Boiler installation structure and installation method
Through the linkage and coordination of the conveyor rack and the fixed rack and the data acquisition system, the problems of low installation efficiency and difficult abnormal detection of large boilers are solved, rapid installation and timely abnormal handling are achieved, and the boiler operation efficiency is improved.
Patent Information
- Application Number
- CN202510801447.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-06-16
AI Technical Summary
The existing boiler installation structure is inefficient and difficult to quickly locate when installed in large boilers, and it is difficult to quickly detect abnormal situations after installation of multiple boilers.
The linkage of the conveyor frame and the fixing frame is adopted to achieve rapid installation using components such as slide chutes, moving plates and rotating rods, and the operator is promptly reminded in abnormal situations through the comprehensive data acquisition unit and the alarm unit.
It realizes rapid installation of multiple boilers and rapid positioning of abnormal conditions, reduces labor intensity and failure rate, and improves boiler operation efficiency.
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Figure CN120337101A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of boilers, and in particular to a boiler installation structure and an installation method. Background Art
[0002] A boiler is an energy conversion device, and its basic function is to convert the chemical energy or electrical energy of fuel into heat energy. By heating a medium, hot water or steam is generated, which is widely used in industrial, civil, power generation and other fields.
[0003] Currently, common boiler installation structures still have problems such as poor positioning effect and low installation efficiency. In view of the above problems, a boiler installation structure and an installation method are disclosed in Chinese Patent (Publication No.: CN118408190A), which utilize a slider and an arc-shaped clamping plate to achieve clamping and limiting of the outer surface of the boiler, so that its position on the installation structure remains stable and there is no sliding situation. It also utilizes the gravity of the boiler itself to drive the movement of the arc-shaped clamping plate to achieve clamping and limiting of the outer surface of the boiler, and thus can achieve rapid limiting of the boiler and improve the installation efficiency of the boiler.
[0004] However, in the actual use process of the above technical solution, it is only for the installation of multiple small electric boilers. If the boiler structure is large in volume and the installation environment space is small, it will lead to inconvenient use of the installation structure and unable to carry out normal installation operations. At the same time, after multiple boilers are installed, when an abnormality occurs in one of the boilers, it is also difficult to quickly and timely discover and locate. Therefore, a solution is proposed now. Summary of the Invention
[0005] The purpose of the present invention is to provide a boiler installation structure and an installation method to solve the technical defects proposed in the background art.
[0006] The purpose of the present invention can be achieved by the following technical solutions: A boiler installation structure includes a conveying frame and a fixing frame. The conveying frame is fixedly installed on one side of the fixing frame. A control panel is fixedly installed on one side of the fixing frame. A limiting component is fixedly installed in the fixing frame. The limiting component includes a chute, a moving plate and a rotating rod. The chute is located in the fixing frame, and both sides of the moving plate are movably installed in the chute; Rotating rods are movably installed on both sides of the fixing frame. A first gear is fixedly installed at the bottom of the rotating rod. Tooth blocks one are fixedly installed on both sides of the moving plate. A plurality of rollers are movably installed in the fixing frame. The rollers are located in the chute. The tooth blocks one are meshed with the first gear; The limiting component further includes an adjusting plate, a tooth block two and a locking rod. The adjusting plate is movably installed on the fixing frame. A tooth block two is fixedly installed on one side of the adjusting plate. A second gear is fixedly installed at the top of the rotating rod. The second gear is meshed with the tooth block two. The locking rod is movably installed on the adjusting plate. The locking rod is arranged near the end of the adjusting plate away from the second gear. A locking hole is opened in the fixing frame.
[0007] Preferably, a sliding rod is movably installed in the conveying frame. There are multiple sliding rods, and the multiple sliding rods are evenly spaced in the conveying frame. A clamping block is fixedly installed on one side of the conveying frame, and a connecting block is fixedly installed on the side of the fixed frame close to the conveying frame.
[0008] Preferably, a clamping groove is formed at the center of the connecting block, and the clamping block is fixedly installed in the clamping groove. The width of the sliding groove gradually decreases step by step from the end of the fixed frame close to the conveying frame to the other end. An adjusting groove is formed at the top of the fixed frame, and the adjusting plate is movably installed in the adjusting groove. The adjusting plate is arranged on both sides of the moving plate.
[0009] Preferably, a fixed tube is fixedly installed on the adjusting plate, the locking rod is movably installed in the fixed tube, and a reset plate is movably installed in the fixed tube. The reset plate is located at the top of the locking rod.
[0010] Preferably, the top end of the locking rod is fixedly connected to the reset plate. A spring is fixedly installed on the top of the reset plate, and the end of the spring away from the reset plate is fixedly connected to the inner wall of the top of the fixed tube. Shells are fixedly installed on both sides of the fixed frame, and the first gear and the second gear are movably installed inside the shells.
[0011] Preferably, a monitoring and command terminal is arranged inside the control panel, and the monitoring and command terminal is communicatively connected to a comprehensive data acquisition unit, a work evaluation unit and an alarm unit; The comprehensive data acquisition unit is used to collect data on the operating interference factors of the boiler. The operating interference factor data includes an operating evaluation value and an ambient temperature value, and sends the operating interference factor data to the work evaluation unit; After receiving the operating interference factor data, the work evaluation unit conducts a work evaluation on the data, generates a risk signal according to the evaluation result, and sends the obtained risk signal to the alarm unit; After receiving the risk signal, the alarm unit marks the corresponding boiler in red and sends its specific coordinates to the monitoring and command terminal.
[0012] Preferably, the analysis process of the work evaluation unit for the boiler is as follows: Obtain the operating evaluation value of the boiler in each cycle period. The operating evaluation value represents the part of the product value obtained after normalizing the operating parameters in the cycle period that exceeds the stored preset threshold. The operating parameters are represented as the heating rate; Obtain the ambient temperature value of the boiler in each cycle period. The ambient temperature value represents the temperature change value of the environment around the boiler in the cycle period.
[0013] Preferably, after obtaining the operation evaluation value and the ambient temperature value, with time as the X-axis and the operation evaluation value and the ambient temperature value data as the Y-axis, a corresponding coordinate system is constructed, and the operation evaluation value and the ambient temperature value data in the periodic period are marked on the coordinate system, and the operation evaluation value curve and the ambient temperature value curve are respectively drawn through the marked points, and the set operation evaluation value threshold curve and the ambient temperature value threshold curve are drawn in the coordinate system.
[0014] Preferably, if the operation evaluation value and the ambient temperature value data fluctuate, the operation evaluation value curve and the ambient temperature value curve will show up and down fluctuations on the coordinate system, that is, calculate the area of the floating waveform deviation region between the operation evaluation value data curve and the ambient temperature value curve and their corresponding threshold curves, and the area of the floating waveform deviation region per unit time is the deviation value; If the deviation value exceeds the set threshold, it is inferred that the current boiler is abnormal, a risk signal is generated, and the risk signal is sent to the alarm unit.
[0015] The present invention also provides a boiler installation method, adopting the above-mentioned boiler installation structure, including the following steps: Step 1: First, fix the fixing frame by welding; Step 2: Move the conveying frame so that one end thereof is fixedly connected to the fixing frame. At this time, push the moving plate on the conveying frame so that both ends of the moving plate are engaged in the sliding grooves, and continuously push the moving plate until it moves to one end of the fixing frame; Step 3: Repeat Step 2 to move multiple moving plates into the fixing frame to complete the installation.
[0016] The beneficial effects of the present invention are as follows: (1) In the present invention, through the linkage cooperation of components such as sliding grooves, moving plates, and rotating rods, both ends of the moving plate are inserted into the sliding grooves, and the moving plate is pushed to one end of the fixing frame. During the movement of the moving plate, the first tooth block gradually meshes with the first gear. At this time, the first gear is driven to rotate by the first tooth block, and then, under the action of the rotating rod, the second gear is driven to rotate. During the rotation of the second gear, the adjusting plate is driven to move by the second tooth block. In the initial state, the locking rod is located in the adjusting plate. When the second tooth block drives the locking rod to move to the locking hole, the locking rod extends out of the locking hole. At this time, one side of the locking rod abuts against the moving plate to fix the moving plate. By repeating the above steps, the rapid installation of multiple moving plates can be realized, and the locking process does not require manual participation, effectively reducing the labor intensity and having high installation efficiency.
[0017] (2)During the operation of the boiler, the present invention extracts and identifies the characteristics for accurate evaluation of the collected data, combines the influence of the collected data itself, improves the pertinence of boiler control, and can quickly and timely remind the operator according to the data collection result when an abnormality occurs, fundamentally reducing the influence brought by the abnormality, improving the operation efficiency of the boiler, and minimizing the failure rate of the boiler. Brief Description of the Drawings
[0018] The present invention will be further described below with reference to the accompanying drawings; Figure 1 is a schematic structural diagram of the present invention; Figure 2 is a schematic diagram of the installation method of the present invention; Figure 3 is a schematic structural diagram of the conveying frame in the present invention; Figure 4 is a schematic structural diagram of the adjusting plate in the present invention; Figure 5 is a schematic structural diagram of the moving plate in the present invention; Figure 6 is a schematic structural diagram of the fixing frame in the present invention; Figure 7 is a schematic structural diagram of the sliding groove in the present invention; Figure 8 is a schematic structural diagram of the first gear, the second gear and the moving plate in the present invention; Figure 9 is a schematic structural diagram of the adjusting plate, the first gear and the second gear in the present invention; Figure 10 is a schematic structural diagram of the first gear, the second gear and the rotating rod in the present invention; Figure 11 is a schematic structural diagram of the lock hole in the present invention; Figure 12 is a schematic structural diagram of the spring, the reset plate and the lock rod in the present invention; Figure 13 is a system block diagram of the present invention; Figure 14 is a schematic diagram of the system working process in the present invention.
[0019] Legend Explanation: 1. Conveying frame; 11. Slide bar; 12. Clamping block; 2. Fixing frame; 21. Connecting block; 22. Card slot; 3. Control panel; 4. Limiting component; 41. Sliding groove; 42. Moving plate; 43. Rotating rod; 44. First gear; 45. First tooth block; 46. Adjusting plate; 47. Second tooth block; 48. Lock rod; 49. Second gear; 50. Lock hole; 51. Adjusting groove; 52. Fixed pipe; 53. Reset plate; 54. Housing; 55. Roller; 56. Spring. Detailed Embodiment
[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0021] Embodiment 1: Please refer to Figure 1 - Figure 12 As shown in the figure, this embodiment is a boiler installation structure, including a conveying frame 1 and a fixing frame 2. The conveying frame 1 is fixedly installed on one side of the fixing frame 2. A sliding rod 11 is movably installed in the conveying frame 1. There are multiple sliding rods 11, and the multiple sliding rods 11 are evenly spaced in the conveying frame 1. A clamping block 12 is fixedly installed on one side of the conveying frame 1, and a connecting block 21 is fixedly installed on the side of the fixing frame 2 close to the conveying frame 1. It should be noted that the electric boilers are all fixedly installed on the moving plate 42.
[0022] A clamping groove 22 is opened at the center of the connecting block 21, and the clamping block 12 is fixedly installed in the clamping groove 22. That is, in actual use, multiple electric boilers are placed on the sliding rod 11. The sliding rod 11 is a rotatable rod 43. When the electric boiler is pushed, the sliding rod 11 rotates, and the moving plate 42 slides on the sliding rod 11. After the placement is completed, the conveying frame 1 is pushed. It should be noted that the conveying frame 1 also fixedly installs components such as a turning structure required for movement, which are all prior arts and are not shown in the figure.
[0023] Push the conveying frame 1 until the clamping block 12 is inserted into the clamping groove 22, so as to realize the connection between the conveying frame 1 and the fixing frame 2, and at the same time realize the positioning of the moving plate 42 and the sliding groove 41, improving the installation efficiency.
[0024] A limiting component 4 is fixedly installed in the fixing frame 2. The limiting component 4 includes a sliding groove 41, a moving plate 42, and a rotating rod 43. The sliding groove 41 is located in the fixing frame 2. A plurality of rollers 55 are movably installed in the fixing frame 2, and the rollers 55 are located in the sliding groove 41. After the two ends of the moving plate 42 are pushed into the sliding groove 41, the bottom of the moving plate 42 abuts against the surface of the rollers 55. When the moving plate 42 is pushed, the rollers 55 rotate, so as to achieve the effect of labor-saving movement.
[0025] The two sides of the moving plate 42 are movably installed in the sliding groove 41. The width of the sliding groove 41 gradually decreases in a stepped manner. The width of the sliding groove 41 gradually decreases in a stepped manner from one end of the fixing frame 2 close to the conveying frame 1 to the other end. It should be noted that the width of the sliding groove 41 at one end of the fixing frame 2 close to the conveying frame 1 is the largest. From this end to the other end, the width of the sliding groove 41 gradually decreases. Therefore, the distances of the rotating rod 43, the first gear 44, and the second gear 49 from the center line of the fixing frame 2 gradually decrease.
[0026] Due to the change in width, the widths of the moving plates 42 at the bottom of the electric boilers at different positions are also different. The longer the width of the chute 41, the longer the width of the moving plate 42. For example, the width of the moving plate 42 near the end of the fixing frame 2 far from the conveying frame 1 is the shortest. During the movement of this moving plate 42, it will not trigger the other first gears 44, but only engage with its corresponding first gear 44 and trigger the locking mechanism, thereby ensuring the orderly and efficient installation of multiple electric boilers.
[0027] Rotating rods 43 are movably installed on both sides of the fixing frame 2. A fixing block is fixedly installed on the fixing frame 2, and the rotating rod 43 is movably connected to the fixing block. A first gear 44 is fixedly installed at the bottom of the rotating rod 43. Tooth blocks 45 are fixedly installed on both sides of the moving plate 42, and the tooth blocks 45 are meshed and connected with the first gear 44. When the moving plate 42 moves to one side of the first gear 44, the tooth blocks 45 are meshed and connected with the first gear 44, thereby driving the first gear 44 to rotate through the tooth blocks 45.
[0028] The limiting component 4 further includes an adjusting plate 46, a tooth block 47, and a locking rod 48. The adjusting plate 46 is movably installed on the fixing frame 2. A tooth block 47 is fixedly installed on one side of the adjusting plate 46. A second gear 49 is fixedly installed at the top of the rotating rod 43, and the second gear 49 is meshed and connected with the tooth block 47. The locking rod 48 is movably installed on the adjusting plate 46. The locking rod 48 is arranged near the end of the adjusting plate 46 far from the second gear 49. A locking hole 50 is formed in the fixing frame 2, and an adjusting groove 51 is formed at the top of the fixing frame 2. The adjusting plate 46 is movably installed in the adjusting groove 51. The adjusting plate 46 is arranged on both sides of the moving plate 42. When the second gear 49 rotates, under the action of the tooth block 47, the adjusting plate 46 is driven to move in the adjusting groove 51.
[0029] A fixing tube 52 is fixedly installed on the adjusting plate 46. The locking rod 48 is movably installed in the fixing tube 52. A reset plate 53 is movably installed in the fixing tube 52. The reset plate 53 is located at the top of the locking rod 48, and the top end of the locking rod 48 is fixedly connected to the reset plate 53. A spring 56 is fixedly installed at the top of the reset plate 53. The end of the spring 56 far from the reset plate 53 is fixedly connected to the inner wall of the top of the fixing tube 52. Shells 54 are fixedly installed on both sides of the fixing frame 2, and the first gear 44 and the second gear 49 are movably installed inside the shells 54.
[0030] In the initial state, the spring is in a compressed state. Under the action of the spring, the locking rod 48 abuts against the inner wall of the adjustment groove 51. As the adjustment plate 46 moves, it drives the fixed pipe 52 to move synchronously. After the moving plate 42 moves into place, the locking rod 48 is located at the locking hole 50. Under the action of the spring, the reset plate 53 is pushed downward, thereby driving the locking rod 48 to extend out of the locking hole 50. At this time, since the size of the sliding groove 41 changes in a stepped manner, one side of the moving plate 42 abuts against the size-changing part of the sliding groove 41, and the other side abuts against the locking rod 48, thereby limiting and fixing the moving plate 42 to ensure the stability of the limiting plate, and further realizing the fixed installation of the boiler.
[0031] That is, both ends of the moving plate 42 are inserted into the sliding groove 41, and the moving plate 42 is pushed to one end of the fixed frame 2. During the movement of the moving plate 42, the first tooth block 45 gradually meshes with the first gear 44. At this time, the first gear 44 is driven to rotate by the first tooth block 45. Furthermore, under the action of the rotating rod 43, the second gear 49 is driven to rotate. During the rotation of the second gear 49, the adjustment plate 46 is driven to move by the second tooth block 47. In the initial state, the locking rod 48 is located in the adjustment plate 46; When the second tooth block 47 drives the locking rod 48 to move to the locking hole 50, the locking rod 48 extends out of the locking hole 50. At this time, one side of the locking rod 48 abuts against the moving plate 42, thereby fixing the moving plate 42. By repeating the above steps, the rapid installation of multiple moving plates 42 can be realized. The locking process does not require manual participation, effectively reducing the labor intensity and having high installation efficiency.
[0032] Embodiment 2: Please refer to Figure 13 - Figure 14 As shown, the present invention further includes a control panel 3. A control panel 3 is fixedly installed on one side of the fixed frame 2. A monitoring and command terminal is provided inside the control panel 3, and the monitoring and command terminal is communicatively connected to a comprehensive data acquisition unit, a work evaluation unit, and an alarm unit.
[0033] The comprehensive data acquisition unit is used to collect data on the operating interference factors of the boiler. The operating interference factor data includes an operating evaluation value and an environmental temperature value, and sends the operating interference factor data to the work evaluation unit; After receiving the operating interference factor data, the work evaluation unit conducts a work evaluation on the data, generates a risk signal according to the evaluation result, and sends the obtained risk signal to the alarm unit; The analysis process of the work evaluation unit for the boiler is as follows: Obtain the operation evaluation value of the boiler in each cycle period. The operation evaluation value represents the part by which the product value obtained after normalizing the operation parameters in the cycle period exceeds the stored preset threshold. The operation parameters are represented as the heating rate, and the heating rate is obtained by collecting data through a temperature sensor fixedly installed in the pipeline. When the electric boiler is working, the water temperature data per unit time is collected, and the heating rate of the boiler is obtained through average calculation.
[0034] Perform average calculation on the heating rates collected in the cycle period to obtain the operation evaluation value of the corresponding boiler in this cycle period. The cycle period is set to 4 hours. The smaller the operation evaluation value, the lower the heating efficiency of the corresponding boiler in this cycle period.
[0035] Obtain the ambient temperature value of the boiler in each cycle period. The ambient temperature value represents the temperature change value of the environment around the boiler in the cycle period. The temperature change value is obtained by collecting data through a temperature sensor fixedly installed around the electric boiler. Continuously monitor the ambient temperature around the electric boiler, and extract the highest value of the ambient temperature in the cycle period. Perform difference processing on the highest value and the ambient temperature to obtain the ambient temperature value of the corresponding electric boiler in this cycle period. The larger the ambient temperature value, the higher the operating temperature of the corresponding electric boiler.
[0036] After obtaining the operation evaluation value and the ambient temperature value, use time as the X-axis and the operation evaluation value and ambient temperature value data as the Y-axis to construct a corresponding coordinate system. Mark the operation evaluation value and ambient temperature value data in the cycle period on the coordinate system, and respectively draw the operation evaluation value curve and the ambient temperature value curve through the marked points. Draw the set operation evaluation value threshold curve and ambient temperature value threshold curve in the coordinate system.
[0037] If the operation evaluation value and the ambient temperature value data fluctuate, the operation evaluation value curve and the ambient temperature value curve will show up and down fluctuations on the coordinate system. That is, calculate the area of the floating waveform deviation region between the operation evaluation value data curve and the ambient temperature value curve and their corresponding threshold curves. The area of the floating waveform deviation region per unit time is the deviation value. If the deviation value exceeds the set threshold, it is inferred that the current boiler is abnormal, then a risk signal is generated and the risk signal is sent to the alarm unit.
[0038] After receiving the risk signal, the alarm unit marks the corresponding boiler in red and sends its specific coordinates to the monitoring and command terminal.
[0039] That is, during the operation of the boiler, the extracted and identified features are used to collect data for accurate impact assessment. By combining the impact of the collected data itself, the pertinence of boiler control is improved. Moreover, when an anomaly occurs, the operator can be quickly and timely reminded according to the data collection results, fundamentally reducing the impact of the anomaly, improving the operation efficiency of the boiler, and minimizing the failure rate of the boiler to the greatest extent.
[0040] Combining Embodiment 1 and Embodiment 2, it can be seen that through the linkage cooperation of the conveying frame 1 and the fixing frame 2, the rapid installation of multiple boilers can be realized, and the data during the operation of the boilers can be collected and analyzed. According to the analysis results, corresponding control signals can be obtained, and the operation process of the boilers can be comprehensively and efficiently supervised during use. Moreover, when an anomaly occurs, the operator can be quickly and timely reminded according to the data collection results, realizing the accurate judgment and control of the boiler usage situation.
[0041] The present invention also proposes a boiler installation method, adopting the above-mentioned boiler installation structure, including the following steps: Step 1: First, fix the fixing frame 2 by welding. Step 2: Move the conveying frame 1 so that one end of it is fixedly connected to the fixing frame 2. At this time, push the moving plate 42 on the conveying frame 1 so that both ends of the moving plate 42 are engaged in the sliding grooves 41, and continuously push the moving plate 42 until it moves to one end of the fixing frame 2. Step 3: Repeat Step 2 to move multiple moving plates 42 into the fixing frame 2 to complete the installation.
[0042] Among them, the setting of the threshold value, preset value, preset range, etc. is for result comparison and analysis to determine whether it is good or bad. Regarding the size value of it, it is set and stored by combining the large model analysis of sample data and manual experience, and can also be appropriately adjusted according to seasonal or regular influencing conditions.
[0043] The above-disclosed preferred embodiments of the present invention are only used to help illustrate the present invention. The preferred embodiments do not elaborate on all details and do not limit the invention to only the specific implementation manners. Obviously, according to the content of this specification, many modifications and changes can be made. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can well understand and utilize the present invention. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A boiler installation structure, comprising a conveying frame (1) and a fixing frame (2), characterized in that, The conveying frame (1) is fixedly installed on one side of the fixed frame (2). A control panel (3) is fixedly installed on one side of the fixed frame (2). A limiting component (4) is fixedly installed in the fixed frame (2). The limiting component (4) includes a chute (41), a moving plate (42) and a rotating rod (43). The chute (41) is located in the fixed frame (2). Both sides of the moving plate (42) are movably installed in the chute (41). Rotating rods (43) are movably installed on both sides of the fixed frame (2). A first gear (44) is fixedly installed at the bottom of the rotating rod (43). Tooth blocks one (45) are fixedly installed on both sides of the moving plate (42). A plurality of rollers (55) are movably installed in the fixed frame. The rollers (55) are located in the chute (41). The tooth block one (45) is meshed and connected with the first gear (44). The limiting component (4) further includes an adjusting plate (46), a tooth block two (47) and a locking rod (48). The adjusting plate (46) is movably installed on the fixed frame (2). A tooth block two (47) is fixedly installed on one side of the adjusting plate (46). A second gear (49) is fixedly installed at the top of the rotating rod (43). The second gear (49) is meshed and connected with the tooth block two (47). The locking rod (48) is movably installed on the adjusting plate (46). The locking rod (48) is arranged near the end of the adjusting plate (46) away from the second gear (49). A locking hole (50) is opened in the fixed frame (2).
2. The boiler installation structure according to claim 1, characterized in that, A sliding rod (11) is movably installed in the conveying frame (1). There are a plurality of the sliding rods (11), and the plurality of sliding rods (11) are evenly spaced in the conveying frame (1). A clamping block (12) is fixedly installed on one side of the conveying frame (1). A connecting block (21) is fixedly installed on the side of the fixed frame (2) close to the conveying frame (1).
3. The boiler installation structure according to claim 2, characterized in that, A clamping groove (22) is opened at the center of the connecting block (21). The clamping block (12) is fixedly installed in the clamping groove (22). The width of the chute (41) gradually decreases in a stepped manner from the end of the fixed frame (2) close to the conveying frame (1) to the other end. An adjusting groove (51) is opened at the top of the fixed frame (2). The adjusting plate (46) is movably installed in the adjusting groove (51). The adjusting plate (46) is arranged on both sides of the moving plate (42).
4. The boiler installation structure according to claim 3, characterized in that, A fixed tube (52) is fixedly installed on the adjusting plate (46). The locking rod (48) is movably installed in the fixed tube (52). A reset plate (53) is movably installed in the fixed tube (52). The reset plate (53) is located on the top of the locking rod (48).
5. A boiler installation structure according to claim 4, characterized in that, The top end of the locking rod (48) is fixedly connected with the reset plate (53). A spring (56) is fixedly installed on the top of the reset plate (53). The end of the spring (56) away from the reset plate is fixedly connected with the inner wall of the top of the fixed tube (52). Shells (54) are fixedly installed on both sides of the fixed frame (2). The first gear (44) and the second gear (49) are movably installed inside the shells (54).
6. The boiler installation structure according to claim 1, characterized in that, A monitoring and command terminal is provided inside the control panel (3), and the monitoring and command terminal is communicatively connected to a comprehensive data acquisition unit, a work evaluation unit, and an alarm unit; The comprehensive data acquisition unit is used to collect data on the operating interference factors of the boiler. The operating interference factor data includes operating evaluation values and ambient temperature values, and sends the operating interference factor data to the work evaluation unit; After receiving the operating interference factor data, the work evaluation unit conducts a work evaluation on the data, generates a risk signal based on the evaluation result, and sends the obtained risk signal to the alarm unit; After receiving the risk signal, the alarm unit marks the corresponding boiler in red and sends its specific coordinates to the monitoring and command terminal.
7. A boiler installation structure according to claim 6, characterized in that, The analysis process of the work evaluation unit for the boiler is as follows: Obtain the operating evaluation values of the boiler in each cycle period. The operating evaluation value represents the part of the product value obtained after normalizing the operating parameters in the cycle period that exceeds the stored preset threshold. The operating parameters are represented as the heating rate; Obtain the ambient temperature values of the boiler in each cycle period. The ambient temperature value represents the temperature change value of the environment around the boiler in the cycle period.
8. A boiler installation structure according to claim 7, characterized in that, After obtaining the operating evaluation values and ambient temperature values, use time as the X-axis and the operating evaluation values and ambient temperature value data as the Y-axis to construct a corresponding coordinate system. Mark the operating evaluation values and ambient temperature value data in the cycle period on the coordinate system, and respectively draw an operating evaluation value curve and an ambient temperature value curve through the marked points. Also, draw the set operating evaluation value threshold curve and ambient temperature value threshold curve in the coordinate system.
9. A boiler installation structure according to claim 8, characterized in that If the operating evaluation values and ambient temperature value data fluctuate, the operating evaluation value curve and the ambient temperature value curve will show up and down fluctuations on the coordinate system. That is, calculate the area of the floating waveform deviation region between the operating evaluation value data curve and the ambient temperature value numerical curve and their corresponding threshold curves. The area of the floating waveform deviation region per unit time is the deviation value; If the deviation value exceeds the set threshold, it is inferred that the current boiler is abnormal, a risk signal is generated, and the risk signal is sent to the alarm unit.
10. A boiler installation method, adopting a boiler installation structure as described in any one of claims 1-9, characterized in that: It includes the following steps: Step 1: First, fix the fixing frame (2) by welding; Step 2: Move the conveying frame (1) so that one end of it is fixedly connected to the fixing frame (2). At this time, push the moving plate (42) on the conveying frame (1) so that both ends of the moving plate (42) are engaged in the sliding grooves (41). Continuously push the moving plate (42) until it moves to one end of the fixing frame (2); Step 3: Repeat Step 2 to move multiple moving plates (42) into the fixing frame (2) to complete the installation.
Citation Information
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