Progressive die floating material conveying mechanism
By designing the stage mold feeding material conveying mechanism, the coupling of the lifting nitrogen spring and the pushing block is used to realize the automatic removal of the workpiece, solving the problem of poor safety of manual material extraction and reducing equipment costs and power requirements.
Patent Information
- Application Number
- CN202510524681.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-24
- Publication Date
- 2025-07-22
AI Technical Summary
In the prior art, workpieces need to be manually removed after punching is completed, which has poor safety problems, and the incomplete mold separation of molds is likely to cause damage to the operator.
A graded mold feeding floating material conveying mechanism is designed, including a hoisting mechanism, a conveying mechanism and a material buffering mechanism. The hoisting nitrogen spring drives the floating material plate and the conveyor rack to lift and lower. The pushing block slides through the traction rope to push the workpiece, and the workpiece is ensured accurately discharged through the material buffering plate.
The automatic removal of workpieces is realized, which reduces the safety risks of manual operation, improves production safety, and reduces equipment costs and power drive requirements.
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Figure CN120347123A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of die equipment, and particularly relates to a progressive die floating material conveying mechanism. Background Art
[0002] The market demand has promoted the development of the automotive industry, and the manufacturing and design levels of automotive dies have been continuously improved. Especially for some automotive parts products, the complexity is relatively high, and the die cost is high.
[0003] After the existing workpieces are punched, they are manually taken out of the die by hand. When the workpieces are taken out, it cannot be guaranteed that the die is completely separated. The operator is prone to collide with the die, causing injuries and production safety problems, and the safety of personnel is relatively poor. Summary of the Invention
[0004] In view of this, the purpose of the present invention is to provide a progressive die floating material conveying mechanism to solve the problem of relatively poor safety when manually reaching into the die to take materials after processing.
[0005] Based on the above purpose, the present invention provides a progressive die floating material conveying mechanism, which includes an upper die base and a lower die base. A swage component is installed on the upper die base, a punching component is installed on one side of the swage component, a punch is installed on the lower die base, a conveying mechanism is movably arranged on the upper side of the lower die base, and the conveying mechanism is used for conveying the punched workpieces. A jacking mechanism is arranged at one end of the lower die base, and the jacking mechanism is used to drive the conveying mechanism to lift and lower the workpieces. A material blocking and buffering mechanism is arranged at the other end of the lower die base, and the material blocking and buffering mechanism is used for buffering and blocking the conveyed workpieces.
[0006] Further improvement lies in that the conveying mechanism includes two sets of conveying frames, which are respectively arranged on both sides of the punch. Conveying rollers are installed on the conveying frames. One side of the lower die base is fixedly connected with a base, and the conveying frames are rotatably installed on the base. A pushing block is slidably installed on the conveying frames.
[0007] Further improvement lies in that one side of the pushing block is fixedly connected with a traction rope. One end of the traction rope penetrates through one end of the conveying frame and is fixedly connected with the lower die base. The other side of the pushing block is fixedly connected with a return spring, and the other end of the return spring is fixedly connected with the conveying frame.
[0008] Further improvement lies in that a limiting block is fixedly connected to the lower side of the conveying frame, and the traction rope movably penetrates through the limiting block.
[0009] Further improvement lies in that the jacking mechanism includes a jacking nitrogen spring, which is fixedly installed on the lower die base. A floating material plate is installed on the output end of the jacking nitrogen spring, and one end of the conveying frame is movably connected with the floating material plate.
[0010] A further improvement is that a guide rod is fixedly connected to the lower end of the floating plate, a guide hole is opened on the lower die seat, and the guide rod is slidably arranged in the guide hole.
[0011] A further improvement is that the material blocking and buffering mechanism includes a material unloading rack, which is arranged at one end of the lower mold base, and an installation groove is opened on the material unloading rack corresponding to the conveying rack, a rotating shaft is fixedly installed in the installation groove, a buffer plate is rotatably installed on the rotating shaft, a torsion spring is sleeved on the rotating shaft, two ends of the torsion spring are respectively connected to the buffer plate and the inner wall of the installation groove, and one end of the buffer plate is in contact with the end of the conveying rack.
[0012] A further improvement is that the inclined wedge assembly includes a mounting seat, which is fixedly mounted on the upper die seat through a positioning key, a inclined wedge seat is fixedly mounted on the mounting seat, an inclined wedge is slidably mounted on the inclined wedge seat, and the punching assembly is mounted on one side of the inclined wedge.
[0013] A further improvement is that a guide block is fixedly connected to the lower die seat, and the guide block is slidably connected to the lower side of the inclined wedge.
[0014] A further improvement is that the punching assembly includes a punch hard material pad fixedly connected to one side of the inclined wedge, a punch is fixedly mounted on the punch hard material pad, a pressing core is arranged on one side of the punch hard material pad, the punch hard material pad and the pressing core are connected by a buffer nitrogen spring, and one end of the punch passes through the pressing core.
[0015] The beneficial effects of the present invention are as follows: the present application provides a lifting mechanism and a conveying mechanism, and the lifting nitrogen spring resets and lifts as the upper mold base is separated, and drives one end of the conveying frame of the conveying mechanism to rise through the floating plate, and the raised end of the conveying frame contacts with the workpiece and lifts the workpiece, so that the workpiece falls onto the conveying frame; the conveying frame rotates along the base as the floating plate rises, and changes from a horizontal structure to an inclined structure, so that the workpiece can slide along the inclined surface, so that it can be quickly unloaded from the mold, the structure is simpler, the use of power-driven equipment is reduced, the cost of production equipment is reduced, and the use is more convenient; a pushing block is slidably arranged on the conveying frame, and the pushing block slides by pulling a traction rope. When the conveying frame is flipped, the traction rope is pulled to drive the pushing block to slide, and the pushing block pushes the workpiece to move, thereby ensuring smooth movement of the workpiece, and a reset spring is provided to ensure that the pushing block can be reset after pushing is completed, which is convenient for subsequent use.
[0016] A material blocking buffer mechanism is set to block the workpiece transported by the conveying mechanism. The buffer plate is rotated on the rotating shaft by rotating the conveying frame, so that one end of the buffer plate is tilted to block the material, and the workpiece is dropped onto the unloading rack at a fixed point to ensure the accuracy of the unloading position and facilitate subsequent retrieval. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] To more clearly illustrate the technical solutions in the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only those of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0018] Figure 1 Schematic diagram of the mold structure of the embodiment of the present invention; Figure 2 Schematic diagram of the lifting mechanism structure of the embodiment of the present invention; Figure 3 Exploded schematic diagram of the punching component structure of the embodiment of the present invention; Figure 4 Schematic diagram of the conveying mechanism structure of the embodiment of the present invention; Figure 5 Top view structure schematic diagram of the material blocking and buffering mechanism of the embodiment of the present invention.
[0019] The labels in the figure are: 1. Upper die holder; 2. Lower die holder; 3. Punch; 4. Conveyor frame; 5. Base; 6. Pusher block; 7. Towing rope; 8. Limit block; 9. Lifting nitrogen spring; 10. Floating plate; 11. Guide rod; 12. Discharging frame; 13. Buffer plate; 14. Installation groove; 15. Rotating shaft; 16. Mounting seat; 17. Wedge seat; 18. Wedge; 19. Guide block; 20. Punch hard material backing plate; 21. Punch; 22. Pressure core; 23. Buffer nitrogen spring. Detailed implementation manners
[0020] To make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the following further details the present invention in combination with specific embodiments.
[0021] It should be noted that unless otherwise defined, the technical terms or scientific terms used in the present invention should have the ordinary meanings understood by those of ordinary skill in the field to which the present invention belongs. The "first", "second" and similar terms used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. The terms such as "including" or "comprising" mean that the elements or objects appearing before this word cover the elements or objects listed after this word and their equivalents, without excluding other elements or objects. The terms such as "connected" or "linked" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left", "right" are only used to represent relative position relationships. When the absolute position of the object being described changes, the relative position relationship may also change accordingly.
[0022] Such asFigure 1 , 3 As shown in 3 , this embodiment provides a progressive die floating material conveying mechanism, which includes an upper die base 1 and a lower die base 2. A cam component is installed on the upper die base 1, a punching component is installed on one side of the cam component, and a punch 3 is installed on the lower die base 2.
[0023] The cam component includes a mounting seat 16, which is fixedly installed on the upper die base 1 through a positioning key. A cam base 17 is fixedly installed on the mounting seat 16, and a cam 18 is slidably installed on the cam base 17. A reset nitrogen spring is arranged between one end of the cam 18 and the cam base 17. After the punching is completed and the die is separated, the cam 18 is pushed by the reset nitrogen spring to slide and reset on the cam base 17, and the punching component is installed on one side of the cam 18; the punching component includes a punch hard material backing plate 20 fixedly connected to one side of the cam 18, a punch 21 is fixedly installed on the punch hard material backing plate 20, a blank holding core 22 is arranged on one side of the punch hard material backing plate 20, and the punch hard material backing plate 20 and the blank holding core 22 are connected by a buffer nitrogen spring 23. One end of the punch 21 penetrates through the blank holding core 22, and guide plates are fixedly connected to both sides of the blank holding core 22. Corresponding guide openings are formed on both sides of the punch hard material backing plate 20, and the guide plates are slidably arranged in the guide openings; a guide block 19 is fixedly connected to the lower die base 2, and the guide block 19 is slidably connected to the lower side of the cam 18. When the workpiece needs side punching, the upper die base 1 drives the mounting seat 16, the cam base 17 and the cam 18 to move downward. The cam 18 moves downward and is clamped with the guide block 19, and slides on the guide block 19 as the upper die base 1 continues to move downward. The blank holding core 22 contacts the workpiece as the cam 18 moves and clamps the workpiece on the punch 3, and the buffer nitrogen spring 23 contracts. The punch 21 passes through the blank holding core 22 to perform side punching on the workpiece.
[0024] As Figure 2 shown in Figure 2 , a lifting mechanism is arranged at one end of the lower die base 2. The lifting mechanism includes a lifting nitrogen spring 9, which is fixedly installed on the lower die base 2. A floating plate 10 is installed on the output end of the lifting nitrogen spring 9. The lifting nitrogen spring 9 drives the floating plate 10 to rise and fall as the upper die base 1 rises and falls. The upper die base 1 moves downward and contacts and squeezes the lifting nitrogen spring 9, causing the floating plate 10 to move downward. After the upper die base 1 separates and moves upward after the die closing is completed, the lifting nitrogen spring 9 resets as the upper die base 1 moves upward, thereby driving the floating plate 10 to move upward.
[0025] A guide rod 11 is fixedly connected to the lower end of the floating plate 10. A guide hole is formed on the lower die base 2, and the guide rod 11 is slidably arranged in the guide hole. The floating plate 10 moves up and down through the guidance of the guide rod 11.
[0026] As Figure 4As shown, a conveying mechanism is movably provided on the upper side of the lower die base 2, and the conveying mechanism is used to convey the workpiece after punching. The conveying mechanism includes a conveying frame 4, and the conveying frame 4 is provided with two groups. The conveying frames 4 are respectively arranged on both sides of the punch 3, and one end of the conveying frame 4 is movably connected with the floating plate 10. The floating plate 10 is provided with a connecting groove, and the end of the conveying frame 4 is connected to a mounting block, and the mounting block is slidably arranged in the connecting groove. One end of the conveying frame 4 is lifted and lowered together with the floating plate 10, and the conveying frame 4 is lifted and lowered to contact and eject the workpiece after processing. The ejected workpiece falls on the conveying frame 4 and is transported to the outside through the conveying frame 4. The conveying roller wheel facilitates the smooth conveying of the workpiece on the conveying frame 4. The conveying roller can be driven by a driving motor and a power transmission mechanical structure to rotate and convey, thereby further improving the conveying efficiency. A base 5 is fixedly connected to one side of the lower die base 2, and the conveying frame 4 is rotatably installed on the base 5. The conveying frame 4 rotates on the base 5 as the floating plate 10 rises and falls. A pushing block 6 is slidably installed on the conveying frame 4, and a traction rope 7 is fixedly connected to one side of the pushing block 6. One end of the traction rope 7 extends through one end of the conveying frame 4 and is fixedly connected to the lower die base 2. A reset spring is fixedly connected to the other side of the pushing block 6, and the other end of the reset spring is fixedly connected to the conveying frame 4.
[0027] The conveying frame 4 rotates on the base 5 and the traction rope 7 is pulled to make the pushing block 6 slide on the conveying frame 4, so that the workpiece is pushed to move on the conveying frame 4 by the pushing block 6; a limiting block 8 is fixedly connected to the lower side of the conveying frame 4, and the traction rope 7 movably passes through the limiting block 8, and the limiting block 8 limits the position of the traction rope 7.
[0028] A return spring is fixedly connected to the other side of the push block 6, and the other end of the return spring is fixedly connected to the conveying frame 4. After the conveying frame 4 rotates and resets, the push block 6 is pulled to reset by the return spring, which is convenient for the subsequent pushing of the workpiece to be processed.
[0029] like Figure 5 As shown, a material blocking buffer mechanism is provided at the other end of the lower die base 2, and the material blocking buffer mechanism includes a material unloading frame 12, and the material unloading frame 12 is provided with a buffer plate 13 of the lower die base 2, and a mounting groove 14 is provided on the material unloading frame 12 corresponding to the conveying frame 4, and a rotating shaft 15 is fixedly installed in the mounting groove 14, and the buffer plate 13 is rotatably installed on the rotating shaft 15, and a torsion spring is sleeved on the rotating shaft 15, and the two ends of the torsion spring are respectively connected to the buffer plate 13 and the inner wall of the mounting groove 14, and one end of the buffer plate 13 contacts the end of the conveying frame 4. As the conveying frame 4 turns over, the end of the conveying frame 4 that contacts the buffer plate 13 moves downward, so that the buffer plate 13 rotates on the rotating shaft 15, and the other end is tilted to block the conveyed workpiece, so that the staff can take it easily.
[0030] During processing, the workpiece is placed on the punch 3. The upper die holder 1 moves downward. The angle wedge 18 docks with the guide block 19 as the upper die holder 1 moves downward. The upper die holder 1 continues to move downward to push the angle wedge 18 to slide on the guide block 19, so that the blank holder 22 cooperates with the punch 3 to clamp the workpiece. The punch 21 passes through the blank holder 22 to perform side punching on the workpiece. After processing, the upper die holder 1 and the lower die holder 2 are separated. The upper die holder 1 releases the pressing on the lifting nitrogen spring 9. The lifting nitrogen spring 9 resets and lifts, driving one end of the conveying frame 4 to rise through the floating plate 10, so that the conveying frame 4 rotates along the base 5 to become an inclined state. The rising end of the conveying frame 4 lifts the workpiece and makes it fall onto the conveying frame 4, enabling the workpiece to slide along the inclined surface of the conveying frame 4. When the conveying frame 4 rotates, the rising end of the conveying frame 4 pulls the pushing block 6 to slide through the towing rope 7 to push the workpiece on the conveying frame 4 to ensure the smoothness of material conveyance. When the conveying frame 4 rotates, it presses one end of the buffer plate 13 downward, causing the other end of the buffer plate 13 to tilt upward to block the end of the conveying frame 4, making the workpiece fall onto the blanking frame 12 for placement, facilitating the operator to pick it up.
[0031] Those of ordinary skill in the art should understand that the discussion of any of the above embodiments is only exemplary and is not intended to imply that the scope of the present invention is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments can also be combined, and the steps can be implemented in any order. There are many other variations in different aspects of the present invention as described above, and they are not provided in detail for the sake of brevity. Any omission, modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A progressive die floating material conveying mechanism, comprising an upper die base (1) and a lower die base (2). A swaging component is installed on the upper die base (1), and a punching component is installed on one side of the swaging component. A punch (3) is installed on the lower die base (2), characterized in that, On the upper side of the lower die base (2), a conveying mechanism is movably arranged. The conveying mechanism is used to convey the workpieces after punching. At one end of the lower die base (2), a lifting mechanism is arranged. The lifting mechanism is used to drive the conveying mechanism to lift and lower the workpieces. At the other end of the lower die base (2), a material blocking and buffering mechanism is arranged. The material blocking and buffering mechanism is used to buffer and block the conveyed workpieces.
2. The progressive die floating material conveying mechanism according to claim 1, characterized in that, The conveying mechanism includes conveying frames (4). There are two groups of conveying frames (4), which are respectively arranged on both sides of the punch (3). Conveying rollers are installed on the conveying frames (4). One side of the lower die base (2) is fixedly connected to a base (5). The conveying frames (4) are rotatably installed on the base (5). A pusher block (6) is slidably installed on the conveying frames (4).
3. The progressive die floating material conveying mechanism according to claim 2, characterized in that, One side of the pusher block (6) is fixedly connected to a traction rope (7). The traction rope (7) is movably arranged inside the conveying frame (4). One end of the traction rope (7) penetrates and extends out from one end of the conveying frame (4) and is fixedly connected to the lower die base (2). The other side of the pusher block (6) is fixedly connected to a return spring. The other end of the return spring is fixedly connected to the conveying frame (4).
4. The progressive die floating material conveying mechanism according to claim 3, characterized in that, A limiting block (8) is fixedly connected to the lower side of the conveying frame (4). The traction rope (7) movably penetrates through the limiting block (8).
5. The progressive die floating material conveying mechanism according to claim 2, wherein The lifting mechanism includes a lifting nitrogen spring (9). The lifting nitrogen spring (9) is fixedly installed on the lower die base (2). A floating plate (10) is installed on the output end of the lifting nitrogen spring (9). One end of the conveying frame (4) is movably connected to the floating plate (10).
6. The progressive die floating material conveying mechanism according to claim 5, characterized in that, A guide rod (11) is fixedly connected to the lower end of the floating plate (10). A guide hole is opened on the lower die base (2). The guide rod (11) is slidably arranged in the guide hole.
7. The progressive die floating material conveying mechanism according to claim 2, characterized in that, The material blocking and buffering mechanism includes a blanking frame (12). The blanking frame (12) is arranged at one end of the lower die base (2). An installation groove (14) corresponding to the conveying frame (4) is opened on the blanking frame (12). A rotating shaft (15) is fixedly installed in the installation groove (14). A buffer plate (13) is rotatably installed on the rotating shaft (15). A torsion spring is sleeved on the rotating shaft (15). The two ends of the torsion spring are respectively connected to the buffer plate (13) and the inner wall of the installation groove (14). One end of the buffer plate (13) contacts the end of the conveying frame (4).
8. The progressive die floating material conveying mechanism according to claim 1, characterized in that, The inclined wedge assembly includes a mounting seat (16). The mounting seat (16) is fixedly installed on the upper die base (1) through a positioning key. An inclined wedge seat (17) is fixedly installed on the mounting seat (16). An inclined wedge (18) is slidably installed on the inclined wedge seat (17). The punching assembly is installed on one side of the inclined wedge (18).
9. The progressive die floating material conveying mechanism according to claim 8, characterized in that, A guide block (19) is fixedly connected to the lower die base (2). The guide block (19) is slidably connected to the lower side of the inclined wedge (18).
10. A progressive die floating material conveying mechanism according to claim 8, characterized in that, The punching assembly includes a punch hard material backing plate (20) fixedly connected to one side of the inclined wedge (18). A punch (21) is fixedly installed on the punch hard material backing plate (20). A pressure pad core (22) is arranged on one side of the punch hard material backing plate (20). The punch hard material backing plate (20) and the pressure pad core (22) are connected by a buffer nitrogen spring (23). One end of the punch (21) penetrates through the pressure pad core (22).