Boiler installation structure and installation method
Through the linkage structure of the conveyor rack and the fixing rack and the data acquisition system, the problems of low installation efficiency and difficulty in detecting abnormalities of large boilers are solved, and efficient installation and rapid abnormal response are achieved.
Patent Information
- Application Number
- CN202510801447.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2045-06-16
AI Technical Summary
The existing boiler installation structure has problems such as poor positioning effect and low installation efficiency when installing large boilers, and it is difficult to quickly detect and locate abnormal boilers.
The linkage structure of the conveyor rack and the fixing rack is adopted, combined with the limiting components and the data acquisition system, to achieve rapid installation and abnormality detection of the boiler.
It improves the boiler installation efficiency, reduces labor intensity, and can quickly and timely detect boiler abnormalities, reducing the incidence of failures.
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Figure CN120337101B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of boilers, and in particular to a boiler installation structure and an installation method. Background Art
[0002] A boiler is an energy conversion device whose basic function is to convert the chemical energy or electrical energy of fuel into thermal energy, and generate hot water or steam by heating the medium. It is widely used in industrial, civil and power generation fields.
[0003] At present, common boiler installation structures still have problems such as poor positioning effect and low installation efficiency. To address the above problems, a Chinese patent disclosure has disclosed a boiler installation structure and installation method (publication number: CN118408190A). It uses sliders and arc-shaped clamping plates to achieve clamping and limiting of the outer surface of the boiler, so that its position on the installation structure remains stable and does not slide. It also uses the gravity of the boiler itself to drive the movement of the arc-shaped clamping plate to achieve clamping and limiting of the outer surface of the boiler, thereby achieving rapid positioning of the boiler and improving the installation efficiency of the boiler.
[0004] However, in actual use, the above technical solution is only suitable for the installation of multiple small electric boilers. If the boiler structure is large and the installation environment space is small, the installation structure will be inconvenient to use and normal installation operations cannot be carried out. At the same time, after multiple boilers are installed, when one of the boilers has an abnormality, it is difficult to quickly and promptly discover and locate it. For this reason, a solution is now proposed. Summary of the Invention
[0005] The object of the present invention is to provide a boiler installation structure and installation method to solve the technical defects proposed in the background art.
[0006] The object of the present invention can be achieved by the following technical solution: a boiler installation structure, comprising a conveying frame and a fixed frame, the conveying frame is fixedly mounted on one side of the fixed frame, a control panel is fixedly mounted on one side of the fixed frame, a limit assembly is fixedly mounted in the fixed frame, the limit assembly includes a slide, a movable plate and a rotating rod, the slide is located in the fixed frame, and both sides of the movable plate are movably mounted in the slide;
[0007] Rotating rods are movably installed on both sides of the fixed frame, a gear 1 is fixedly installed at the bottom of the rotating rod, a gear block 1 is fixedly installed on both sides of the movable plate, a plurality of rollers are movably installed in the fixed frame, the rollers are located in the slide groove, and the gear block 1 is meshed with the gear 1;
[0008] The limit assembly also includes an adjustment plate, a tooth block 2 and a locking rod. The adjustment plate is movably mounted on the fixed frame. The tooth block 2 is fixedly mounted on one side of the adjustment plate. The gear 2 is fixedly mounted on the top of the rotating rod. The gear 2 is meshed with the tooth block 2. The locking rod is movably mounted on the adjustment plate. The locking rod is arranged close to the end of the adjustment plate away from the gear 2, and a lock hole is opened in the fixed frame.
[0009] Preferably, a slide bar is movably installed in the conveying frame, and a plurality of slide bars are provided, and the plurality of slide bars are evenly spaced in the conveying frame. A clamping block is fixedly installed on one side of the conveying frame, and a connecting block is fixedly installed on the side of the fixed frame close to the conveying frame.
[0010] Preferably, a card slot is provided at the center of the connecting block, the card block is fixedly installed in the card slot, the width of the slide groove gradually decreases in a step-like manner from one end of the fixed frame close to the conveying frame to the other end, an adjustment slot is provided on the top of the fixed frame, the adjustment plate is movably installed in the adjustment slot, and the adjustment plate is arranged on both sides of the movable plate.
[0011] Preferably, a fixing tube is fixedly mounted on the adjustment plate, the locking rod is movably mounted in the fixing tube, a reset plate is movably mounted in the fixing tube, and the reset plate is located at the top of the locking rod.
[0012] Preferably, the top of the locking rod is fixedly connected to the reset plate, a spring is fixedly installed on the top of the reset plate, one end of the spring away from the reset plate is fixedly connected to the inner wall of the top of the fixed tube, a shell is fixedly installed on both sides of the fixing frame, and gear one and gear two are movably installed inside the shell.
[0013] Preferably, a monitoring and command terminal is provided inside the control panel, and the monitoring and command terminal is communicatively connected to the comprehensive data acquisition unit, the work evaluation unit and the alarm unit;
[0014] The comprehensive data acquisition unit is used to collect the operation interference factor data of the boiler, the operation interference factor data including the operation evaluation value and the ambient temperature value, and send the operation interference factor data to the work evaluation unit;
[0015] After receiving the operation interference factor data, the work evaluation unit performs a work evaluation on the data, generates a risk signal based on the evaluation result, and sends the obtained risk signal to the alarm unit;
[0016] After receiving the risk signal, the alarm unit will mark the corresponding boiler in red and send its specific coordinates to the monitoring command end.
[0017] Preferably, the analysis process of the boiler by the work evaluation unit is as follows:
[0018] Obtaining an operational evaluation value of the boiler in each period, the operational evaluation value representing the portion of the product of normalized operational parameters in the period exceeding a stored preset threshold, the operational parameter being represented by a heating rate;
[0019] The ambient temperature value of the boiler in each cycle period is obtained, and the ambient temperature value represents the temperature change value of the environment around the boiler in the cycle period.
[0020] Preferably, after obtaining the operation evaluation value and the ambient temperature value, a corresponding coordinate system is constructed with time as the X-axis and the operation evaluation value and ambient temperature value data as the Y-axis, and the operation evaluation value and ambient temperature value data in the period are marked on the coordinate system, and the operation evaluation value curve and the ambient temperature value curve are drawn respectively through the marked points, and the set operation evaluation value threshold curve and the ambient temperature value threshold curve are drawn in the coordinate system.
[0021] Preferably, if the operation evaluation value and the ambient temperature value data fluctuate, the operation evaluation value curve and the ambient temperature value curve fluctuate on the coordinate system, that is, the floating waveform deviation area between the operation evaluation value data curve and the ambient temperature value curve and their corresponding threshold curves is calculated, and the floating waveform deviation area per unit time is the deviation value;
[0022] If the deviation value exceeds the set threshold, it is inferred that there is an abnormality in the current boiler, and a risk signal is generated and sent to the alarm unit.
[0023] The present invention also provides a boiler installation method, which adopts the above-mentioned boiler installation structure and includes the following steps:
[0024] Step 1: First, fix the fixing frame by welding;
[0025] Step 2: Move the conveyor frame so that one end is fixedly connected to the fixed frame. At this time, push the movable plate on the conveyor frame so that both ends of the movable plate are engaged in the slide grooves. Continue to push the movable plate to move it to one end of the fixed frame.
[0026] Step 3: Repeat step 2 to move multiple movable plates into the fixed frame to complete the installation.
[0027] The beneficial effects of the present invention are as follows:
[0028] (1) The present invention is to insert the two ends of the movable plate into the slide groove through the linkage cooperation of the slide groove, the movable plate and the rotating rod, and push the movable plate to one end of the fixed frame. During the movement of the movable plate, the tooth block 1 gradually engages with the gear 1. At this time, the gear 1 is driven to rotate by the tooth block 1, and then the gear 2 is driven to rotate under the action of the rotating rod. During the rotation of the gear 2, the adjustment plate is driven to move by the tooth block 2. In the initial state, the locking rod is located in the adjustment plate. When the tooth block 2 drives the locking rod to move to the locking hole, the locking rod extends from the locking hole. At this time, one side of the locking rod is against the movable plate, thereby fixing the movable plate. By repeating the above steps, multiple movable plates can be quickly installed. The locking process does not require manual participation, effectively reducing labor intensity and achieving high installation efficiency.
[0029] (2) The present invention extracts and identifies features during boiler operation to accurately evaluate the impact of collected data, combines the impact of the collected data itself, and improves the pertinence of boiler control. When an abnormality occurs, the operator can be quickly and promptly reminded based on the data collection results, thereby fundamentally reducing the impact of the abnormality, improving the operating efficiency of the boiler, and minimizing the failure rate of the boiler. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] The present invention will be further described below with reference to the accompanying drawings;
[0031] Figure 1 It is a structural schematic diagram of the present invention;
[0032] Figure 2 It is a schematic diagram of the installation method of the present invention;
[0033] Figure 3 It is a structural schematic diagram of the conveying frame in the present invention;
[0034] Figure 4 It is a structural schematic diagram of the adjustment plate in the present invention;
[0035] Figure 5 It is a structural schematic diagram of the movable plate in the present invention;
[0036] Figure 6 It is a structural schematic diagram of the fixing frame in the present invention;
[0037] Figure 7 It is a structural schematic diagram of the chute in the present invention;
[0038] Figure 8 It is a structural schematic diagram of gear 1, gear 2 and the moving plate in the present invention;
[0039] Figure 9 It is a schematic structural diagram of the adjustment plate, gear 1 and gear 2 in the present invention;
[0040] Figure 10It is a schematic structural diagram of gear 1, gear 2 and the rotating rod in the present invention;
[0041] Figure 11 It is a structural schematic diagram of the keyhole in the present invention;
[0042] Figure 12 It is a structural schematic diagram of the spring, reset plate and locking rod in the present invention;
[0043] Figure 13 is a system block diagram of the present invention;
[0044] Figure 14 It is a schematic diagram of the system workflow in the present invention.
[0045] Legend: 1. Conveyor rack; 11. Slide rod; 12. Block; 2. Fixed rack; 21. Connecting block; 22. Slot; 3. Control panel; 4. Limiting assembly; 41. Slide groove; 42. Moving plate; 43. Rotating rod; 44. Gear 1; 45. Gear block 1; 46. Adjusting plate; 47. Gear block 2; 48. Locking rod; 49. Gear 2; 50. Locking hole; 51. Adjusting slot; 52. Fixed tube; 53. Reset plate; 54. Housing; 55. Roller; 56. Spring. DETAILED DESCRIPTION
[0046] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0047] Example 1: Please refer to Figure 1 - Figure 12 As shown, this embodiment is a boiler installation structure, including a conveying frame 1 and a fixed frame 2. The conveying frame 1 is fixedly installed on one side of the fixed frame 2. A slide rod 11 is movably installed in the conveying frame 1. There are multiple slide rods 11, and the multiple slide rods 11 are evenly spaced in the conveying frame 1. A clamping block 12 is fixedly installed on one side of the conveying frame 1, and a connecting block 21 is fixedly installed on the side of the fixed frame 2 close to the conveying frame 1. It should be noted that the electric boilers are all fixedly installed on the movable plate 42.
[0048] A slot 22 is provided at the center of the connecting block 21, and the block 12 is fixedly installed in the slot 22. That is, in actual use, multiple electric boilers are placed on the slide rod 11, where the slide rod 11 is a rotatable rod 43. When the electric boiler is pushed, the slide rod 11 rotates, and the movable plate 42 slides on the slide rod 11. After the placement is completed, the conveying rack 1 is pushed. It should be noted that the conveying rack 1 is also fixedly installed with components such as turning structures required for movement, which are all existing technologies and are not drawn in the figure.
[0049] The conveying frame 1 is pushed until the block 12 is inserted into the slot 22 , thereby achieving the connection between the conveying frame 1 and the fixed frame 2 , and simultaneously achieving the positioning of the movable plate 42 and the slide slot 41 , thereby improving the installation efficiency.
[0050] A limit assembly 4 is fixedly installed in the fixed frame 2. The limit assembly 4 includes a slide groove 41, a movable plate 42 and a rotating rod 43. The slide groove 41 is located in the fixed frame 2. A plurality of rollers 55 are movably installed in the fixed frame 2. The rollers 55 are located in the slide groove 41. After the two ends of the movable plate 42 are pushed into the slide groove 41, the bottom of the movable plate 42 is against the surface of the roller 55. When the movable plate 42 is pushed, the roller 55 rotates, thereby achieving the effect of labor-saving movement.
[0051] The movable plate 42 is movably installed on both sides in the slide groove 41, and the width of the slide groove 41 gradually decreases in a step-like manner. The width of the slide groove 41 gradually decreases in a step-like manner from one end of the fixed frame 2 close to the conveying frame 1 to the other end. It should be noted that the width of the slide groove 41 is the largest at one end of the fixed frame 2 close to the conveying frame 1, and the width of the slide groove 41 gradually decreases from this end to the other end. Therefore, the distance between the rotating rod 43, gear 1 44 and gear 2 49 and the center line of the fixed frame 2 gradually decreases.
[0052] Due to the change in width, the width of the movable plate 42 at the bottom of the electric boiler at different positions is also different. The longer the width of the slide groove 41, the longer the width of the movable plate 42. For example, the width of the movable plate 42 close to the end of the fixed frame 2 away from the conveying frame 1 is the shortest. During the movement of the movable plate 42, the remaining gears 44 will not be triggered, and it will only engage with the corresponding gear 44 and trigger the locking mechanism, thereby ensuring the orderly and efficient installation of multiple electric boilers.
[0053] Rotating rods 43 are movably installed on both sides of the fixed frame 2, wherein a fixed block is fixedly installed on the fixed frame 2, and the rotating rod 43 is movably connected to the fixed block. A gear 1 44 is fixedly installed on the bottom of the rotating rod 43, and tooth blocks 1 45 are fixedly installed on both sides of the movable plate 42. The tooth blocks 1 45 are meshed and connected with the gear 1 44. When the movable plate 42 moves to one side of the gear 1 44, the tooth block 1 45 is meshed and connected with the gear 1 44, thereby driving the gear 1 44 to rotate through the tooth block 1 45.
[0054] The limiting assembly 4 also includes an adjusting plate 46, a tooth block 2 47 and a locking rod 48. The adjusting plate 46 is movably mounted on the fixed frame 2. A tooth block 2 47 is fixedly mounted on one side of the adjusting plate 46. A gear 2 49 is fixedly mounted on the top of the rotating rod 43. The gear 2 49 is meshed with the tooth block 2 47. The locking rod 48 is movably mounted on the adjusting plate 46. The locking rod 48 is arranged near the end of the adjusting plate 46 away from the gear 2 49. A lock hole 50 is provided in the fixed frame 2. An adjusting slot 51 is provided on the top of the fixed frame 2. The adjusting plate 46 is movably mounted in the adjusting slot 51. The adjusting plate 46 is arranged on both sides of the movable plate 42. When the gear 2 49 rotates, the adjusting plate 46 is driven to move in the adjusting slot 51 under the action of the tooth block 2 47.
[0055] A fixing tube 52 is fixedly mounted on the adjusting plate 46, a locking rod 48 is movably mounted in the fixing tube 52, a reset plate 53 is movably mounted in the fixing tube 52, the reset plate 53 is located at the top of the locking rod 48, the top of the locking rod 48 is fixedly connected to the reset plate 53, a spring 56 is fixedly mounted on the top of the reset plate 53, one end of the spring 56 away from the reset plate 53 is fixedly connected to the inner wall of the top of the fixing tube 52, a shell 54 is fixedly mounted on both sides of the fixing frame 2, and gear 1 44 and gear 2 49 are movably mounted inside the shell 54.
[0056] In the initial state, the spring is in a compressed state. Under the action of the spring, the locking rod 48 is against the inner wall of the adjusting groove 51. As the adjusting plate 46 moves, the fixed tube 52 is driven to move synchronously. After the movable plate 42 moves into place, the locking rod 48 is located at the locking hole 50. Under the action of the spring, the reset plate 53 is pushed down, thereby driving the locking rod 48 to extend out from the locking hole 50. At this time, due to the step-like change in the size of the slide groove 41, one side of the movable plate 42 is against the size change of the slide groove 41, and the other side is against the locking rod 48, thereby limiting and fixing the movable plate 42 to ensure the stability of the limit plate, thereby realizing the fixed installation of the boiler.
[0057] That is, both ends of the movable plate 42 are inserted into the slide groove 41, and the movable plate 42 is pushed to one end of the fixed frame 2. During the movement of the movable plate 42, the tooth block 1 45 gradually meshes with the gear 1 44. At this time, the gear 1 44 is driven to rotate by the tooth block 1 45, and then the gear 2 49 is driven to rotate under the action of the rotating rod 43. During the rotation of the gear 2 49, the adjustment plate 46 is driven to move through the tooth block 2 47. In the initial state, the locking rod 48 is located in the adjustment plate 46;
[0058] When tooth block 2 47 drives the locking rod 48 to move to the locking hole 50, the locking rod 48 extends out of the locking hole 50. At this time, one side of the locking rod 48 is against the movable plate 42, thereby fixing the movable plate 42. By repeating the above steps, multiple movable plates 42 can be quickly installed. The locking process does not require manual participation, effectively reducing labor intensity and increasing installation efficiency.
[0059] Example 2: Please refer to Figure 13 - Figure 14 As shown, the present invention also includes a control panel 3, which is fixedly mounted on one side of the fixing frame 2. A monitoring and command terminal is provided inside the control panel 3, and the monitoring and command terminal is communicatively connected to the comprehensive data acquisition unit, the work evaluation unit and the alarm unit.
[0060] The comprehensive data acquisition unit is used to collect the operation interference factor data of the boiler, the operation interference factor data including the operation evaluation value and the ambient temperature value, and send the operation interference factor data to the work evaluation unit;
[0061] After receiving the operation interference factor data, the work evaluation unit performs a work evaluation on the data, generates a risk signal based on the evaluation result, and sends the obtained risk signal to the alarm unit;
[0062] The work evaluation unit analyzes the boiler as follows:
[0063] The operation evaluation value of the boiler in each cycle period is obtained. The operation evaluation value represents the part of the product value obtained after normalization of the operating parameters in the cycle period that exceeds the stored preset threshold value. The operating parameter is expressed as the heating rate, where the heating rate is obtained by collecting the temperature sensor fixedly installed in the pipeline. When the electric boiler is working, the water temperature data per unit time is collected, and the heating rate of the boiler is obtained by average calculation.
[0064] The heating rates collected during the cycle period are averaged to obtain the operation evaluation value of the boiler corresponding to the cycle period. The cycle period is set to 4 hours. The smaller the operation evaluation value, the lower the heating efficiency of the boiler corresponding to the cycle period.
[0065] The ambient temperature value of the boiler in each cycle period is obtained. The ambient temperature value represents the temperature change value of the environment around the boiler in the cycle period. The temperature change value is collected by a temperature sensor fixedly installed around the electric boiler. The ambient temperature around the electric boiler is continuously monitored, and the maximum ambient temperature in the cycle period is extracted. The maximum value and the ambient temperature are differenced to obtain the ambient temperature value of the corresponding electric boiler in the cycle period. The larger the ambient temperature value, the higher the operating temperature of the corresponding electric boiler.
[0066] After obtaining the operation evaluation value and ambient temperature value, a corresponding coordinate system is constructed with time as the X-axis and the operation evaluation value and ambient temperature value data as the Y-axis, and the operation evaluation value and ambient temperature value data in the period are marked on the coordinate system. The operation evaluation value curve and the ambient temperature value curve are drawn respectively through the marked points, and the set operation evaluation value threshold curve and the ambient temperature value threshold curve are drawn in the coordinate system.
[0067] If the operation evaluation value and ambient temperature value data fluctuate, the operation evaluation value curve and the ambient temperature value curve will float up and down on the coordinate system, that is, the floating waveform deviation area between the operation evaluation value data curve and the ambient temperature value numerical curve and their corresponding threshold curves is calculated, and the floating waveform deviation area per unit time is the deviation value. If the deviation value exceeds the set threshold, it is inferred that there is an abnormality in the current boiler, and a risk signal is generated, and the risk signal is sent to the alarm unit.
[0068] After receiving the risk signal, the alarm unit will mark the corresponding boiler in red and send its specific coordinates to the monitoring command end.
[0069] That is, by extracting and identifying features during boiler operation to accurately evaluate the impact of collected data, combined with the impact of the collected data itself, the targeted nature of boiler control is improved, and when an abnormality occurs, the operator can be quickly and promptly reminded based on the data collection results, fundamentally reducing the impact of the abnormality, improving the operating efficiency of the boiler, and minimizing the occurrence rate of boiler failures.
[0070] Combining Example 1 and Example 2, it can be seen that the rapid installation of multiple boilers is achieved through the linkage cooperation of the conveying rack 1 and the fixing rack 2, and the data during the operation of the boiler can be collected and analyzed, and the corresponding control signal can be obtained according to the analysis results. The operation process of the boiler can be comprehensively and efficiently supervised during use, and when an abnormality occurs, the operator can be quickly and promptly reminded according to the data collection results, so as to realize accurate judgment and control of the use of the boiler.
[0071] The present invention also provides a boiler installation method, which uses the above-mentioned boiler installation structure and includes the following steps:
[0072] Step 1: First, fix the fixing frame 2 by welding;
[0073] Step 2: Move the conveyor frame 1 so that one end is fixedly connected to the fixed frame 2. At this time, push the movable plate 42 on the conveyor frame 1 so that both ends of the movable plate 42 are engaged in the slide grooves 41. Continue to push the movable plate 42 to move it to one end of the fixed frame 2.
[0074] Step 3: Repeat step 2 to move multiple movable plates 42 into the fixed frame 2 to complete the installation.
[0075] Among them, the thresholds or preset values, preset ranges, etc. are set for result comparison and analysis in order to determine whether they are good or bad. The value of the value is set based on a combination of large-scale model analysis of sample data and manual experience to enter and store, and can also be appropriately adjusted based on seasonal or common sense influencing conditions.
[0076] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A boiler installation structure, comprising a conveying frame (1) and a fixing frame (2), characterized in that: The conveying frame (1) is fixedly mounted on one side of the fixed frame (2), a control panel (3) is fixedly mounted on one side of the fixed frame (2), a limiting assembly (4) is fixedly mounted in the fixed frame (2), the limiting assembly (4) comprises a slide groove (41), a movable plate (42) and a rotating rod (43), the slide groove (41) is located in the fixed frame (2), and both sides of the movable plate (42) are movably mounted in the slide groove (41); Rotating rods (43) are movably mounted on both sides of the fixed frame (2), a gear 1 (44) is fixedly mounted on the bottom of the rotating rod (43), a tooth block 1 (45) is fixedly mounted on both sides of the movable plate (42), a plurality of rollers (55) are movably mounted in the fixed frame, the rollers (55) are located in the slide groove (41), and the tooth block 1 (45) is meshedly connected with the gear 1 (44); The limit assembly (4) further includes an adjustment plate (46), a second tooth block (47) and a locking rod (48), wherein the adjustment plate (46) is movably mounted on the fixed frame (2), a second tooth block (47) is fixedly mounted on one side of the adjustment plate (46), a second gear (49) is fixedly mounted on the top of the rotating rod (43), the second gear (49) is meshedly connected with the second tooth block (47), the locking rod (48) is movably mounted on the adjustment plate (46), the locking rod (48) is arranged close to one end of the adjustment plate (46) away from the second gear (49), and a locking hole (50) is provided in the fixed frame (2); A slide bar (11) is movably installed in the conveying frame (1), and a plurality of slide bars (11) are provided. The plurality of slide bars (11) are evenly spaced in the conveying frame (1). A clamping block (12) is fixedly installed on one side of the conveying frame (1), and a connecting block (21) is fixedly installed on a side of the fixed frame (2) close to the conveying frame (1). A card slot (22) is provided at the center of the connecting block (21), and the card block (12) is fixedly installed in the card slot (22). The width of the slide groove (41) gradually decreases from one end of the fixed frame (2) close to the conveying frame (1) to the other end in a step-like manner. The distance between the rotating rod (43), the gear 1 (44) and the gear 2 (49) and the center line of the fixed frame (2) gradually decreases. An adjustment slot (51) is provided at the top of the fixed frame (2), and the adjustment plate (46) is movably installed in the adjustment slot (51). The adjustment plate (46) is arranged on both sides of the movable plate (42); A fixing tube (52) is fixedly mounted on the adjusting plate (46), the locking rod (48) is movably mounted in the fixing tube (52), a reset plate (53) is movably mounted in the fixing tube (52), and the reset plate (53) is located at the top of the locking rod (48); the top of the locking rod (48) is fixedly connected to the reset plate (53), a spring (56) is fixedly mounted on the top of the reset plate (53), and the end of the spring (56) away from the reset plate is fixedly connected to the inner wall of the top of the fixing tube (52), a housing (54) is fixedly mounted on both sides of the fixing frame (2), and the gear 1 (44) and the gear 2 (49) are movably mounted inside the housing (54).
2. A boiler installation structure according to claim 1, characterized in that: The control panel (3) is internally provided with a monitoring and commanding terminal, and the monitoring and commanding terminal is communicatively connected to a comprehensive data acquisition unit, a work evaluation unit and an alarm unit; The comprehensive data acquisition unit is used to collect the operation interference factor data of the boiler, the operation interference factor data including the operation evaluation value and the ambient temperature value, and send the operation interference factor data to the work evaluation unit; After receiving the operation interference factor data, the work evaluation unit performs a work evaluation on the data, generates a risk signal based on the evaluation result, and sends the obtained risk signal to the alarm unit; After receiving the risk signal, the alarm unit will mark the corresponding boiler in red and send its specific coordinates to the monitoring command end.
3. A boiler installation structure according to claim 2, characterized in that: The analysis process of the boiler by the work evaluation unit is as follows: Obtaining an operational evaluation value of the boiler in each period, the operational evaluation value representing the portion of the product of normalized operational parameters in the period exceeding a stored preset threshold, the operational parameter being represented by a heating rate; The ambient temperature value of the boiler in each cycle period is obtained, and the ambient temperature value represents the temperature change value of the environment around the boiler in the cycle period.
4. A boiler installation structure according to claim 3, characterized in that: After obtaining the operation evaluation value and ambient temperature value, a corresponding coordinate system is constructed with time as the X-axis and the operation evaluation value and ambient temperature value data as the Y-axis, and the operation evaluation value and ambient temperature value data in the period are marked on the coordinate system. The operation evaluation value curve and the ambient temperature value curve are drawn respectively through the marked points, and the set operation evaluation value threshold curve and the ambient temperature value threshold curve are drawn in the coordinate system.
5. A boiler installation structure according to claim 4, characterized in that: If the operation evaluation value and the ambient temperature value data fluctuate, the operation evaluation value curve and the ambient temperature value curve will fluctuate on the coordinate system, that is, the floating waveform deviation area between the operation evaluation value data curve and the ambient temperature value curve and their corresponding threshold curves is calculated, and the floating waveform deviation area per unit time is the deviation value; If the deviation value exceeds the set threshold, it is inferred that there is an abnormality in the current boiler, and a risk signal is generated and sent to the alarm unit.
6. A boiler installation method, using a boiler installation structure according to any one of claims 1 to 5, characterized in that: The steps include: Step 1: First, fix the fixing frame (2) by welding; Step 2: Move the conveying frame (1) so that one end thereof is fixedly connected to the fixed frame (2). At this time, push the movable plate (42) on the conveying frame (1) so that both ends of the movable plate (42) are engaged in the slide groove (41). Continue to push the movable plate (42) so that it moves to one end of the fixed frame (2); Step 3: Repeat step 2 to move multiple movable plates (42) into the fixed frame (2) to complete the installation.
Citation Information
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