Woven fabric tension detection structure

Through the design of clamping components and tension detection structure, the inaccurate tension detection problem caused by unevenness of woven fabric before winding is solved, and the smoothing and tension control of the fabric during the tension detection process is achieved, ensuring the quality of the fabric.

CN120348776AInactive Publication Date: 2025-07-22JIAXING WUWEI TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510505532.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2025-07-22
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing woven fabric tension detection structure cannot ensure that the fabric is completely flat before being cured, resulting in inaccurate tension detection results, and excessive or too small tension will affect the quality of the fabric.

Method used

A clamping assembly is designed to ensure that the fabric remains flat during tension detection by clamping rollers and brush plate structures, and the fabric tension is detected in real time through tension rollers and sensors, adjusting the unwinding and winding speeds to control constant tension.

Benefits of technology

The smoothing and tension control of the fabric during the winding process is achieved, ensuring the accuracy of tension detection and fabric quality, and avoiding wrinkles or repeated winding problems caused by uneven tension.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of woven fabric tension detection structures, in particular to a woven fabric tension detection structure which comprises a clamping assembly, second supporting plates are arranged at the upper end and the lower end of the middle of the rear end of the clamping assembly, second opening and closing screws are arranged on the inner sides of the second supporting plates, and sliding blocks are slidably connected to the two sides of the second opening and closing screws. The inner side of the sliding block is connected with a connecting plate, the inner side of the connecting plate is connected with three sets of connecting blocks, the connecting blocks extend out of the inner side of the clamping assembly, the end of the inner side of each connecting block is connected with a second connecting plate, and the inner side of each second connecting plate is rotationally connected with a clamping roller through a rotating shaft. The weaving fabric tension detection structure has the beneficial effects that when tension testing is carried out on fabric, the fabric on the unwinding roller is pulled to the tension roller and then pulled to the winding roller from the tension roller, then the lead screw motor is started, the lead screw motor drives the first opening and closing screw rod to rotate, and the first opening and closing screw rod drives the winding roller to rotate; and the sliding plate shrinks on the first opening and closing screw rod according to the width of the fabric.
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Description

Technical Field

[0001] The present invention relates to the technical field of fabric tension detection structures, and specifically to a fabric tension detection structure. Background Art

[0002] After the woven fabric is produced, it needs to be wound into a fabric roll. If the tension is too small during the winding process, the fabric roll will not be wound tightly, resulting in repeated winding of the fabric and causing creases on the fabric. If the tension is too large during the winding process, the fabric will be pulled, causing wrinkles on the fabric. Therefore, whether the tension is too large or too small will affect the quality of the fabric.

[0003] Therefore, during the winding of the fabric roll, a tension roller and a tension sensor are required to constantly detect the tension of the fabric to ensure a constant tension to guarantee the quality of the fabric roll.

[0004] However, when detecting the tension of the fabric in the prior art, the general fabric tension detection structure does not have the function of evenly pulling the two ends of the fabric flat. However, before the fabric is wound, it is necessary to ensure that the fabric is completely flat to avoid affecting the detection results of the tension detector. Summary of the Invention

[0005] The purpose of the present invention is to provide a fabric tension detection structure to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the present invention provides the following technical solutions: a clamping assembly, with second support plates arranged at the upper and lower ends in the middle of the rear end of the clamping assembly. A second opening and closing screw is arranged inside the second support plates. Sliding blocks are slidably connected to both sides of the second opening and closing screw. A connecting plate is connected to the inside of the sliding block. Three connecting blocks are connected to the inside of the connecting plate. The connecting blocks extend out from the inside of the clamping assembly. The inner end of the connecting block is connected to a second connecting plate. The inner side of the second connecting plate is rotatably connected to a clamping roller through a rotating shaft; and a tension detection table, with a unwinding roller and a winding roller respectively arranged on both sides of the tension detection table. A tension roller is arranged at the top middle of the tension detection table.

[0007] Preferably, the outer end of the unwinding roller is inserted into the end of a first driving motor arranged outside the tension detection table. The first driving motor can drive the unwinding roller to rotate and unwind the fabric. The outer end of the winding roller is inserted into the end of a second driving motor arranged outside the tension detection table. The second driving motor can drive the winding roller to rotate and wind the fabric.

[0008] Preferably, both ends of the tension roller extend out from both sides of the tension detection table. Tension sensors are connected to both ends of the tension roller. The tension roller can transmit the sensed fabric tension to the tension sensors.

[0009] Preferably, on both sides of the top of the tension detection table, first support plates are welded simultaneously between the unwinding roller and the first driving motor and between the tension roller and the winding roller. Inside the first support plates, first opening and closing screws are provided. One end of each first opening and closing screw is inserted into the end of a lead screw motor provided outside the first support plates, and the lead screw motor can drive the first opening and closing screws to rotate.

[0010] Preferably, the two ends of the first opening and closing screws have opposite threads. Both ends of the first opening and closing screws are simultaneously connected to sliding plates in a sliding manner. The bottom of the sliding plates is connected to a clamping assembly. When the first opening and closing screws rotate, they can drive the two sliding plates to drive the clamping assembly to open and close and slide.

[0011] Preferably, the second opening and closing screw is arranged between two second support plates in the middle outside the clamping assembly. The two ends of the second opening and closing screw have opposite threads. An adjustment knob is provided in the middle of the second opening and closing screw. Rotating the adjustment knob can drive two sliding blocks to open and close and slide on the second opening and closing screw.

[0012] Preferably, when the sliding blocks open and close and slide, they can drive the connecting plate and the second connecting plate connected to the connecting plate through the connecting block to slide synchronously, so that the clamping rollers arranged on the inner sides of the two second connecting plates on the inner side of the clamping assembly can clamp the fabric according to the thickness of the fabric.

[0013] Preferably, extension blocks are simultaneously connected to the upper and lower ends of the middle part of the inner side of the second connecting plate. A telescopic groove is formed at the front end of the extension block. A spring is arranged in the telescopic groove. One end of the spring is connected to the inner wall of the telescopic groove, and the other end is connected to a first brush plate. When the fabric is being transmitted, the first brush plate can clean the fabric.

[0014] Preferably, the inner end of the first brush plate clamps the second brush plate. The first brush plate is clamped in the middle of the second brush plate. Brush hairs are arranged at both ends of the first brush plate. The first brush plate can contract in the middle of the second brush plate.

[0015] Preferably, clamping blocks are arranged on both sides of the clamping opening in the middle of the second brush plate. Clamping grooves are arranged on both sides of the middle part of the first brush plate. The clamping grooves are inserted into the clamping blocks to limit the second brush plate and prevent the second brush plate from falling off.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] A fabric tension detection structure proposed by the present invention. When performing a tension test on the fabric, first, the fabric on the unwinding roller is pulled to the tension roller, and then from the tension roller to the winding roller. After that, the screw rod motor is started, so that the screw rod motor drives the first opening and closing screw rod to rotate, and the sliding plate contracts on the first opening and closing screw rod according to the width of the fabric. At this time, the sliding plate drives the clamping assembly to contract, so that both ends of the fabric are placed between the clamping rollers arranged inside the two second connecting plates on the inner side of the clamping assembly. Then, by screwing the adjusting knob on the second opening and closing screw rod outside the clamping assembly, the adjusting knob drives the second opening and closing screw rod to rotate, and the two sliding blocks on the second opening and closing screw rod start to contract. The contraction of the sliding blocks drives the connecting plate and the second connecting plate connected to the connecting block inside the connecting plate to expand and contract synchronously. The clamping rollers arranged inside the two second connecting plates clamp the fabric according to the thickness of the fabric to prevent the fabric from shrinking during the tension test; while the second connecting plate contracts, it drives the extension block and the first brush plate connected by the spring in the front end telescopic groove of the extension block to contract synchronously. When the first brush plate contracts, it drives the second brush plate to contract synchronously, so that the bristles arranged inside the first brush plate and the second brush plate are closely attached to the upper and lower surfaces of the fabric. When the fabric is conveyed, the first brush plate can clean the upper and lower surfaces of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional structural schematic diagram of the present invention;

[0019] Figure 2 is a cross-sectional structural schematic diagram of the present invention;

[0020] Figure 3 is a three-dimensional structural schematic diagram of the clamping assembly of the present invention;

[0021] Figure 4 is a cross-sectional structural schematic diagram of the clamping assembly of the present invention;

[0022] Figure 5 is a cross-sectional structural schematic diagram of the first brush plate and the second brush plate of the present invention.

[0023] In the figure: tension detection table 1, first drive motor 2, unwinding roller 3, tension sensor 4, tension roller 5, second drive motor 6, winding roller 7, first support plate 8, screw rod motor 9, first opening and closing screw rod 10, sliding plate 11, clamping assembly 12, connecting plate 13, second support plate 14, second opening and closing screw rod 15, sliding block 16, adjusting knob 17, connecting block 18, second connecting plate 19, clamping roller 20, extension block 21, telescopic groove 22, spring 23, first brush plate 24, second brush plate 25, clamping groove 26, clamping block 27. DETAILED DESCRIPTION OF THE INVENTION

[0024] In order to clearly and completely describe the objectives and technical solutions of the present invention, and make its advantages more clearly understood, the following further details the embodiments of the present invention with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are part of the embodiments of the present invention, rather than all of the embodiments, and are only used to explain the embodiments of the present invention, not to limit the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

[0025] Please refer to Figures 1 to 5, the present invention provides a technical solution: a clamping assembly 12, second support plates 14 are arranged at the upper and lower ends in the middle of the rear end of the clamping assembly 12, a second opening and closing screw 15 is arranged inside the second support plates 14, sliding blocks 16 are slidably connected to both sides of the second opening and closing screw 15, a connecting plate 13 is connected to the inside of the sliding blocks 16, three connecting blocks 18 are connected to the inside of the connecting plate 13, the connecting blocks 18 extend out from the inside of the clamping assembly 12, a second connecting plate 19 is connected to the inner end of the connecting blocks 18, and a clamping roller 20 is rotatably connected to the inside of the second connecting plate 19 through a rotating shaft; and a tension detection table 1, a pay-off roller 3 and a take-up roller 7 are respectively arranged on both sides of the tension detection table 1, a tension roller 5 is arranged at the top end in the middle of the tension detection table 1; the outer end of the pay-off roller 3 is inserted into the end of a first driving motor 2 arranged outside the tension detection table 1, the first driving motor 2 can drive the pay-off roller 3 to rotate to pay off the fabric, the outer end of the take-up roller 7 is inserted into the end of a second driving motor 6 arranged outside the tension detection table 1, the second driving motor 6 can drive the take-up roller 7 to rotate to wind up the fabric; both ends of the tension roller 5 extend out from both sides of the tension detection table 1, tension sensors 4 are connected to both ends of the tension roller 5, and the tension roller 5 can transmit the sensed fabric tension into the tension roller 5; first support plates 8 are welded on both sides at the top of the tension detection table 1 between the pay-off roller 3 and the first driving motor 2 and between the tension roller 5 and the take-up roller 7 at the same time, a first opening and closing screw 10 is arranged inside the first support plates 8, one end of the first opening and closing screw 10 is inserted into the end of a lead screw motor 9 arranged outside the first support plates 8, and the lead screw motor 9 can drive the first opening and closing screw 10 to rotate; the threads at both ends of the first opening and closing screw 10 are opposite, sliding plates 11 are slidably connected to both ends of the first opening and closing screw 10 at the same time, the bottom of the sliding plates 11 is connected to the clamping assembly 12, and the rotation of the first opening and closing screw 10 can drive the two sliding plates 11 to drive the clamping assembly 12 to perform opening and closing sliding; the second opening and closing screw 15 is arranged between two second support plates 14 in the middle outside the clamping assembly 12, the threads at both ends of the second opening and closing screw 15 are opposite, an adjusting knob 17 is arranged in the middle of the second opening and closing screw 15, and the rotation of the adjusting knob 17 can drive the two sliding blocks 16 to perform opening and closing sliding on the second opening and closing screw 15; when the sliding blocks 16 perform opening and closing sliding, the connecting plate 13 and the second connecting plate 19 connected to the connecting plate 13 through the connecting blocks 18 can be driven to slide synchronously, so that the clamping rollers 20 arranged inside the two second connecting plates 19 inside the clamping assembly 12 can clamp the fabric according to the thickness of the fabric; extension blocks 21 are connected to the upper and lower ends in the middle of the inside of the second connecting plate 19 at the same time, a telescopic groove 22 is opened at the front end of the extension blocks 21, a spring 23 is arranged in the telescopic groove 22, one end of the spring 23 is connected to the inner wall of the telescopic groove 22, and the other end is connected to a first brush plate 24. When the fabric is driven, the first brush plate 24 can clean the fabric;The inner end of the first brush plate 24 holds the second brush plate 25. The first brush plate 24 is held in the middle of the second brush plate 25. Brush bristles are provided at both ends of the first brush plate 24. The first brush plate 24 can contract in the middle of the second brush plate 25. On both sides of the clamping opening in the middle of the second brush plate 25, there are clamping blocks 27. On both sides of the middle of the first brush plate 24, there are clamping grooves 26. The clamping grooves 26 are inserted into the clamping blocks 27 to limit the second brush plate 25 and prevent it from falling off.

[0026] During actual use, when performing a tension test on the fabric, first pull the fabric on the unwinding roller 3 to the tension roller 5, and then from the tension roller 5 to the winding roller 7. Then start the lead screw motor 9 to drive the first opening and closing lead screw 10 to rotate, so that the sliding plate 11 contracts according to the width of the fabric on the first opening and closing lead screw 10. At this time, the sliding plate 11 drives the clamping assembly 12 to contract, so that both ends of the fabric are placed between the clamping rollers 20 provided on the inner sides of the two second connecting plates 19 of the clamping assembly 12. Then, by screwing the adjustment knob 17 on the second opening and closing lead screw 15 on the outside of the clamping assembly 12, the adjustment knob 17 drives the second opening and closing lead screw 15 to rotate, and the two sets of sliding blocks 16 on the second opening and closing lead screw 15 start to contract. The contraction of the sliding blocks 16 drives the connecting plate 13 and the second connecting plate 19 connected to the connecting block 18 inside the connecting plate 13 to expand and contract synchronously. The clamping rollers 20 provided on the inner sides of the two second connecting plates 19 clamp the fabric according to the thickness of the fabric to prevent the fabric from shrinking during the tension test. At the same time as the second connecting plate 19 contracts, it drives the extension block 21 and the first brush plate 24 connected by the spring 23 in the telescopic groove 22 at the front end of the extension block 21 to contract synchronously. When the first brush plate 24 contracts, it drives the second brush plate 25 to contract synchronously, so that the brush bristles provided on the inner sides of the first brush plate 24 and the second brush plate 25 are closely attached to the upper and lower surfaces of the fabric. When the fabric is being conveyed, the first brush plate 24 can clean the upper and lower surfaces of the fabric. After both ends of the fabric are clamped, the first drive motor 2 drives the unwinding roller 3 to unwind the fabric, the second drive motor 6 drives the winding roller 7 to wind the fabric, the tension roller 5 starts to perform a pressure test on the fabric, and the tension sensors 4 at both ends convert the tension signal into an electrical signal and transmit it to the controller for processing and analysis. By controlling the different rotation speeds of the unwinding roller 3 and the winding roller 7, the tension applied to the fabric can be adjusted.

[0027] Although the above describes the illustrative specific embodiments of the present application for the convenience of those skilled in the art to understand the present application, the present application is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as all changes are within the spirit and scope of the present application defined and determined by the appended claims, all application creations using the concept of the present application are within the scope of protection.

Claims

1. A tension detection structure for a woven fabric, characterized in that: Including: A clamping assembly (12). At the upper and lower ends of the middle part of the rear end of the clamping assembly (12), second support plates (14) are provided. A second opening and closing screw rod (15) is arranged inside the second support plates (14). Slide blocks (16) are slidably connected to both sides of the second opening and closing screw rod (15). A connecting plate (13) is connected to the inner side of the slide blocks (16). Three connecting blocks (18) are connected to the inner side of the connecting plate (13). The connecting blocks (18) extend out from the inner side of the clamping assembly (12). The inner end of the connecting block (18) is connected to a second connecting plate (19). A clamping roller (20) is rotatably connected to the inner side of the second connecting plate (19) through a rotating shaft; and A tension detection table (1). A unwinding roller (3) and a winding roller (7) are respectively arranged on both sides of the tension detection table (1). A tension roller (5) is arranged at the top middle of the tension detection table (1).

2. The tension detection structure of a weaving fabric according to claim 1, characterized in that: The outer end of the unwinding roller (3) is inserted into the end of a first driving motor (2) arranged outside the tension detection table (1). The first driving motor (2) can drive the unwinding roller (3) to rotate to unwind the fabric. The outer end of the winding roller (7) is inserted into the end of a second driving motor (6) arranged outside the tension detection table (1). The second driving motor (6) can drive the winding roller (7) to rotate to wind the fabric.

3. The tension detection structure of a weaving fabric according to claim 2, characterized in that: Both ends of the tension roller (5) extend out from both sides of the tension detection table (1). Tension sensors (4) are connected to both ends of the tension roller (5). The tension roller (5) can transmit the sensed fabric tension into the tension roller (5).

4. The tension detection structure of a woven fabric according to claim 3, characterized in that: On both sides of the top of the tension detection table (1), first support plates (8) are welded between the unwinding roller (3) and the first driving motor (2) and between the tension roller (5) and the winding roller (7). A first opening and closing screw rod (10) is arranged inside the first support plates (8). One end of the first opening and closing screw rod (10) is inserted into the end of a lead screw motor (9) arranged outside the first support plates (8). The lead screw motor (9) can drive the first opening and closing screw rod (10) to rotate.

5. The tension detection structure of a woven fabric according to claim 4, characterized in that: The two ends of the first opening and closing screw rod (10) have opposite threads. Slide plates (11) are slidably connected to both ends of the first opening and closing screw rod (10) at the same time. The bottom of the slide plates (11) is connected to the clamping assembly (12). Rotating the first opening and closing screw rod (10) can drive the two slide plates (11) to drive the clamping assembly (12) to perform opening and closing sliding.

6. The tension detection structure of a weaving fabric according to claim 5, characterized in that: The second opening and closing screw rod (15) is arranged between two second support plates (14) at the middle part outside the clamping assembly (12). The two ends of the second opening and closing screw rod (15) have opposite threads. An adjusting knob (17) is arranged at the middle of the second opening and closing screw rod (15). Rotating the adjusting knob (17) can drive the two slide blocks (16) to perform opening and closing sliding on the second opening and closing screw rod (15).

7. The tension detection structure for a woven fabric according to claim 6, wherein: When the slide blocks (16) perform opening and closing sliding, they can drive the connecting plate (13) and the second connecting plate (19) connected to the connecting plate (13) through the connecting blocks (18) to slide synchronously, so that the clamping rollers (20) arranged on the inner sides of the two second connecting plates (19) inside the clamping assembly (12) clamp the fabric according to the thickness of the fabric.

8. The tension detection structure of a woven fabric according to claim 7, characterized in that: The upper and lower ends of the inner middle part of the second connecting plate (19) are connected to the extension block (21) at the same time. The front end of the extension block (21) is provided with a telescopic groove (22). A spring (23) is arranged in the telescopic groove (22). One end of the spring (23) is connected to the inner wall of the telescopic groove (22), and the other end is connected to the first brush plate (24). The first brush plate (24) can clean the fabric when the fabric is transmitted.

9. The tension detection structure of a weaving fabric according to claim 8, characterized in that: The inner end of the first brush plate (24) clamps the second brush plate (25), the first brush plate (24) is clamped in the middle of the second brush plate (25), both ends of the first brush plate (24) are provided with bristles, and the first brush plate (24) can be retracted in the middle of the second brush plate (25).

10. The tension detection structure of a weaving fabric according to claim 9, characterized in that: Holding blocks (27) are arranged on both sides of the middle holding opening of the second brush plate (25), and holding grooves (26) are arranged on both sides of the middle of the first brush plate (24). The holding grooves (26) are inserted into the holding blocks (27) to limit the position of the second brush plate (25) and prevent the second brush plate (25) from falling.