Railway bulk cargo receiving device
Through the design of the railway bulk loading and loading material feeding device, combined with material transportation, multi-stage sliding table, angle adjustment and amplitude drive components, the problems of low railway unloading efficiency and safety hazards are solved, and efficient and safe unloading of bulk loading and loading is achieved.
Patent Information
- Application Number
- CN202510602144.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2025-07-18
AI Technical Summary
During the railway unloading process, there are problems such as low loading and unloading efficiency, cumbersome processes and safety hazards. Especially in the absence of small work sites and equipment, it is difficult for traditional unloading methods to handle bulk loadings efficiently and safely.
A railway bulk loading cargo feeding device is designed, including material conveying components, multi-stage sliding table components, angle adjustment components and amplitude drive components. Through the cooperation of these components, efficient transportation of bulk loading cargo and adapting to the needs of different working sites.
It improves unloading efficiency, reduces labor costs, eliminates safety hazards, and can adapt to the needs of a variety of loose pile materials and different operating sites, improving the applicability and safety of the device.
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Figure CN120328219A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of railway unloading, and particularly to a device for receiving railway bulk cargoes. Background Art
[0002] Railway is an important mode of logistics transportation in China. Thanks to its strong carrying capacity, low cost and excellent safety, railway has become the main logistics mode for transporting large quantities of bulk cargoes such as grains, coal mines, and ores. Although railway logistics has great advantages in transportation, some railway freight yards have problems in the loading and unloading efficiency of goods due to factors such as narrow working sites and lack of working equipment. Therefore, improving the unloading operation process and enhancing the unloading efficiency have become top priorities in the field of railway logistics.
[0003] To solve the above problems, there are two traditional railway unloading methods; one is to use a large dumper for unloading. This device can unload the goods of one carriage at a time by flipping, with extremely high efficiency. However, building such a device requires not only a wide working site, but also the device is very expensive and difficult to maintain. Another unloading method is to use a unloading machine modified from an excavator, which is also the unloading method used by most small logistics freight yards. Taking the unloading process of bulk cargoes such as coal as an example: after the train enters the station yard, the workers open the carriage door and then use the unloading machine to directly scoop the coal through the opened door onto the ground, and then use a forklift to transport the coal on the ground to the truck and transport it away. However, due to the limitations of the platform site, the unloading machine often has to wait until the coal on the ground is cleared before unloading the next carriage. This not only has problems of low efficiency and complexity in the unloading operation process, but also is prone to safety accidents when multiple heavy machinery are used for manned operations on site, and may even cause casualties in severe cases. Summary of the Invention
[0004] Based on this, it is necessary to provide a device for receiving railway bulk cargoes.
[0005] One embodiment of this application is a device for receiving railway bulk cargoes, which includes;
[0006] A material conveying component for conveying railway bulk cargoes;
[0007] A multi-stage sliding table component, including at least two-stage sliding tables connected in sequence. Among them, the first-stage sliding table is located on the material conveying component, and the third-stage sliding table is used to match the unloading open door of the carriage to receive the railway bulk cargoes from the unloading open door and transfer them to the material conveying component;
[0008] An angle adjusting component, respectively connected to the material conveying component and the first-stage sliding table, for adjusting the inclination angle between the first-stage sliding table and the material conveying component;
[0009] The luffing drive assembly is respectively connected to each stage of the multi-stage sliding table assembly and is used to adjust the overall length of the multi-stage sliding table assembly.
[0010] The above-mentioned railway bulk cargo receiving device, through the cooperation of the material conveying assembly, the angle adjusting assembly, the luffing drive assembly and the multi-stage sliding table assembly, on the one hand, can be applied to the railway platform unloading operation scenario, can conveniently connect the bulk cargo unloaded by the train and convey it to other equipment through the conveyor, replacing manual material handling, saving labor costs, reducing the unloading operation process, improving the operation efficiency, and eliminating potential safety hazards; on the other hand, it can adjust the railway bulk cargo receiving device according to the height of the train unloading door 600, so it has better applicability, making the railway bulk cargo receiving device not only applicable to a variety of bulk materials, but also capable of taking into account various special terrains and working in a variety of different working sites.
[0011] As an example, the luffing drive assembly is provided with a steel cable. The luffing drive assembly is connected to the first-stage sliding table, and the luffing drive assembly is connected to the other sliding tables of the multi-stage sliding table assembly except the first-stage sliding table through the steel cable. As an example, the luffing drive assembly includes a pulley block and a steel cable installed on the pulley block. The pulley block is connected to the first-stage sliding table and is connected to the other sliding tables of the multi-stage sliding table assembly except the first-stage sliding table through the steel cable. Exemplarily, the luffing drive assembly includes a fixed frame, a power component installed on the fixed frame, a double winch installed on the power component for winding the steel cable, a third bearing seat for fixing the power component, and a support plate fixedly connected to the third bearing seat.
[0012] Exemplarily, the fixed frame is fixedly arranged on the first-stage sliding table. The power component includes a reduction motor fixedly installed inside the fixed frame, a coupling fixedly connected to the output end of the reduction motor, and a drive shaft fixedly connected to the coupling. The double winch is arranged on the drive shaft; the reduction motor drives the drive shaft to rotate through the coupling; the drive shaft passes through the third bearing seat, and the third bearing seat is axially connected to the drive shaft to play a supporting role, and the third bearing seat is fixed to the fixed frame through the support plate.
[0013] Exemplarily, the first-stage sliding table includes a first load-bearing frame, a shaft seat fixing frame, a fixed angle steel, a first material receiving plate, a first pulley, and a first guiding block; the first load-bearing frame is fixedly connected to the bearing joint of the crank-link member of the angle adjustment assembly; the shaft seat fixing frame and the fixed angle steel are both arranged on the first load-bearing frame, and the second bearing seats of the support members are respectively installed on the shaft seat fixing frame and / or the first load-bearing frame. The first load-bearing frame is adjusted in angle relative to the belt conveyor of the material conveying assembly through the cooperation of the support members and the crank-link member, and the luffing drive assembly is installed on the fixed angle steel through its own fixing frame; the first material receiving plate is arranged on the first load-bearing frame, and the first pulley is arranged under the first material receiving plate or under the first load-bearing frame for connecting the steel cable of the luffing drive assembly. The first guiding block is arranged on the first material receiving plate for cooperatively installing another sliding table, such as a third-stage sliding table or a second-stage sliding table.
[0014] In some embodiments, the third-stage sliding table is used to be arranged under the discharge opening door or connected to the discharge opening door; or,
[0015] At least one second-stage sliding table is provided between the first-stage sliding table and the third-stage sliding table of the multi-stage sliding table assembly.
[0016] Exemplarily, the number of the second-stage sliding tables is at least two, and the specifications of each of the second-stage sliding tables are the same or different. Exemplarily, the second-stage sliding table includes a second load-bearing frame, a second material receiving plate, a guide rail support seat, a first guide rail, a second pulley, a first tie point, and a second guiding block; the second material receiving plate, the guide rail support seat, and the first guide rail are all arranged on the second load-bearing frame, and the first guide rail is also on the guide rail support seat. The first guide rail cooperates with the first guiding block to serve as a sliding guide, so that the second-stage sliding table or its second load-bearing frame is slidably arranged on the first-stage sliding table; the second pulley and the first tie point are both arranged under the second load-bearing frame and are respectively used for connecting the steel cable of the luffing drive assembly. The second guiding block is arranged on the second material receiving plate for cooperatively installing another sliding table, such as a third-stage sliding table or another second-stage sliding table.
[0017] As an example, based on the structure of the second - stage slide, the third - stage slide adds an additional second attachment point; or the second attachment point of the third - stage slide is set with a different number and position from the first attachment point of the second - stage slide. Exemplarily, the third - stage slide includes a third load - bearing frame, a third material - receiving plate, a second guide rail, and a second attachment point; the third material - receiving plate and the second guide rail are both arranged on the third load - bearing frame, and the second guide rail cooperates with the second guide block as a sliding guide, so that the third - stage slide or its third load - bearing frame is slidably arranged on the second - stage slide; the second attachment point is arranged under the third load - bearing frame and is used to connect the steel cable of the luffing drive assembly.
[0018] In some embodiments, the material conveying assembly includes a belt conveyor and a leak - proof baffle arranged on one side of the belt conveyor;
[0019] The first - stage slide is located on the belt conveyor, and the angle - adjusting assembly is used to adjust the inclination angle between the first - stage slide and the belt conveyor.
[0020] As an example, the material conveying assembly further includes a moving device arranged under the belt conveyor.
[0021] In some embodiments, the angle - adjusting assembly includes a bracket, a support member, a crank - connecting rod member, and a driving member;
[0022] The bracket is detachably connected to the material conveying assembly or the belt conveyor of the material conveying assembly;
[0023] The support member is arranged on the bracket and is rotatably connected to the first - stage slide;
[0024] The crank - connecting rod member is rotatably arranged on the bracket and is rotatably connected to the first - stage slide;
[0025] The driving member is arranged on the bracket and is drivingly connected to the crank - connecting rod member, and is used to adjust the relative distance between the crank - connecting rod member and the support member to adjust the inclination angle between the first - stage slide and the material conveying assembly.
[0026] In some embodiments, the support member includes a first support member and a second support member. The first support member is fixedly connected to the bracket through a fixed channel steel, and the crank - connecting rod member is rotatably connected to the first - stage slide through the second support member.
[0027] In some embodiments, the support member includes a first bearing seat, a bearing member, and a second bearing seat;
[0028] The first bearing block is directly disposed on the bracket, or disposed on the bracket through a fixed channel steel, or disposed on the bracket through the crank and connecting rod member;
[0029] The bearing member passes through the first bearing block and is in bearing fit with the first bearing block;
[0030] The bearing member also passes through the second bearing block and is fixed to the second bearing block;
[0031] The second bearing block is connected to the first-stage slide.
[0032] As an example, the bearing member is a solid round steel.
[0033] In some embodiments, the crank and connecting rod member includes a bearing joint, a first connecting rod, and a second connecting rod;
[0034] The bearing joint is rotatably connected to the first-stage slide through the second support member;
[0035] The second connecting rod is rotatably disposed on the bracket and is connected to the fixed end of the bearing joint through the first connecting rod;
[0036] The driving member is drivingly connected to the second connecting rod to drive the second connecting rod to rotate on the bracket.
[0037] In some embodiments, the bearing joint is axially aligned with the bearing member of the second support member;
[0038] The second connecting rod is rotatably engaged with the first connecting rod through a pin shaft.
[0039] In some embodiments, the angle adjustment assembly further includes a limiting member disposed on the bracket for limiting the limit value of the tilt angle.
[0040] Exemplarily, the limiting member includes a limiting seat, a limiting post connected to the bearing member of the support member, and a magnetic attraction limit switch disposed on the limiting seat. Exemplarily, the number of magnetic attraction limit switches is two, and the two magnetic attraction limit switches are respectively fixedly installed on both sides of the limiting seat; Exemplarily, the limiting seat is semicircularly installed on the bracket or installed on a steel plate welded to the front end of the bracket. The limiting post rotates as the bearing member of the support member rotates. The magnetic attraction limit switch is used to detect the position of the limiting post and issue a limit signal when the position of the limiting post exceeds a preset position, or control the driving member to stop driving the crank and connecting rod member to limit the limit value of the tilt angle.
[0041] In some embodiments, the driving member includes a driving motor and a fixed seat;
[0042] The driving motor is arranged on the fixed seat and is drivingly connected to the crank-link member or the second link of the crank-link member;
[0043] The fixed seat is arranged on the bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0044] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0045] Figure 1 It is a schematic view of the scene of the railway bulk cargo receiving device.
[0046] Figure 2 It is a schematic view of the overall structure of the railway bulk cargo receiving device.
[0047] Figure 3 It is a schematic view of the structure of the angle adjustment component of the railway bulk cargo receiving device.
[0048] Figure 4 It is a schematic view of the structure of the luffing drive component of the railway bulk cargo receiving device.
[0049] Figure 5 It is a schematic view of the structure of the first-stage sliding table of the railway bulk cargo receiving device.
[0050] Figure 6 It is a schematic view of the structure of the second-stage sliding table of the railway bulk cargo receiving device.
[0051] Figure 7 It is an enlarged view of the H position of the railway bulk cargo receiving device.
[0052] Figure 8 It is a schematic view of the structure of the third-stage sliding table of the railway bulk cargo receiving device.
[0053] Figure 9 It is an enlarged view of the L position of the railway bulk cargo receiving device.
[0054] Figure 10 It is a schematic view of the extended state structure of the railway bulk cargo receiving device.
[0055] Figure 11 It is a schematic view of the contracted state structure of the railway bulk cargo receiving device.
[0056] Reference Signs:
[0057] 100, Material conveying assembly; 101, Belt conveyor; 102, Anti-leakage baffle
[0058] 200, Angle adjustment assembly; 201, Bracket; 202, Support member; 202a, Fixed channel steel; 202b, First bearing seat; 202c, Bearing member; 202d, Second bearing seat; 203, Crank connecting rod member; 203a, Bearing joint; 203b, First connecting rod; 203c, Second connecting rod; 204, Driving member; 204a, Driving motor; 204b, Fixed seat; 205, Limiting member; 205a, Limiting seat; 205b, Limiting column; 205c, Magnetic absorption limit switch
[0059] 300, Luffing drive assembly; 301, Fixed frame; 302, Power member; 302a, Reduction motor; 302b, Coupling; 302c, Drive shaft; 303, Double winch; 304, Third bearing seat; 305, Support plate
[0060] 400, Multi-stage slide assembly; 401, First-stage slide; 401a, First load-bearing frame; 401b, Axle seat fixing frame; 401c, Fixed angle steel; 401d, First receiving plate; 401e, First pulley; 401f, First guide block; 402, Second-stage slide; 402a, Second load-bearing frame; 402b, Second receiving plate; 402c, Guide rail support seat; 402d, First guide rail; 402e, Second pulley; 402f, First tying point; 402g, Second guide block; 403, Third-stage slide; 403a, Third load-bearing frame; 403b, Third receiving plate; 403c, Second guide rail; 403d, Second tying point
[0061] 600, Discharge open door Detailed implementation manners
[0062] To make the above objects, features, and advantages of the present application more apparent and understandable, the following detailed description of the specific implementation manners of the present application is provided in conjunction with the accompanying drawings. Many specific details are set forth in the following description to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without departing from the connotation of the present application. Therefore, the present application is not limited by the specific embodiments disclosed below
[0063] It should be noted that when a component is referred to as "fixed to" or "disposed on" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in the specification of this application are only for illustrative purposes and do not represent the only implementation.
[0064] As used in this specification, "one embodiment" or "some embodiments" refer to specific features, structures, or characteristics that may be included in at least one implementation of this application. The appearances of "in one embodiment" or "in some embodiments" in different places in this specification do not necessarily refer to the same embodiment, nor are they embodiments that are mutually exclusive of other embodiments individually or selectively.
[0065] In addition, the terms "first" and "second" are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of this application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0066] In this application, unless otherwise clearly specified and limited, the first feature may be in direct contact with the second feature "on" or "under" the second feature, or the first feature and the second feature may be in indirect contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on top of" the second feature may mean that the first feature is directly above or obliquely above the second feature, or only indicates that the first feature has a higher horizontal height than the second feature. The first feature being "under", "below" and "beneath" the second feature may mean that the first feature is directly below or obliquely below the second feature, or only indicates that the first feature has a lower horizontal height than the second feature.
[0067] Unless otherwise defined, all technical and scientific terms used in the specification of this application have the same meaning as commonly understood by those skilled in the technical field to which this application belongs. The terms used in the specification of this application are only for the purpose of describing specific implementations and are not intended to limit this application. The term "and / or" used in the specification of this application includes any and all combinations of one or more of the related listed items.
[0068] The present application discloses a railway bulk cargo receiving device, which includes some or all of the technical features of the following embodiments; that is, the railway bulk cargo receiving device includes some or all of the following structures. In an embodiment of the present application, a railway bulk cargo receiving device includes a material conveying assembly, an angle adjusting assembly, a luffing drive assembly, and a multi-stage slide table assembly. The material conveying assembly is used to convey railway bulk cargo; the multi-stage slide table assembly includes at least two-stage slide tables connected in sequence. Among them, the first-stage slide table is located on the material conveying assembly, and the third-stage slide table is used to match the unloading open door of the carriage to receive the railway bulk cargo from the unloading open door and transfer it to the material conveying assembly; the angle adjusting assembly is respectively connected to the material conveying assembly and the first-stage slide table for adjusting the inclination angle between the first-stage slide table and the material conveying assembly; the luffing drive assembly is respectively connected to each stage of the multi-stage slide table assembly for adjusting the overall length of the multi-stage slide table assembly. The above-mentioned railway bulk cargo receiving device, through the cooperation of the material conveying assembly, the angle adjusting assembly, the luffing drive assembly and the multi-stage slide table assembly, on the one hand, can be applied to the railway platform unloading operation scenario, can conveniently connect the bulk cargo unloaded by the train and convey it to other equipment through the conveyor, replacing manual material handling, saving labor costs, reducing the unloading operation process, improving the operation efficiency, and eliminating potential safety hazards; on the other hand, it can adjust the railway bulk cargo receiving device according to the height of the train unloading open door, so it has better applicability, making the railway bulk cargo receiving device not only applicable to a variety of bulk materials, but also capable of taking into account various special terrains and working in a variety of different working sites. The following combines Figures 1 to 11 to describe the railway bulk cargo receiving device in detail.
[0069] In some of the embodiments, a railway bulk cargo receiving device is applied to train unloading as Figure 1 shown. The railway bulk cargo receiving device includes a material conveying assembly 100, an angle adjusting assembly 200, a luffing drive assembly 300, and a multi-stage slide table assembly 400. The material conveying assembly 100 is used to convey railway bulk cargo; the angle adjusting assembly 200 is respectively connected to the material conveying assembly 100 and the multi-stage slide table assembly 400 for adjusting the inclination angle of the multi-stage slide table assembly 400 relative to the material conveying assembly 100; the luffing drive assembly 300 is connected to the multi-stage slide table assembly 400 for adjusting the overall length of the multi-stage slide table assembly 400. Combining Figure 2, the multi-stage sliding table assembly 400 includes at least two stages of sliding tables connected in sequence. Among them, the first-stage sliding table 401 is located on the material conveying assembly 100, and the third-stage sliding table 403 is used to match the unloading open door 600 of the carriage to receive the railway bulk cargo from the unloading open door 600 and transfer it to the material conveying assembly 100; the angle adjustment assembly 200 is respectively connected to the material conveying assembly 100 and the first-stage sliding table 401 for adjusting the inclination angle between the first-stage sliding table 401 and the material conveying assembly 100; combined with Figure 10 and Figure 11 , the luffing drive assembly 300 is respectively connected to each stage of the sliding table of the multi-stage sliding table assembly 400 for adjusting the overall length of the multi-stage sliding table assembly 400. With such a design, through the cooperation of the material conveying assembly 100, the angle adjustment assembly 200, the luffing drive assembly 300 and the multi-stage sliding table assembly 400, on the one hand, it can be applied to the railway platform unloading operation scenario, which can conveniently connect the bulk cargo unloaded by the train and convey it to other equipment through the conveyor, replacing manual material handling, saving labor costs, reducing the unloading operation process, improving the operation efficiency, and eliminating potential safety hazards; on the other hand, it can adjust the railway bulk cargo receiving device according to the height of the train unloading open door 600, so it has better applicability, making the railway bulk cargo receiving device not only applicable to a variety of bulk materials, but also capable of taking into account various special terrains and working in a variety of different working sites.
[0070] In some embodiments, as Figure 2 shown, the material conveying assembly 100 includes a belt conveyor 101 and a leakage-proof baffle 102 provided on one side of the belt conveyor 101; the first-stage sliding table 401 is located on the belt conveyor 101, and the angle adjustment assembly 200 is used to adjust the inclination angle between the first-stage sliding table 401 and the belt conveyor 101. As an example, the material conveying assembly 100 further includes a moving device provided under the belt conveyor 101. With such a design, on the one hand, the efficient conveying of bulk cargo is realized through the belt conveyor 101, and the leakage-proof baffle 102 can effectively prevent the material from leaking during the conveying process, reducing waste and cleaning costs. On the other hand, the setting of the angle adjustment assembly 200 in cooperation with the first-stage sliding table 401 enables the first-stage sliding table 401 to flexibly adjust the inclination angle according to the height of the carriage unloading open door 600, improving the adaptability and flexibility of the device. On the other hand, the setting of the moving device enhances the mobility of the material conveying assembly 100, enabling it to move more conveniently between different working sites, further improving the practicality and operation efficiency of the entire railway bulk cargo receiving device.
[0071] In some embodiments, as Figure 2As shown, at least one second-stage slide 402 is provided between the first-stage slide 401 and the third-stage slide 403 of the multi-stage slide assembly 400. In combination with Figure 10 , a second-stage slide 402 is provided between the first-stage slide 401 and the third-stage slide 403 of the multi-stage slide assembly 400. In other embodiments, exemplarily, the number of the second-stage slides 402 is at least two, and the specifications of the second-stage slides 402 are the same or different. In combination with Figure 11 , the luffing drive assembly 300 adjusts the overall length of the multi-stage slide assembly 400 to the shortest state for easy storage. Such a design enables the multi-stage slide assembly 400 to flexibly adjust the overall length according to the height of the carriage unloading open door 600 and the working site conditions, further improving the applicability and adaptability of the device. At the same time, the multi-stage structure of the multi-stage slide assembly 400 can better receive the bulk cargo from the unloading open door 600 at different heights and distances, avoiding cargo accumulation or overflow, thereby improving the stability and safety of the unloading operation.
[0072] Exemplarily, as Figure 6 and Figure 7As shown, the second-stage sliding table 402 includes a second load-bearing frame 402a, a second material receiving plate 402b, a guide rail support seat 402c, a first guide rail 402d, a second pulley 402e, a first tie point 402f, and a second guide block 402g; the second material receiving plate 402b, the guide rail support seat 402c, and the first guide rail 402d are all arranged on the second load-bearing frame 402a, and the first guide rail 402d is also on the guide rail support seat 402c. The first guide rail 402d cooperates with the first guide block 401f for sliding guidance, so that the second-stage sliding table 402 or its second load-bearing frame 402a is slidably arranged on the first-stage sliding table 401; the second pulley 402e and the first tie point 402f are both arranged under the second load-bearing frame 402a, and are respectively used to connect the steel cables of the luffing drive assembly 300. The second guide block 402g is arranged on the second material receiving plate 402b and is used to cooperate with and install another sliding table, such as a third-stage sliding table 403 or another second-stage sliding table 402. Such a design enables the second-stage sliding table 402 to achieve smooth sliding through the cooperation of the first guide rail 402d and the first guide block 401f, and thus can flexibly adjust its position under the action of the luffing drive assembly 300 to adapt to different heights of the discharge hopper 600 and working site conditions. At the same time, the settings of the second pulley 402e and the first tie point 402f can ensure the stable connection and transmission of the steel cables, guaranteeing the movement reliability of the sliding table. In addition, the design of the second guide block 402g facilitates the cooperation and installation with other sliding tables, further enhancing the modularity and length scalability of the multi-stage sliding table assembly 400, and improving the overall performance and applicability of the railway bulk loading and unloading material receiving device.
[0073] In some embodiments, as Figure 1 shown, the third-stage sliding table 403 is used to be arranged under the discharge hopper 600. In other embodiments, the third-stage sliding table 403 is used to be connected to the discharge hopper 600. Combining Figure 8 and Figure 9, by way of example, based on the structure of the second - stage slide 402, the third - stage slide 403 additionally adds a second attachment point 403d; or the number and position of the second attachment point 403d of the third - stage slide 403 are set differently from those of the first attachment point 402f of the second - stage slide 402. Exemplarily, the third - stage slide 403 includes a third load - bearing frame 403a, a third receiving plate 403b, a second guide rail 403c, and a second attachment point 403d; the third receiving plate 403b and the second guide rail 403c are both disposed on the third load - bearing frame 403a, and the second guide rail 403c cooperates with the second guide block 402g to serve as a sliding guide, so that the third - stage slide 403 or its third load - bearing frame 403a is slidably disposed on the second - stage slide 402; the second attachment point 403d is disposed under the third load - bearing frame 403a and is used to connect the steel cable of the luffing drive assembly 300. With such a design, on the one hand, the third - stage slide 403 adds a second attachment point 403d on the basis of the second - stage slide 402, further enhancing the structural expandability of the multi - stage slide assembly. By setting different numbers and positions of attachment points, the connection method and movement range between the slides can be adjusted more flexibly to adapt to the carriage unloading open doors 600 at different heights and positions. On the other hand, the cooperation between the second guide rail 403c and the second guide block 402g provides a stable sliding guide for the third - stage slide 403. This design ensures the smooth movement of the slide under the action of the luffing drive assembly 300, avoiding jamming or deviation during the sliding process, thereby improving the overall stability and reliability of the device. On the one hand again, the third load - bearing frame 403a and the third receiving plate 403b of the third - stage slide 403 can directly receive the bulk cargo from the carriage unloading open door 600 and transfer it smoothly to the next - stage slide or the material conveying assembly 100. By optimizing the structure and layout of the slide, the cargo weight can be more effectively dispersed, avoiding cargo accumulation or overflow, and further improving the efficiency and safety of the unloading operation. On the one hand also, by adding a second attachment point 403d and optimizing the slide structure, the third - stage slide 403 can better adapt to complex operating environments, such as carriages at different heights, uneven unloading sites, etc. This design enables the railway bulk cargo receiving device to operate efficiently in a variety of different scenarios, enhancing its versatility and practicality.
[0074] As an example, the luffing drive assembly 300 is provided with a steel cable. The luffing drive assembly 300 is connected to the first-stage slide 401, and the luffing drive assembly 300 is connected to the other slides of the multi-stage slide assembly 400 except the first-stage slide 401 through the steel cable. That is, the luffing drive assembly 300 pulls the other slides of the multi-stage slide assembly 400 through the steel cable. As an example, the luffing drive assembly 300 includes a pulley block and a steel cable installed on the pulley block. The pulley block is connected to the first-stage slide 401 and is connected to the other slides of the multi-stage slide assembly 400 except the first-stage slide 401 through the steel cable. With such a design, by utilizing the mechanical advantages of the steel cable and the pulley block, the overall length of the multi-stage slide assembly 400 can be efficiently adjusted to adapt to the carriage discharge open door 600 at different heights, ensuring the stability and flexibility of the slide assembly. By pulling each slide through the steel cable, precise length adjustment can be achieved, while reducing the friction and wear of mechanical components, improving the drive efficiency and the service life of the device.
[0075] Exemplarily, as Figure 4 shown, the luffing drive assembly 300 includes a fixed frame 301, a power member 302 installed on the fixed frame 301, a double winch 303 installed on the power member 302 for winding the steel cable, a third bearing block 304 for fixing the power member 302, and a support plate 305 fixedly connected to the third bearing block 304. The double winch 303 includes a single winch, two winches, multiple winches, a set of winches, etc., and is designed according to the number of slides of the multi-stage slide assembly 400. With such a design, the fixed frame 301 and the support plate 305 provide a stable installation foundation, ensuring the stability and reliability of the entire luffing drive assembly 300. The cooperation between the power member 302 and the double winch 303 can efficiently wind the steel cable, achieving precise control of the multi-stage slide assembly 400, so as to flexibly adjust the length of the slide to adapt to the discharge requirements at different heights. At the same time, the setting of the third bearing block 304 effectively reduces the friction and wear of the power member 302 during operation, improving the durability and service life of the assembly.
[0076] Exemplarily, the fixed frame 301 is fixedly arranged on the first-stage slide 401, as Figure 4As shown, the power component 302 includes a reduction motor 302a fixedly installed inside the fixed frame 301, a coupling 302b fixedly connected to the output end of the reduction motor 302a, and a drive shaft 302c fixedly connected to the coupling 302b. The double winch 303 is arranged on the drive shaft 302c; the reduction motor 302a drives the drive shaft 302c to rotate through the coupling 302b; the drive shaft 302c passes through the third bearing block 304, and the third bearing block 304 is axially connected to the drive shaft 302c to play a supporting role. The third bearing block 304 is fixed to the fixed frame 301 through the support plate 305. Such a design, on the one hand, enables the luffing drive assembly 300 to stably provide power. Through the cooperation of the reduction motor 302a, the coupling 302b and the drive shaft 302c, precise control of the double winch 303 is achieved, so as to efficiently wind the steel cable and adjust the length of the multi-stage slide assembly 400. On the other hand, the setting of the third bearing block 304 and the support plate 305 enhances the stability of the drive shaft 302c, reduces vibration and wear during operation, improves the efficiency of power transmission and the service life of the component, and ensures the reliability and durability of the entire railway bulk cargo receiving device in a complex operating environment.
[0077] Exemplarily, as Figure 5As shown, the first-stage sliding table 401 includes a first load-bearing frame 401a, a pedestal fixing frame 401b, a fixing angle steel 401c, a first material receiving plate 401d, a first pulley 401e, and a first guide block 401f; the first load-bearing frame 401a is fixedly connected to the bearing joint 203a of the crank and connecting rod member 203 of the angle adjustment assembly 200; the pedestal fixing frame 401b and the fixing angle steel 401c are both arranged on the first load-bearing frame 401a, and the second bearing seats 202d of the support member 202 are respectively installed on the pedestal fixing frame 401b and / or the first load-bearing frame 401a. The first load-bearing frame 401a is adjusted in angle relative to the belt conveyor 101 of the material conveying assembly 100 through the cooperation of the support member 202 and the crank and connecting rod member 203, and the luffing drive assembly 300 is installed on the fixing angle steel 401c through its own fixing frame 301; the first material receiving plate 401d is arranged on the first load-bearing frame 401a, and the first pulley 401e is arranged under the first material receiving plate 401d or under the first load-bearing frame 401a for connecting the steel cable of the luffing drive assembly 300, and the first guide block 401f is arranged on the first material receiving plate 401d for cooperatively installing another sliding table such as the third-stage sliding table 403 or the second-stage sliding table 402. Such a design, on the one hand, enables the first-stage sliding table 401 to flexibly adjust the tilt angle through the angle adjustment assembly 200 to adapt to the unloading open doors 600 of carriages at different heights, and to precisely control the multi-stage sliding table assembly 400 through the luffing drive assembly 300. On the other hand, the first load-bearing frame 401a provides a stable support foundation to ensure the stability and reliability of the sliding table assembly when carrying goods. The arrangement of the first pulley 401e and the first guide block 401f enhances the connection and sliding guiding functions between the sliding tables, improving the flexibility and adaptability of the railway bulk loading and unloading material receiving device. On the other hand, the fixing angle steel 401c provides a reliable fixing point for the installation of the luffing drive assembly 300, thus ensuring the stable operation of the luffing drive assembly 300.
[0078] In some embodiments, such as Figure 3As shown, the angle adjustment assembly 200 includes a bracket 201, a support member 202, a crank and connecting rod member 203, and a driving member 204; the bracket 201 is detachably connected to the material conveying assembly 100 or the belt conveyor 101 of the material conveying assembly 100; the support member 202 is disposed on the bracket 201 and is rotatably connected to the first-stage slide 401; the crank and connecting rod member 203 is rotatably disposed on the bracket 201 and is rotatably connected to the first-stage slide 401; the driving member 204 is disposed on the bracket 201 and is drivingly connected to the crank and connecting rod member 203 for adjusting the relative distance between the crank and connecting rod member 203 and the support member 202 to adjust the inclination angle of the first-stage slide 401 with respect to the material conveying assembly 100. With such a design, on the one hand, the driving member 204 precisely controls the movement of the crank and connecting rod member 203, thereby flexibly adjusting the inclination angle of the first-stage slide 401 to adapt to the unloading open doors 600 of carriages at different heights. On the other hand, the detachable connection method of the bracket 201 enhances the portability and versatility of the assembly, facilitating quick installation and disassembly on different devices. On yet another hand, the rotatable connections of the support member 202 and the crank and connecting rod member 203 ensure the smoothness and stability of the angle adjustment, improving the reliability and safety of the railway bulk cargo receiving device during operation.
[0079] In some embodiments, such as Figure 3As shown, the support member 202 includes a first support member and a second support member. The first support member is fixedly connected to the bracket 201 through a fixed channel steel 202a. The crank-link member 203 is rotatably connected to the first-stage slide 401 through the second support member. In some embodiments, the support member 202 includes a first bearing seat 202b, a bearing member 202c, and a second bearing seat 202d. The first bearing seat 202b is directly disposed on the bracket 201, or disposed on the bracket 201 through the fixed channel steel 202a, or disposed on the bracket 201 through the crank-link member 203. The bearing member 202c passes through the first bearing seat 202b and is in bearing fit with the first bearing seat 202b. The bearing member 202c also passes through the second bearing seat 202d and is fixed to the second bearing seat 202d. The second bearing seat 202d is connected to the first-stage slide 401. As an example, the bearing member 202c is a solid round steel. In specific applications, it can also be understood that the fixed channel steel 202a is a part of the first support member, that is, the first support member includes the fixed channel steel 202a, the first bearing seat 202b, the bearing member 202c, and the second bearing seat 202d. Such a design, on the one hand, through the cooperation between the bearing member 202c and the bearing seat, realizes the reliable connection and flexible rotation between the support member 202 and the first-stage slide 401, ensuring the smoothness and accuracy of angle adjustment. On the other hand, the setting of the first bearing seat 202b and the second bearing seat 202d enhances the structural stability, and the use of solid round steel improves the strength and durability of the bearing member 202c, extending the service life of the component. On the further hand, the use of the fixed channel steel 202a provides additional fixation and support for the support member 202, further improving the stability and reliability of the entire angle adjustment assembly 200. On the yet further hand, the structures of the first support member and the second support member are the same or similar, which is beneficial to production and manufacturing, saving the preparation process and the material preparation cost.
[0080] In some embodiments, such as Figure 3As shown, the crank connecting rod member 203 includes a bearing joint 203a, a first connecting rod 203b, and a second connecting rod 203c; the bearing joint 203a is rotatably connected to the first-stage slide 401 through the second support member; the second connecting rod 203c is rotatably arranged on the bracket 201 and is connected to the fixed end of the bearing joint 203a through the first connecting rod 203b; the driving member 204 is drivingly connected to the second connecting rod 203c to drive the second connecting rod 203c to rotate on the bracket 201. In some embodiments, the bearing joint 203a is axially matched with the bearing member 202c of the second support member; the second connecting rod 203c is rotationally matched with the first connecting rod 203b through a pin shaft. Such a design, on the one hand, enables the angle adjustment assembly 200 to precisely control the rotation of the second connecting rod 203c through the driving member 204, and then drives the entire crank connecting rod member 203 to move, realizing flexible adjustment of the tilt angle of the first-stage slide 401. On the other hand, the rotatable connection between the bearing joint 203a and the first-stage slide 401 makes the angle adjustment easy to achieve and ensures the smoothness and stability of the adjustment process, while the cooperation of the first connecting rod 203b and the second connecting rod 203c enhances the compactness and reliability of the structure. On the one hand, this structure not only improves the accuracy of angle adjustment but also ensures the stability and durability of the railway bulk loading and unloading goods receiving device under different operating conditions.
[0081] In some embodiments, such as Figure 3 and Figure 11As shown, the angle adjustment assembly 200 further includes a limiting member 205. The limiting member 205 is disposed on the bracket 201 and is used to limit the extreme value of the tilt angle. Exemplarily, the limiting member 205 includes a limiting seat 205a, a limiting column 205b connected to the bearing member 202c of the support member 202, and a magnetic limit switch 205c disposed on the limiting seat 205a. Exemplarily, the number of magnetic limit switches 205c is two, and the two magnetic limit switches 205c are respectively fixedly installed on both sides of the limiting seat 205a. Exemplarily, the limiting seat 205a is semicircularly installed on the bracket 201 or on a steel plate welded to the front end of the bracket. The limiting column 205b rotates as the bearing member 202c of the support member 202 rotates. The magnetic limit switch 205c is used to detect the position of the limiting column 205b, and issues a limit signal when the position of the limiting column 205b exceeds a preset position, or controls the driving member 204 to stop driving the crank connecting rod member 203 to limit the extreme value of the tilt angle. Such a design, on the one hand, effectively prevents the tilt angle of the first-stage slide 401 from being too large or too small through the limiting member 205, thereby avoiding equipment damage or improper unloading of goods. On the other hand, the cooperation of the limiting seat 205a and the limiting column 205b, combined with the automatic detection function of the magnetic limit switch 205c, ensures the safety and reliability of the angle adjustment. On the other hand, this limiting protection mechanism improves the automation level of the railway bulk loading and unloading goods receiving device, protects the first-stage slide 401 and the material conveying assembly 100, and reduces the need for manual intervention, thereby further improving the operation efficiency and safety.
[0082] In some embodiments, as Figure 3 shown, the driving member 204 includes a driving motor 204a and a fixing seat 204b. The driving motor 204a is disposed on the fixing seat 204b and is drivingly connected to the crank connecting rod member 203 or the second connecting rod 203c of the crank connecting rod member 203. The fixing seat 204b is disposed on the bracket 201. Such a design, on the one hand, enables the driving member 204 to stably provide power and accurately control the movement of the crank connecting rod member 203 through the driving motor 204a, thereby realizing accurate adjustment of the tilt angle of the first-stage slide 401. On the other hand, the setting of the fixing seat 204b enhances the installation stability of the driving motor 204a and ensures the reliability and accuracy of power transmission during the adjustment process. On the other hand, this structural design facilitates the maintenance and replacement of the driving motor 204a, thereby improving the maintainability and service life of the railway bulk loading and unloading goods receiving device.
[0083] Next, continue to combine Figures 1 to 11, an example is used to illustrate the railway bulk cargo receiving device. In some embodiments, the railway bulk cargo receiving device includes a material conveying assembly 100, an angle adjusting assembly 200, a luffing drive assembly 300, and a multi-stage sliding table assembly 400. The material conveying assembly 100 includes a belt conveyor 101 and a leakage prevention baffle 102 placed on the right side of the belt conveyor. This railway bulk cargo receiving device can move the whole to the working place by towing the material conveying assembly 100, adjust different receiving angles through the angle adjusting assembly 200, and the luffing drive assembly 300 drives the multi-stage receiving plates in the multi-stage sliding table assembly 400 to extend and retract to reach the optimal receiving position. After the receiving work preparation is completed, the material conveying assembly can be started, and the train carriage door can be opened for receiving operation, which simplifies the unloading operation process and improves the efficiency of railway bulk cargo unloading. With such a design, the material conveying assembly 100 can convey the bulk materials to the equipment for transporting the materials, replacing manual material handling and saving labor costs. The angle adjusting assembly 200 can adjust the railway bulk cargo receiving device according to the height of the train unloading open door 600, and the luffing drive assembly 300 and the multi-stage receiving sliding table 400 can also adjust the length of the receiving sliding table according to the height of the unloading open door 600. The cooperation of the three makes the railway bulk cargo receiving device have better applicability, not only suitable for a variety of bulk materials, but also capable of working in a variety of different working sites.
[0084] In some embodiments, a railway bulk cargo receiving device includes a material conveying assembly 100, an angle adjusting assembly 200, a luffing drive assembly 300, and a multi-stage sliding table assembly 400. The material conveying assembly 100 includes a belt conveyor 101 and a leakage prevention baffle 102 provided on one side of the belt conveyor 101; the angle adjusting assembly 200 includes a detachable bracket 201 connected to the belt conveyor 101, a rotatable support member 202 installed on the plane of the bracket 201, a crank-link member 203 that can perform a curve flip in cooperation with the support member 202, a drive member 204 that cooperates with the crank-link member 203, and a limit member 205 provided at the front end of the bracket 201; the luffing drive assembly 300 includes a fixed frame 301 for installing a power device, a power member 302 installed on the fixed frame 301, a double winch 303 installed on the power member 302 for winding the steel cable, a third bearing seat 304 for fixing the power member 302, and a support plate 305 fixedly connected to the third bearing seat 304; the multi-stage sliding table assembly 400 includes a first-stage sliding table 401 installed on the support member 202, a second-stage sliding table 402 installed on the first-stage sliding table 401, and a third-stage sliding table 403 installed on the second-stage sliding table 402.
[0085] In some of these embodiments, the support member 202 includes a fixed channel steel 202a fixedly welded to the plane of the bracket 201, a first bearing seat 202b, a bearing member 202c fixedly fitted on the first bearing seat 202b, and a second bearing seat 202d engaged with the bearing member 202c. The other side of the second bearing seat 202d is fixed to the first-stage slide 401; the fixed channel steel 202a is used to mount the first bearing seat 202b.
[0086] In some of these embodiments, the crank and connecting rod member 203 further includes a bearing joint 203a, a first connecting rod 203b fixedly connected to the fixed end of the bearing joint 203a, and a second connecting rod 203c rotatably engaged with the first connecting rod 203b through a pin shaft; the axis of the bearing joint 203a is rotatably connected to the bearing member 202c, and the second connecting rod 203c is fixed to the driving member 204.
[0087] In some of these embodiments, the driving member 204 includes a driving motor 204a and a fixed seat 204b. The driving motor 204a is fixed to the fixed seat 204b, and the fixed seat 204b is fixedly welded to the bracket 201 for fixation.
[0088] In some of these embodiments, the limiting member 205 further includes a limiting seat 205a, a limiting post 205b fixedly connected to the bearing member 202c, and magnetic attraction limit switches 205c respectively fixedly installed on both sides of the limiting seat 205a; the limiting seat 205a is semicircularly installed on the steel plate welded to the front end of the bracket, the limiting post 205b rotates as the bearing member 202c rotates, and the magnetic attraction limit switches 205c limit the angle of the railway bulk loading and unloading receiving device by detecting the position signal of the limiting post 205b.
[0089] In some of these embodiments, the fixed frame 301 is fixedly arranged on the first-stage slide 401, and the power member 302 is fixedly installed inside the fixed frame 301; the power member 302 includes a reduction motor 302a fixedly installed inside the fixed frame 301, a coupling 302b fixedly connected to the output end of the reduction motor 302a, a drive shaft 302c fixedly connected to the coupling 302b, and a double winch 303 arranged on the drive shaft 302c; the reduction motor 302a drives the drive shaft 302c to rotate through the coupling 302b; the third bearing seats 304 support both ends of the drive shaft 302c, and the support plate 305 is fixed to the fixed frame 301 of the entire device.
[0090] In some of these embodiments, the first-stage sliding table 401 further includes a first load-bearing frame 401a fixedly connected to the bearing joint 203a, a shaft seat fixing bracket 401b, a fixing angle steel 401c, a first material receiving plate 401d, a first pulley 401e, and a first guiding block 401f; the shaft seat fixing bracket 401b and the fixing angle steel 401c are both welded and fixed to the first load-bearing frame 401a, the bearing seats included in the support member 202 and the crank connecting rod member 203 are respectively installed on the shaft seat fixing bracket 401b and the first load-bearing frame 401a, the first load-bearing frame 401a adjusts the angle through the cooperation of the support member 202 and the crank connecting rod member 203, and the luffing drive assembly 300 for overall material receiving is installed on the fixing angle steel 401c through the fixing bracket 301; the first material receiving plate 401d is also installed on the first load-bearing frame 401a by spot welding to enhance its load capacity, the first pulley 401e is installed at the center of the top end of the first-stage sliding table 401 for fixing the steel cable, and the first guiding block 401f is fixed inside both sides of the first material receiving plate 401d for installing and cooperating with the second-stage sliding table 402.
[0091] In some of these embodiments, the second-stage sliding table 402 includes a second load-bearing frame 402a, a second material receiving plate 402b, a guide rail support seat 402c, a first guide rail 402d, a second pulley 402e, a first cable fixing point 402f, and a second guiding block 402g; the second material receiving plate 402b, the guide rail support seat 402c, and the first guide rail 402d are all fixed to the second load-bearing frame 402a, the second material receiving plate 402b is installed on the second load-bearing frame 402a by spot welding to enhance its load capacity, and the main function of the guide rail support seat 402c is to enhance the strength of the first guide rail 402d by supporting it, the first guide rail 402d is fixed to both the second load-bearing frame 402a and the guide rail support seat 402c by welding, and cooperates with the first guiding block 401f to play a sliding guiding role, so that the second-stage sliding table 402 can slide up and down within the first-stage sliding table 401; a second pulley 402e is installed at each of the four end corners of the second-stage sliding table 402 for fixing the steel cable, the first cable fixing point 402f for also fixing the steel cable is installed at the center of the top end of the bottom of the second-stage sliding table 402, and the second guiding block 402g is fixed inside both sides of the second material receiving plate 402b for installing and cooperating with the third-stage sliding table 403.
[0092] In some of these embodiments, the third-stage slide 403 further includes a third load-bearing frame 403a, a third material receiving plate 403b, a second guide rail 403c, and a second fastening point 403d. As an example, the third-stage slide 403 is similar in structure to the second-stage slide 402, except for the different position of the second fastening point 403d for fixing the steel cable. There is one on each side of the outer end of the third-stage slide 403. The main structures, namely the third load-bearing frame 403a, the third material receiving plate 403b, and the second guide rail 403c, are fixed and function in a similar manner to those in the second-stage slide 402.
[0093] Embodiment 1
[0094] As shown in Figure 1 and Figure 2 This embodiment provides a railway bulk cargo receiving device. The railway bulk cargo receiving device includes a material conveying assembly 100, an angle adjustment assembly 200, a luffing drive assembly 300, and a multi-stage slide assembly 400. The transportation process of the material is realized through the setting of the material conveying assembly 100. Angle adjustment is carried out through the setting of the angle adjustment assembly 200 to adapt to the material transportation requirements in different scenarios. The luffing drive assembly 300 controls the multi-stage slide assembly 400 to control the extension length of the overall device.
[0095] As an example, the material conveying assembly 100 includes a belt conveyor 101 and a leakage prevention baffle 102 provided on one side of the belt conveyor 101. The leakage prevention baffle 102 can be welded with steel plates to prevent the material from being knocked down.
[0096] As an example, the angle adjustment assembly 200 includes a detachable bracket 201 connected to the belt conveyor 101, a rotatable support member 202 installed on the plane of the bracket 201, a crank and connecting rod member 203 that can perform a curved flip in cooperation with the support member 202, a drive member 204 that cooperates with the crank and connecting rod member 203, and a limit member 205 provided at the front end of the bracket 201. The bracket 201 is fixed to the left side of the belt conveyor 101 by bolts.
[0097] As an example, the luffing drive assembly 300 includes a fixed frame 301 of the power device, a power member 302 installed on the fixed frame 301, a double winch 303 installed on the power member 302 for winding the steel cable, a third bearing seat 304 for fixing the power member 302, and a support plate 305 fixedly connected to the third bearing seat 304. The luffing drive assembly 300 is fixed under the first-stage slide 401.
[0098] As an example, the multi-stage sliding table assembly 400 includes a first-stage sliding table 401 mounted on the support member 202, a second-stage sliding table 402 mounted on the first-stage sliding table 401, and a third-stage sliding table 403 mounted on the second-stage sliding table 402.
[0099] During use, the railway bulk cargo receiving device is towed to the designated position by the belt conveyor 101. At this time, the railway bulk cargo receiving device should be aligned with the unloading open door 600 of the carriage. The angle adjustment assembly 200 starts to work to adjust the receiving angle. After the angle adjustment is completed, the luffing drive assembly 300 drives the multi-stage sliding table assembly 400 to extend through the pulley block and steel cable until it abuts against the lower side of the unloading open door 600. The belt conveyor 101 starts to work. After checking and confirming, the car door is opened to start the receiving and conveying work. After the receiving work is completed, the belt conveyor 101 stops working. The luffing drive assembly 300 retracts the multi-stage sliding table assembly 400 to one level, that is, other sliding tables are all retracted on the first-stage sliding table 401. At the same time, the angle adjustment assembly 200 adjusts the height of the retracted multi-stage sliding table assembly 400 to a suitable height for transportation and storage.
[0100] Embodiment 2
[0101] As Figures 1 to 4 shown, based on Embodiment 1, on this basis, the support member 202 includes a fixed channel steel 202a fixedly welded on the plane of the bracket 201, a first bearing seat 202b, a bearing member 202c fixedly fitted on the first bearing seat 202b, and a second bearing seat 202d cooperating with the bearing member 202c. The other side of the second bearing seat 202d is fixed on the first-stage sliding table 401. The bracket 201 is fixedly connected to the left side of the walkable belt conveyor 101 by bolts. The second bearing seat 202d in the support mechanism 202 fixed on the upper surface of the bracket 201 is installed on the bearing seat under the tail of the first-stage sliding table 401, so that the tail of the first-stage sliding table 401 and the bracket 201 form a hinged mating relationship; the fixed channel steel 202a is used to install the first bearing seat 202b.
[0102] As an example, the crank and connecting rod member 203 further includes a bearing joint 203a, a first connecting rod 203b fixedly connected to the fixed end of the bearing joint 203a, and a second connecting rod 203c rotatably fitted with the first connecting rod 203b through a pin shaft; the axis of the bearing joint 203a is rotationally connected to the bearing member 202c, and the second connecting rod 203c is fixed to the driving member 204.
[0103] As an example, the driving member 204 includes a driving motor 204a and a fixed seat 204b, wherein the driving motor 204a is fixed on the fixed seat 204b, and the fixed seat 204b is fixedly welded to the bracket 201 for fixation.
[0104] As an example, the limiting member 205 further includes a limiting seat 205a, a limiting post 205b fixedly connected to the bearing member 202c, and magnetic attraction limiting switches 205c fixedly installed on both sides of the limiting seat 205a respectively;
[0105] The limiting seat 205a is semi-circularly installed on the steel plate welded to the front end of the bracket. The limiting post 205b rotates as the bearing member 202c rotates. The magnetic attraction limiting switch 205c restricts the angle of the railway bulk loading and unloading material receiving device by detecting the position signal of the limiting post 205b.
[0106] During use, the driving mechanism 204 fixed to the welded flange at the left end of the bracket 201 by bolts drives the crank and connecting rod mechanism 203 to rotate. The bearing seat on the crank and connecting rod mechanism 203 is fixed to the steel plate welded to the lower part of the first-stage slide 401. The first-stage slide 401 rotates as the crank and connecting rod mechanism 203 rotates, and then in cooperation with the hinged relationship formed by the tail of the first-stage slide 401 and the bracket 201, the angle of the railway bulk loading and unloading material receiving device is adjusted, and finally the working angle is adjusted according to different working heights.
[0107] Embodiment 3
[0108] As Figures 1 to 4 shown, based on Embodiment 1, on this basis, the fixing frame 301 is fixedly arranged on the first-stage slide 401, and the power member 302 is fixedly installed inside the fixing frame 301; the power member 302 includes a reduction motor 302a fixedly installed inside the fixing frame 301, a coupling 302b fixedly connected to the output end of the reduction motor 302a, and a drive shaft 302c fixedly connected to the coupling 302b. A double winch 303 is arranged on the drive shaft 302c; the reduction motor 302a drives the drive shaft 302c to rotate through the coupling 302b; the third bearing seats 304 fix both ends of the drive shaft 302c to play a supporting role, and the support plate 305 is fixed to the fixing frame 301 of the whole device. The double winch is composed of two winches combined together. One winch is responsible for winding and contracting the steel cable of the slide, which is called the contraction steel cable, and the other winch is responsible for winding and unwinding the steel cable of the slide, which is called the extension steel cable. The third bearing seats 304 fix both ends of the drive shaft 302c to play a supporting role, and the support plate 305 is fixed to the fixing frame 301 of the whole device. The support plate 305 is fixed to the fixing frame 301 of the whole device. As an example, the third bearing seat 304 is installed on the support plate 305.
[0109] As an example, the first-stage slide 401 further includes a first load-bearing frame 401a fixedly connected to the bearing joint 203a, a shaft seat fixing bracket 401b, a fixing angle steel 401c, a first material receiving plate 401d, a first pulley 401e, and a first guide block 401f; the shaft seat fixing bracket 401b and the fixing angle steel 401c are both welded and fixed to the first load-bearing frame 401a. The bearing seats included in the support member 202 and the crank-link member 203 are respectively installed on the shaft seat fixing bracket 401b and the first load-bearing frame 401a. The first load-bearing frame 401a adjusts the angle through the cooperation of the support member 202 and the crank-link member 203, and the amplitude-variable drive assembly 300 for overall material receiving is installed on the fixing angle steel 401c through the fixing bracket 301; the first material receiving plate 401d is also installed on the first load-bearing frame 401a by spot welding to enhance its load-bearing capacity. The first pulley 401e is installed at the center of the top end of the first-stage slide 401 for fixing the steel cable, and the first guide block 401f is fixed inside both sides of the first material receiving plate 401d for installing and cooperating with the second-stage slide 402.
[0110] As an example, the second-stage slide 402 includes a second load-bearing frame 402a, a second material receiving plate 402b, a guide rail support seat 402c, a first guide rail 402d, a second pulley 402e, a first cable fixing point 402f, and a second guide block 402g; the second material receiving plate 402b, the guide rail support seat 402c, and the first guide rail 402d are all fixed to the second load-bearing frame 402a. The second material receiving plate 402b is installed on the second load-bearing frame 402a by spot welding to enhance its load-bearing capacity, and the main function of the guide rail support seat 402c is to enhance the strength of the first guide rail 402d by supporting it. The first guide rail 402d is fixed to both the second load-bearing frame 402a and the guide rail support seat 402c by welding, and cooperates with the first guide block 401f to play a sliding guiding role, enabling the second-stage slide 402 to slide up and down within the first-stage slide 401; a second pulley 402e is installed at each of the four end corners of the second-stage slide 402 for fixing the steel cable. The first cable fixing point 402f, which is also used for fixing the steel cable, is installed at the center of the top end of the bottom of the second-stage slide 402, and the second guide block 402g is fixed inside both sides of the second material receiving plate 402b for installing and cooperating with the third-stage slide 403.
[0111] As an example, the third-stage slide 403 further includes a third load-bearing frame 403a, a third receiving plate 403b, a second guide rail 403c, and a second attachment point 403d. As an example, the third-stage slide 403 is similar in structure to the second-stage slide 402, except that the position of the second attachment point 403d for fixing the steel cable is different. There is one second attachment point 403d on each outer side of the tail end of the third-stage slide 403. The main structure of the third-stage slide 403, including the third load-bearing frame 403a, the third receiving plate 403b, and the second guide rail 403c, is similar to that of the second-stage slide 402 in terms of the fixing method and functional role.
[0112] The luffing drive of the luffing drive assembly 300 includes two drive processes: extension and contraction. The drive member 302 and the double winch 303 are the core components of the entire device. When the reduction motor 302a rotates forward, it drives the double winch 303 on the drive shaft 302c to rotate forward. At this time, while the extension steel cable wound around one of the winches is being wound, it pulls the second-stage slide 402 forward. The contraction steel cable wound in the opposite direction on the other winch starts to be released synchronously to avoid conflicts. This is the drive process for the deployment of the multi-stage slide assembly 400. When the reduction motor 302a rotates in reverse, it drives the double winch 303 on the drive shaft 302c to rotate in reverse. At this time, while the contraction steel cable wound around one of the winches is being wound, it pulls the second-stage slide 402 backward. The extension steel cable wound in the forward direction on the other winch starts to be released synchronously to avoid conflicts. This is the drive process for the contraction of the multi-stage slide assembly 400.
[0113] During use, such as Figure 2 and Figure 10In the illustrated embodiment, when the multi-stage sliding table assembly 400 is fully deployed for operation, it has three stages in total. In the retracted state, it is approximately equivalent to the length of the first-stage sliding table 401, greatly saving space. During the deployment process of the multi-stage sliding table assembly 400, the luffing drive assembly 300 fixed under the first-stage sliding table 401 winds and extends the steel cable. The extended steel cable passes through the first pulley 401e in the middle of the top of the first-stage sliding table 401 and is fixed to the middle of the tail of the second-stage sliding table 402. The extended steel cable during the winding process pulls the second-stage sliding table 402 to slide forward through the first pulley 401e fixed on the first-stage sliding table 401. During the retraction process, the luffing drive assembly 300 rotates in the reverse direction to wind the retraction steel cable fixed to the first attachment point 402f to pull the second-stage sliding table 402 to slide back. At this time, the second-stage sliding table 402 completes the sliding process of the second-stage sliding table relative to the first-stage sliding table through the first guide rails 402d externally installed on both sides and the first guide blocks 401f internally installed on both sides of the first-stage sliding table 401. Meanwhile, there are two sets of steel cables for driving the third-stage sliding table 403. One end of one set of steel cables is fixed inside the first guide block 401f of the first-stage sliding table, bypasses the second pulley 402e at the top of the side of the second-stage sliding table 402, and the other end is fixed to the outside of both sides of the tail end of the third-stage sliding table 403 for driving the extension of the third-stage sliding table 403. The other set of steel cables has one end fixed inside the guide block 401f of the first-stage sliding table, bypasses the second pulley 402e at the tail end of the side of the second-stage sliding table 402, and the other end is fixed to the outside of both sides of the tail end of the third-stage sliding table 403 for driving the retraction of the third-stage sliding table 403. When the second-stage sliding table 402 extends forward, based on the principle that the length of the steel cable of the driving pulley group remains unchanged, the second pulley 402e at the top of the second-stage sliding table 402 pulls the third-stage sliding table 403 to extend forward. At this time, the third-stage sliding table 403 completes the sliding process of the third-stage sliding table relative to the second-stage sliding table 402 through the second guide rails 403c externally installed on both sides and the second guide blocks 402g internally installed on both sides of the second-stage sliding table. Similarly, when the second-stage sliding table 402 retracts, based on the principle that the length of the steel cable of the driving pulley group remains unchanged, the second pulley 402e at the tail end of the second-stage sliding table 402 pulls the third-stage sliding table 403 to retract backward. In this way, the multi-stage sliding table assembly can quickly complete the extension and retraction operation process through the cooperation between the simple pulley group structure and the guiding mechanism, adapt to different working occasions, and is very convenient.
[0114] It should be noted that other embodiments of the present application further include a railway bulk loading and unloading goods receiving device formed by the combination of the technical features in the above embodiments and capable of being implemented.
[0115] The technical features of the above-described embodiments can be combined arbitrarily. For the sake of concise description, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as within the scope described in this specification.
[0116] The embodiments described above merely represent several implementation manners of the present application. The description is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patented application. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present application, several modifications and improvements can still be made, and these all fall within the protection scope of the present application. Therefore, the patent protection scope of the present application shall be subject to the appended claims.
Claims
1. A receiving device for railway bulk cargo, characterized in that, Comprising; A material conveying assembly (100) for conveying railway bulk cargo; A multi-stage sliding table assembly (400) comprising at least two stages of sliding tables connected in sequence, wherein the first-stage sliding table (401) is located on the material conveying assembly (100), and the third-stage sliding table (403) is used to match the discharge door (600) of the carriage to receive railway bulk cargo from the discharge door (600) and transfer it onto the material conveying assembly (100); An angle adjustment assembly (200) respectively connected to the material conveying assembly (100) and the first-stage sliding table (401) for adjusting the inclination angle between the first-stage sliding table (401) and the material conveying assembly (100); A luffing drive assembly (300) respectively connected to each stage of the multi-stage sliding table assembly (400) for adjusting the overall length of the multi-stage sliding table assembly (400).
2. The railway bulk cargo receiving device according to claim 1, wherein The third-stage sliding table (403) is used to be arranged under the discharge door (600) or connected to the discharge door (600); or At least one second-stage sliding table (402) is provided between the first-stage sliding table (401) and the third-stage sliding table (403) of the multi-stage sliding table assembly (400).
3. The railway bulk cargo receiving device according to claim 1, characterized in that, The material conveying assembly (100) includes a belt conveyor (101) and a leakage prevention baffle (102) arranged on one side of the belt conveyor (101); The first-stage sliding table (401) is located on the belt conveyor (101), and the angle adjustment assembly (200) is used to adjust the inclination angle between the first-stage sliding table (401) and the belt conveyor (101).
4. The railway bulk cargo receiving device according to claim 1, characterized in that The angle adjustment assembly (200) includes a bracket (201), a support member (202), a crank and connecting rod member (203) and a driving member (204); The bracket (201) is detachably connected to the material conveying assembly (100) or the belt conveyor (101) of the material conveying assembly (100); The support member (202) is arranged on the bracket (201) and is rotatably connected to the first-stage sliding table (401); The crank and connecting rod member (203) is rotatably arranged on the bracket (201) and is rotatably connected to the first-stage sliding table (401); The driving member (204) is arranged on the bracket (201) and is drivingly connected to the crank and connecting rod member (203) for adjusting the relative distance between the crank and connecting rod member (203) and the support member (202) to adjust the inclination angle between the first-stage sliding table (401) and the material conveying assembly (100).
5. The railway bulk cargo receiving device according to claim 4, characterized in that The support member (202) includes a first support member and a second support member. The first support member is fixedly connected to the bracket (201) through a fixed channel steel (202a), and the crank and connecting rod member (203) is rotatably connected to the first-stage sliding table (401) through the second support member.
6. The railway bulk cargo receiving device according to claim 5, characterized in that The support member (202) includes a first bearing seat (202b), a bearing member (202c) and a second bearing seat (202d); The first bearing block (202b) is directly disposed on the bracket (201), or is disposed on the bracket (201) through a fixed channel steel (202a), or is disposed on the bracket (201) through the crank connecting rod member (203); The bearing member (202c) passes through the first bearing block (202b) and is in bearing fit with the first bearing block (202b); The bearing member (202c) also passes through the second bearing block (202d) and is fixed to the second bearing block (202d); The second bearing block (202d) is connected to the first-stage slide (401).
7. The railway bulk cargo receiving device according to claim 6, characterized in that, The crank connecting rod member (203) includes a bearing joint (203a), a first connecting rod (203b), and a second connecting rod (203c); The bearing joint (203a) is rotatably connected to the first-stage slide (401) through the second support member; The second connecting rod (203c) is rotatably disposed on the bracket (201) and is connected to the fixed end of the bearing joint (203a) through the first connecting rod (203b); The driving member (204) is drivingly connected to the second connecting rod (203c) to drive the second connecting rod (203c) to rotate on the bracket (201).
8. The railway bulk cargo receiving device according to claim 7, characterized in that, The bearing joint (203a) is axially fitted with the bearing member (202c) of the second support member; The second connecting rod (203c) is rotatably fitted with the first connecting rod (203b) through a pin shaft.
9. The railway bulk cargo receiving device according to claim 4, characterized in that, The angle adjustment assembly (200) further includes a limiting member (205), and the limiting member (205) is disposed on the bracket (201) for limiting the limit value of the tilt angle.
10. The railway bulk cargo receiving device according to any one of claims 1 to 9, characterized in that, The driving member (204) includes a driving motor (204a) and a fixed seat (204b); The driving motor (204a) is disposed on the fixed seat (204b) and is drivingly connected to the crank connecting rod member (203) or the second connecting rod (203c) of the crank connecting rod member (203); The fixed seat (204b) is disposed on the bracket (201).