveyor, the removal assembly being capable of lifting the partitions on the elevator and placing them on a storage plate on the conveyor; and a vibration assembly being mounted on the conveyor to drive the storage plate to vibrate. The present invention can realize the automated and batch casting of small precast concrete parts.

Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated concrete parts preparation, in particular to a prefabricated concrete parts casting device. Background Art

[0002] Precast concrete parts are widely used in construction, municipal administration, transportation, and other fields due to their high degree of standardization, efficient construction, and consistent quality. Traditional precast production often relies on manual casting with simple equipment, which is labor-intensive, inefficient, and exhibits poor product consistency. In recent years, with the advancement of automation technology, some equipment has mechanized processes such as mold conveying and concrete placement. However, existing casting equipment suffers from poor mold positioning and vibration, requiring extensive manual effort to adjust mold position, limiting operational efficiency. Summary of the Invention

[0003] In order to solve the defects in the prior art, the present invention provides a concrete precast casting device, which is specifically implemented through the following technical solutions:

[0004] A concrete precast part casting equipment includes two first frames parallel to each other, a first pulley is installed between the two first frames, a material box that can be raised and lowered is installed on the first pulley, and a plurality of unloading augers are installed at the bottom of the material box; a conveyor for transporting storage plates is installed below the first pulley, and the length direction of the conveyor is consistent with the length direction of the first frame, and also includes two second frames parallel to each other and both spanning the conveyor, a second pulley is slidably installed between the two second frames, and a removing assembly is installed on the second pulley, the working end of the removing assembly can be raised and lowered, and an elevator for placing partitions is installed on one side of the conveyor, and the removing assembly can lift the partitions on the elevator and place them on the storage plates on the conveyor; a vibration assembly that can drive the storage plates to vibrate is also installed on the conveyor.

[0005] The conveyor includes two first bases parallel to each other, a first conveying roller group and a second conveying roller group, both of which are powered, are installed between the two first bases, a gap is left between the first conveying roller group and the second conveying roller group, and a plurality of conveying wheels are installed on the top of the two first bases in a linear array, and the plurality of conveying wheels are located between the first conveying roller group and the second conveying roller group, and the vibration component is also located between the first conveying roller group and the second conveying roller group.

[0006] The vibration assembly includes a supporting plate, a bottom frame is fixedly installed on the top of the supporting plate, a plurality of first spring seats are installed on the top of the bottom frame, the top of the first spring seat is connected to the second spring seat through a spring, the second spring seat is installed on the bottom of the top plate, and a vibration motor is also installed on the bottom of the top plate.

[0007] A plurality of vertical inner cylinders are installed at the bottom of the supporting plate, and the inner cylinders are inserted into the guide cylinders and slide with the guide cylinders; the bottom of the supporting plate is fixedly connected to the output end of the jacking cylinder, and the jacking cylinder is vertically arranged.

[0008] The removal assembly includes a plurality of lifting cylinders vertically installed on the top of the second vehicle body. The output ends of the lifting cylinders pass through the second vehicle body and are detachably connected to the top of the assembly frame through a shock-absorbing component. A plurality of suction cups are installed on the assembly frame.

[0009] The shock-absorbing component includes a rubber block, a fourth flange is fixedly installed on the top of the rubber block, and a third flange is fixedly installed on the bottom. The third flange is connected to the assembly frame by bolts, and the fourth flange is connected to the second flange fixedly installed on the output end of the lifting cylinder by bolts.

[0010] A through hole is provided in the middle of the first pulley, and the fabric box is located in the through hole in the middle of the first pulley. Two lifting arms are fixedly installed on both sides of the fabric box, and two sets of hoisting mechanisms are fixedly installed on the top of the first pulley. The hoisting mechanisms are connected to the lifting arms through steel wire ropes; a number of first sliders are also installed on the side walls of the fabric box, and the several first sliders are slidably matched with corresponding guide rails, and the guide rails are vertically installed on the side walls of the through hole.

[0011] Two positioning assemblies are installed on both sides of the conveyor, and the positioning assemblies are used to position the storage plate.

[0012] The positioning assembly includes a second base, a positioning cylinder is installed on the top of the second base through a connecting seat, a first stopper is fixedly installed on the output end of the positioning cylinder, and a second stopper matching the first stopper is installed on the storage plate.

[0013] A sixth motor is mounted on the second pulley, a gear is mounted on the output end of the sixth motor, and the gear is meshed with a rack mounted on the second frame.

[0014] The technical solution of the present invention has the following advantages:

[0015] The present invention can realize the automation and batch casting of small concrete prefabricated parts;

[0016] The lifting material box enables the present invention to be applicable to molds of different heights;

[0017] The top plate can be raised and lowered to avoid unnecessary wear on the storage plate;

[0018] The conveyor and the storage plate can not only transport the mold, but also automatically position the mold to facilitate casting;

[0019] The first pulley drives the material box to move back and forth, which can realize the casting of multiple molds at one time, and the operation efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the specific embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 It is a structural schematic diagram of the present invention;

[0022] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0023] Figure 3 Schematic diagram of the installation structure of the fabric box Figure 1 ;

[0024] Figure 4 Schematic diagram of the installation structure of the fabric box Figure 2 ;

[0025] Figure 5 Schematic diagram of the coordination between the material distribution box and the first pulley;

[0026] Figure 6 Schematic diagram of the internal structure of the fabric box;

[0027] Figure 7 Schematic diagram of the coordination between the conveyor and the second frame;

[0028] Figure 8 Schematic diagram of the structure of the pallet;

[0029] Figure 9 is a structural schematic diagram of the second pulley;

[0030] Figure 10 It is a structural diagram of the removal component;

[0031] Figure 11 Schematic diagram of the conveyor structure Figure 1 ;

[0032] Figure 12 Schematic diagram of the conveyor structure Figure 2 ;

[0033] Figure 13 It is a structural diagram of the vibration component;

[0034] Figure 14A schematic diagram of the structure of the positioning component.

[0035] In the figure, 1-first frame, 101-first column, 102-first guide rail, 103-auxiliary rail;

[0036] 2-first pulley, 201-first vehicle body, 202-first motor, 203-first roller, 204-guide rail, 205-wheel frame, 206-first wheel seat, 207-first auxiliary wheel, 208-first bearing seat, 209-lifting roller, 210-second motor, 211-reducer, 212-rotating shaft;

[0037] 3- material distribution box, 301- box body, 302- third motor, 303- unloading auger, 304- unloading pipe, 305- first slider, 306- filter screen, 307- lifting arm, 308- stirring shaft, 309- stirring paddle, 310- discharge port, 311- material distribution cone;

[0038] 4-Conveyor, 401-First base, 402-Second base, 403-Positioning cylinder, 404-First conveyor roller group, 405-Second conveyor roller group, 406-Fourth motor, 407-Second wheel seat, 408-Conveyor wheel, 409-Fifth motor, 410-Third wheel seat, 411-Second auxiliary wheel, 412-First flange, 413-Guide cylinder, 414-Inner cylinder, 415-Supporting plate, 416-Bottom frame, 417-First spring seat, 418-Spring, 419-Top plate, 420-Vibration motor, 421-Connecting seat, 422-First stopper;

[0039] 5-second frame, 501-second column, 502-crossbeam, 503-second guide rail, 504-rack;

[0040] 6-second pulley, 601-second car body, 602-motor base, 603-sixth motor, 604-gear, 605-second slider;

[0041] 7-removal assembly, 701-lifting cylinder, 702-assembly frame, 703-second flange, 704-first connecting plate, 705-suction cup, 706-second connecting plate, 707-first oblong hole, 708-stud, 709-second oblong hole, 710-third flange, 711-rubber block, 712-fourth flange;

[0042] 8-lifter, 801-tray, 802-first plate, 803-edge;

[0043] 9-Storage plate, 901-Second stopper. DETAILED DESCRIPTION

[0044] The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0045] In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the modules or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0046] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

[0047] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0048] As attached Figure 1 and attached Figure 2 As shown, the present invention provides a concrete precast part casting equipment, including two first frames 1 parallel to each other, a first pulley 2 is installed between the two first frames 1, and the first pulley 2 can move back and forth along the first frames 1. A lifting and lowering distribution box 3 is installed on the first pulley 2, and the distribution box 3 is used to hold concrete.

[0049] A conveyor 4 is fixedly mounted below the first pulley 2, its length aligned with the length of the first frame 1. Conveyor 4 transports a plate 9, which is used to hold molds. Positioning assemblies are fixedly mounted on both sides of conveyor 4. When the plate 9 is transported by conveyor 4 to a predetermined position, it is detected by a first sensor on conveyor 4. A controller then stops conveyor 4, activates the positioning assembly, and aligns the plate 9. Alternatively, conveyor 4 can continue running, with the positioning assembly activating when the first sensor detects the plate 9 and aligns it.

[0050] After the placement plate 9 is aligned, the material distribution box 3 is lowered to perform pouring. After the pouring is completed, the material distribution box 3 returns to its initial position.

[0051] It also includes two second frames 5 that are parallel to each other, and the length direction of the second frames 5 is perpendicular to the length direction of the first frame 1. Both second frames 5 span the conveyor 4. Figure 1 and attached Figure 2 As shown, the first frame 1 spans across the two second frames 5 .

[0052] A second pulley 6 is slidably mounted between the two second frames 5 , and a removal assembly 7 is mounted on the second pulley 6 . The operating end of the removal assembly 7 can be raised and lowered.

[0053] A lift 8 is mounted on one side of the conveyor 4, and a tray 801 is fixed on top of the lift 8 for placing the partition. The removal assembly 7 can lift the partition and, driven by the second pulley 6, move it to the top of the storage plate 9 and place it on the completed mold.

[0054] The structure of tray 801 is shown in the attached Figure 8 As shown, it includes a first plate body 802, which can be fixedly installed on the top of the elevator 8 by bolts, welding, etc.; the first plate body 802 is fixedly installed with an upward extending edge 803 around it, and the edge 803 is used to limit the partition to avoid excessive displacement of the partition.

[0055] like Figure 3 As shown, each first frame 1 includes a plurality of first columns 101 fixedly installed on the ground, and the tops of the plurality of first columns 101 are fixedly connected to the bottoms of the first guide rails 102 .

[0056] Both ends of the first pulley 2 are respectively mounted on corresponding first guide rails 102 and can move back and forth along the first guide rails 102 .

[0057] The structure of the first pulley 2 is shown in the attached figure. Figure 4 and attached Figure 5 , including a first vehicle body 201, with wheel frames 205 fixedly installed on both sides of the first vehicle body 201, and each wheel frame 205 is equipped with a plurality of rotatable first rollers 203, and these first rollers 203 are located on the corresponding first guide rails 102; at least one of the first rollers 203 on each wheel frame 205 is drive-connected to the first motor 202.

[0058] A through hole is provided in the middle of the first pulley 2, and the material box 3 is located in the through hole and can rise and fall. Figure 4 and attached Figure 5As shown, the material distribution box 3 includes a box body 301, with two lifting arms 307 fixedly mounted on both sides of the box body 301. Two sets of hoisting mechanisms are fixedly mounted on the top of the first pulley 2. The hoisting mechanisms are equipped with steel wire ropes, and the free ends of the steel wire ropes are fixedly connected to the lifting arms 307. The connection method between the steel wire ropes and the lifting arms 307 is conventional and will not be described in detail.

[0059] The structure of the winch mechanism is shown in the attached Figure 5 As shown, it includes a reducer 211 fixedly mounted on the top of the first pulley 2 by bolts, the input end of the reducer 211 is connected to the output end of the second motor 210 through a coupling, and the second motor 210 is also fixedly mounted on the top of the first pulley 2 by bolts.

[0060] Both ends of the output shaft of the speed reducer 211 are connected to the first ends of the corresponding rotating shaft 212 via couplings. The rotating shaft 212 rotatably engages with two first bearing blocks 208 bolted to the top of the first pulley 2. A lifting roller 209 is keyed to the rotating shaft 212 and positioned between the two first bearing blocks 208. The aforementioned wire rope is wound around this lifting roller 209.

[0061] Since there are two hoisting mechanisms, each hoisting mechanism has two lifting rollers 209 , and therefore, the lifting rollers 209 correspond to the lifting arms 307 one to one.

[0062] When the height of the material distribution box 3 needs to be adjusted, the two hoisting mechanisms are started at the same time, so that the height adjustment of the material distribution box 3 is completed by retracting and extending the four steel ropes.

[0063] As attached Figure 4 and attached Figure 5 As shown, a plurality of vertical guide rails 204 are fixed to the first vehicle body 201 by bolts. The guide rails 204 are located in the through holes and are fixed to the first vehicle body 201 by bolts.

[0064] A plurality of first sliding blocks 305 are fixed to the side walls of the box body 301 by means of bolts. The plurality of first sliding blocks 305 are in sliding engagement with the corresponding guide rails 204 .

[0065] In this embodiment, there are two pairs of guide rails 204 , and the two pairs of guide rails 204 respectively correspond to the two side walls of the box body 301 where no lifting arms 307 are installed.

[0066] A reinforcement plate is bolted between each pair of guide rails 204. A plurality of first wheel seats 206 are bolted to the side of the reinforcement plate away from the guide rails 204. These first wheel seats 206 are arranged along the length of the reinforcement plate. Each first wheel seat 206 is mounted with a rotatable first auxiliary wheel 207. Figure 3As shown, an auxiliary rail 103 is mounted on the side wall of the first guide rail 102 and is in rolling cooperation with the first auxiliary wheel 207. The cooperation between the first auxiliary wheel 207 and the auxiliary rail 103 further improves the stability of the guide rail 204 during operation.

[0067] As attached Figure 4 , Attachment Figure 5 and attached Figure 6 As shown, a feed port is provided on the top of the box body 301, and a filter screen 306 is welded and fixed at the feed port. The filter screen 306 is used to remove lumps of concrete.

[0068] Six unloading augers 303 are fixedly mounted in a linear array at the bottom of the box 301. Each unloading augers 303 is equipped with an independent unloading motor (not shown). A unloading pipe 304 is fixedly mounted at one end of the unloading augers 303. Of course, there can also be two, three, or any other number of unloading augers 303.

[0069] The bottom wall of the box body 301 is provided with discharge ports 310 corresponding to the unloading auger 303 one by one, and each discharge port 310 is connected to the corresponding unloading auger 303. A material dividing cone 311 is welded and fixed on the bottom wall of the box body 301 between two adjacent discharge ports 310.

[0070] In this embodiment, the length of each discharge port 310 is the same as the width of the interior of the box body 301, and the length of the dividing cone 311 is consistent with the length of the discharge port 310. By providing the dividing cone 311, it is possible to prevent the concrete of the box body 301 from remaining between the two discharge ports 310.

[0071] As attached Figure 6 As shown, the housing 301 is mounted with a rotatable stirring shaft 308, to which are welded several sets of stirring paddles 309. In this embodiment, the stirring shaft 308 is mounted along the width of the housing 301, with both ends rotatably engaged with the housing 301 via bearings. One end of the stirring shaft 308 is connected to the output end of a third motor 302 via a coupling. The third motor 302 is mounted on the side wall of the housing 301. The third motor 302 drives the stirring paddles 309 to rotate, stirring the concrete within the housing 301, maintaining a uniform fluid state and preventing segregation or solidification.

[0072] The structure of the second frame 5 is shown in the attached figure. Figure 7 As shown, it includes several second columns 501 fixedly installed on the floor and arranged in a linear array. The tops of these second columns 501 are fixedly installed to the bottom of the beam 502. The top of the beam 502 is fixed with a second guide rail 503 by bolts, and a rack 504 is installed on one of the side walls of the second guide rail 503 by bolts.

[0073] The structure of the second pulley 6 is shown in the attached figure. Figure 9 As shown, it includes a second car body 601, and second sliders 605 are installed at the bottom of both ends of the second car body 601 through bolts, and the second sliders 605 are slidably matched with the corresponding second guide rails 503. That is, both ends of the second car body 601 are slidably matched with the corresponding second guide rails 503 through the second sliders 605.

[0074] Sixth motors 603 are mounted on both sides of the second vehicle body 601 via motor mounts 602. Gears 604 are mounted on the output ends of the sixth motors 603, which mesh with corresponding racks 504. When the sixth motors 603 are in operation, they rotate the gears 604, thereby driving the second vehicle body 601 to move back and forth along the second guide rails 503.

[0075] The aforementioned removal assembly 7 is installed on the second vehicle body 601 .

[0076] The structure of the removal component 7 is shown in the attached Figure 9 and attached Figure 10 As shown, it includes several lifting cylinders 701 fixedly installed on the top of the second vehicle body 601 by bolts. In this embodiment, there are four lifting cylinders 701, but of course there can also be three, five or other numbers.

[0077] The lifting cylinder 701 is vertically arranged, and its output end passes through the second vehicle body 601 and is detachably connected to the top of the assembly frame 702 through a shock-absorbing component.

[0078] The assembly frame 702 includes two first connecting plates 704 and three second connecting plates 706. The two first connecting plates 704 are located in the same horizontal plane and are parallel to each other. The three second connecting plates 706 are located in the same horizontal plane and are parallel to each other. The number of second connecting plates 706 can be designed based on actual needs. Similarly, the number of first connecting plates 704 can also be designed based on actual needs.

[0079] The length direction of the first connecting plate 704 and the length direction of the second connecting plate 706 are perpendicular to each other.

[0080] Two ends of the second connecting plate 706 are respectively located below the two first connecting plates 704 .

[0081] Studs 708 are fixedly installed on the tops of both ends of the second connecting plate 706. The studs 708 pass through the corresponding first oblong holes 707 on the first connecting plate 704 and are installed with first nuts.

[0082] The second connecting plate 706 is provided with a plurality of second oblong holes 709 . In this embodiment, there are two second oblong holes 709 , and the length direction of the second oblong holes 709 is consistent with the direction of the second connecting plate 706 .

[0083] A suction cup 705 is detachably mounted in each second oblong hole 709 , and the mounting method is conventional and will not be described in detail.

[0084] The above-mentioned shock-absorbing component includes a rubber block 711, a fourth flange 712 is fixedly installed on the top of the rubber block 711, and a third flange 710 is fixedly installed on the bottom, wherein the third flange 710 is fixed to the top of the first connecting plate 704 by bolts; the fourth flange 712 is connected to the second flange 703 fixedly installed on the output end of the lifting cylinder 701 by bolts.

[0085] When the output end of the lifting cylinder 701 extends, the assembly frame 702 descends, and the suction cup 705 contacts and holds the partition. The output end of the lifting cylinder 701 then retracts, lifting the partition. The second pulley 6 then transports it to the top of the storage plate 9. The output end of the lifting cylinder 701 then extends, placing the partition on the mold of the storage plate 9, and the second pulley 6 returns to its original position.

[0086] The structure of the conveyor 4 is shown in the attached Figure 11 and attached Figure 12 As shown, it includes two mutually parallel first bases 401 , a first conveying roller set 404 and a second conveying roller set 405 are installed between the two first bases 401 , and a gap is left between the first conveying roller set 404 and the second conveying roller set 405 .

[0087] The first conveying roller group 404 includes a plurality of first rotating rollers, both ends of which are respectively mounted on the top of the corresponding first base 401 through second bearing seats.

[0088] After one end of the first roller passes through the corresponding second bearing seat, two first sprockets are attached via a shaft key. Adjacent first rollers are connected by a chain. One of the first rollers is connected to the output end of the fourth motor 406 via a coupling. The fourth motor 406 is mounted on one of the first bases 401.

[0089] The second conveying roller group 405 includes a plurality of second rotating rollers, both ends of which are respectively mounted on the top of the corresponding first base 401 through third bearing seats.

[0090] After one end of the second roller passes through the corresponding third bearing seat, two second sprockets are attached via a shaft key. Two adjacent first rollers are connected via a chain. One of the second rollers is connected to the output end of the fifth motor 409 via a coupling. The fifth motor 409 is mounted on one of the first bases 401.

[0091] A plurality of second wheel seats 407 are also installed on the top of each first base 401 through bolts. These plurality of third wheel seats 410 are arranged in a linear array. A conveying wheel 408 is installed on each second wheel seat 407. The axis of the conveying wheel 408 is parallel to the axis of the first roller and the axis of the second roller.

[0092] The top of the conveying wheel 408 is flush with the top of the first roller and the top of the second roller.

[0093] The aforementioned plurality of second wheel mounts 407 are all located between the first conveyor roller set 404 and the second conveyor roller set 405. In this embodiment, the conveyor wheels 408 are unpowered, but they can also be designed to be powered, for example, each conveyor wheel 408 is equipped with a drive motor, or the conveyor wheels 408 located on the same first base 401 are driven in the same manner as the second conveyor roller set 405.

[0094] The first conveying roller set 404 , the second conveying roller set 405 , and the conveying wheels 408 are used to support and transport the storage plate 9 .

[0095] A plurality of third wheel mounts 410 are mounted in a linear array on top of the first base 401. Each third wheel mount 410 is mounted on top of a rotatable second auxiliary wheel 411, with the axis of the second auxiliary wheel 411 perpendicular to the axis of the conveying wheel 408. The third wheel mounts 410 can be connected to the first base 401 by threaded connection or bolts.

[0096] As attached Figure 12 As shown, the third wheel seat 410 is spaced apart from the first roller, the second roller, and the second wheel seat 407. The second auxiliary wheel 411 installed on the third wheel seat 410 is used to limit the two sides of the storage plate 9. When the storage plate 9 moves, its two sides rotate in coordination with the corresponding second auxiliary wheels 411.

[0097] As attached Figure 11 As shown, two positioning components are installed on both sides of the conveyor 4; when the first sensor detects that the storage plate 9 is in place, the positioning component outputs to fine-tune the position of the storage plate 9.

[0098] The structure of the positioning component is shown in the attached Figure 14 As shown, the second base 402 is provided, and a positioning cylinder 403 is installed on the top of the second base 402 through a connecting seat 421, and a first stopper 422 is fixedly installed on the output end of the positioning cylinder 403. Figure 11 As shown, the positioning cylinder 403 is arranged at an angle, that is, the positioning cylinder 403 is not perpendicular to the side wall of the storage plate 9.

[0099] In this embodiment, the first stopper 422 is an angle steel.

[0100] Second stoppers 901 are fixedly mounted at the four corners of the storage plate 9. The second stoppers 901 are also angle steels. When the output end of the positioning cylinder 403 extends, the first stopper 422 is stuck on the second stopper 901.

[0101] There may also be only two positioning components, and they are located on the same straight line, and the straight line where the two positioning components are located is parallel to a diagonal line of the storage plate 9 in the same vertical plane.

[0102] The conveyor 4 further comprises a vibration assembly, which is used to apply vibration to the mold after pouring, remove bubbles in the concrete and make the surface of the concrete smooth.

[0103] The structure of the vibration component is shown in the attached Figure 13 As shown, it includes a supporting plate 415, a bottom frame 416 is fixedly mounted on the top of the supporting plate 415, and first spring seats 417 are fixed to the four corners of the top of the bottom frame 416 via bolts. The top of the first spring seat 417 is connected to the second spring seat via a spring 418, and the second spring seat is fixed to the bottom of the top plate 419 via bolts. A vibration motor 420 is also fixed to the bottom of the top plate 419 via bolts.

[0104] The bottom of the supporting plate 415 is fixedly connected to the output end of the jacking cylinder. The jacking cylinder is vertically arranged, and the bottom is fixed to the ground by bolts.

[0105] Four vertical inner cylinders 414 are fixedly mounted on the bottom of the supporting plate 415 . The inner cylinders 414 are inserted into the guide cylinders 413 and slideably engaged with the guide cylinders 413 .

[0106] A first flange 412 is fixedly mounted on the bottom of the guide cylinder 413 , and the first flange 412 is fixed to the ground by bolts.

[0107] After the mold is poured, the second pulley 6, via the removal assembly 7, places the partition on the mold. The lifting cylinder 701 is kept in the lowered position, pressing the partition. The jacking cylinder then pushes the top plate 419 upward, passing through the gap between the first conveyor roller assembly 404 and the second conveyor roller assembly 405, bringing the top plate 419 into contact with the bottom of the storage plate 9. The vibration motor 420 is then activated, vibrating the concrete in the mold. The coordination between the lifting cylinder 701 and the jacking cylinder prevents the molds on the storage plate 9 from shifting during vibration.

[0108] The lifting cylinder 701 and the jacking cylinder are connected to the pump station through pipelines. The structure of the pump station and the connection method between it and each cylinder are all existing technologies and will not be described in detail here.

[0109] Of course, the supporting plate 415 can also be fixed, that is, the top plate 419 can always be in contact with the bottom of the storage plate 9 to be processed.

[0110] All of the above motors are limited to stepper motors or servo motors.

[0111] All of the above motors, sensors, pump stations, cylinders, lifts 8, etc. are electrically connected to the controller.

[0112] When in use, the template is placed on the placement plate 9, and then the placement plate 9 is transported by the conveyor 4 along the direction from the second conveyor roller group 405 to the first conveyor roller group 404. When the placement plate 9 reaches the predetermined position, the second conveyor roller group 405 and the first conveyor roller group 404 stop running, and then the placement plate 9 is positioned by the positioning cylinder 403.

[0113] The first pulley 2 then moves the material box 3 to above the placement plate 9. The two second motors 210 are activated, and the material box 3 is lowered to a predetermined height. The corresponding unloading auger 303 is then activated according to the settings to cast the first row of molds on the placement plate 9. The first pulley 2 then moves forward to cast the second row of molds until all molds on the placement plate 9 are cast. The first pulley 2 returns to its initial position.

[0114] Then the removal assembly 7 lifts the sheet partition on the elevator 8, and then the elevator 8 rises to the height of one partition.

[0115] The second pulley 6 drives the removal assembly 7 to place the partition onto the mold. The lifting cylinder 701 then presses the partition against the top of the mold. The top plate 419 rises and contacts the bottom of the storage plate 9, and the vibration motor 420 is activated. After the vibration is complete, the second pulley 6 and top plate 419 return to their initial positions. The second conveyor roller assembly 405 and the first conveyor roller assembly 404 then activate to transport the storage plate 9 away.

[0116] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A concrete precast casting device, characterized by: The invention comprises two mutually parallel first frames (1), a first pulley (2) is installed between the two first frames (1), a lifting cloth box (3) is installed on the first pulley (2), and a plurality of unloading screw dragons (303) are installed at the bottom of the cloth box (3); a conveyor (4) for conveying a storage plate (9) is installed below the first pulley (2), the length direction of the conveyor (4) is consistent with the length direction of the first frame (1), and the invention also comprises two mutually parallel and cross-continental conveyors (4). A second frame (5), a second pulley (6) is slidably installed between the two second frames (5), the second pulley (6) is installed with a removal component (7), the working end of the removal component (7) can be raised and lowered, a lift (8) for placing a partition is installed on one side of the conveyor (4), the removal component (7) can lift the partition on the lift (8) and place it on the storage plate (9) located on the conveyor (4); the conveyor (4) is also installed with a vibration component that can drive the storage plate (9) to vibrate; The conveyor (4) comprises two mutually parallel first bases (401), a first conveying roller group (404) and a second conveying roller group (405) both having power are installed between the two first bases (401), a gap is left between the first conveying roller group (404) and the second conveying roller group (405), a plurality of conveying wheels (408) are installed in a linear array on the top of the two first bases (401), the plurality of conveying wheels (408) are located between the first conveying roller group (404) and the second conveying roller group (405), and the vibration component is also located between the first conveying roller group (404) and the second conveying roller group (405); The removal assembly (7) includes a plurality of lifting cylinders (701) vertically mounted on the top of the second vehicle body (601), wherein the output ends of the lifting cylinders pass through the second vehicle body (601) and are detachably connected to the top of the assembly frame (702) via a shock-absorbing component; and a plurality of suction cups (705) are mounted on the assembly frame (702). Two positioning assemblies are installed on both sides of the conveyor (4), and the positioning assemblies are used to position the storage plate (9); The positioning assembly comprises a second base (402), a positioning cylinder (403) is mounted on the top of the second base (402) via a connecting seat (421), a first stopper (422) is fixedly mounted on the output end of the positioning cylinder (403), and a second stopper (901) matching the first stopper (422) is mounted on the storage plate (9).

2. The precast concrete part casting equipment according to claim 1, characterized in that: The vibration assembly includes a supporting plate (415), a bottom frame (416) is fixedly mounted on the top of the supporting plate (415), a plurality of first spring seats (417) are mounted on the top of the bottom frame (416), the top of the first spring seat (417) is connected to a second spring seat via a spring (418), the second spring seat is mounted on the bottom of a top plate (419), and a vibration motor (420) is also mounted on the bottom of the top plate (419).

3. The precast concrete part casting equipment according to claim 2, characterized in that: A plurality of vertical inner cylinders (414) are installed at the bottom of the supporting plate (415), and the inner cylinders (414) are inserted into the guide cylinder (413) and slidably matched with the guide cylinder (413); the bottom of the supporting plate (415) is fixedly connected to the output end of the jacking cylinder, and the jacking cylinder is vertically arranged.

4. The precast concrete part casting equipment according to claim 1, characterized in that: The shock-absorbing component includes a rubber block (711), a fourth flange (712) is fixedly mounted on the top of the rubber block (711), and a third flange (710) is fixedly mounted on the bottom. The third flange (710) is connected to the assembly frame (702) via bolts, and the fourth flange (712) is connected to a second flange (703) fixedly mounted on the output end of the lifting cylinder (701) via bolts.

5. The precast concrete part casting equipment according to claim 1, characterized in that: A through hole is provided in the middle of the first pulley (2), and the material distribution box (3) is located in the through hole in the middle of the first pulley (2). Two lifting arms (307) are fixedly installed on both sides of the material distribution box (3), and two sets of hoisting mechanisms are fixedly installed on the top of the first pulley (2), and the hoisting mechanisms are connected to the lifting arms (307) through steel wire ropes; a plurality of first sliders (305) are also installed on the side wall of the material distribution box (3), and the plurality of first sliders (305) are slidably matched with corresponding guide rails (204), and the guide rails (204) are vertically installed on the side wall of the through hole.

6. The precast concrete part casting equipment according to claim 1, characterized in that: A sixth motor (603) is mounted on the second pulley (6), a gear (604) is mounted on the output end of the sixth motor (603), and the gear (604) is meshed with a rack (504) mounted on the second frame (5).

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