A double-side drive double-station alternating loading and unloading device

By using the servo motor and transmission mechanism to achieve synchronous driving of the carrier assembly in the double-sided drive dual-station alternate loading and unloading device, the problems of low efficiency and large volume of the traditional loading and unloading device are solved, and efficient and low-cost material operation is achieved.

CN120328136BActive Publication Date: 2025-08-22PANGEO TECH CO LTD +1
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Patent Information

Application Number
CN202510834461.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-20
Publication Date
2025-08-22
Estimated Expiration
2045-06-20

AI Technical Summary

Technical Problem

The traditional single-station loading and unloading device leads to long waiting times for manual and robots, low efficiency, and large size, high cost, and limited extension length.

Method used

The double-sided drive double-station alternating design is adopted. By layering the carrier assembly up and down between the two mounting substrates, synchronous driving is achieved by using the servo motor and the transmission mechanism. The carrier assembly can be retracted alternately, increasing the extension length and not taking up space when retracting.

Benefits of technology

It improves the efficiency of loading and unloading of materials, reduces the volume and cost of the device, realizes alternating operation of double stations, and saves space.

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Abstract

In an embodiment of the present application, a bilaterally driven, double-station alternating loading and unloading device is provided, which relates to the field of industrial automation technology. The device comprises two oppositely arranged mounting bases. Each mounting base is provided with a driving mechanism and two sets of transmission mechanisms, and the opposite transmission mechanisms are synchronized by a main transmission shaft. The driving mechanism is connected to one set of transmission mechanisms of the corresponding mounting base. Two carrier assemblies are arranged in layers between the two mounting bases and are respectively arranged to slide horizontally with the two mounting bases. The carrier assembly comprises: two oppositely arranged first movable plates respectively connected to the two opposite sets of transmission mechanisms; a tray is connected between the two second movable plates; the two second movable plates are respectively arranged to slide horizontally inside the two first movable plates and are driven to slide by a movable pulley mechanism embedded in the first movable plates. The device can realize alternating extension and retraction of the double stations, increase the extension length of the carrier assembly, and has a compact structure, small size, and low cost.
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Description

Technical Field

[0001] The present invention relates to the technical field of industrial automation, and in particular to a double-sided drive double-station alternating loading and unloading device. Background Art

[0002] In industrial production processes such as automobile manufacturing and electromechanical industries, it is often necessary to perform operations such as loading and unloading of materials to realize processes such as material processing, transfer, and packaging.

[0003] Traditional material loading and unloading devices typically utilize a single-station design, resulting in long wait times for both workers and robots during manual loading and unloading, leading to low efficiency. Furthermore, the reach of traditional loading and unloading devices is generally proportional to their overall size. A smaller size limits the reach, making operation inconvenient. Increasing the reach also increases the device's size and complicates its structure, resulting in a large space requirement and high costs. Summary of the Invention

[0004] In view of the above problems, embodiments of the present invention are proposed to provide a double-sided drive double-station alternating loading and unloading device that overcomes the above problems or at least partially solves the above problems.

[0005] A double-side drive double-station alternating loading and unloading device, comprising:

[0006] The frame structure includes two mounting bases arranged opposite to each other; each mounting base is provided with a drive mechanism and two sets of transmission mechanisms, and the transmission mechanisms of the two mounting bases facing each other are synchronized by a main transmission shaft; the drive mechanism is connected to one set of the transmission mechanisms of the corresponding mounting base;

[0007] Two carrier assemblies, the two carrier assemblies are arranged in layers between the two mounting substrates and are respectively arranged to slide horizontally with the two mounting substrates; the carrier assemblies include:

[0008] Two first movable plates are arranged opposite to each other, and the two first movable plates are respectively connected to the two opposite groups of the transmission mechanisms;

[0009] A tray and two second movable plates arranged opposite to each other, the tray is connected between the two second movable plates; the two second movable plates are respectively arranged to slide horizontally inside the two first movable plates, and are driven to slide by a movable pulley mechanism embedded in the first movable plates.

[0010] Preferably, the driving mechanism includes a servo motor, a driving wheel, a driven wheel and a driving belt;

[0011] The servo motor is mounted on the top of the mounting base plate through a mounting plate; the two main transmission shafts are arranged opposite to each other and both ends thereof are mounted on the mounting plate through bearing seats respectively;

[0012] The driving wheel is sleeved on the output shaft of the servo motor, and the driven wheel is sleeved on the corresponding main transmission shaft;

[0013] The driving belt is sleeved on the outside of the driving wheel and the driven wheel.

[0014] Preferably, the two groups of transmission mechanisms on the same mounting base plate correspond to the heights of the two carrier assemblies arranged on the upper and lower layers respectively; the transmission mechanism includes a first transmission wheel, a second transmission wheel, a third transmission wheel, a fourth transmission wheel, a first transmission belt and a transmission toothed belt;

[0015] The first transmission wheel is sleeved on the end of the main transmission shaft;

[0016] The second transmission wheel is arranged on the outer side of the mounting base plate and is connected to the first transmission wheel via the first transmission belt;

[0017] The third transmission wheel and the fourth transmission wheel are respectively arranged horizontally on the inner side of the mounting base plate through the auxiliary transmission shaft; wherein the third transmission wheel is opposite to the second transmission wheel and is respectively sleeved on both ends of the corresponding auxiliary transmission shaft; the auxiliary transmission shaft is rotatably inserted into the mounting base plate;

[0018] The transmission toothed belt is sleeved outside the third transmission wheel and the fourth transmission wheel.

[0019] Preferably, the mounting base plate is provided with an adjustment structure, and the adjustment structure is arranged opposite to the fourth transmission wheel;

[0020] The adjustment structure includes a moving block, an adjustment frame, and an adjustment screw. The moving block is mounted on the end of the secondary transmission shaft connected to the fourth transmission wheel through a bearing sleeve. The moving block is slidably arranged in the adjustment frame, and both ends of the moving block are connected to the adjustment frame through the adjustment screw.

[0021] Wherein, the mounting base plate is horizontally provided with strip holes for the mounting and adjustment of the adjustment structure.

[0022] Preferably, a tensioning structure is provided on the outer side of the mounting base plate, and the tensioning structure is provided on one side of the first transmission belt;

[0023] The tensioning structure includes a connecting block and a tensioning wheel. The connecting block is movably mounted on the mounting base plate, and the tensioning wheel is rotatably mounted on the connecting block.

[0024] Preferably, the bottom of the first movable plate is provided with a tooth portion along its length direction, and the tooth portion is provided above the transmission toothed belt and meshes with the transmission toothed belt.

[0025] Preferably, the mounting base plate is further embedded with a support block, and the support block extends to the inner side of the transmission toothed belt and is supported on the upper toothed belt of the transmission toothed belt.

[0026] Preferably, the movable pulley mechanism includes a second transmission belt and a rotating wheel rotatably embedded in the end of the first movable plate, the second transmission belt is wound around both sides of the first movable plate and sleeved on the rotating wheel, and the two ends of the second transmission belt are respectively connected to the mounting base plate and the second movable plate through a clamping structure.

[0027] Preferably, the side wall of the mounting substrate is provided with a plurality of photoelectric switches, and the first movable plate is provided with a plurality of sensing plates respectively located at the same horizontal plane as the plurality of photoelectric switches; the photoelectric switches are used to detect the origin position of the carrier assembly and the extreme position extending to both sides.

[0028] Preferably, the first movable plate is embedded with a reserved wiring drag chain near its bottom along its length direction.

[0029] This application specifically includes the following advantages:

[0030] In the embodiment of the present application, two carrier assemblies are arranged in layers above and below between two relatively arranged mounting bases, a driving mechanism and two sets of transmission mechanisms are arranged on each mounting base, and the relative transmission mechanisms are synchronized through the main transmission shaft. The driving mechanism drives one set of transmission mechanisms of the corresponding mounting plate to operate, which can synchronously drive the transmission mechanisms on the relative mounting plates to operate, thereby providing driving force for both ends of the two carrier assemblies; by setting the driving directions of the two driving mechanisms, the two carrier assemblies can be alternately extended and retracted, thereby realizing alternating loading and unloading of double-stations; the carrier assembly includes a first movable plate arranged relatively to each other, and the first movable plate is connected to the transmission mechanism Then, the transmission mechanism drives the first movable plate to move horizontally, so as to extend to both sides and reset to the middle; a second movable plate is slidingly provided on the inner side of the first movable plate, and the two second movable plates are connected by a tray to realize loading of materials; the second movable plate is driven to slide by a movable pulley mechanism embedded in the first movable plate, and when the first movable plate moves horizontally, it drives the movable pulley mechanism to operate, and the movable pulley mechanism drives the second movable plate to move horizontally, that is, when the driving mechanism drives the first movable plate to move horizontally, it can synchronously drive the second movable plate to move horizontally, thereby increasing the extending length of the carrier assembly, and when retracted, the two are stacked on the inner side of the mounting base plate, which does not take up space, has a small size and low cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the technical solution of the present application, the following is a brief introduction to the drawings required for the description of the present application. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0032] Figure 1 It is a schematic diagram of the overall structure of the device of the present invention when it is in the middle position;

[0033] Figure 2 It is a schematic diagram of the overall structure of the device of the present invention when it is in the extended position;

[0034] Figure 3 It is a partial structural enlarged schematic diagram of the driving mechanism and transmission mechanism of the present invention;

[0035] Figure 4 It is a schematic structural diagram of the inner portion of the mounting substrate of the device of the present invention;

[0036] Figure 5 It is a structural schematic diagram of the regulating structure of the device of the present invention;

[0037] Figure 6 It is a structural schematic diagram of the tensioning structure of the device of the present invention;

[0038] Figure 7 is a side view of the device of the present invention when it is in the middle position;

[0039] Figure 8 This invention Figure 7 A partial enlarged schematic diagram of the structure of the AA section;

[0040] Figure 9 This is a schematic structural diagram of the device of the present invention when the first movable plate and the second movable plate are extended;

[0041] Figure 10 It is a structural schematic diagram of the clamping structure of the present invention;

[0042] Figure numerals: 1. Frame structure; 11. Mounting base plate; 12. Horizontal plate; 13. Strip hole; 14. Support block; 15. Photoelectric switch; 16. Induction plate; 17. Reserved wiring drag chain; 2. Driving mechanism; 21. Servo motor; 22. Driving wheel; 23. Driven wheel; 24. Driving belt; 25. Mounting plate; 26. Bearing seat; 3. Transmission mechanism; 31. Main transmission shaft; 32. First transmission wheel; 33. Second transmission wheel; 34. Third transmission wheel; 35. Fourth transmission wheel ;36. First transmission belt;37. Transmission toothed belt;38. Auxiliary transmission shaft;4. Carrier assembly;41. First movable plate;411. Tooth portion;42. Tray;421. Positioning pin;43. Second movable plate;5. Movable pulley mechanism;51. Second transmission belt;52. Rotating wheel;6. Adjusting structure;61. Moving block;62. Adjusting frame;63. Adjusting screw;7. Tensioning structure;71. Connecting block;72. Tensioning pulley;8. Clamping structure;81. Fixed block;82. Tooth block. DETAILED DESCRIPTION

[0043] To make the objectives, features, and advantages of this application more readily apparent, the present application is further described below in conjunction with the accompanying drawings and specific embodiments. It is apparent that the embodiments described are only a portion of the embodiments of this application, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments in this application without inventive effort are also within the scope of protection of this application.

[0044] Reference Figures 1-10 , shows a schematic structural diagram of a double-sided drive double-station alternating loading and unloading device of the present invention, which may specifically include:

[0045] The frame structure 1 includes two mounting bases 11 disposed opposite each other. Each mounting base 11 is provided with a drive mechanism 2 and two sets of transmission mechanisms 3. The transmission mechanisms 3 of the two mounting bases 11 are synchronized via a main transmission shaft 31. The drive mechanism 2 is connected to one set of transmission mechanisms 3 of the corresponding mounting base 11.

[0046] Two carrier assemblies 4 are arranged in layers between two mounting substrates 11 and are respectively arranged to slide horizontally with the two mounting substrates 11; the carrier assemblies 4 include:

[0047] Two first movable plates 41 are arranged opposite to each other, and the two first movable plates 41 are respectively connected to two opposite sets of transmission mechanisms 3;

[0048] The tray 42 and two second movable plates 43 are arranged opposite to each other, and the tray 42 is connected between the two second movable plates 43; the two second movable plates 43 are respectively arranged to slide horizontally on the inner sides of the two first movable plates 41, and are driven to slide by the movable pulley mechanism 5 embedded in the first movable plates 41.

[0049] In the embodiment of the present application, two carrier assemblies 4 are arranged in layers between two relatively arranged mounting bases 11, a driving mechanism 2 and two sets of transmission mechanisms 3 are arranged on each mounting base 11, and the relative transmission mechanisms 3 are synchronized through the main transmission shaft 31. The driving mechanism 2 drives one set of transmission mechanisms 3 of the corresponding mounting plate 25 to operate, and can synchronously drive the transmission mechanism 3 on the relative mounting plate 25 to operate, thereby providing driving force for both ends of the two carrier assemblies 4; by setting the driving direction of the two driving mechanisms 2, the two carrier assemblies 4 can be alternately extended and retracted, thereby realizing alternating loading and unloading of double-stations; the carrier assembly 4 includes a first movable plate 41 arranged relatively to each other, and the first movable plate 41 and the transmission mechanism 3 are connected to each other. The first movable plate 41 is connected and is driven by the transmission mechanism 3 to move horizontally, so as to extend to both sides and reset to the middle; a second movable plate 43 is slidingly provided on the inner side of the first movable plate 41, and the two second movable plates 43 are connected by a tray 42 to realize the loading of materials; the second movable plate 43 is driven to slide by the movable pulley mechanism 5 embedded in the first movable plate 41, and when the first movable plate 41 moves horizontally, it drives the movable pulley mechanism 5 to operate, and the movable pulley mechanism 5 drives the second movable plate 43 to move horizontally, that is, when the driving mechanism 2 drives the first movable plate 41 to move horizontally, it can synchronously drive the second movable plate 43 to move horizontally, thereby increasing the extending length of the carrier assembly 4, and when retracted, the two are stacked on the inner side of the mounting base plate 11, which does not take up space, has a small size and low cost.

[0050] Next, a double-sided drive double-station alternating loading and unloading device in this exemplary embodiment will be further described.

[0051] In the examples of this application, refer to Figure 1 and Figure 2 The frame structure 1 is composed of two mounting base plates 11 arranged opposite to each other and a plurality of transverse plates 12 connecting the two mounting base plates 11. The plurality of transverse plates 12 are respectively connected to the top and bottom of the mounting base plates 11 so as not to affect the operation of the carrier assembly 4 between the mounting base plates 11. Each mounting base plate 11 is provided with a driving mechanism 2 and two sets of transmission mechanisms 3. The two sets of transmission mechanisms 3 on the two mounting base plates 11 are arranged opposite to each other. The relative transmission mechanisms 3 are synchronized by the main transmission shaft 31, so that both ends of the carrier assembly 4 have driving force. The driving mechanism 2 is connected to one of the transmission mechanisms 3 of the corresponding mounting base plate 11, that is, when the driving mechanism 2 drives the transmission mechanism 3 to operate, the transmission mechanism 3 drives the transmission mechanism 3 on the opposite side to operate synchronously through the main transmission shaft, so that the two relative transmission mechanisms 3 can synchronously drive the corresponding carrier assembly 4 to slide on the mounting base plate 11, so that it can extend and retract to both sides.

[0052] As an example, see Figure 3The drive mechanism 2 comprises a servo motor 21, a drive pulley 22, a driven pulley 23, and a drive belt 24. The servo motor 21 is mounted on top of the mounting base 11 via a mounting plate 25. Specifically, the tops of the two mounting bases 11 are each fixedly connected to a mounting plate 25, which supports the drive mechanism 2 and the main transmission shaft 31. The two main transmission shafts 31 are disposed opposite each other, with their ends mounted to the mounting plates 25 via bearing blocks 26. The drive pulley 22 is sleeved onto the output shaft of the servo motor 21, and the driven pulley 23 is sleeved onto the corresponding main transmission shaft 31. The drive belt 24 is sleeved onto the exterior of the drive pulley 22 and the driven pulley 23.

[0053] During actual operation, the servo motor 21 drives the driving wheel 22 to rotate, and the driving wheel 22 drives the driven wheel 23 to rotate synchronously through the driving belt 24. The driven wheel 23 drives the main transmission shaft 31 to rotate, so that the two ends of the main transmission shaft 31 respectively drive the two transmission mechanisms 3 to operate synchronously.

[0054] Specifically, the driving wheel 22, the driven wheel 23 and the driving belt 24 are preferably connected in a gear and toothed belt meshing manner, which has high mechanical strength, high transmission accuracy and transmission efficiency, and reliable operation.

[0055] As an example, see Figure 3 and Figure 4 The transmission mechanism 3 includes a first transmission wheel 32, a second transmission wheel 33, a third transmission wheel 34, a fourth transmission wheel 35, a first transmission belt 36 and a transmission toothed belt 37; the first transmission wheel 32 is sleeved on the end of the main transmission shaft 31; the second transmission wheel 33 is arranged on the outer side of the mounting base 11 and is connected to the first transmission wheel 32 through the first transmission belt 36; that is, the rotation of the main transmission shaft 31 can drive the first transmission wheels 32 at both ends thereof to rotate, thereby driving the first transmission belt 36 to rotate and driving the second transmission wheel 33 to rotate synchronously.

[0056] The third and fourth transmission wheels 34, 35 are each horizontally mounted on the inner side of the mounting base 11 via a secondary transmission shaft 38. The third transmission wheel 34 faces the second transmission wheel 33 and is respectively mounted on both ends of the corresponding secondary transmission shaft 38. The secondary transmission shaft 38 is rotatably mounted through the mounting base 11. A transmission toothed belt 37 is mounted on the exterior of the third and fourth transmission wheels 34, 35. Rotation of the second transmission wheel 33 drives the secondary transmission shaft 38 connected to it, which in turn drives the third transmission wheel 34. The third transmission wheel 34 then drives the fourth transmission wheel 35 via the transmission toothed belt 37. The transmission toothed belt 37 is connected to the carrier assembly 4 to drive the carrier assembly 4 horizontally.

[0057] It should be noted that the two sets of transmission mechanisms 3 on the same mounting substrate 11 correspond to the heights of the two carrier assemblies 4 arranged in the upper and lower layers respectively; that is, the lengths of the first transmission belts 36 of the two transmission mechanisms 3 are different, one of them is shorter, so that the transmission toothed belt 37 connected to it is located in the middle of the mounting substrate 11, and the other is longer, so that the transmission toothed belt 37 connected to it is located at the lower part of the mounting substrate 11, so that the two transmission toothed belts 37 will not interfere with each other, and can also be connected to the two carrier assemblies 4 arranged in the upper and lower layers respectively.

[0058] As an example, see Figure 1 and Figure 5 The mounting base plate 11 is provided with an adjusting structure 6 , which is arranged opposite to the fourth transmission wheel 35 ; the adjusting structure 6 is used to adjust the tension of the transmission toothed belt 37 .

[0059] Specifically, the adjustment structure 6 includes a moving block 61, an adjustment frame 62, and an adjustment screw 63. The adjustment frame 62 is mounted within a horizontally defined strip hole 13 on the sidewall of the mounting base 11. The moving block 61 is mounted via a bearing sleeve on the end of the secondary transmission shaft 38 connected to the fourth transmission wheel 35. The moving block 61 is slidably disposed within the adjustment frame 62, and both ends of the moving block 61 are connected to the adjustment frame 62 via adjustment screws 63. During adjustment, by loosening the nut on the adjustment screw 63, the moving block 61 can move left and right within the adjustment frame 62, thereby driving the connected secondary transmission shaft 38 to move left and right, causing the fourth transmission wheel 35 at the other end of the secondary transmission shaft 38 to move left and right, thereby adjusting the tension of the transmission belt 37. After adjusting to the appropriate position, the adjustment screw 63 can be fixed. The strip hole 13 defined in the mounting base 11 not only facilitates the installation of the adjustment structure 6 and reduces the space required, but also creates space for the secondary transmission shaft 38 to move left and right.

[0060] As an example, see Figure 1 and Figure 6 Two sets of tensioning structures 7 are provided on the outside of the mounting base 11, one on each side of the two first transmission belts 36, for adjusting the tension of the first transmission belts 36. Specifically, the tensioning structure 7 includes a connecting block 71 and a tensioning pulley 72. The connecting block 71 is movably mounted on the mounting base 11, and the tensioning pulley 72 is rotatably mounted on the connecting block 71. The connecting block 71 can be connected and adjusted by providing a waist hole therein and a mounting hole on the mounting base 11, and the connection is locked with a locking bolt. To adjust, loosen the locking bolt, move the connecting block 71 toward the first transmission belt 36 until the tensioning pulley 72 is pressed against the first transmission belt 36, and then tighten the locking bolt.

[0061] In the examples of this application, refer to Figure 2The carrier assembly 4 comprises two first movable plates 41 arranged opposite to each other, a tray 42 and two second movable plates 43 arranged opposite to each other. The two first movable plates 41 are respectively connected to two opposite sets of transmission mechanisms 3, that is, they are connected to the transmission toothed belts 37 of corresponding heights. The tray 42 is connected between the two second movable plates 43 to achieve material loading. The two second movable plates 43 are respectively arranged to slide horizontally on the inner sides of the two first movable plates 41 and are driven to slide by the movable pulley mechanism 5 embedded in the first movable plates 41. The movable pulley driving mechanism 2 is respectively connected to the mounting base 11 and the second movable plate 43. When the first movable plate 41 moves horizontally, it drives the movable pulley mechanism 5 to operate, and the movable pulley mechanism 5 drives the second movable plate 43 to move horizontally. That is, when the driving mechanism 2 drives the first movable plate 41 to move horizontally, it can also drive the second movable plate 43 to move horizontally, thereby increasing the extended length of the carrier assembly 4. When retracted, the two are stacked on the inner side of the mounting base 11, which does not take up space, has a small volume and low cost.

[0062] Furthermore, the first movable plate 41 and the mounting substrate 11 as well as the first movable plate 41 and the second movable plate 43 can be connected by a slide rail, which can guide and support the horizontal movement of the first movable plate 41 and the second movable plate 43, making the horizontal movement of the first movable plate 41 and the second movable plate 43 more stable.

[0063] As an example, see Figure 4 and Figure 5 The bottom of the first movable plate 41 is provided with a tooth portion 411 along its length direction, and the tooth portion 411 is provided above the transmission toothed belt 37 and meshes with it.

[0064] It should be noted that the transmission toothed belt 37 has teeth on both sides of the belt body. The third transmission wheel 34 and the fourth transmission wheel 35 are gears meshed with the transmission toothed belt 37. The teeth on the inner side of the transmission toothed belt 37 mesh with the third transmission wheel 34 and the fourth transmission wheel 35, and the teeth on the outer side mesh with the first movable plate 41, so that the first movable plate 41 can be driven to move efficiently, accurately and stably.

[0065] As an example, see Figure 4 The mounting base 11 is further embedded with a support block 14, which extends to the inner side of the transmission toothed belt 37 and supports the upper toothed belt of the transmission toothed belt 37. The support block 14 is strip-shaped and is fixedly connected to the mounting base 11 via a fixing frame provided on the outer side of the mounting base 11. It is used to support the transmission toothed belt 37 and, in turn, the first movable plate 41, thereby preventing the transmission toothed belt 37 from collapsing due to its flexibility.

[0066] As an example, see Figure 7-9The above-mentioned movable pulley mechanism 5 includes a second transmission belt 51 and a rotating wheel 52 rotatably embedded in the end of the first movable plate 41. The second transmission belt 51 is wound around both sides of the first movable plate 41 and is sleeved on the rotating wheel 52. The two ends of the second transmission belt 51 are respectively connected to the mounting base plate 11 and the second movable plate 43 through the clamping structure 8. The end of the second transmission belt 51 is fixed by the clamping structure 8, and the rotating wheel 52 is sleeved on the inner side of the second transmission belt 51. Since the mounting base 11 always remains fixed, the second movable plate 43 is slidably set on the first movable plate 41, so that the above structure constitutes a movable pulley mechanism 5, that is, when the first movable plate 41 moves horizontally under the drive of the driving mechanism 2, it will drive the rotating wheel 52 to move synchronously. Since one end of the second transmission belt 51 is fixed to the mounting base 11 by the clamping structure 8, the second transmission belt 51 and the rotating wheel 52 rotate relative to each other, and the second transmission belt 51 pulls the other end thereof fixed to the second movable plate 43 to move synchronously, thereby causing the second movable plate 43 to slide on the first movable plate 41, thereby realizing the extension and retraction between the first movable plate 41 and the second movable plate 43.

[0067] Preferably, two groups of the above-mentioned movable pulley structures are provided, which are respectively embedded in the first movable plate 41 at upper and lower intervals. The two rotating wheels 52 of the two groups of movable pulley structures are respectively provided close to the two ends of the first movable plate 41, that is, the rotation directions of the two movable pulley structures are opposite. In this way, stable sliding of the second movable plate 43 can be achieved when the carrier assembly 4 extends to both sides.

[0068] It should be noted that the rotating wheel 52 and the second transmission belt 51 are also preferably a gear and toothed belt structure.

[0069] Further, refer to Figure 10 The clamping structure 8 comprises a fixed block 81 and a tooth block 82 positioned opposite each other. One side of the fixed block 81 is fixedly connected to the mounting base plate 11 / second movable plate 43. One end of the tooth block 82 also extends and is fixed to the mounting base plate 11 / second movable plate 43. The tooth block 82 has teeth on the side facing the fixed block 81 and meshes with the second transmission belt 51, clamping the second transmission belt 51 between the fixed block 81 and the tooth block 82. During the rotation of the second transmission belt 51, its ends are always clamped and fixed by the clamping structure 8.

[0070] As an example, see Figure 2 、 Figure 3 and Figure 9The side wall of the mounting substrate 11 is provided with a plurality of photoelectric switches 15, and the first movable plate 41 is provided with a plurality of induction plates 16 respectively located at the same horizontal plane as the plurality of photoelectric switches 15; the photoelectric switches 15 are used to detect the origin position and the limit position of the carrier assembly 4 when extended to both sides. Specifically, two groups of photoelectric switches 15 are provided, one above the other, corresponding to the two carrier assemblies 4, for independently detecting the positions of the two carrier assemblies 4. Each group of photoelectric switches 15 is provided with two limit position detection switches and one origin position detection switch, and the two limit position detection switches are provided at positions near both ends of the mounting substrate 11. The first movable plate 41 is provided with an induction plate 16 on the same horizontal plane as the limit position detection switch, for detecting the limit position of the carrier assembly 4 when extended to both sides, to avoid extending beyond the end of the transmission toothed belt 37 and causing disengagement; specifically, when the first movable plate 41 extends to the left or right to the limit position, the induction plate is located at the photoelectric switch 15 at the left or right end, thereby sending a signal to the control system. The origin position detection switch is set at a position between the two extreme position detection switches so as not to interfere with them. A sensing plate is also set on the same horizontal plane as the first movable plate 41 and the origin position detection switch to detect whether the carrier assembly 4 is at the origin position, that is, retracted to the middle position of the mounting substrate 11; specifically, when the first movable plate 41 retracts to the middle position, the sensing plate is located at the origin photoelectric switch 15.

[0071] As an example, see Figure 9 The first movable plate 41 is embedded with a reserved wiring drag chain 17 near its bottom along its length direction. The reserved wiring drag chain 17 is used for routing. When the device is connected to multiple other devices, routing through the reserved wiring drag chain 17 can avoid line confusion and entanglement, which affects the operation of the carrier component 4.

[0072] As an example, see Figure 2 A material tray positioning pin 421 is further provided at one end of the tray 42 for positioning and fixing the material tray.

[0073] In one embodiment, two drive mechanisms 2 respectively drive the upper and lower trays 42 to extend to the manual operation side. After the operator removes the finished product from tray 42, the material is loaded onto tray 42. Tray 42 then retracts to a neutral position for waiting. The rear tray 42 automatically extends to the robot side, where the robot removes the material from tray 42 and places it into the processing machine. The robot then places the finished product back onto tray 42. The system then operates automatically, with the upper and lower levels alternating according to the aforementioned process. This significantly improves material loading and unloading efficiency, and the device is compact, small, and relatively low-cost.

[0074] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they become aware of the basic creative concepts. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the embodiments of the present invention.

[0075] Finally, it should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or terminal device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or terminal device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or terminal device that includes the element.

[0076] The above is a detailed introduction to a double-sided drive double-station alternating loading and unloading device provided by the present invention. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea; at the same time, for general technical personnel in this field, based on the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present invention.

Claims

1. A double-side drive double-station alternating loading and unloading device, characterized in that: include: The frame structure includes two mounting bases arranged opposite to each other; each mounting base is provided with a drive mechanism and two sets of transmission mechanisms, and the transmission mechanisms of the two mounting bases facing each other are synchronized by a main transmission shaft; the drive mechanism is connected to one set of the transmission mechanisms of the corresponding mounting base; Two carrier assemblies, the two carrier assemblies are arranged in layers between the two mounting substrates and are respectively arranged to slide horizontally with the two mounting substrates; the carrier assemblies include: Two first movable plates are arranged opposite to each other, and the two first movable plates are respectively connected to the two opposite groups of the transmission mechanisms; A tray and two second movable plates arranged opposite to each other, the tray is connected between the two second movable plates; the two second movable plates are respectively arranged to slide horizontally inside the two first movable plates, and are driven to slide by a movable pulley mechanism embedded in the first movable plates.

2. The double-sided drive double-station alternating loading and unloading device according to claim 1 is characterized in that: The driving mechanism includes a servo motor, a driving wheel, a driven wheel and a driving belt; The servo motor is mounted on the top of the mounting base plate through a mounting plate; the two main transmission shafts are arranged opposite to each other and both ends thereof are mounted on the mounting plate through bearing seats respectively; The driving wheel is sleeved on the output shaft of the servo motor, and the driven wheel is sleeved on the corresponding main transmission shaft; The driving belt is sleeved on the outside of the driving wheel and the driven wheel.

3. The double-sided drive double-station alternating loading and unloading device according to claim 1 is characterized in that: The two sets of transmission mechanisms on the same mounting base correspond to the heights of the two carrier assemblies arranged on the upper and lower layers respectively; the transmission mechanism includes a first transmission wheel, a second transmission wheel, a third transmission wheel, a fourth transmission wheel, a first transmission belt and a transmission toothed belt; The first transmission wheel is sleeved on the end of the main transmission shaft; The second transmission wheel is arranged on the outer side of the mounting base plate and is connected to the first transmission wheel via the first transmission belt; The third transmission wheel and the fourth transmission wheel are respectively arranged horizontally on the inner side of the mounting base plate through the auxiliary transmission shaft; wherein the third transmission wheel is opposite to the second transmission wheel and is respectively sleeved on both ends of the corresponding auxiliary transmission shaft; the auxiliary transmission shaft is rotatably inserted into the mounting base plate; The transmission toothed belt is sleeved outside the third transmission wheel and the fourth transmission wheel.

4. The double-sided drive double-station alternating loading and unloading device according to claim 3 is characterized in that: The mounting base plate is provided with an adjustment structure, and the adjustment structure is arranged opposite to the fourth transmission wheel; The adjustment structure includes a moving block, an adjustment frame, and an adjustment screw. The moving block is mounted on the end of the secondary transmission shaft connected to the fourth transmission wheel through a bearing sleeve. The moving block is slidably arranged in the adjustment frame, and both ends of the moving block are connected to the adjustment frame through the adjustment screw. Wherein, the mounting base plate is horizontally provided with strip holes for the mounting and adjustment of the adjustment structure.

5. The double-sided drive double-station alternating loading and unloading device according to claim 3 is characterized in that: A tensioning structure is provided on the outer side of the mounting base, and the tensioning structure is provided on one side of the first transmission belt; The tensioning structure includes a connecting block and a tensioning wheel. The connecting block is movably mounted on the mounting base plate, and the tensioning wheel is rotatably mounted on the connecting block.

6. The double-sided drive double-station alternating loading and unloading device according to claim 3 is characterized in that: The bottom of the first movable plate is provided with a tooth portion along its length direction, and the tooth portion is provided above the transmission toothed belt and meshes with the transmission toothed belt.

7. The double-sided drive double-station alternating loading and unloading device according to claim 3 is characterized in that: The mounting base plate is further embedded with a support block, which extends to the inner side of the transmission toothed belt and is supported on the upper toothed belt of the transmission toothed belt.

8. The double-sided drive double-station alternating loading and unloading device according to claim 1 is characterized in that: The movable pulley mechanism includes a second transmission belt and a rotating wheel rotatably embedded in the end of the first movable plate. The second transmission belt is wound around both sides of the first movable plate and sleeved on the rotating wheel. The two ends of the second transmission belt are respectively connected to the mounting base plate and the second movable plate through a clamping structure.

9. The double-sided drive double-station alternating loading and unloading device according to claim 1, characterized in that: The side wall of the mounting substrate is provided with a plurality of photoelectric switches, and the first movable plate is provided with a plurality of sensing plates respectively located at the same horizontal plane as the plurality of photoelectric switches; the photoelectric switches are used to detect the origin position of the carrier assembly and the extreme position extending to both sides.

10. The double-sided drive double-station alternating loading and unloading device according to claim 1, characterized in that: The first movable plate is embedded with a reserved wiring drag chain near its bottom along its length direction.

Citation Information

Patent Citations

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