Automatic continuous plate-making production line for silk-screen printing plate

By designing the automatic screen printing continuous plate making production line, fully automated continuous production and multi-function integration are achieved, solving the problems of inefficient efficiency and poor equipment compatibility in the traditional plate making process, improving production efficiency and product quality, and meeting the high-precision and high-efficiency needs of the modern screen printing industry.

CN120348055APending Publication Date: 2025-07-22YINGMAI INTELLIGENT EQUIPMENT LANGFANG CO LTD
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Patent Information

Application Number
CN202510760029.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-09
Publication Date
2025-07-22

AI Technical Summary

Technical Problem

The traditional screen printing plate making process relies on manual operations, the process is cumbersome and inefficient, and existing equipment cannot achieve continuous automated production, resulting in long plate making cycles, high labor costs, unstable product quality, single equipment functions, difficult to accurately control process parameters, and poor equipment compatibility.

Method used

Design an automatic screen printing continuous plate making production line, including pretreatment system, coating system, plate making system and post-processing system. Each system is connected to each other, adopts fully automated continuous production and multi-function integration, and achieves high-precision control and high-efficiency production through heating components, screen conveying components and inspection components.

Benefits of technology

It improves production efficiency, reduces production costs, improves product quality, meets the modern screen printing industry's demand for high precision and high efficiency, has good equipment compatibility, complete safety protection devices, convenient maintenance, energy-saving and environmentally friendly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the invention discloses an automatic continuous plate-making production line for a silk-screen printing plate, which comprises a pretreatment system, a coating system, a plate-making system and a post-treatment system which are matched with one another and are correspondingly connected with one another. The production line has the advantages of full-automatic continuous production, multifunctional integration, high-precision control, high-efficiency production, stable product quality, good equipment compatibility, perfect safety protection device, convenience in maintenance, energy conservation, environmental protection, high flexibility and the like; the technical problems that in a traditional plate making technology, procedures are tedious, manual operation is relied on, equipment functions are single, technological parameters are difficult to control accurately, production efficiency is low, product quality is unstable, equipment compatibility is poor, a safety protection device is lacked, and maintenance is inconvenient are effectively solved. According to the production line, the production efficiency is remarkably improved, the production cost is reduced, the product quality is improved, and the requirements of the modern silk-screen printing industry for high precision and high efficiency are met.
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Description

Technical Field

[0001] Embodiments of the present disclosure relate to the technical field of screen printing, and particularly to an automatic continuous plate-making production line for screen printing plates. Background Art

[0002] Disclosing the information of this background art section is only intended to enhance the overall understanding of the present disclosure, and is not necessarily regarded as an admission or any form of implication that this information constitutes related art that is already known to those of ordinary skill in the art.

[0003] The traditional process of screen printing plate making usually relies on manual operation, with cumbersome procedures and low efficiency. Most of the existing plate-making equipment is single-functional and cannot achieve continuous automated production, resulting in a long plate-making cycle, high labor costs, and unstable product quality. In addition, in processes such as degreasing, coating, and developing, traditional equipment has problems such as difficulty in precisely controlling process parameters and poor equipment compatibility, making it difficult to meet the requirements of high precision and high efficiency in the modern screen printing industry. Summary of the Invention

[0004] For this reason, embodiments of the present disclosure provide an automatic continuous plate-making production line for screen printing plates to solve the problems of long plate-making cycle, high labor costs, and unstable product quality caused by the inability to achieve continuous automated production due to single plate-making equipment in related technologies.

[0005] To achieve the above object, the following technical solutions are provided in the embodiments of the present disclosure: In an embodiment of the present disclosure, an automatic continuous plate-making production line for screen printing plates is provided, including a pretreatment system, a coating system, a plate-making system, and a post-treatment system that cooperate with each other, and each system is connected correspondingly; where Pretreatment system: including a storage unit, a first degreasing and washing machine, and a first buffer oven, the outlet of the storage unit corresponds to the inlet of the first degreasing and washing machine, and the outlet of the first degreasing and washing machine corresponds to the inlet of the first buffer oven; Coating system: including a screen plate coater and a second buffer oven, the inlet of the screen plate coater corresponds to the outlet of the first buffer oven, and the outlet of the screen plate coater corresponds to the inlet of the second buffer oven; Plate-making system: including a plate-making machine and a second degreasing and washing machine, the inlet of the plate-making machine corresponds to the inlet of the second buffer oven, and the outlet of the plate-making machine corresponds to the inlet of the second degreasing and washing machine; Post-treatment system: including a screen plate inspection machine and a third buffer oven, the inlet of the screen plate inspection machine corresponds to the outlet of the second degreasing and washing machine, and the outlet of the screen plate inspection machine corresponds to the inlet of the third buffer oven; The first buffer oven, the second buffer oven, and the third buffer oven are storage drying devices, including a heat preservation box body. Inside the heat preservation box body, there is a main frame. Inside the main frame, there is a movable screen frame. The screen frame includes multiple screen placement positions; a heating component and a screen frame lateral movement component are arranged at the bottom of the main frame. The screen frame is installed on the screen frame lateral movement component; at the bottom of the main frame, there is also a screen conveying component opposite to the inlet and outlet of the heat preservation box body. The transmission direction of the screen conveying component is perpendicular to the transmission direction of the screen frame lateral movement component. The screen conveying component is installed on a lifting device provided at its bottom.

[0006] Further, the screen conveying component includes a clamping plate type transmission frame. In the middle of the transmission frame, there is a buffer driving wheel driven by a reduction motor. On both sides of the buffer driving wheel on the transmission frame, there are buffer driven wheels. A buffer chain is laid outside the buffer driving wheel and the buffer driven wheels. On the transmission frame, there is a guiding gear for pressing the buffer chain; On the side of the transmission frame, there is a buffer tensioning wheel. The buffer tensioning wheel is arranged in a lateral adjustment groove of the transmission frame. The buffer tensioning wheel is located outside the buffer chain.

[0007] Further, the screen frame lateral movement component includes two synchronous wheels oppositely installed on the bottom cross beam of the main frame. A transmission belt is arranged on the two synchronous wheels. The synchronous wheels are driven by a transverse movement motor. A screen frame connecting plate is clamped and fixed on the transmission belt. The other end of the screen frame connecting plate is fixed to the bottom of the screen frame. On the bottom of the screen frame, there are pulleys running along the cross beam at the bottom of the main frame.

[0008] Further, corresponding buffer sensors are arranged above the buffer synchronous wheels. The buffer sensors are arranged on the side of the cross beam at the bottom of the main frame. On the top of the cross beam at the bottom of the main frame, there are also two anti-collision devices arranged oppositely.

[0009] Further, a strip-shaped installation position is arranged on the side of the cross beam at the bottom of the main frame. The buffer sensors are arranged on the strip-shaped installation position.

[0010] Further, the heating component is arranged in a matrix at the bottom side of the main frame. The heating component includes a rectangular frame surrounded by a protective cover. Inside the protective cover, heating tubes are arranged horizontally. On the side of the protective cover, there are multiple fans; On the top of the rectangular frame surrounded by the protective cover, there is a flow dividing plate. The flow dividing plate has a number of pores. The pores are arranged alternately and obliquely.

[0011] Further, the screen plate inspection machine includes a frame, a screen plate lifting assembly disposed inside the frame, and a screen plate conveying assembly disposed at the bottom of the screen plate rack. The frame includes an inspection base frame. Screen plate conveying openings are provided on both sides of the inspection base frame. A backlight assembly is provided on the back of the inspection base frame. An inspection controller is provided on the front side of the inspection base frame. The screen plate lifting assembly includes a screen plate rack opposite to the screen plate conveying opening. The screen plate rack includes two frames disposed opposite to each other. A lifting device is provided on the top of the screen plate rack. The power end of the lifting device is disposed on the top of the inspection base frame, and the lifting end is connected to the top of the screen plate rack. Blocking assemblies are provided on the front and rear sides of the screen plate rack.

[0012] Further, the lifting device includes a winding motor installed at the center of the top of the inspection base frame. A wire is disposed at the driving end of the winding motor. The two ends of the wire are respectively connected to fixed nodes at both ends of the top of the screen plate rack through support pulleys. Guide assemblies are provided on both sides of the screen plate rack. The guide assemblies include a set of inspection guide rails with both ends respectively fixed to the top and bottom of the inspection base frame. The inspection guide rails respectively correspond to the two frames of the screen plate rack. Guide pulleys for restricting the inspection guide rails are provided at the top and bottom of the frame.

[0013] Further, the screen plate conveying assembly includes a driving motor installed outside the screen plate rack. The driving motor drives an inspection driving wheel disposed between the two frames through a transmission shaft. The inspection driving wheel is connected to an inspection driven wheel located at the opposite end of the inspection driving wheel through an inspection transmission belt. The inspection driven wheel is fixed to an adjusting member.

[0014] Further, a plurality of limiting mechanisms are provided on the side of the screen plate conveying opening of the inspection base frame. An auxiliary feeding pulley is further provided on the screen plate conveying opening. The height of the auxiliary feeding pulley is the same as the height of the screen plate conveying assembly. An air gun is further provided on the front side of the inspection base frame. The air gun is powered by a gas pump disposed at the bottom of the inspection base frame.

[0015] According to the embodiments of the present disclosure, the following advantages are achieved: It includes a pre-treatment system, a coating system, a plate-making system, and a post-treatment system that cooperate with each other, and the systems are correspondingly connected to each other.

[0016] This production line has the advantages of fully automated continuous production, multi-functional integration, high-precision control, high production efficiency, stable product quality, good equipment compatibility, perfect safety protection devices, convenient maintenance, energy conservation and environmental protection, and strong flexibility. It effectively solves the technical problems existing in the traditional plate-making process, such as cumbersome processes, dependence on manual operations, single equipment functions, difficult precise control of process parameters, low production efficiency, unstable product quality, poor equipment compatibility, lack of safety protection devices, and inconvenient maintenance. This production line significantly improves production efficiency, reduces production costs, and improves product quality, meeting the requirements of the modern screen printing industry for high precision and high efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present disclosure or the technical solutions in the related art, the following will briefly introduce the drawings required for use in the description of the embodiments or the related art. Obviously, the drawings in the following description are only exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.

[0018] The structures, ratios, sizes, etc. shown in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present disclosure. Therefore, they do not have technical substance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that the present disclosure can produce and the purposes that can be achieved, should still fall within the scope that can be covered by the technical content disclosed in the present disclosure.

[0019] Figure 1 It is a system diagram of the automatic screen printing stencil continuous plate-making production line shown in the embodiments of the present invention; Figure 2 It is a three-dimensional view of the buffer oven in the screen plate-making production line shown in the embodiments of the present invention; Figure 3 It is a three-dimensional view of the screen plate conveying component in the buffer oven in the embodiments of the present invention; Figure 4 It is a front three-dimensional view of the transfer frame and the lateral movement component of the screen plate rack in the buffer oven in the embodiments of the present invention; Figure 5 It is a rear three-dimensional view of the transfer frame and the lateral movement component of the screen plate rack in the buffer oven in the embodiments of the present invention; Figure 6 For Figure 5 the enlarged view at I in Figure 7 It is a three-dimensional exploded view of the heating component in the buffer oven in the embodiments of the present invention; Figure 8 It is a three-dimensional view of the automatic screen plate inspection table in the embodiments of the present invention; Figure 9 The front view of the automatic screen plate inspection table according to the embodiment of the present invention; Figure 10 The perspective view of the frame in the automatic screen plate inspection table according to the embodiment of the present invention; Figure 11 The perspective view of the screen plate lifting assembly in the automatic screen plate inspection table according to the embodiment of the present invention; Figure 12 The perspective view of the screen plate conveying assembly in the automatic screen plate inspection table according to the embodiment of the present invention.

[0020] In the figure: 10. Buffer oven; 101. Heating tube; 102. Fan; 103. Protective cover; 104. Diverting plate; 105. Transverse movement motor; 106. Buffer synchronous pulley; 107. Buffer drive belt; 108. Screen plate frame connecting plate; 109. Reduction motor; 1010. Buffer driving pulley; 1011. Buffer driven pulley; 1012. Guide gear; 1013. Buffer tensioning pulley; 1014. Buffer chain; 1015. Heat preservation box body; 1016. Main frame; 20. Screen plate inspection machine; 201. Inspection chassis; 202. Auxiliary feeding pulley; 203. Backlight assembly; 204. Limiting mechanism; 205. Inspection controller; 206. Winding motor; 207. Winding wire; 208. Supporting pulley; 209. Inspection guide rail; 2010. Guide pulley; 2011. Fixed node; 2012. Inspection driving pulley; 2013. Inspection drive belt; 2014. Inspection driven pulley; 30. Desanding and washing machine; 40. Screen plate coater; 50. Plate making machine; 60. Storage unit. Specific embodiments

[0021] The following specific embodiments illustrate the implementation manners of the present disclosure. Those skilled in the art can easily understand other advantages and effects of the present disclosure from the content disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present disclosure.

[0022] The terms such as "upper", "lower", "left", "right", "middle" and the like cited in this specification are only for the convenience of description and clarity, and are not used to limit the scope of implementation of the present disclosure. The change or adjustment of their relative relationships shall also be regarded as the scope of implementation of the present disclosure when there is no substantial change in the technical content.

[0023] As shown Figure 1 in the figure, it shows the structural diagram of the automatic continuous plate-making production line for screen printing stencils provided by the embodiments of the present invention. It includes a pre-treatment system, a coating system, a plate-making system, and a post-treatment system that cooperate with each other, and each system is connected correspondingly; among them Pre-treatment system: It includes a storage unit 60, a first descaler 30, and a first buffer oven 10. The outlet of the storage unit 60 corresponds to the inlet of the first descaler 30, and the outlet of the first descaler 30 corresponds to the inlet of the first buffer oven 10; Coating system: It includes a screen plate coater 40 and a second buffer oven 10. The inlet of the screen plate coater 40 corresponds to the outlet of the first buffer oven 10, and the outlet of the screen plate coater 40 corresponds to the inlet of the second buffer oven 10; Plate-making system: It includes a plate-making machine 50 and a second descaler 30. The inlet of the plate-making machine 50 corresponds to the inlet of the second buffer oven 10, and the outlet of the plate-making machine 50 corresponds to the inlet of the second descaler 30; Post-treatment system: It includes a screen plate inspection machine 20 and a third buffer oven 10. The inlet of the screen plate inspection machine 20 corresponds to the outlet of the second descaler 30, and the outlet of the screen plate inspection machine 20 corresponds to the inlet of the third buffer oven 10; the first buffer oven 10, the second buffer oven 10, and the third buffer oven 10 are storage and drying equipment.

[0024] Among them, for the storage unit 60, descaler 30, coater, and plate-making machine 50 disclosed in the present invention, refer to the applicant's previous application texts. Specifically, the storage unit 60 is the utility model patent with the authorization announcement number CN215942875U: Automatic screen plate buffer rack; the descaler 30 is the utility model patent with the announcement number CN220933344U: A screen printing stencil developing device; the coater is a utility model application for a vertical coater.

[0025] According to the disclosed content of the present invention, the automatic continuous plate-making production line for screen printing stencils has the advantages of fully automated continuous production, multi-functional integration, high-precision control, high production efficiency, stable product quality, good equipment compatibility, perfect safety protection devices, convenient maintenance, energy conservation and environmental protection, and strong flexibility, etc., effectively solving the technical problems existing in the traditional plate-making process, such as cumbersome processes, dependence on manual operation, single equipment function, difficult to accurately control process parameters, low production efficiency, unstable product quality, poor equipment compatibility, lack of safety protection devices, and inconvenient maintenance, etc. This production line significantly improves production efficiency, reduces production costs, and improves product quality, meeting the requirements of the modern screen printing industry for high precision and high efficiency.

[0026] As Figures 2 - 7As shown in the figure, the buffer oven 10 includes a heat-insulating box body 1015. Inside the heat-insulating box body 1015, there is a main frame 1016. Inside the main frame 1016, there is a movable screen frame which includes multiple compartments; a heating component and a screen frame lateral movement component are arranged at the bottom of the main frame 1016, and the screen frame is installed on the screen frame lateral movement component; at the bottom of the main frame 1016, there is also a screen conveyor component opposite to the inlet and outlet of the heat-insulating box body 1015. The transmission direction of the screen conveyor component is perpendicular to the transmission direction of the screen frame lateral movement component, and the screen conveyor component is installed on a lifting device provided at its bottom.

[0027] In this actual example, an automatic screen conveyor, screen lateral movement, and internal automatic temperature control structure form are adopted, which improves the working efficiency of screen conveyor and taking out after drying. Through the buffer design of multiple compartments, pipeline operation is realized, reducing the downtime waiting time. Multiple compartments can be processed continuously, greatly increasing the number of screens processed per unit time compared with traditional equipment, thus improving the overall production efficiency.

[0028] The screen conveyor component includes a clamping plate type transmission frame. In the middle of the transmission frame, there is a buffer driving wheel 1010 driven by a reduction motor 109. On both sides of the buffer driving wheel 1010 on the transmission frame, there are buffer driven wheels 1011. A buffer chain 1014 is laid outside the buffer driving wheel 1010 and the buffer driven wheels 1011, and a guiding gear 1012 for pressing the buffer chain 1014 is arranged on the transmission frame.

[0029] On the transmission frame, there is also a buffer tensioning wheel 1013. The buffer tensioning wheel 1013 is arranged in the lateral adjustment groove of the transmission frame, and the buffer tensioning wheel 1013 is located outside the buffer chain 1014.

[0030] This component is mainly responsible for the screen conveyor work. The reduction motor 109 provides driving force for the buffer driving wheel 1010. The buffer driven wheels 1011 and the guiding wheels play a role in guiding the buffer chain 1014 to ensure the stable operation of the buffer chain 1014. The buffer tensioning wheel 1013 is used for the tensioning adjustment of this component to ensure the stability of the entire conveyor system. A supporting gear can also be arranged at the bottom to assist in lifting the buffer chain 1014.

[0031] When this component receives the start signal, the dried screen is accurately moved to directly above this component with the help of the screen frame lateral movement component. During this process, the lifting device (a cylinder is adopted in this actual example, but not limited to a cylinder) plays a role and lifts this component upward by jacking. After the jacking is in place, the motor starts to convey the screen through the sprocket buffer chain 1014 (but not limited to the sprocket buffer chain 1014), thus realizing the efficient and stable conveyance of the screen. With the coordinated cooperation of each component in the whole system, the screen conveyance task can be completed quickly and accurately, providing strong support for relevant production processes.

[0032] The lateral movement assembly of the screen frame includes two buffer synchronous wheels 106 relatively installed on the bottom crossbeam of the main frame 1016. A buffer drive belt 107 is provided on the two buffer synchronous wheels 106. The buffer synchronous wheels 106 are driven by a cross-movement motor 105. A screen frame connection plate 108 is clamped and fixed on the buffer drive belt 107. The other end of the screen frame connection plate 108 is fixed to the bottom of the screen frame. Pulley running along the crossbeam at the bottom of the main frame 1016 is provided at the bottom of the screen frame.

[0033] Specifically, corresponding buffer sensors are provided above the buffer synchronous wheels 106. The buffer sensors are arranged on the side of the crossbeam at the bottom of the main frame 1016. Two anti-collision devices are also relatively provided on the top of the crossbeam at the bottom of the main frame 1016. The buffer sensors here are limit buffer sensors, which ensure the maximum distance of the lateral movement of the screen frame. The anti-collision devices can prevent the screen frame from hitting the insulation box 1015 in case the buffer sensors fail, thus affecting the work progress.

[0034] Among them, a strip-shaped installation position is provided on the side of the crossbeam at the bottom of the main frame 1016, and the buffer sensors are arranged on the strip-shaped installation position. The strip-shaped installation position can adjust the position of the buffer sensors according to the actual lateral movement requirements to adapt to different external screen replenishment devices.

[0035] This part specifically undertakes the task of the lateral movement of the screen frame. Its power source is provided by the cross-movement motor 105. The cross-movement motor 105 can operate through shaft transmission (there may be other transmission methods in addition to shaft transmission), drive the buffer synchronous wheels 106 (not limited to the buffer synchronous wheels 106) by means of the rotation of the shaft, and then drive the screen frame connection plate 108 through the buffer drive belt 107, so that the screen frame can perform stable and repeated lateral movement within the installation range of the buffer sensors.

[0036] If the next process does not require a screen, the screen frame will automatically start the detection mechanism. At this time, the grid storing the dried screen will automatically move inside the screen conveying assembly, so as to smoothly convey the screen to the next process. It is worth mentioning that the screen frame has the ability to store multiple groups of screens and can be flexibly adjusted according to specific production requirements to meet different production scenarios and process requirements.

[0037] The heating assembly is arranged in a matrix on the bottom side of the main frame 1016. The heating assembly includes a rectangular frame surrounded by a shield 103. Heating tubes 101 are horizontally arranged inside the shield 103, and multiple fans 102 are provided on the side of the shield 103.

[0038] A flow dividing plate 104 is provided on the top of the rectangular frame surrounded by the shield 103. The flow dividing plate 104 has a number of pores, and the pores are arranged alternately and obliquely.

[0039] During the working process, the fan 102 plays a key role. It can effectively extract the air heated by the heating tube 101 to meet the requirement of the oven for rapid temperature rise. To ensure that the heated air can be evenly introduced into the interior of the oven, a flow distribution plate 104 is installed above the oven. Through this design, the heated air can enter the oven in a more uniform manner under the action of the flow distribution plate 104, thus avoiding the temperature difference inside the oven caused by uneven air flow, improving the uniformity and stability of the oven heating, and helping to improve the quality and efficiency of the entire drying process.

[0040] The screen frame includes an outer frame. The width of the outer frame is half of the width of the main frame 1016. Multiple grid compartments are formed inside the outer frame through partition frames, and the partition frames facing the inlet and outlet of the heat preservation box body 1015 are inclined inward.

[0041] Among them, an automatic door driven by a cylinder is provided on the front side of the heat preservation box body 1015, an exhaust gas discharge port is provided on the top, and an observation window is provided on the side.

[0042] In this embodiment, 10 grid compartments are provided. The screen is pushed into the grid compartments and carried into the heat preservation box body 1015 by the screen conveying assembly. The heat preservation box body 1015 is constructed by welding a stainless steel plate and a steel plate. This unique processing and installation method not only ensures the structural strength of the shell but also provides a solid foundation for laying heat preservation cotton inside. The heat preservation cotton laid inside (but not limited to this processing and installation method) can effectively prevent heat dissipation, thus ensuring that the oven has a good heat preservation effect and providing a stable temperature environment for the drying process.

[0043] Inside the heat preservation box body 1015, an advanced PID control system is installed. This system can monitor the internal temperature in real time and automatically adjust according to the set parameters, so that the internal temperature always remains within the ideal range without frequent manual intervention, improving the automation degree and stability of the drying process.

[0044] In addition, the heat preservation box body 1015 is also provided with an observation window and an exhaust gas discharge port. The observation window is convenient for the operator to observe the drying situation inside the oven at any time, adjust the drying parameters in time or handle abnormal situations. The exhaust gas discharge port is used to discharge the exhaust gas generated during the drying process to ensure the cleanliness and safety of the working environment.

[0045] The automatic door is driven by a cylinder and can be automatically opened and closed. During the drying process, the opening and closing actions of the automatic door can effectively reduce heat loss, improve the thermal efficiency of the oven, and reduce energy consumption. At the same time, the opening and closing process of the automatic door is stable and reliable, and it can avoid damaging the items inside the oven due to improper manual operation.

[0046] Such asFigures 8 - 12 As shown in the figure, it shows an automatic screen plate inspection table provided by an embodiment of the present utility model. It includes a frame, a screen plate lifting assembly disposed inside the frame, and a screen plate conveying assembly disposed at the bottom of the screen plate rack. The frame includes an inspection bottom. Screen plate conveying ports are provided on both sides of the inspection bottom frame 201. A backlight assembly 203 is provided on the back of the inspection bottom frame 201, and an inspection controller 205 is provided on the front side of the inspection bottom frame 201; the screen plate lifting assembly includes a screen plate rack opposite to the screen plate conveying port. The screen plate rack includes two frames disposed opposite to each other. A lifting device is provided at the top of the screen plate rack. The power end of the lifting device is disposed at the top of the inspection bottom frame 201, and the lifting end is connected to the top of the screen plate rack. Blocking assemblies are provided on the front and rear sides of the screen plate rack.

[0047] Through the automated conveying function, the cumbersome steps of manually carrying the screen plate to the bracket are avoided, significantly shortening the inspection time and improving the overall production efficiency.

[0048] Among them, a plurality of limiting mechanisms 204 are provided on the side of the screen plate conveying port of the inspection bottom frame 201. An auxiliary feeding pulley 202 is also provided on the screen plate conveying port, and the height of the auxiliary feeding pulley 202 is the same as the height of the screen plate conveying assembly.

[0049] In order to be able to repair the screen plate during the inspection process, an air gun is also provided on the front side of the inspection bottom frame 201. The air gun is powered by a gas pump disposed at the bottom of the inspection bottom frame 201.

[0050] The backlight assembly 203 consists of multiple (not limited to LED light strips) LED light strips working in cooperation with an acrylic plate, providing illumination by scattering light to meet relevant requirements. The frame is welded by stainless steel pipes (not limited to this processing method), providing a stable structure for the entire system to ensure the installation and operation of each component. The auxiliary feeding pulley 202 is used for connecting the front and rear end devices, and its function is to facilitate the smooth conveying of the screen plate and realize the material transfer between the front and rear end devices. The limiting mechanism 204 is used for limiting the movement of the screen plate rack, specifically divided into upper and lower limits and the height limit of the conveying position, accurately controlling the movement range of the screen plate rack, and ensuring the normal operation and positioning of the screen plate. The inspection controller 205 controls the movement of the device and the switch of the backlight assembly 203, and can precisely regulate the operating state of the entire system to achieve automated operation. The air gun is used for repairing unqualified screen plates. When the screen plate is unqualified, the air gun can quickly and accurately perform the repair operation, improving the production efficiency and product quality.

[0051] The lifting device includes a winding motor 206 installed at the center of the top of the inspection bottom frame 201. The driving end of the winding motor 206 is provided with a winding wire 207. The two ends of the winding wire 207 are respectively connected to the fixed nodes 2011 at both ends of the top of the screen plate rack through support pulleys 208.

[0052] Guide assemblies are provided on both sides of the screen frame, and the guide assemblies include a group of inspection rails 209 whose two ends are respectively fixed on the top and bottom of the inspection base frame 201, and the inspection rails 209 correspond to the two frames of the screen frame respectively. The top and bottom of the frame are provided with guide pulleys 2010 for limiting the inspection rails 209, wherein the guide pulleys 2010 are two opposite pulley assemblies, which clamp the inspection rails 209 to prevent them from falling out, thereby ensuring the stability of the up and down movement of the screen frame.

[0053] In order to ensure that the screen is lifted to the corresponding position, a sensor assembly is provided at the bottom of the screen frame, and the sensor assembly is displaced to the outside of the guide pulley 2010. A plurality of inspection guide rail 209 guard plates are provided on the screen frame, and the inspection guide rail 209 guard plates can prevent the inspection guide rail 209 from falling out due to external influences.

[0054] The blocking assembly includes a guardrail arranged at the rear side of the screen frame, and a tightening rope arranged at the front side of the screen frame. The tightening rope is clamped on a bolt body on the screen frame, and a tightening adjusting piece is provided on the tightening rope.

[0055] This part is mainly responsible for the important task of lifting the screen to meet the needs of large screens. The sensor component part is mainly used to detect the screen frame to ensure the stable conveying state of the screen during the equipment transportation process and avoid dangerous situations caused by the lifting of the screen frame. The twisting motor 206 plays a key role and is specifically used to drive the lifting action of the screen frame assembly. The twisting motor 206 and the twisted wire 207 are connected by a support pulley 208 to realize the lifting operation of the screen frame. At the same time, the guide pulley 2010 clamps, guides and tensions the inspection guide rail 209 to ensure the stability and accuracy of the lifting process. In addition, the existence of the blocking component ensures that the screen will not be separated from the equipment during the whole process, providing a strong guarantee for the safe operation of the screen.

[0056] The screen conveying assembly includes a driving motor installed on the outside of the screen frame, which drives the inspection driving wheel 2012 arranged between the two frames through the transmission shaft. The inspection driving wheel 2012 is connected to the inspection driven wheel 2014 located at the opposite end of the inspection driving wheel 2012 through the inspection transmission belt 2013. The inspection driven wheel 2014 is fixed on the adjusting part, which is a strip hole set on the frame, and can realize the tension adjustment of the inspection transmission belt 2013.

[0057] This part is mainly used for the transmission of the screen printing stencil. Among them, the drive motor motor assembly plays a key driving role, providing the power required for the transmission of the screen printing stencil. Under the mutual cooperation of the inspection driving wheel 2012 and the inspection driven wheel 2014, a collaborative working system is formed to jointly promote the smooth transportation of the screen printing stencil on a specific track or path. The adjusting part of the inspection driven wheel 2014 plays an important auxiliary role. It tensions the transmission chain to ensure that the transmission chain is always in an appropriate tension state, avoiding jams or instability during the transmission process due to chain slack, thereby ensuring the smoothness and reliability of the screen printing stencil transmission.

[0058] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the element.

[0059] Although the present disclosure has been described in detail above with general descriptions and specific embodiments, based on the present disclosure, some modifications or improvements can be made, which are obvious to those skilled in the art. Therefore, these modifications or improvements made without departing from the spirit of the present disclosure all fall within the scope of protection required by the present disclosure.

Claims

1. An automatic continuous plate-making production line for silk screen printing plates, characterized in that, It includes a pre-treatment system, a coating system, a plate-making system and a post-treatment system that cooperate with each other, and the systems are connected to each other correspondingly; Among them Pre-treatment system: It includes a storage unit, a first descaler and a first buffer oven. The outlet of the storage unit corresponds to the inlet of the first descaler, and the outlet of the first descaler corresponds to the inlet of the first buffer oven; Coating system: It includes a screen coater and a second buffer oven. The inlet of the screen coater corresponds to the outlet of the first buffer oven, and the outlet of the screen coater corresponds to the inlet of the second buffer oven; Plate-making system: It includes a plate-making machine and a second descaler. The inlet of the plate-making machine corresponds to the inlet of the second buffer oven, and the outlet of the plate-making machine corresponds to the inlet of the second descaler; Post-treatment system: It includes a screen inspection machine and a third buffer oven. The inlet of the screen inspection machine corresponds to the outlet of the second descaler, and the outlet of the screen inspection machine corresponds to the inlet of the third buffer oven; The first buffer oven, the second buffer oven and the third buffer oven are storage and drying equipment, including a heat preservation box body. Inside the heat preservation box body, there is a main frame. Inside the main frame, there is a movable screen rack. The screen rack includes multiple screen placement positions; a heating component and a screen rack lateral movement component are arranged at the bottom of the main frame. The screen rack is installed on the screen rack lateral movement component; at the bottom of the main frame, there is also a screen conveying component opposite to the inlet and outlet of the heat preservation box body. The transmission direction of the screen conveying component is perpendicular to the transmission direction of the screen rack lateral movement component. The screen conveying component is installed on a lifting device provided at its bottom.

2. The automatic continuous plate-making production line for silk-screen printing stencils according to claim 1, wherein The screen conveying component includes a clamping plate type transmission frame. In the middle of the transmission frame, there is a buffer driving wheel driven by a reduction motor. On both sides of the buffer driving wheel on the transmission frame, there are buffer driven wheels. The buffer driving wheel and the buffer driven wheels are externally laid with buffer chains. On the transmission frame, there are guide gears pressing the buffer chains; On the side of the transmission frame, there is a buffer tensioning wheel. The buffer tensioning wheel is arranged in the lateral adjustment groove of the transmission frame. The buffer tensioning wheel is located outside the buffer chain.

3. The continuous plate-making production line for automatic screen printing stencils according to claim 1, characterized in that The screen rack lateral movement component includes two synchronous wheels oppositely installed on the bottom cross beam of the main frame. A transmission belt is arranged on the two synchronous wheels. The synchronous wheels are driven by a transverse movement motor. A screen rack connecting plate is clamped and fixed on the transmission belt. The other end of the screen rack connecting plate is fixed to the bottom of the screen rack. On the bottom of the screen rack, there are pulleys running along the cross beam at the bottom of the main frame.

4. The automatic continuous plate-making production line for screen printing stencils according to claim 3, wherein Above the buffer synchronous wheels, there are corresponding buffer sensors. The buffer sensors are arranged on the side of the cross beam at the bottom of the main frame. On the top of the cross beam at the bottom of the main frame, there are also two anti-collision devices oppositely arranged.

5. The automatic continuous plate-making production line for screen printing stencils according to claim 4, characterized in that, On the side of the cross beam at the bottom of the main frame, there is a strip-shaped installation position. The buffer sensors are arranged on the strip-shaped installation position.

6. The continuous plate-making production line for automatic screen printing stencils according to claim 5, wherein The heating component is arranged in a matrix at the bottom side of the main frame. The heating component includes a rectangular frame surrounded by a protective cover. Inside the protective cover, heating tubes are arranged horizontally. On the side of the protective cover, there are multiple fans; A flow deflector is provided at the top of the rectangular frame surrounded by the shield. The flow deflector has a number of pores, and the pores are arranged alternately and obliquely.

7. The automatic continuous plate-making production line for screen printing stencils according to claim 1, wherein The screen inspection machine includes a frame, a screen lifting assembly disposed inside the frame, and a screen conveying assembly disposed at the bottom of the screen frame. The frame includes an inspection chassis. Screen conveying openings are provided on both sides of the inspection chassis. A backlight assembly is provided on the back of the inspection chassis, and an inspection controller is provided on the front side of the inspection chassis. The screen lifting assembly includes a screen frame opposite to the screen conveying opening. The screen frame includes two frames disposed opposite to each other. A lifting device is provided at the top of the screen frame. The power end of the lifting device is disposed at the top of the inspection chassis, and the lifting end is connected to the top of the screen frame. Blocking assemblies are provided on the front and rear sides of the screen frame.

8. The automatic continuous plate-making production line for screen printing stencils according to claim 7, wherein, The lifting device includes a winding motor installed at the center of the top of the inspection chassis. A wire is provided at the driving end of the winding motor. The two ends of the wire are respectively connected to fixed nodes at both ends of the top of the screen frame through support pulleys. Guide assemblies are provided on both sides of the screen frame. The guide assemblies include a set of inspection guide rails with both ends fixed to the top and bottom of the inspection chassis respectively. The inspection guide rails respectively correspond to the two frames of the screen frame. Guide pulleys for restricting the inspection guide rails are provided at the top and bottom of the frames.

9. The automatic continuous plate-making production line for screen printing stencils according to claim 8, characterized in that, The screen conveying assembly includes a driving motor installed outside the screen frame. The driving motor drives an inspection driving wheel disposed between the two frames through a transmission shaft. The inspection driving wheel is connected to an inspection driven wheel located at the opposite end of the inspection driving wheel through an inspection transmission belt. The inspection driven wheel is fixed to an adjusting member.

10. The automatic continuous plate-making production line for silk screen printing stencils according to claim 9, wherein, A plurality of limiting mechanisms are provided on the side of the screen conveying opening of the inspection chassis. An auxiliary feeding pulley is further provided on the screen conveying opening. The height of the auxiliary feeding pulley is the same as the height of the screen conveying assembly. An air gun is further provided on the front side of the inspection chassis. The air gun is powered by a gas pump disposed at the bottom of the inspection chassis.

Citation Information

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