Flexible copper wire busbar cable for large current

The design of the wiring mechanism solves the problem of reduced contact area of ​​the flexible copper wire busbar cable under high current, achieves high current carrying capacity and safety, and facilitates the connection and disassembly of the busbar.

CN120341600BActive Publication Date: 2025-10-17华远高科电缆有限公司
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Patent Information

Application Number
CN202510505004.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-10-17
Estimated Expiration
2045-04-22

AI Technical Summary

Technical Problem

In the prior art, the current carrying capacity and safety issues of flexible copper wire busbar cables for high currents are caused by the reduction of contact area.

Method used

The wiring mechanism includes a base, a winding arm, a support plate and a locking assembly. The lifting and lowering control of the winding arm is used to clamp or loosen the two layers of conductors to ensure large-area contact, and the connection direction is adjusted by the elastic ring and the tensioning assembly to avoid friction.

Benefits of technology

It improves the current carrying capacity and safety, facilitates the wiring or removal of the busbar, and avoids electrical risks caused by friction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a flexible copper wire busbar cable for large current, which comprises a conductor and a protective layer, and the conductor extends out of the protective layer, and further comprises: a mounting hole arranged on the end of the conductor; and a wiring mechanism for crimping the ends of the conductors of two busbar cables together, which comprises a base, a winding arm, a supporting plate and a locking assembly, the base is connected with the mounting hole of the upper conductor, the winding arm winds around the two layers of conductors to place the supporting plate on the lower side of the lower conductor, and the locking assembly is used for controlling the lifting of the winding arm relative to the base. The wiring mechanism is arranged to clamp and fix the two layers of conductors, wherein the base is connected with the mounting hole of the upper conductor to ensure positioning, the winding arm winds around the side of the conductor to provide sufficient mounting space, the supporting plate is matched with the base below, and the clamping or loosening of the two layers of conductors is smoothly realized under the lifting control of the winding arm by the locking assembly.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of power equipment, in particular to a flexible copper wire busbar cable for large current. BACKGROUND

[0002] The copper wire busbar, also known as busbar, is a copper or aluminum bar for connecting the main switch and the switches in each branch circuit in the power supply system. The surface of the copper wire busbar is insulated, and it is mainly used as a conductor and widely used in artificial intelligence, big data center, computing power center, new energy, rail transit and other key industries.

[0003] Patent document CN119419549A discloses a quick plug-in high-voltage busbar connection structure on February 11, 2025. It includes a coiled spring, a plurality of axially connected strips and axially cantilevered strips arranged alternately and spaced apart in the circumferential direction, the two ends of the axially connected strips in the length direction are integrally connected with the two axial ends of the coiled spring, and only one end of the axially cantilevered strip in the length direction is integrally connected with one axial end of the coiled spring; a socket sleeve is assembled with the outer ring of the coiled spring, the inner wall of the socket sleeve has two radially inwardly protruding inner protrusions, the two axial ends of the coiled spring are respectively abutted against the inner protrusions, and the inner protrusions can limit the maximum axial size of the coiled spring; the inner diameters of the coiled spring at the respective middle parts of the axially connected strips and the axially cantilevered strips are smaller than the inner diameters of the coiled spring at the respective two ends of the axially connected strips and the axially cantilevered strips; and the coiled spring is made of an integral conductive elastic material. The application can be used for high-voltage electrical connection, and the coiled spring provides good elastic clamping force with low processing cost.

[0004] In the prior art as described above, the two busbars are quickly disassembled by plugging, but the contact area between the two busbars is reduced, so there is an urgent need for a flexible copper wire busbar cable for large current to solve the above problems. SUMMARY

[0005] The purpose of the present application is to provide a flexible copper wire busbar cable for large current to solve the above problems in the prior art.

[0006] In order to achieve the above purpose, the present application provides the following technical scheme:

[0007] A flexible copper wire busbar cable for large current includes a conductive body and a protective layer, the conductive body extends out of the protective layer, and further includes: a mounting hole formed in the end of the conductive body; a wiring mechanism for crimping the ends of the two busbar cables together, which includes a base, a winding arm, a supporting plate and a locking assembly, the base is connected with the mounting hole of the upper conductive body, the winding arm passes through the two layers of conductive bodies to place the supporting plate on the lower side of the lower conductive body, and the locking assembly is used to control the lifting of the winding arm relative to the base. When the winding arm rises relative to the base, the base and the supporting plate clamp the two layers of conductive bodies together.

[0008] Preferably, the base is provided with an insertion block, and an elastic ring is arranged on the outer side of the insertion block, and a recessed ring matching the elastic ring is arranged in the mounting hole.

[0009] Preferably, the base is provided with a positioning protrusion, and the conductive body is provided with a positioning groove matching the positioning protrusion.

[0010] Preferably, the supporting plate is provided with a round bin, and the round bin is provided with a tightening assembly, and when the base and the supporting plate clamp the two layers of conductive bodies, the round bin is embedded in the mounting hole of the lower conductive body and triggers the tightening assembly to engage the recessed ring in the mounting hole.

[0011] Preferably, the tightening assembly comprises a throat hole arranged on the side wall of the round bin, an elastic ball movably arranged in the throat hole, and an extrusion block movably arranged in the round bin, wherein the lower end of the extrusion block is wedge-shaped matched with the elastic ball, and the upper end of the extrusion block is provided with a movable abutting column penetrating the round bin.

[0012] Preferably, the lower end of the insertion block is provided with an insertion hole matching the abutting column.

[0013] Preferably, the locking assembly comprises a stand arranged on the base, a rotating member threadedly sleeved on the outer wall of the stand, a handle synchronously and rotationally arranged on the upper end of the rotating member, a floating seat fixedly connected to the upper end of the winding arm, and the floating seat is axially movably connected with the stand and rotationally connected with the rotating member.

[0014] Preferably, the lower end of the stand is coaxially provided with a first rotating block, the base is provided with a first rotating groove matching the first rotating block, and the stand is provided with a limiting assembly for limiting the rotation of the first rotating block in the first rotating groove.

[0015] Preferably, the limiting assembly comprises a sliding column movably arranged in the stand in an elastic manner, a polygonal block fixedly arranged on the lower end of the sliding column, a first limiting groove matching the polygonal block arranged on the bottom surface of the first rotating block, a second limiting groove matching the polygonal block arranged on the inner bottom surface of the first rotating groove, and the upper end of the sliding column is connected with the handle through a connecting column movably penetrating the stand.

[0016] Preferably, the upper end of the sliding column is coaxially connected with a second rotating block, the lower end of the connecting column is provided with a second rotating groove matching the second rotating block, a plurality of clamping blocks are circumferentially arranged on the inner bottom surface edge of the second rotating groove, and a plurality of clamping grooves matching the clamping blocks are circumferentially arranged on the second rotating block.

[0017] In the above technical solution, the application has the following beneficial effects:

[0018] The flexible copper wire busbar cable for large current is provided with a wiring mechanism, and two laminated conductive bodies are clamped and fixed, wherein the base is connected with the mounting hole of the upper conductive body to ensure positioning, the winding arm passes through the side of the conductive body to provide sufficient mounting space, the supporting plate is matched with the base below, and the clamping or loosening of the two layers of conductive bodies is smoothly realized under the lifting control of the locking assembly on the winding arm, so that the wiring or disassembly of the busbar is facilitated, and the large-area contact of the two conductive bodies can improve the current carrying capacity and safety.

[0019] It should be understood that the foregoing general description and the following detailed description are only exemplary and explanatory, and are not intended to limit the disclosure.

[0020] This application file provides an overview of various implementations or examples of the technology described in this disclosure and is not intended to be a comprehensive or exhaustive disclosure of the technology disclosed. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art based on these drawings.

[0022] Figure 1 The overall structure schematic diagram provided for the embodiments of the present application;

[0023] Figure 2 The positioning groove structure schematic diagram provided for the embodiments of the present application;

[0024] Figure 3 The front view cross-sectional structure schematic diagram provided for the embodiments of the present application;

[0025] Figure 4 The front view cross-sectional structure schematic diagram provided for the embodiments of the present application; Figure 3 The enlarged structure schematic diagram at A in the above figure;

[0026] Figure 5 The front view cross-sectional structure schematic diagram provided for the embodiments of the present application; Figure 3 The enlarged structure schematic diagram at B in the above figure;

[0027] Figure 6 The front view cross-sectional structure schematic diagram provided for the wiring mechanism of the embodiments of the present application;

[0028] Figure 7 The cross-sectional schematic diagram of the busbar cable provided for the embodiments of the present application.

[0029] Explanation of reference signs:

[0030] 1, conductor; 2, protective layer; 3, mounting hole; 4, base; 5, winding arm; 6, supporting plate; 7, plug block; 8, elastic ring; 9, concave ring; 10, positioning convex; 11, positioning groove; 12, round bin; 13, throat hole; 14, elastic ball; 15, extrusion block; 16, abutment column; 17, plug hole; 18, stand column; 19, rotating part; 20, handle; 21, floating seat; 22, first rotating block; 23, first rotating groove; 24, sliding column; 25, polygonal block; 26, first limiting groove; 27, second limiting groove; 28, connecting column; 29, second rotating block; 30, second rotating groove; 31, clamping block; 32, clamping groove. DETAILED DESCRIPTION

[0031] To make the purpose, technical scheme and advantages of the embodiments of the present disclosure clearer, the technical scheme of the embodiments of the present disclosure will be described clearly and completely below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by a person of ordinary skill in the art without any inventive effort fall within the protection scope of the present disclosure.

[0032] Please refer to Figures 1-7 The large-current flexible copper wire busbar cable provided by the embodiments of the present disclosure includes a conductor 1 and a protective layer 2, the end of the conductor 1 extends out of the protective layer 2, and further includes a mounting hole 3 arranged at the end of the conductor 1, and a wiring mechanism for crimping the ends of the conductors 1 of two busbar cables together, which includes a base 4, a winding arm 5, a supporting plate 6 and a locking assembly. The base 4 is connected with the mounting hole 3 of the upper conductor 1, the winding arm 5 passes through the two layers of conductors 1 to place the supporting plate 6 on the lower side of the lower conductor 1, and the locking assembly is used to control the lifting of the winding arm 5 relative to the base 4. When the winding arm 5 is lifted relative to the base 4, the base 4 and the supporting plate 6 cooperate to clamp the two layers of conductors 1.

[0033] Specifically, the conductor 1 adopts high-purity copper wire row as the conductor, and has large carrying capacity; the protective layer 2 includes a wrapping layer, an insulation layer and an outer sheath layer from inside to outside, and realizes sufficient coverage of the conductor 1; the insulation layer adopts polyvinyl chloride or cross-linked polyethylene insulation, effectively isolates and reduces eddy current and line loss; the outer sheath layer adopts polyvinyl chloride or polyolefin sheath, is suitable for use in various environments, and the outer sheath layer has no induced current; the conductor 1 adopts high-purity copper wire row conductor, which maximally reduces the influence of eddy current on the carrying capacity, so that the flexible busbar cable can have maximum length under the condition of the same cross-sectional area, thereby improving the carrying capacity; the wrapping layer is used as the cladding layer between the conductor 1 and the insulation layer, which effectively protects the conductor and improves the insulation performance; the insulation layer and the outer sheath layer protect the conductor to some extent, improve the efficiency of the cable, and the sheath is waterproof, moisture-proof and dust-proof, and can be used in various extreme conditions. The mounting hole 3 is preferably a circular hole, and is arranged through the conductor 1 in the thickness direction of the conductor 1; when the two conductors 1 are stacked, the mounting holes 3 thereon are correspondingly arranged; the part of the wiring mechanism in contact with the conductor 1 is not conductive; the base 4 is arranged on the upper side of the conductor 1 in actual use; the winding arm 5 is in U shape and semi-surrounds the outer side of the conductor 1, thereby providing sufficient space for the connection direction of the two conductors 1; the supporting plate 6 is arranged on the lower side of the lower conductor 1; the locking mechanism drives the winding arm 5 to rise, so that the base 4 and the supporting plate 6 clamp the two stacked conductors 1, and the self-locking can be performed. In actual use, the two busbar rows are parallel and stacked at a set angle with one end conductor 1, and are kept corresponding based on the mounting hole 3, then the winding arm 5 is wrapped outside the stacked conductors 1, the base 4 is connected to the upper conductor 1, the supporting plate 6 is located on the lower side of the lower conductor 1, then the locking assembly controls the winding arm 5 to rise, the winding arm 5 drives the supporting plate 6 to move close to the base 4, thereby clamping the two conductors 1, conversely, the locking assembly controls the winding arm 5 to descend, and the two conductors 1 can be loosened, thus, the wiring or disassembly of the busbar row is facilitated, and the large-area contact of the two conductors 1 can improve the carrying capacity and safety.

[0034] Compared with the prior art, the flexible copper wire row busbar cable for large current provided by the embodiment of the application realizes clamping and fixing of the two stacked conductors 1 through the wiring mechanism, wherein the base 4 connects the mounting holes 3 of the upper conductors 1 to ensure positioning, the winding arm 5 wraps around the side of the conductor 1 to provide sufficient installation space, the supporting plate 6 cooperates with the base 4 below, and under the lifting control of the locking assembly on the winding arm 5, the clamping or loosening of the two conductors 1 is smoothly realized, the wiring or disassembly of the busbar row is facilitated, and the large-area contact of the two conductors 1 can improve the carrying capacity and safety.

[0035] As the preferred technical scheme of the embodiment, the base 4 is provided with an insertion block 7, the outer side of the insertion block 7 is provided with an elastic ring 8, the mounting hole 3 is provided with a concave ring 9 matched with the elastic ring 8, specifically, the insertion block 7 is used for being inserted into the mounting hole 3, the outer diameter of the elastic ring 8 in a free state is greater than the inner diameter of the mounting hole 3, and the outer diameter of the elastic ring 8 after being compressed is consistent with the inner diameter of the mounting hole 3, so that the base 4 is inserted into the mounting hole 3 by means of the insertion block 7, in the insertion process, the elastic ring 8 is compressed by extrusion, and then, after the elastic ring 8 corresponds to the concave ring 9, the elastic ring 8 expands to be clamped into the concave ring 9, so that the base 4 is fixed relative to the mounting hole 3.

[0036] As the preferred technical scheme of the embodiment, the base 4 is provided with a positioning convex 10, and the conductive body 1 is provided with a positioning groove 11 matched with the positioning convex 10, specifically, the positioning convex 10 and the positioning groove 11 are arranged, when the base 4 is connected with the mounting hole 3, the positioning convex 10 is embedded into the positioning groove 11 to limit the rotation of the base 4 relative to the conductive body 1.

[0037] The connection between the bus bars is not fixed, and the installation direction of the bus bars needs to be adjusted when necessary. However, in the prior art, the connection and disconnection between the bus bars are not only troublesome, but also easy to cause friction between the bus bars during adjustment, thereby causing power risks such as sparking. The following embodiments are proposed to solve the problem.

[0038] In another embodiment of the application, the base 4 is provided with a circular bin 12, and the circular bin 12 is provided with a tensioning assembly. When the base 4 and the support plate 6 clamp the two layers of conductive bodies 1, the circular bin 12 is embedded into the mounting hole 3 of the lower conductive body 1 and triggers the tensioning assembly to clamp the concave ring 9 in the mounting hole 3. Specifically, the circular bin 12 is used for being embedded into the mounting hole 3, and the tensioning assembly is used for limiting the circular bin 12 in the mounting hole 3 by means of the concave ring 9.

[0039] As the preferred technical solution of the embodiment, the tensioning assembly comprises a throat hole 13 arranged on the side wall of the round bin 12, a resilient ball 14 movably arranged in the throat hole 13, and an extrusion block 15 movably arranged in the round bin 12, wherein the lower end of the extrusion block 15 is wedge-shapedly matched with the resilient ball 14, and the upper end of the extrusion block 15 is provided with a stop post 16 movably penetrating the round bin 12. Specifically, the throat hole 13 penetrates the side wall of the round bin 12, the inner diameter of the end of the throat hole 13 towards the inside of the round bin 12 is uniform and matches the outer diameter of the resilient ball 14, and the inner diameter of the end of the throat hole 13 towards the outside of the round bin 12 is smaller than the outer diameter of the resilient ball 14; the resilient ball 14 only protrudes out of the round bin 12 by a part through the throat hole 13, and the part does not exceed half of the entity of the resilient ball 14; the resilient ball 14 is provided with a plurality of groups of the throat hole 13 and the resilient ball 14 arranged on the circumference of the side wall of the round bin 12; the outermost end of the resilient ball 14 protruding out of the round bin 12 is provided with a radius larger than the radius in the mounting hole 3; the resilient ball 14 can be compressed under force and remains spherical when not under force; when the supporting plate 6 abuts against the bottom surface of the lower conductor 1, the position of the round bin 12 embedded in the mounting hole 3 is just such that the resilient ball 14 corresponds to the concave ring 9 in the mounting hole 3 on the lower conductor 1; the lower end of the extrusion block 15 is in the shape of a circular truncated cone, and the upper end is in the shape of a circular column; when the supporting plate 6 is about to abut against the lower conductor 1, the stop post 16 abuts against the plug-in block 7, so as to be forced to move towards the round bin 12, thereby driving the extrusion block 15 to relatively descend in the round bin 12 to extrude the resilient ball 14, so that when the supporting plate 6 abuts against the conductor 1 subsequently, the resilient ball 14 corresponds to and is embedded in the concave ring 9 to expand and recover, and the extrusion block 15 keeps the resilient ball 14 limited by the largest part of the outer diameter of the extrusion block 15. In addition, when the resilient ball 14 is embedded in the concave ring 9 on the lower conductor 1, the rolling of the resilient ball 14 can also meet the rotation of the conductor 1 around the round bin 12.

[0040] As the preferred technical solution of the embodiment, the lower end of the plug-in block 7 is provided with a plug hole 17 matched with the stop post 16, and specifically, the upper end of the stop post 16 can rotate coaxially in the plug hole 17. In actual use, when the connection direction of the two bus bar rows needs to be adjusted, since the supporting plate 6 is relatively fixed with the lower bus bar row through the tensioning assembly in the above locking process, when the locking assembly drives the winding arm 5 to descend, the winding arm 5 not only drives the supporting plate 6 to descend, but also drives the lower conductor 1 to separate from the upper conductor 1, and then the upper and lower conductors 1 can relatively rotate to adjust the installation direction, and in this process, the two conductors 1 are not in contact to avoid friction and generate sparks and other power risks.

[0041] In still another embodiment of the present application, the locking assembly comprises a stand 18 arranged on the base 4, the outer wall of the stand 18 is threadedly sleeved with a rotating member 19, the upper end of the rotating member 19 is synchronously arranged with a handle 20, the floating seat 21 is fixedly connected around the upper end of the arm 5, the floating seat 21 is axially movably connected with the stand 18 and rotatably connected with the rotating member 19. Specifically, the stand 18 is in a cylindrical shape, the outer wall is provided with threads and is axially provided with a key groove, the floating seat 21 is annularly sleeved outside the stand 18 and is provided with a corresponding key block on the inner wall, the floating seat 21 only moves axially relative to the stand 18 and does not relatively rotate; the rotating member 19 is rotatably connected with the floating seat 21, so that the two can relatively rotate and synchronously move axially. The handle 20 drives the rotating member 19 to rotate, the rotating member 19 and the stand 18 are threadedly fed to move axially, and the floating seat 21 synchronously moves with the rotating member 19 to drive the arm 5 to lift and lower.

[0042] As a preferred technical scheme of the present embodiment, the lower end of the stand 18 is coaxially provided with a first rotating block 22, the base 4 is provided with a first rotating groove 23 matched with the first rotating block 22, and the stand 18 is provided with a limiting assembly for limiting the rotation of the first rotating block 22 in the first rotating groove 23. Specifically, the first rotating block 22 and the first rotating groove 23 are arranged, so that the stand 18 can rotate axially relative to the base 4; when the limiting assembly limits the rotation of the stand 18 relative to the base 4, rotating the handle 20 drives the rotating member 19 to rotate relative to the stand 18, thereby smoothly controlling the lifting and lowering of the arm 5; when the limiting assembly cancels the rotation of the stand 18 relative to the base 4, the stand 18 can drive the arm 5 to rotate to adjust the position of the arm 5 relative to the conductive body 1, thereby facilitating the installation and connection of another conductive body 1 in a preset direction, such as the "I" shape or the "L" shape connection mode of two conductive bodies 1.

[0043] As the preferred technical scheme of the embodiment, the limiting assembly comprises a slide column 24 elastically and axially movably arranged in the stand column 18, a polygonal block 25 fixedly arranged at the lower end of the slide column 24, a first limiting groove 26 arranged at the bottom surface of the first rotating block 22 and matched with the polygonal block 25, a second limiting groove 27 arranged at the inner bottom surface of the first rotating groove 23 and matched with the polygonal block 25, a connecting column 28 movably penetrating the stand column 18 and connecting the handle 20 with the upper end of the slide column 24, specifically, the slide column 24 only moves axially relative to the stand column 18 without relative rotation; a cavity is arranged at the inner wall of the upper end of the stand column 18, a spring is arranged in the cavity, the spring is sleeved outside the connecting column 28, and the upper end of the slide column 24 abuts against the spring, so that the slide column 24 keeps a downward moving trend relative to the stand column 18, and when the polygonal block 25 corresponds to the second limiting groove 27, the lower half of the polygonal block 25 is embedded in the second limiting groove 27, and the upper half of the polygonal block 25 is retained in the first limiting groove 26, so that the rotation of the stand column 18 relative to the base 4 is limited, and when the slide column 24 is forced to move upward, the polygonal block 25 is separated from the second limiting groove 27, so that the stand column 18 can rotate relative to the base 4; the arrangement of the connecting column 28 enables the lifting of the handle 20 to actively drive the slide column 24 to move upward, so that the limitation of the rotation of the stand column 18 relative to the base 4 is cancelled; another key groove is arranged on the outer wall of the connecting column 28 in the axial direction, and another key block matched with the key groove is arranged at the inner wall of the upper end of the rotating member 19.

[0044] As the preferred technical scheme of the embodiment, the upper end of the slide column 24 is coaxially connected with a second rotating block 29, the lower end of the connecting column 28 is provided with a second rotating groove 30 matched with the second rotating block 29, a plurality of clamping blocks 31 are arranged at the edge circumference of the inner bottom surface of the second rotating groove 30, and a plurality of clamping grooves 32 matched with the clamping blocks 31 are arranged at the upper circumference of the second rotating block 29, specifically, the second rotating block 29 can axially move a certain height in the second rotating groove 30, so as to control the engagement and disengagement of the clamping blocks 31 and the clamping grooves 32, and due to the elastic downward moving trend of the slide column 24 and the gravity of the connecting column 28 itself, the clamping blocks 31 and the clamping grooves 32 are kept separated. In actual use, when the handle 20 is not lifted, the clamping blocks 31 and the clamping grooves 32 are separated, the polygonal block 25 is embedded in the second limiting groove 27, the handle 20 is rotated, the handle 20 drives the rotating member 19 to rotate, the rotating member 19 rotates relative to the stand column 18 to produce screw feeding effect, so as to control the lifting and lowering of the arm 5 through the floating seat 21; when the handle 20 is lifted, the clamping blocks 31 and the clamping grooves 32 are engaged, and the handle 20 drives the slide column 24 to move upward through the connecting column 28, the polygonal block 25 is separated from the second limiting groove 27, at this time, the handle 20 drives the slide column 24 to rotate through the connecting column 28, the slide column 24 drives the stand column 18 to rotate, and the stand column 18 drives the arm 5 to rotate through the floating seat 21 to adjust the position.

[0045] The foregoing merely illustrates some exemplary embodiments of the application, and no doubt numerous modifications and alterations thereto will be apparent to those skilled in the art. Accordingly, the above description is intended for purposes of illustration only and should not be construed as limiting the scope of the application.

Claims

1. A flexible copper wire busbar cable for high current, comprising a conductor (1) and a protective layer (2), wherein the end of the conductor (1) extends out of the protective layer (2), and is characterized in that: Also includes: A mounting hole (3) is provided at the end of the conductor (1); A wiring mechanism for crimping the ends of the conductors (1) of two busbar cables together, comprising a base (4), a winding arm (5), a support plate (6) and a locking assembly, wherein the base (4) is connected to the mounting hole (3) of the upper conductor (1), the winding arm (5) bypasses the two layers of conductors (1) and places the support plate (6) on the lower side of the lower conductor (1), and the locking assembly is used to control the lifting and lowering of the winding arm (5) relative to the base (4), and when the winding arm (5) rises relative to the base (4), the base (4) and the support plate (6) cooperate to clamp the two layers of conductors (1); The locking assembly comprises a column (18) provided on a base (4), a rotating member (19) being threadedly sleeved on an outer wall of the column (18), a handle (20) being provided on the upper end of the rotating member (19) for synchronous rotation, a floating seat (21) being fixedly connected to the upper end of the arm (5), the floating seat (21) being axially movably connected to the column (18) and being rotationally connected to the rotating member (19); A first rotary block (22) is coaxially arranged at the lower end of the column (18), a first rotary groove (23) matching the first rotary block (22) is arranged on the base (4), and a limiting component for limiting the rotation of the first rotary block (22) in the first rotary groove (23) is arranged on the column (18); The limiting assembly comprises a sliding column (24) elastically axially movably arranged in the column (18), a polygonal block (25) is fixedly arranged at the lower end of the sliding column (24), a first limiting groove (26) matching the polygonal block (25) is arranged on the bottom surface of the first rotating block (22), a second limiting groove (27) matching the polygonal block (25) is arranged on the inner bottom surface of the first rotating groove (23), and the upper end of the sliding column (24) is connected to the handle (20) through a connecting column (28) movably penetrating the column (18).

2. The high current flexible copper wire busbar cable according to claim 1, characterized in that: An insert block (7) is provided on the base (4), an elastic ring (8) is provided protruding from the outer side of the insert block (7), and a concave ring (9) matching the elastic ring (8) is provided in the mounting hole (3).

3. The high current flexible copper wire busbar cable according to claim 1, characterized in that: A positioning protrusion (10) is provided on the base (4), and a positioning groove (11) matching the positioning protrusion (10) is provided on the conductor (1).

4. The high current flexible copper wire busbar cable according to claim 2, characterized in that: A circular bin (12) is provided on the support plate (6), and a tensioning assembly is provided on the circular bin (12). When the base (4) and the support plate (6) clamp the two layers of the conductor (1), the circular bin (12) is embedded in the mounting hole (3) of the lower conductor (1) and triggers the tensioning assembly to engage the concave ring (9) in the mounting hole (3).

5. The high current flexible copper wire busbar cable according to claim 4, characterized in that: The tensioning assembly comprises a throat hole (13) provided on the side wall of the circular bin (12), an elastic ball (14) being movably provided in the throat hole (13), an extrusion block (15) being movably provided in the circular bin (12), the lower end of the extrusion block (15) being wedge-fitted with the elastic ball (14), and an upper end of the extrusion block (15) being provided with a support column (16) movably penetrating the circular bin (12).

6. The high current flexible copper wire busbar cable according to claim 5, characterized in that: The lower end of the insert block (7) is provided with a socket (17) that matches the support column (16).

7. The high current flexible copper wire busbar cable according to claim 1, characterized in that: The upper end of the sliding column (24) is coaxially connected to a second rotary block (29), the lower end of the connecting column (28) is provided with a second rotary groove (30) matching the second rotary block (29), a plurality of clamping blocks (31) are provided on the circumference of the inner bottom edge of the second rotary groove (30), and a plurality of clamping grooves (32) matching the clamping blocks (31) are provided on the upper circumference of the second rotary block (29).

Citation Information

Patent Citations

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