Concrete member forming equipment and operation method thereof

Abstract

The invention belongs to the technical field of concrete prefabricated parts, and particularly relates to concrete member forming equipment and an operation method thereof. The concrete member forming equipment comprises an outer ring plate, an inner ring plate and a pouring machine; the outer ring plate and the inner ring plate are fixedly connected through a connecting column, and the connecting column is in an inverted U shape. The outer side wall of the outer ring plate is fixedly connected with a set of supporting columns. An annular bottom plate is rotationally connected to the bottom of the outer annular plate; a set of fixing columns are fixedly connected to the annular bottom plate, and a containing cylinder is rotationally connected to the tops of the fixing columns. The containing cylinder is hollow, the top end of the containing cylinder is in an opening state, and the top end opening overlook face of the containing cylinder is in a hexagonal prism shape. The bottom of the annular bottom plate is fixedly connected with a first annular gear; a first servo motor is fixedly connected to the supporting column, and a first gear is arranged at the output end of the first servo motor. The first gear is meshed with the first annular gear; the problems that manual manufacturing and pouring are low in overall efficiency and uneven in quality are solved.

Description

Technical Field

[0001] The present invention belongs to the technical field of concrete precast components, and specifically relates to a concrete component forming device and an operation method thereof. Background Art

[0002] Concrete components refer to component parts made mainly of concrete through processes such as pouring, vibrating, and curing. Common concrete components include wall panels, floor slabs, beam columns, plates, bridge piers, abutments, etc.; the production of concrete components relies on molds, and the products formed through mold shaping are called molded concrete components. Among them, solid hexagonal blocks are a special-shaped cement precast component, and are usually called hexagonal blocks because they have six sides. Hexagonal blocks are a very practical road and bridge slope protection material with a wide range of applications.

[0003] In the prior art, when solid hexagonal blocks are being cast and formed, concrete is generally fed through a device, but the casting molds generally need to be placed manually. When forming a large number of concrete components, manual handling and placement are too cumbersome, the overall efficiency is low, and there is also a situation where they cannot be taken and placed in a timely manner, resulting in waste of the concrete fed by the device; at the same time, when manually removing the molds, generally only manual plastering is used to ensure the uniformity of the top surface of the fed concrete, but the overall uniformity of the concrete in the casting mold is poor, which affects the subsequent steam curing quality and also results in uneven quality of the concrete components in the same batch.

[0004] Therefore, the present invention provides a concrete component forming device and an operation method thereof. Summary of the Invention

[0005] In order to make up for the deficiencies of the prior art and solve the problems of low overall efficiency and uneven quality in manual manufacturing and casting.

[0006] The technical solution adopted by the present invention to solve its technical problems is as follows: A concrete member forming device described in the present invention includes an outer ring plate, an inner ring plate and a pouring machine; the outer ring plate and the inner ring plate are fixedly connected by connecting columns, and the connecting columns are in an inverted U shape; a group of support columns are fixedly connected to the outer side wall of the outer ring plate; the bottom of the outer ring plate is rotatably connected to an annular bottom plate; a group of fixed columns are fixedly connected to the annular bottom plate, and a placing cylinder is rotatably connected to the top of the fixed column; the inside of the placing cylinder is hollow, and the top end of the placing cylinder is in an open state, and the top opening of the placing cylinder is hexagonal in a top view; a first annular gear is fixedly connected to the bottom of the annular bottom plate; a first servo motor is fixedly connected to one of the support columns, and a first gear is provided at the output end of the first servo motor; the first gear and the first annular gear are meshed with each other; the placing cylinder rotates through a self-rotating member; a flattening member is provided between the inner ring plate and the outer ring plate; a hexagonal mold is placed at the top opening of the placing cylinder; a clamping member is provided inside the placing cylinder, and the hexagonal mold is limited by the clamping member.

[0007] Preferably, the clamping member includes a push plate; a pair of symmetrically distributed push plates are fixedly connected to the inner wall of the placing cylinder by springs; a V-shaped plate is fixedly connected to the end of the push plate, and the angle of the V-shaped plate is 60°; rubber semi-spheres are fixedly connected to both inner side walls of the V-shaped plate; the push plate moves through a pushing unit; the opening of the V-shaped plate corresponds to the edge of the hexagonal mold.

[0008] Preferably, the pushing unit includes a first cavity; a first cavity is opened in the fixed column; a first through groove is opened in the fixed column; a hydraulic cylinder is fixedly connected to the first cavity, and a hydraulic rod is provided at the output end of the hydraulic cylinder. The hydraulic rod extends into the first through groove and is fixedly connected to a connecting rod, and the connecting rod slides in the first through groove; an annular block is sleeved and slid on the outer side wall of the fixed column; the connecting rod is rotatably connected to the inner wall of the annular block; a pair of symmetrically distributed L-shaped plates are fixedly connected to the outer side wall of the annular block; the vertical rod of the L-shaped plate extends into the placing cylinder; a second through groove is opened in the push plate, and a first inclined surface is opened on the side wall of the second through groove away from the inner wall of the placing cylinder; a second inclined surface is opened on the side wall of the vertical plate of the L-shaped plate close to the first inclined surface; the first inclined surface and the second inclined surface are parallel to each other.

[0009] Preferably, the self-rotating member includes a second annular gear; a second annular gear is fixedly connected to the middle of the bottom end of the placing cylinder, and the second annular gear is sleeved on the outer side wall of the fixed column; a second servo motor is fixedly connected to the outer side wall of the fixed column, and a second gear is provided at the output end of the second servo motor; the second gear and the second annular gear are meshed with each other; an annular plate is fixedly connected to the outer side wall of the placing cylinder by a short column; annular sliding grooves are opened on the outer side wall of the inner ring plate and the inner side wall of the outer ring plate; the annular plate slides in the annular sliding groove.

[0010] Preferably, the flattening member includes a fixed plate; a group of fixed plates are fixedly connected to the inner wall of the inner ring plate; a flattening roller is rotatably connected to the fixed plate; the position heights of a group of the flattening rollers decrease in sequence.

[0011] Preferably, a first rotating shaft is rotatably connected to the fixed plate; the first rotating shaft drives the flattening roller to rotate through a sprocket and chain; a third gear is fixedly connected to the first rotating shaft; a third annular gear is fixedly connected to the annular bottom plate through a fixed rod; the third annular gear and the third gear mesh with each other; an annular inclined surface is formed on the annular bottom plate.

[0012] Preferably, a lifting plate is fixedly connected to the vertical plate of the L-shaped plate on the side wall of the placing cylinder; a gravity sensor is arranged inside the lifting plate; an alarm is arranged on the outer side wall of the top end of the placing cylinder.

[0013] Preferably, a group of first hinge rods are hinged on the inner wall of the placing cylinder, and a torsion spring is arranged at the hinge position; a vibration ball is fixedly connected to the top end of the first hinge rod, and the position of the vibration ball corresponds to the flat surface of the hexagonal mold; a second hinge rod is hinged on the first hinge rod; a group of third through grooves are formed at the bottom end of the placing cylinder; the bottom end of the second hinge rod extends out of the placing cylinder through the third through groove and is hinged with a lower pressing plate, and the lower pressing plate is annularly arranged; the top end of the lower pressing plate is fixedly connected to the bottom end of the placing cylinder through an elastic telescopic rod; a group of vibration plates are fixedly connected to the inner wall of the placing cylinder, and the position of the vibration plates corresponds to the position of the vibration ball; the lower pressing plate moves up and down through a power member.

[0014] Preferably, the power member includes a pressing rod; a pair of symmetrically distributed pressing rods are fixedly connected to the outer side wall of the fixed column; an annular track groove is formed on the inner wall of the lower pressing plate; the pressing rod slides in the annular track groove; the annular track groove is composed of an inverted right trapezoidal groove and an arc-shaped horizontal groove which are staggered, and the inverted right trapezoidal groove and the arc-shaped horizontal groove are communicated with each other.

[0015] An operation method of a concrete member forming device, which adopts the above-mentioned concrete member forming device, and the method is as follows: S1: Use a manipulator to place the hexagonal mold after spraying and drying the release agent at the opening of the placing cylinder; S2: Drive the annular bottom plate to rotate through a first servo motor, and drive the placing cylinder to revolve through the fixed column, turn the hexagonal mold to the lower part of the discharge port of a pouring machine (prior art, not elaborated), and let the pouring machine discharge materials to fill the hexagonal mold with concrete; S3: The annular bottom plate continues to rotate, and at the same time the self-rotating member starts to rotate, so that the placing cylinder rotates around its own axis while revolving, and then let the placing cylinder drive the hexagonal mold through the flattening member in the state of rotating around its own axis. After passing through, the placing cylinder stops rotating around its own axis, and the hexagonal mold is taken out and enters the next process.

[0016] The beneficial effects of the present invention are as follows: 1. For a concrete component forming device and its operation method according to the present invention, by making the placement cylinder rotate while revolving, and then using the centrifugal force of the placement cylinder to make the concrete piled up in the middle of the hexagonal mold flow rapidly to the surroundings. While maintaining the overall uniformity, it is ensured that there are no obvious gaps in the overall hexagonal mold. Then, while the placement cylinder is rotating, the hexagonal mold is driven through the leveling member. The leveling member can wipe off the excess concrete, and at the same time further ensure that there are no concavities, convexities or material shortages in the formed material in the hexagonal mold. At the same time, when the leveling member is working, the placement cylinder is still in a rotating state, and the centrifugal force can be used again to ensure the uniformity of the material inside the hexagonal mold, thereby ensuring the density of the material and the quality of the concrete component.

[0017] 2. For a concrete component forming device and its operation method according to the present invention, by using the settings of the inverted right trapezoidal groove and the arc-shaped horizontal groove, the vibration balls cycle to collide with the vibration plate and the hexagonal mold, so as to make the placement cylinder and the hexagonal mold vibrate. The vibration of the placement cylinder can remove the concrete material on the surface, and the vibration of the hexagonal mold can effectively increase the density of the concrete, ensuring the quality of the concrete component. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] Figure 1 is a perspective view of the present invention; Figure 2 is a partial perspective view of the present invention; Figure 3 is a partial bottom view of the present invention; Figure 4 is a cross-sectional view of the present invention; Figure 5 is Figure 4 a partial enlarged view at A in Figure 6 is a perspective view of the placement cylinder; Figure 7 is a cross-sectional view of the placement cylinder; Figure 8 is a bottom view of the placement cylinder; Figure 9 is an exploded view of the placement cylinder; Figure 10 is a developed view of the annular track groove.

[0020] In the figure: 1. Outer ring plate; 11. Inner ring plate; 12. Support column; 13. Connecting column; 14. Pouring machine; 15. Placing cylinder; 16. Hexagonal die; 17. First servo motor; 18. Annular bottom plate; 19. Fixed column; 191. First gear; 192. First annular gear; 2. V-shaped plate; 21. Rubber semi-sphere; 22. Pushing plate; 23. First cavity; 24. First through groove; 25. Hydraulic cylinder; 251. Hydraulic rod; 26. Connecting rod; 27. Annular block; 28. L-shaped plate; 281. Second inclined surface; 29. Second through groove; 291. First inclined surface; 3. Second annular gear; 31. Second servo motor; 32. Second gear; 33. Annular sliding groove; 34. Annular plate; 4. Fixed plate; 41. Flattening roller; 42. First rotating shaft; 43. Sprocket chain; 44. Third gear; 45. Third annular gear; 46. Fixed rod; 47. Annular inclined surface; 5. Lifting plate; 51. Alarm; 6. First hinge rod; 61. Vibration ball; 62. Vibration plate; 63. Second hinge rod; 64. Third through groove; 65. Lower pressing plate; 66. Lower pressing rod; 67. Annular track groove; 68. Inverted right trapezoidal groove; 69. Arc-shaped horizontal groove. Specific embodiments

[0021] In order to make the technical means, creative features, achieved purposes and functions of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.

[0022] As Figures 1 to 10As shown in the figure, a concrete component forming device according to an embodiment of the present invention includes an outer ring plate 1, an inner ring plate 11, and a pouring machine 14; the outer ring plate 1 and the inner ring plate 11 are fixedly connected by connecting columns 13, and the connecting columns 13 are in an inverted U shape; a group of support columns 12 are fixedly connected to the outer side wall of the outer ring plate 1; the bottom of the outer ring plate 1 is rotatably connected to an annular bottom plate 18; a group of fixed columns 19 are fixedly connected to the annular bottom plate 18, and a placing cylinder 15 is rotatably connected to the top of the fixed column 19; the placing cylinder 15 is hollow inside, and the top end of the placing cylinder 15 is in an open state, and the top view of the opening of the placing cylinder 15 is hexagonal; a first annular gear 192 is fixedly connected to the bottom of the annular bottom plate 18; a first servo motor 17 is fixedly connected to one of the support columns 12, and a first gear 191 is provided at the output end of the first servo motor 17; the first gear 191 and the first annular gear 192 are meshed with each other; the placing cylinder 15 rotates through a self-rotating member; a flattening member is provided between the inner ring plate 11 and the outer ring plate 1; a hexagonal mold 16 is placed at the opening of the top end of the placing cylinder 15; a clamping member is provided inside the placing cylinder 15, and the hexagonal mold 16 is limited by the clamping member; in the prior art, when a solid hexagonal block is poured and formed, concrete is generally fed through a device, but the pouring mold generally needs to be placed manually. When forming a large number of concrete components, manual handling and placement are too cumbersome, the overall efficiency is low, and there is a situation where the mold cannot be taken and placed in time, resulting in waste of the concrete fed by the device; at the same time, when manually removing the mold, generally only manual plastering is used to ensure the uniformity of the top surface of the fed concrete, but the overall uniformity of the concrete in the pouring mold is poor, which affects the subsequent steam curing quality and also causes the quality of the concrete components in the same batch to be uneven.Therefore, when the present invention works, it adopts automated production. A manipulator (prior art, not shown) is used to place the hexagonal mold 16 after spraying and drying the release agent at the opening of the placement cylinder 15. The first servo motor 17 drives the annular bottom plate 18 to rotate, and then the fixed column 19 drives the placement cylinder 15 to revolve and rotate, turning the hexagonal mold 16 to the lower part of the discharge port of the pouring machine 14 (prior art, not elaborated). The pouring machine 14 discharges materials to fill the hexagonal mold 16 with concrete. Then the annular bottom plate 18 rotates, and at the same time, the self-rotating part starts to work, enabling the placement cylinder 15 to rotate while revolving. The centrifugal force of the placement cylinder 15 makes the concrete piled up in the middle of the hexagonal mold 16 flow rapidly to the surroundings. While maintaining the overall uniformity, it ensures that there are no obvious gaps in the whole hexagonal mold 16 (when the mechanical equipment discharges materials, the concrete will only accumulate in the middle of the hexagonal mold 16, and the discharged concrete should be slightly larger than the volume of the hexagonal mold 16). Then, while the placement cylinder 15 is rotating, it drives the hexagonal mold 16 past the leveling part. The leveling part can wipe off the excess concrete, and at the same time, further ensure that there are no concavities, convexities, or material shortages in the formed material in the hexagonal mold 16. At the same time, when the leveling part is working, the placement cylinder 15 is still in a rotating state, and the centrifugal force can be used again to ensure the uniformity of the material inside the hexagonal mold 16, thereby ensuring the density of the material and the quality of the concrete component.

[0023] The clamping part includes a push plate 22; a pair of symmetrically distributed push plates 22 are fixedly connected to the inner wall of the placement cylinder 15 through springs; a V-shaped plate 2 is fixedly connected to the end of the push plate 22, and the angle of the V-shaped plate 2 is 60°; rubber semi-spheres 21 are fixedly connected to both inner walls of the V-shaped plate 2; the push plate 22 is moved by a pushing unit; the opening of the V-shaped plate 2 corresponds to the edge of the hexagonal mold 16. The pushing unit includes a first cavity 23; a first cavity 23 is opened in the fixed column 19; a first through groove 24 is opened on the fixed column 19; a hydraulic cylinder 25 is fixedly connected in the first cavity 23, and a hydraulic rod 251 is provided at the output end of the hydraulic cylinder 25. The hydraulic rod 251 extends into the first through groove 24 and is fixedly connected to a connecting rod 26. The connecting rod 26 slides in the first through groove 24; an annular block 27 is sleeved and slid on the outer side wall of the fixed column 19; the connecting rod 26 is rotatably connected to the inner wall of the annular block 27; a pair of symmetrically distributed L-shaped plates 28 are fixedly connected to the outer side wall of the annular block 27; the vertical rod of the L-shaped plate 28 extends through and into the placement cylinder 15; a second through groove 29 is opened on the push plate 22, and a first inclined surface 291 is opened on the side wall of the second through groove 29 away from the inner wall of the placement cylinder 15; a second inclined surface 281 is opened on the side wall of the vertical plate of the L-shaped plate 28 close to the first inclined surface 291; the first inclined surface 291 and the second inclined surface 281 are parallel to each other. During operation, after the hexagonal mold 16 is placed into the placement cylinder 15 in an open state by a manipulator (the opening of the placement cylinder 15 is slightly larger than the hexagonal mold 16), in order to ensure the rotational stability of the subsequent hexagonal mold 16, the hydraulic cylinder 25 will drive the hydraulic rod 251 to move downward, causing the hydraulic rod 251 to drive the connecting rod 26 to move downward, thereby driving the annular block 27 to move downward, and at the same time driving the L-shaped plate 28 to move downward. During the downward movement of the L-shaped plate 28, through the settings of the first inclined surface 291 and the second inclined surface 281, it can push the push plate 22 to move in the direction close to the hexagonal mold 16, thereby fixing the corners of the hexagonal mold 16 by the V-shaped plate 2. At the same time, when the entire placement cylinder 15 rotates, since the annular block 27 and the connecting rod 26 are rotatably connected, the fixed column 19 remains stationary, and the annular block 27 can rotate around the fixed column 19 following the placement cylinder 15 without affecting the rotational state of the placement cylinder 15. At the same time, because the L-shaped plate 28 pushes the push plate 22 with a rigid force, it will not be in an unstable state due to the centrifugal force of the rotation of the placement cylinder 15.

[0024] The rotating part includes a second annular gear 3; the middle part of the bottom end of the placement cylinder 15 is fixedly connected with a second annular gear 3, and the second annular gear 3 is sleeved on the outer side wall of the fixed column 19; a second servo motor 31 is fixedly connected to the outer side wall of the fixed column 19, and a second gear 32 is provided at the output end of the second servo motor 31; the second gear 32 and the second annular gear 3 are meshed with each other; an annular plate 34 is fixedly connected to the outer side wall of the placement cylinder 15 through a short column; annular chutes 33 are opened on both the outer side wall of the inner ring plate 11 and the inner side wall of the outer ring plate 1; the annular plate 34 slides in the annular chute 33; during operation, the working period of the rotating part is: from the start of feeding the hexagonal mold 16 by the pouring machine 14 to the flattening of the concrete in the hexagonal mold 16 by the flattening part, the second servo motor 31 drives the rotation of the placement cylinder 15 through the meshing of the second gear 32 and the second annular gear 3, and the second servo motor 31 will control the rotation speed of the placement cylinder 15. When it is about to completely pass through the flattening part, the rotation speed will gradually slow down at this time, and then completely stop when it completely passes through the flattening part.

[0025] The flattening part includes a fixing plate 4; a group of fixing plates 4 are fixedly connected to the inner wall of the inner ring plate 11; a flattening roller 41 is rotatably connected to the fixing plate 4; the position heights of a group of the flattening rollers 41 decrease in sequence; during operation, the concrete material in the hexagonal mold 16 is initially spread out by centrifugal force, and then passes through a group of flattening rollers 41 in sequence. Since a group of flattening rollers 41 are arranged from high to low, they can scrape and flatten the concrete of the hexagonal mold 16 in sequence until the last flattening roller 41 fits the upper surface of the hexagonal mold 16, thereby completing the flattening and overall homogenization of the concrete in the hexagonal mold 16.

[0026] A first rotating shaft 42 is rotatably connected to the fixed plate 4; the first rotating shaft 42 drives the flattening roller 41 to rotate through a sprocket chain 43; a third gear 44 is fixedly connected to the first rotating shaft 42; a third annular gear 45 is fixedly connected to the annular bottom plate 18 through a fixing rod 46; the third annular gear 45 and the third gear 44 are meshed with each other; an annular inclined surface 47 is formed on the annular bottom plate 18; during operation, when the annular bottom plate 18 rotates, it will drive the third annular gear 45 to rotate through the fixing rod 46, and then drive the rotation of the first rotating shaft 42 through the meshing of the third annular gear 45 and the third gear 44, and then drive the rotation of the flattening roller 41 through the transmission of the sprocket chain 43. The rotation of the flattening roller 41 can further improve the flattening effect. Moreover, the annular bottom plate 18 is provided with an annular inclined surface 47. The redundant concrete erased by the hexagonal mold 16 through centrifugal force and the flattening roller 41 will fall on the annular bottom plate 18, and then be collected through the annular inclined surface 47 (the collection box is not shown, which is a prior art and can be detachable), facilitating the recycling of concrete materials without waste.

[0027] The vertical plate of the L-shaped plate 28 is fixedly connected to the side wall of the placing cylinder 15 with a lifting plate 5; a gravity sensor is arranged inside the lifting plate 5; an alarm 51 is arranged on the outer side wall of the top end of the placing cylinder 15; during operation, when the hexagonal mold 16 is filled with concrete materials and stops at the position where the hexagonal mold 16 is taken out, at this time, the hydraulic cylinder 25 drives the hydraulic rod 251 to move upward, thereby driving the L-shaped plate 28 to move upward, enabling the push plate 22 to return to its original position under the action of the spring force. At the same time, the L-shaped plate 28 continues to move upward, enabling the lifting plate 5 to slightly lift the hexagonal mold 16, so that the top of the hexagonal mold 16 is separated from the opening of the placing cylinder 15, facilitating the subsequent extraction by the manipulator and not damaging the state of the concrete inside the hexagonal mold 16. At the same time, the lifting plate 5 is provided with a gravity sensor, which can measure the weight of the hexagonal mold 16 at this time. In the case of non-compliance with the weight, it means that the concrete model inside the hexagonal mold 16 does not meet the standard, and the alarm 51 gives an early warning, and it cannot be allowed to flow to the next process.

[0028] A group of first hinge rods 6 are hinged on the inner wall of the placing cylinder 15, and a torsion spring is arranged at the hinge; the top end of the first hinge rod 6 is fixedly connected with a vibration ball 61, and the position of the vibration ball 61 corresponds to the plane of the hexagonal mold 16; a second hinge rod 63 is hinged on the first hinge rod 6; a group of third through grooves 64 are formed at the bottom end of the placing cylinder 15; the bottom end of the second hinge rod 63 extends out of the placing cylinder 15 through the third through groove 64 and is hinged with a lower pressing plate 65, and the lower pressing plate 65 is annularly arranged; the top end of the lower pressing plate 65 is fixedly connected to the bottom end of the placing cylinder 15 through an elastic telescopic rod; a group of vibration plates 62 are fixedly connected to the inner wall of the placing cylinder 15, and the position of the vibration plate 62 corresponds to the position of the vibration ball 61; the lower pressing plate 65 moves up and down through a power component. The power member includes a lower pressure rod 66; a pair of symmetrically distributed lower pressure rods 66 are fixedly connected to the outer wall of the fixed column 19; an annular track groove 67 is opened on the inner wall of the lower pressure plate 65; the lower pressure rod 66 slides in the annular track groove 67; the annular track groove 67 is composed of an inverted right-angle trapezoidal groove 68 and an arc-shaped horizontal groove 69, and the inverted right-angle trapezoidal groove 68 and the arc-shaped horizontal groove 69 are interconnected; During operation, when the placement cylinder 15 rotates when the second servo motor 31 is working, the lower pressure plate 65 also rotates with the placement cylinder 15. At this time, because the lower pressure rod 66 and the fixed column 19 are fixed, the fixed column 19 will not rotate. Because the lower pressure rod 66 slides in the annular track groove 67, the setting of the inverted right-angled trapezoidal groove 68 and the arc-shaped horizontal groove 69 is utilized to allow the vibration ball 61 to cyclically collide with the vibration plate 62 and the hexagonal mold 16, thereby causing the placement cylinder 15 and the hexagonal mold 16 to vibrate. The vibration of the placement cylinder 15 can remove the surface concrete material, and the vibration of the hexagonal mold 16 can effectively increase the density of the concrete, thereby ensuring the quality of the concrete components. The vibration ball 61 has a certain deformation amount.

[0029] An operating method of a concrete component forming device, the method adopts the above-mentioned concrete component forming device, and the method is as follows: S1: Using a manipulator, place the hexagonal mold 16 sprayed with a release agent and dried at the opening of the placement tube 15; S2: The annular bottom plate 18 is driven to rotate by the first servo motor 17, and the placement cylinder 15 is driven to revolve through the fixed column 19, and the hexagonal mold 16 is transferred to the lower part of the discharge port of the pouring machine 14, so that the pouring machine 14 can discharge the material and fill the hexagonal mold 16 with concrete; S3: The annular bottom plate 18 continues to rotate, and the rotating part starts to rotate at the same time, allowing the placement tube 15 to rotate while revolving, and then allowing the placement tube 15 to drive the hexagonal mold 16 through the flattening part while rotating. After passing through, the placement tube 15 stops rotating, and the hexagonal mold 16 is taken out to enter the next process.

[0030] Working principle: Using a manipulator (prior art, not shown) to place the hexagonal mold 16 after spraying and drying the release agent at the opening of the placement cylinder 15. The first servo motor 17 drives the annular bottom plate 18 to rotate, and then the fixed column 19 drives the placement cylinder 15 to rotate around the axis. The hexagonal mold 16 is rotated to the lower part of the discharge port of the pouring machine 14 (prior art, not elaborated). The pouring machine 14 discharges materials to fill the hexagonal mold 16 with concrete. Then the annular bottom plate 18 rotates, and at the same time, the self-rotating part starts to work, enabling the placement cylinder 15 to rotate around its own axis while revolving. Through the centrifugal force of the placement cylinder 15, the concrete piled up in the middle of the hexagonal mold 16 quickly flows to the surrounding, ensuring the overall uniformity and no obvious gaps in the hexagonal mold 16 (when the mechanical equipment discharges materials, the concrete will only accumulate in the middle of the hexagonal mold 16, and the discharged concrete should be slightly larger than the volume of the hexagonal mold 16). Then, with the placement cylinder 15 rotating around its own axis, it drives the hexagonal mold 16 past the leveling part. The leveling part can remove the excess concrete and further ensure that there are no concavities, convexities, or material shortages in the formed material in the hexagonal mold 16. At the same time, when the leveling part is working, the placement cylinder 15 is still rotating around its own axis, which can once again use the centrifugal force to ensure the uniformity of the material inside the hexagonal mold 16, thereby ensuring the density of the material and the quality of the concrete component; after the hexagonal mold 16 is placed in the opening state of the placement cylinder 15 by the manipulator (the opening of the placement cylinder 15 is slightly larger than the hexagonal mold 16), in order to ensure the rotational stability of the subsequent hexagonal mold 16, the hydraulic cylinder 25 drives the hydraulic rod 251 to move downward, the hydraulic rod 251 drives the connecting rod 26 to move downward, and further drives the annular block 27 to move downward, and at the same time drives the L-shaped plate 28 to move downward. During the downward movement of the L-shaped plate 28, through the setting of the first inclined surface 291 and the second inclined surface 281, it can push the push plate 22 to move closer to the hexagonal mold 16, thereby fixing the edges and corners of the hexagonal mold 16 with the V-shaped plate 2. At the same time, when the entire placement cylinder 15 rotates, since the annular block 27 and the connecting rod 26 are rotatably connected, the fixed column 19 does not move, and the annular block 27 can rotate around the fixed column 19 following the placement cylinder 15, without affecting the self-rotation state of the placement cylinder 15. At the same time, because the L-shaped plate 28 pushes the push plate 22 with a rigid force, it will not be in an unstable state due to the rotational centrifugal force of the placement cylinder 15; when the annular bottom plate 18 rotates, it drives the third annular gear 45 to rotate through the fixed rod 46, and then drives the rotation of the first rotating shaft 42 through the meshing of the third annular gear 45 and the third gear 44. Through the transmission of the sprocket chain 43, it further drives the rotation of the leveling roller 41. The rotation of the leveling roller 41 can further improve the leveling effect. There is an annular inclined surface 47 on the annular bottom plate 18. The excess concrete removed from the hexagonal mold 16 by the centrifugal force and the leveling roller 41 will fall on the annular bottom plate 18, and then be collected through the annular inclined surface 47 (the collection box is not shown, prior art, detachable is sufficient), facilitating the recycling of concrete materials without waste.

[0031] The front, rear, left, right, top, and bottom mentioned above are all based on Figure 1 the description in the accompanying drawings of the specification. Taking the perspective of the person observing as the standard, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0032] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation on the protection scope of the present invention.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A concrete component forming device, characterized in that: It includes an outer ring plate (1), an inner ring plate (11) and a pouring machine (14); the outer ring plate (1) and the inner ring plate (11) are fixedly connected by connecting columns (13), and the connecting columns (13) are in an inverted U shape; a group of support columns (12) are fixedly connected to the outer side wall of the outer ring plate (1); the bottom of the outer ring plate (1) is rotatably connected to an annular bottom plate (18); a group of fixing columns (19) are fixedly connected to the annular bottom plate (18), and a placing cylinder (15) is rotatably connected to the top of the fixing column (19); the interior of the placing cylinder (15) is hollow, the top of the placing cylinder (15) is in an open state, and the top opening of the placing cylinder (15) is hexagonal in a top view; a first annular gear (192) is fixedly connected to the bottom of the annular bottom plate (18); a first servo motor (17) is fixedly connected to one of the support columns (12), and a first gear (191) is provided at the output end of the first servo motor (17); the first gear (191) and the first annular gear (192) are meshed with each other; the placing cylinder (15) rotates through a self-rotating member; a flattening member is provided between the inner ring plate (11) and the outer ring plate (1); a hexagonal mold (16) is placed at the top opening of the placing cylinder (15); a clamping member is provided in the placing cylinder (15), and the hexagonal mold (16) is limited by the clamping member.

2. The concrete component forming equipment according to claim 1, characterized in that: The clamping member includes a push plate (22); a pair of symmetrically distributed push plates (22) are fixedly connected to the inner wall of the placing cylinder (15) through springs; a V-shaped plate (2) is fixedly connected to the end of the push plate (22), and the angle of the V-shaped plate (2) is 60°; rubber semi-spheres (21) are fixedly connected to both inner walls of the V-shaped plate (2); the push plate (22) moves through a pushing unit; the opening of the V-shaped plate (2) corresponds to the edge of the hexagonal mold (16).

3. A concrete member forming device according to claim 2, characterized in that: The pushing unit includes a first cavity (23); a first cavity (23) is formed in the fixing column (19); a first through groove (24) is formed in the fixing column (19); a hydraulic cylinder (25) is fixedly connected in the first cavity (23), and a hydraulic rod (251) is provided at the output end of the hydraulic cylinder (25), and the hydraulic rod (251) extends into the first through groove (24) and is fixedly connected to a connecting rod (26), and the connecting rod (26) slides in the first through groove (24); an annular block (27) is sleeved and slid on the outer side wall of the fixing column (19); the connecting rod (26) is rotatably connected to the inner wall of the annular block (27); a pair of symmetrically distributed L-shaped plates (28) are fixedly connected to the outer side wall of the annular block (27); the vertical rod of the L-shaped plate (28) penetrates and extends into the placing cylinder (15); a second through groove (29) is formed in the push plate (22), and a first inclined surface (291) is formed on the side wall of the second through groove (29) away from the inner wall of the placing cylinder (15); a second inclined surface (281) is formed on the side wall of the vertical plate of the L-shaped plate (28) close to the first inclined surface (291); the first inclined surface (291) and the second inclined surface (281) are parallel to each other.

4. A concrete component forming device according to claim 3, characterized in that: The rotating part includes a second annular gear (3); the middle part of the bottom end of the placing cylinder (15) is fixedly connected with a second annular gear (3), and the second annular gear (3) is sleeved on the outer side wall of the fixed column (19); a second servo motor (31) is fixedly connected to the outer side wall of the fixed column (19), and a second gear (32) is arranged at the output end of the second servo motor (31); the second gear (32) and the second annular gear (3) are meshed with each other; an annular plate (34) is fixedly connected to the outer side wall of the placing cylinder (15) through a short column; annular sliding grooves (33) are formed on the outer side wall of the inner ring plate (11) and the inner side wall of the outer ring plate (1); the annular plate (34) slides in the annular sliding groove (33).

5. The concrete component forming device according to claim 4, characterized in that: The flattening part includes a fixing plate (4); a group of fixing plates (4) are fixedly connected to the inner wall of the inner ring plate (11); a flattening roller (41) is rotatably connected to the fixing plate (4); the position heights of a group of the flattening rollers (41) decrease in sequence.

6. The concrete component forming device according to claim 5, characterized in that: A first rotating shaft (42) is rotatably connected to the fixing plate (4); the first rotating shaft (42) drives the flattening roller (41) to rotate through a sprocket chain (43); a third gear (44) is fixedly connected to the first rotating shaft (42); a third annular gear (45) is fixedly connected to the annular bottom plate (18) through a fixing rod (46); the third annular gear (45) and the third gear (44) are meshed with each other; an annular inclined surface (47) is formed on the annular bottom plate (18).

7. A concrete component forming device according to claim 6, characterized in that: The vertical plate of the L-shaped plate (28) is fixedly connected with a lifting plate (5) on the side wall of the placing cylinder (15); a gravity sensor is arranged inside the lifting plate (5); an alarm (51) is arranged on the outer side wall of the top end of the placing cylinder (15).

8. A concrete member forming device according to claim 7, characterized in that: A group of first hinge rods (6) are hinged on the inner wall of the placing cylinder (15), and a torsion spring is arranged at the hinge position; the top end of the first hinge rod (6) is fixedly connected with a vibration ball (61), and the position of the vibration ball (61) corresponds to the plane of the hexagonal die (16); a second hinge rod (63) is hinged on the first hinge rod (6); a group of third through grooves (64) are formed at the bottom end of the placing cylinder (15); the bottom end of the second hinge rod (63) extends out of the placing cylinder (15) through the third through groove (64) and is hinged with a lower pressing plate (65), and the lower pressing plate (65) is annularly arranged; the top end of the lower pressing plate (65) is fixedly connected to the bottom end of the placing cylinder (15) through an elastic telescopic rod; a group of vibration plates (62) are fixedly connected to the inner wall of the placing cylinder (15), and the position of the vibration plate (62) corresponds to the position of the vibration ball (61); the lower pressing plate (65) moves up and down through a power part.

9. The concrete component forming device according to claim 8, characterized in that: The power member includes a downward pressing rod (66); a pair of symmetrically distributed downward pressing rods (66) are fixedly connected to the outer wall of the fixed column (19); an annular track groove (67) is formed on the inner wall of the lower pressing plate (65); the downward pressing rod (66) slides in the annular track groove (67); the annular track groove (67) is composed of an inverted right trapezoidal groove (68) and an arc-shaped horizontal groove (69) which are staggered, and the inverted right trapezoidal groove (68) and the arc-shaped horizontal groove (69) are communicated with each other.

10. An operating method of a concrete component forming device, which uses the concrete component forming device described in claim 9 above, and is characterized in that: The method is as follows: S1: Use a manipulator to place the hexagonal mold (16) after spraying and drying the release agent at the opening of the placement cylinder (15); S2: Drive the annular bottom plate (18) to rotate through the first servo motor (17), and drive the placement cylinder (15) to revolve and rotate through the fixed column (19), turn the hexagonal mold (16) below the discharge port of the pouring machine (14), and let the pouring machine (14) discharge material to fill the hexagonal mold (16) with concrete; S3: The annular bottom plate (18) continues to rotate, and at the same time the self-rotating member starts to rotate, so that the placement cylinder (15) rotates self while revolving, and then the placement cylinder (15) drives the hexagonal mold (16) through the leveling member in the self-rotating state. After passing through, the placement cylinder (15) stops self-rotating, and the hexagonal mold (16) is taken out and enters the next process.

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